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HA University

Honeywell Fixed Gas Detection
Calibration Handbook

Summary of Contents for 705 Series

Page 1: ...HA University Honeywell Fixed Gas Detection Calibration Handbook ...

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Page 3: ...8 VA301W Wireless Transmitter 301W Calibration Procedure 33 705 Sensepoint Combustible 705 Sensor and Sensepoint Combustible 37 90DM4 90DM4 Calibration Procedure 41 Connecting the Hardware 41 Adjusting the Zero units without display 41 Adjusting the Zero units with display 41 Apex Transmitter and Sensor Apex Calibration Procedure 45 E3 Point E Point Calibration Procedure 51 Set Zero Menu 51 Set Sp...

Page 4: ...ensor 90 Calibrating mA Output 91 IR F9 AirScan iR IR F9 RXX AirScan iR Calibration Procedure 95 Midas Gas Detector Midas Calibration Procedure 99 Zero Calibration Hardware Setup 99 Zero Calibration 99 Bump Test Calibration Setup 100 Span Calibration 101 Flow Calibration 102 Searchpoint Optima Plus Searchpoint Optima Plus Calibration Procedure 107 Searchpoint Optima Plus with XNX 107 Searchpoint O...

Page 5: ...tion 137 Zero and Span Calibration of Hydrogen Sulfide sensors 138 Sensepoint XCD RTD Sensepoint XCD RTD Calibration Procedure 141 Zero Calibration 142 Span Calibration 143 XNX Universal Transmitter XNX Calibration Procedure 147 Zero and Span Calibration for XNX 148 Zero Calibration 148 Span Calibration 149 Using the Calibration Cup 150 Zero and Span Calibration of XNX EC Hydrogen Sulfide H2 S Sen...

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Page 7: ...re difficult to handle therefore bump testing often makes use of cross sensitivities so that more convenient gases can be utilized s The bump test is a functional check only s Consult your local guidelines and or product manual for recommended best practices Span Calibration Bump test versus calibration Factory calibration is performed in a controlled environment with certified reference devices pro...

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Page 9: ...Calibration Guide VA201T VA201M ...

Page 10: ...der Connect the regulator outlet to the calibration adaptor with the 1 8 I D polymer tubing 3 Adjusting the Zero if required If you suspect the presence of the target gas inject zero gas at the specified flow rate for a minimum of 1 minute prior to adjusting the potentiometer Adjust the zero potentiometer to read 35 mV This must be achieved in a well ventilated area where there is no presence of the...

Page 11: ...t for the sensor 7 day warm up required HCN SHCN 7HCN 0 51 ppm 0 50 ppm 5 min 2 1 NH3 SNH3 1000S 0 102 ppm 0 100 ppm 1 hour 3 2 0 5 NO SNO 7NT 0 102 ppm 0 100 ppm 5 min 3 2 1 If no backup circuit for the sensor 7 day warm up required NO2 SNO2 B1 0 10 2 ppm 0 10 ppm 5 min 3 2 1 O2 SO2 4OX 0 25 5 0 25 5 min 2 0 5 If no backup circuit for the sensor 24 hour warm up required SO2 SSO2 7SH 0 10 2 ppm 0 ...

Page 12: ...N Propyl Alcohol 1 967 Benzene 2 512 Iso Butane 1 832 N Propyl Chloride 1 808 Carbonyl Sulphide 1 023 Iso Butyl Alcohol 2 541 N Propylamine 2 071 Chlorobenzene 2 976 Isobutylene 1 95 O Xylene 2 998 Cis Butene 2 2 051 Iso Pentane 2 3 Propyne 2 304 Cis Hexene 2 3 2 525 Iso Propyl Alcohol C3H8O 2 582 Propane C3H8 1 883 Cyanogen 1 058 Methane 1 Propene C3H6 1 837 Cyclohexane 2 492 Methyl Acetate 2 156...

Page 13: ...Calibration Guide VA301D2 GasPoint II ...

