Honeywell 9000301PWRSPLY Installation Instructions Manual Download Page 2

50118845-001 Rev B 10/15

© 2015 Honeywell International Inc. All Rights Reserved.

Page 2

Connecting to Vehicle Power

Please review the proper wiring illustration, later in this document, before beginning power cable install.  If connecting a VMC, the com-
puter must be powered off.  If connecting a HHC cradle/dock, the cradle must be empty.  The last connection must be to the vehicle 
power source.

1.

Connect the power cable to the VMC or the HHC cradle.

2.

Route the cable from the VMC or HHC cradle to the DC/DC power supply and, optionally for some VMCs, to the screen blanking 
box.

3.

Cut the cable to length and strip the wire ends.  If the screen blanking feature is not used for the Thor VX8 or Thor VX9, do not strip 
the green and yellow wires.

4.

Route the power cable the shortest way possible.  The cable is rated for a maximum temperature of 105°C (221°F).  When routing 
this cable, it should be protected from physical damage and from surfaces that might exceed this temperature.  Do not expose the 
cable to chemicals or oil that may cause the wiring insulation to deteriorate.  Always route the cable so that it does not interfere with 
safe operation and maintenance of the vehicle.

5.

Remove the lid from the DC/DC power supply.

6.

Attach the stripped wire ends to the output side of the DC/DC power supply.

Note: The input block has V

IN

+, V

IN

- and GND terminals.  The output block has 

V

O

+ and V

O

- terminals.

  

Wire colors depend on the type of device attached.  

Please refer to the illustrations later in this document for equipment-specific 
wire colors.

7.

Connect the ground wire from the VMC or HHC cradle to the GND terminal on the 
input side of the DC-DC power supply.

8.

Route the wiring from the DC/DC power supply to the vehicle’s electrical system. 

 

Do not connect to vehicle power at this time

.

9.

Strip the wire ends and connect to the input side of the DC/DC power supply.

10. Use looms and wire ties to secure all wiring as shown. 

11. Reattach the cover with the screws.

12. If the screen blanking box is used for a Thor VX8 or Thor VX9 installation, attach the stripped green and 

yellow wire ends to the box.  Refer to the applicable following diagram for proper wiring connection.

13. If the screen blanking box is used for a Thor VM1 or Thor VM2 installation, connect a serial cable from 

the COM port on the Mount Smart Dock to the box.  Refer to the applicable following diagram for proper 
wiring connection.

14. Connect the DC/DC power supply to the vehicle’s electrical system as directed below:

15. While observing the fuse requirements specified above, connect the power cable as close as possible to the actual battery terminals 

of the vehicle.  When available, always connect to unswitched terminals in the vehicle fuse panel, after providing proper fusing.

ATTENTION:

  For uninterrupted power, electrical supply connections should not be made at any point after the ignition 

switch of the vehicle.

16. If the screen blanking box is used for a VMC installation, connect the box to vehicle motion circuitry and ground.  Refer to the 

applicable following diagram and the label on the screen blanking box for proper wiring connection. 

17. Use proper electrical and mechanical fastening means for terminating the cable.  Properly sized “crimp” type electrical terminals are 

an accepted method of termination.  Select electrical connectors sized for use with 18AWG (1mm

2

) conductors.

18. Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot intervals, taking care not to 

over tighten and pinch conductors or penetrate the outer cable jacket.

Caution:

For battery powered vehicles:

V

IN

+ is connected to battery positive.

Vi

N

- must be connected to battery negative.

GND 

 must be connected to the vehicle chassis 

ground.

For internal combustion engine powered vehicles:

V

IN

+ is connected to battery positive.

Vi

N

- is connected to battery negative.

GND 

  is connected to the vehicle chassis ground, 

which can also be battery negative.

GN

D

12-72V

!

Summary of Contents for 9000301PWRSPLY

Page 1: ...VX89303PWPSPLY Power Supply DC DC 60 to 110V Caution For proper and safe installation the input power cable must be connected to a fused circuit on the vehicle This fused circuit requires a user supplied 5 or 10 Amp maximum time delay slow blow see table above for fuse rating high interrupting rating fuse If the supply connection is made directly to the battery the fuse should be installed in the ...

Page 2: ... wire ties to secure all wiring as shown 11 Reattach the cover with the screws 12 If the screen blanking box is used for a Thor VX8 or Thor VX9 installation attach the stripped green and yellow wire ends to the box Refer to the applicable following diagram for proper wiring connection 13 If the screen blanking box is used for a Thor VM1 or Thor VM2 installation connect a serial cable from the COM ...

Page 3: ... existing motion circuitry on vehicle any 12 60 or 12 72 VDC signal triggered by vehicle motion Refer to the label on the Screen Blanking Box for allowable voltage input range Connect switched terminal on blanking box to Pin 7 of COM port User supplied switch relay that supplies electrical conductive connection on vehicle motion Main Switch ThorVM1 or Thor VM2 Vehicle Mounted Computer in Quick Mou...

Page 4: ...or 12 72 VDC signal triggered by vehicle motion Refer to the label on the Screen Blanking Box for allowable voltage input range User supplied switch relay that supplies electrical conductive connection on vehicle motion Thor VX8 or Thor VX9 Vehicle Mounted Computer Circular Power Connector 5 6 1 3 Optional screen blanking connection see options below Leave unconnected if not using screen blanking ...

Page 5: ...le Cradles Marathon Vehicle Mounted Computer Dock Circular Power Connector on Dock Vo Vo 10A slow fuse Close to power source Existing Circuitry on Vehicle Forklift Battery Main Switch Brown White Twisted Wire Blue Black Twisted Wire GND VIN VIN VO DC DC Power Supply VO Vehicle Mounted Cradle Vo Vo 5A slow fuse Close to power source Use color scheme corresponding to input wire provided Existing Cir...

Page 6: ...on the old power supply Connect to the Vo connection on the new power supply 4 Disconnect the wire from the ground connection of the output block on the old power supply Set this wire aside for now 5 Disconnect the wire from the connection of the input block of the old power supply Connect to the Vin connection on the new power supply Shown With Lid Attached Lid is secured with screws on the side ...

Page 7: ...sary 5 Attach the positive wire from the device to Vo connection of the output block on the power supply 6 Attach the negative wire from the device to Vo connection of the output block on the power supply 7 Attach the ground wire from the device to the GND connection of the input block on the power supply 8 Attach a wire from the Vin connection on the power supply to vehicle power positive making ...

Page 8: ...ure 7 Mounting Template Verify mounting dimensions against actual power supply Printers and copiers may distort the size of this template always select Actual Size rather than Fit or Shrink Oversize Pages when printing this PDF file 180 mm 7 09 190 mm 7 48 95 mm 3 74 74 mm 2 91 50 mm 1 97 ...

Page 9: ...and or hard ware to achieve intended results This document contains proprietary information that is protected by copyright All rights are reserved No part of this document may be photocopied reproduced or translated into another language without the prior written consent of HII 2015 Honeywell International Inc All rights reserved Other product names or marks mentioned in this document may be trade...

Page 10: ...50118845 001 Rev B 10 15 2015 Honeywell International Inc All Rights Reserved Page 10 ...

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