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Page 15: ...15 min N A 500 ml min HCN 0 51 0 ppm 15 min N A 500 ml min HF 0 10 2 ppm 15 min 0 2 500 ml min Nitrogen dioxide surrogate for HF NO 0 102 ppm 15 min N A 500 ml min NO2 0 10 2 ppm 15 min N A 500 ml min O2 0 25 5 N A N A 500 ml min SO2 0 10 2 ppm 15 min N A 500 ml min SIH4 0 10 2 ppm 15 min N A 500 ml min F2 0 2 6 ppm 15 min 1 3 500 ml min CL2 surrogate gas for F2 500 ml min 30 l h on regulator 2 Co...

Page 16: ... on top of Menu to confirm 4 Adjusting the Span Turn on the regulator The calibration span gas is now flowing into the unit Wait for 2 5 minutes minimum to allow the reading to stabilize Place the magnet on top of Menu Then place it above Up or Down arrow until the password VA is reached Place the magnet on top of Menu to acknowledge Place the magnet on top of Up or Down arrow until the Set Span fiel...

Page 17: ...1 95 O Xylene 2 998 Cis Butene 2 2 051 Iso Pentane 2 3 Propyne 2 304 Cis Hexene 2 3 2 525 Iso Propyl Alcohol C3H8O 2 582 Propane C3H8 1 883 Cyanogen 1 058 Methane 1 Propene C3H6 1 837 Cyclohexane 2 492 Methyl Acetate 2 156 P Xylene 2 772 Cyclopentane 1 966 Methyl Alcohol 1 46 sStyrene Monomer 2 665 Cyclopropane 1 518 Methyl Bromide 1 055 Tert Butyl Alcohol 1 778 Deutarium 1 067 Methyl Chloride 1 2...

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Page 19: ...Calibration Guide 301IRFS S301D2 with VA301EM ...

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Page 21: ...LEL CH4 CL2 0 15 3 ppm 15 min N A 500 ml min CO 0 255 ppm N A N A 500 ml min ETO 0 20 4 ppm 15 min N A 500 ml min H2S 0 51 0 ppm 15 min N A 500 ml min HCL 0 25 5 ppm 15 min N A 500 ml min HCN 0 51 0 ppm 15 min N A 500 ml min HF 0 10 2 ppm 15 min 0 2 500 ml min Nitrogen dioxide is a surrogate gas for HF NO 0 102 ppm 15 min N A 500 ml min NO2 0 10 2 ppm 15 min N A 500 ml min O2 0 25 5 N A N A 500 ml...

Page 22: ...get into the menu Use the Up or Down button until the password VA is reached Press Enter to acknowledge Use the Up or Down arrow until the Set Zero field is reached Press Enter to acknowledge Use the Up or Down arrow to select the sensor to be calibrated Press Enter to acknowledge Press Enter again to activate GoCalib Wait message appears the transmitter will go into zero calibration The calibratio...

Page 23: ...nter to acknowledge Use the Up or Down button to set the span gas value multiplied by the conversion factor if needed See table below Press Enter to acknowledge Press Enter again to activate GoCalib Wait message appears the transmitter will go into span calibration The calibration procedure is finished when the Menu Set Span message appears Use the Up or Down arrow until the Quit field is reached Pr...

Page 24: ...N Propyl Alcohol 1 967 Benzene 2 512 Iso Butane 1 832 N Propyl Chloride 1 808 Carbonyl Sulphide 1 023 Iso Butyl Alcohol 2 541 N Propylamine 2 071 Chlorobenzene 2 976 Isobutylene 1 95 O Xylene 2 998 Cis Butene 2 2 051 Iso Pentane 2 3 Propyne 2 304 Cis Hexene 2 3 2 525 Iso Propyl Alcohol C3H8O 2 582 Propane C3H8 1 883 Cyanogen 1 058 Methane 1 Propene C3H6 1 837 Cyclohexane 2 492 Methyl Acetate 2 156...

Page 25: ...Calibration Guide VA301M S301M ...

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Page 27: ...or onto the gas sensor inlet Connect the regulator outlet to the calibration adaptor as shown or 58 Liter Calibration Gas Cylinder 103 Liter Calibration Gas Cylinder Calibration cap 3 Adjusting the Zero if required This must be achieved in a well ventilated area where there is no presence of the target gas If you suspect the presence of the target gas in the area inject zero gas at the specified flo...

Page 28: ...displayed press Enter Scroll until Quit is displayed press Enter to exit S301M Calibration Procedure 1 Warm Up Period Turn the unit on for a minimum of fifteen 15 minutes 2 Connectiing the Hardware Screw the regulator to the appropriate calibration gas cylinder Adjust the regulator with a flow rate of according to specification S301M CALIBRATION INFORMATION Gas Scale Warm up Flow Rate CO 0 255 ppm 15...

Page 29: ...ice status 4 Scroll to select the desired function Set Zero to set the device s zero and press Enter to select Status Normal Set Zero Set Span 246 PPM Calib 007 S301M 5 Upon pressing Set Zero the controller requests confirmation 6 Press Enter to confirm or Esc to cancel If confirmed the controller sets the S301M s Zero This takes only a few moments and the display returns to the default calibration s...

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Page 31: ...Calibration Guide VA301W Wireless Transmitter ...

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Page 33: ...ing the 301W in a network of sensors connected to a 301C controller with firmware 3 0 or higher it is possible to perform a remote calibration using the 301C menu 1 Using the navigation arrows access the 301C s menu 2 Scroll through the menu options and select option 7 Network 3 Scroll through the Network options screens to the last screen and select the Calibration option Status In calib Set Zero ...

Page 34: ... Zero This takes only a few moments and the display returns to the default calibration screen 10 To calibrate the device scroll to Set Span and change the span gas calibration value using this procedure 11 Using the right arrow move the cursor to xxx PPM span value field Press Enter to select the field it is editable when flashing 12 Use the up or down arrows to increase or decrease the value press E...

Page 35: ...Calibration Guide 705 Sensepoint Combustible ...

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Page 37: ...Calibration Handbook 37 705 Sensepoint Combustible 705 Sensor and Sensepoint Combustible Refer to controller or transmitter for calibration instructions ...

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Page 39: ...Calibration Guide 90DM4 ...

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Page 41: ...alibration process 7 The calibration procedure is finished when the red LED blinks normally Adjusting the Zero units with display Access to the 90DM4 programming is achieved through push buttons located on the back of the device accessible through an oblong cut out The left hand button opens access to programming functions and validates selections equivalent to an Enter button The right hand button...

Page 42: ...and increases values when in a specific programming screen s Hold the unit facing you in both hands s Place both index fingers through the cut out until they touch the left and right push buttons respectively s Press the left button to access the programming menus 1 Turn on the regulator The calibration gas is now flowing into the unit Wait for 10 minutes minimum to allow the reading to stabilize 2 P...

Page 43: ...Calibration Guide Apex Transmitter and Sensor ...

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Page 45: ...calibrating a sensor with a non flammable gas cartridge remove the filter if fitted from the sensor cap accessory and fit it to the Flow Housing If fitted the filter is held in place in the cap accessory by its three lugs Carefully pry the filter free from the lug location points in the cap or accessory If calibrating a sensor with a flammable gas cartridge fit the hydrophobic filter supplied with the Flow ...

Page 46: ...Menu History Log Menu Change Passwords Menu Reset Passwords 5 Navigate to the Calibration Menu option using the up down keys 6 Press ok 7 Enter the current Level 2 password The Calibration Menu is displayed Calibration Menu Gas Calibrate Gas Challenge 4 20 mA Set Zero Force 4 20mA Force Relays Force Digital 8 Navigate to the Gas Calibrate option using the up down keys 9 Press ok Zero Calibration s...

Page 47: ...calibration procedure at this point after zero calibration or continue to include the span and full gas calibration Span Calibration Calibrate OK ESC 13 Press ok to continue with Span Calibration To skip the span calibration process press the esc key WARNING If Span Calibration is not required you MUST exit the process at this point otherwise the sensor will be damaged NOTE may be displayed e g C7...

Page 48: ...Span Calibration Calibrating Wait 19 When calibration is successfully completed the message is displayed Success OK Continue 0 CO 100 ppm Span Calibration Success OK Continue Ensure that the sensor and the vicinity around it is clear all traces of the calibration gas before continuing This is to avoid triggering spurious alarms If calibration fails at any point discard the cartridge and replace wi...

Page 49: ...Calibration Guide E3 Point ...

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Page 51: ...se the arrow keys to displayYes and press enter to confirm Set Zero Yes A confirmation screen briefly displays and the zero calibration begins A success or failure message displays and the screen returns to the main menu option Calibration Installation Set Span Menu WARNING If the calibration gas concentration exceeds alarm setpoints alarms will be triggered Either change alarm levels so the alarms a...

Page 52: ... screen allows you to specify the span calibration gas concentration value Set Gas 200 ppm Set Span Yes s Use the arrow keys to increase or decrease the value and press enter to select s The next screen requests confirmation s Let the gas flow for at least 3 minutes before starting the calibration s Press enter to confirm and the screen displays the concentration during calibration Set Span 198 ppm A...

Page 53: ...Calibration Guide Manning EC F2 ...

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Page 55: ...or outputs 4 0 mA 40 mV from Test to Test Span Calibration s Perform zero adjustment before spanning s The table below shows what span gas to use and what the signal should be for various sensor ranges Sensor Range ppm Span Gas ppm Calibrated Signal Voltage mV 0 100 100 200 0 250 100 104 0 250 250 200 0 500 250 120 0 1 000 1 000 200 s Place calibration adapter firmly over the sensor s Apply span ga...

Page 56: ... SHLD GND 24 SIG NH3 PPM MODEL EC F2 NH3 S N 0000 SPAN ZERO SENSOR TEST TEST 40 to 200 MVDC SENSOR 40 200 mV Black Red mVDC Span Adjustment Zero Adjustment Sensor Output Calibration adapter slips over sensor Zero and span adjustments on the Manning EC F2 Sensor ...

Page 57: ...Calibration Guide Manning EC F3 O2 ...

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Page 59: ...unit is in clean air with the area well ventilated s The sensor should indicate a concentration of approximately 20 9 which is the normal concentration of oxygen in clean air This will vary depending on elevation and barometric pressure s Adjust the span pot until the sensor output indicates a concentration of 20 9 For the following ranges the test signals should be Range 0 25 0 0 4 mA or 40 mV TP...

Page 60: ... SHLD GND 24 SIG TP1 TP2 SPAN TS1 ZERO SIG TB2 G JP2 02 PREAMP MANNING SYSTEMS INC 40 200 Black Red mVDC Span Adjustment Zero Adjustment Sensor Output Calibration adapter slips over sensor Zero and span adjustments to the Manning EC F3 O2 Sensor ...

Page 61: ...Calibration Guide Manning EC F9 NH3 ...

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Page 63: ...ir or there is no ammonia present Output should not be more than 4 6 mA 46 mV from Test to Test s The table below shows what span gas to use and what the signal should be for various sensor ranges Sensor Range ppm Span Gas ppm Calibrated Signal Voltage mV 0 100 100 200 0 250 250 200 0 250 100 104 0 500 250 120 0 1 000 1 000 200 s Place calibration adapter firmly over the sensor s Apply span gas at ...

Page 64: ... SIG TEST TEST LED G R Y JP1 SW1 40 to 200 MVDC EC F9 A B JP3 E O L 40 200 mV Black Red mVDC Span Adjustment LCD module connector LEDs Sensor cable plugs in here Verify that sensor is plugged in properly and cable is secured Pushbutton Sensor Output Zero and Span Adjustments on the EC F9 ...

Page 65: ...Calibration Guide Manning EC P2 ...

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Page 67: ...an be measured with the supplied flowmeter and insures that air is not being drawn into the unit and diluting the calibration gas The unit may be zeroed without spanning it however never span the unit without first zeroing it Entering Zero Span Mode s Push power button to turn unit on Wait for power up sequence to finish 30 seconds s Push and hold the unnamed button second from left first then push an...

Page 68: ...68 Manning EC P2 Vent through flowmeter Bypass tee 1200 900 600 300 0 psi USE NO OIL CAUTION DO NOT BLOCK INLET OR OUTLIET PORTS INLET OUTLET TEST UNIT PRIOR TO USE Calibration of the Manning EC P2 Sensor using a bypass tee ...

Page 69: ...Calibration Guide Searchline Excel ...

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Page 71: ...Clamp Nut Mounting Bracket Adjusting Screw 2x Adjustment Clamp Lock Screw 2x Clamp Nut Pivot Block Adjusting Screw 2x Adjustment Clamp Lock Screw 2x 4 Clamp nuts and screws should not need further tightening 5 Additional tightening will affect fine adjustment and should be avoided 6 Unit can still be moved by adjustment screws 7 Before adjustment check front face of units to determine telescope typ...

Page 72: ... 3x Excel Unit Excel Unit Non trident type 1 Datum Mount Alignment Telescope Excel Unit Mirror Assembly Telescope Viewfinder Mounting Latch Assembly Cowl Latch 2x Bayonet Slot 2x Mirror Assembly Bayonet Locating Pin 2x Datum Mount Locking Handle Alignment Telescope Excel Unit Telescope Viewfinder ...

Page 73: ...en secure latches as indicated by arrow 3 Proceed with alignment 2 3 3 9 Bayonet style Assembly only used with Trident type Excel units assembly consists of s Telescope and mirror s Datum mount s Bayonet attachment s Datum mount handle for rotating and locking assembly Align telescope s two bayonet slots with two locating pins on unit cowl and seat telescope mount fully on cowl Rotate telescope to...

Page 74: ...cope Viewfinder Before Alignment Off axis View After Alignment Crosshairs Distant Excel Unit Align Excel using XNX to determine optimal performance As alignment is performed XNX display indicates signal strength in a bar graph 11 From the XNX Calibrate menu perform careful alignment of Excel insuring signal strength bar graph reaches or exceeds 1 00 as shown on display 12 Use fine adjustments to ad...

Page 75: ...to the Span Calibration procedure Span Calibration is not required for the Searchline Excel Unit Alignment and Zero Cal with SHC 1 Handheld Interrogator Use same procedure for aligning transmitter and receiver 1 Loosen clamp nuts and adjustment clamp screws on transmitter and receiver until they move freely in all axes 2 Point transmitter and receiver so they face each other 3 Tighten clamp nuts a...

Page 76: ...ing will affect fine adjustment and should be avoided 6 Unit can still be moved by adjustment screws 7 Before adjustment check front face of units to determine telescope type Trident type Excel units have three small pads non Trident types do not Pads provide contact points for alignment telescope assembly datum insures accurate telescope attachment so alignment is precise Trident type Alignment Te...

Page 77: ...f s Telescope and mirror s Latching mechanism s Can be used with Trident or non Trident units Fit datum mount of alignment telescope securely over unit cowl so mirror face is visible Ensure datum mount is fully seated on cowl Undo latches on telescope s mounting latch assembly and rotate assembly so parallel support bar fits underneath unit as indicated by arrow 2 Locate latch mounting hooks behind...

Page 78: ...until securely locked on cowl Proceed with alignment 10 Align Excel using assembly adjustment screws Adjust so cross hairs viewed through alignment telescope are centered on window of the other Excel unit View image with eye placed approximately 3 inches from viewfinder Use viewing position that ensures full circular view is in sight An ellipse appears when slightly off axis Do not adjust using tel...

Page 79: ...shbuttons Press and hold 3 sec to power Press and esc together to power off Unit powers off automatically after 10 min 2 Apply power to transmitter and receiver 3 If not already connected connect SHC 1 press to power on Check that the SHC 1 is in Excel mode Z SHC1 EXCEL Interrogator 4V0 After five seconds the display shows Main Display 4 Press T to move through the menu to the Calibrate Menu displa...

Page 80: ...t 200m 656ft 1m 3ft 7 When finished press Enter Self test routine is started display shows following message Self Test Please Wait When test is successful following message is displayed Checks Passed The screen then changes to show a display similar to the following The first line of the display shows the magnitude of the current signal level as a horizontal bar graph SIG The second line of the disp...

Page 81: ...evel b While watching the SIG level closely make a small mechanical adjustment in either the horizontal or vertical alignment and note whether the SIG level goes up or down c If the SIG level goes up make another small mechanical adjustment in the same direction as before d If the SIG level goes down change the direction of adjustment Maximize the SIG level by making small adjustments in only one ...

Page 82: ...minute for 30 sec 10 Press to begin Zero Cal display then shows Processing Data Please Wait 11 After 10 sec display shows Zero is now set Zero Calibration OK 12 Once Zero Cal is complete after a few seconds display shows Installation Complete After a few seconds the display shows Press Enter to Release 4 20 Releases analog output from 2mA inhibit signal to normal operation 4mA 13 Press and hold fo...

Page 83: ...Calibration Guide IAQPoint ...

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Page 85: ...ere is no confirmation within 32 seconds the calibration is automatically canceled and display returns to the main menu option CO2 Set Zero YES A confirmation screen is briefly displayed and the zero calibration begins Menu In Calib A success or failure message is displayed and the screen returns to the main menu option CO2 Set Zero SUCCESS Calibrating the CO2 Sensor This option allows users to calib...

Page 86: ...value and press Enter to select CO2 Set Span YES s The next screen requests confirmation press Enter to confirm and the screen displays the following message If there is no confirmation within 32 seconds the calibration is automatically canceled and display returns to the main menu option Menu In Calib s A success or failure message is displayed and the screen returns to the main menu option CO2 Set ...

Page 87: ...Calibration Guide IAQPoint2 ...

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Page 89: ...not yet been started this should show an ambient CO2 concentration It is normally greater than 500 ppm in a room 9 Open the regulator s valve to start the flow of gas 10 Wait three minutes for test gas to purge all of the ambient air out of the sensor 11 Verify that the concentration reading stabilizes to match the cylinder CO2 concentration within 200 ppm 12 Verify that the Target concentration ma...

Page 90: ...ent temperature agrees with the reference thermometer Note that this screen does not automatically update If desired an update can be forced by exiting and re entering this screen 10 If desired the factory calibration may be restored by pressing Revert to Factory Cal 11 When satisfied with the temperature reading navigate to the main screen Calibrating the Humidity Sensor 1 Determine the true rH le...

Page 91: ...brated to match that of a site s external HVAC equipment s Channel 1 measures gas levels s Channel 2 can be configured to measure Gas or Temperature s Channel 3 measures humidity 1 Select desired channel 2 Select mA output level 3 Increase or decrease by pressing 10 for course adjustment or 1 for fine adjustment 4 Press ...

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Page 93: ...Calibration Guide IR F9 AirScan iR ...

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Page 95: ...d TEST Rx LED Pushbutton S1 Pushbutton S2 Zero Adjust Span Adjust Tx LED Serial Port ICSP Programming Port Tubing to calibration point Figure 11 IR F9 Switch Locations 2 If calibrating a CO2 unit or in a high background environment apply pure nitrogen N2 into the calibration port at a rate of 1 0 L min for at least 45 seconds OR until output signal is within 02 mA of signal deviation change 3 Pres...

Page 96: ...is is not the case perform the zero procedure again 5 Once the output is within the required range apply full scale target gas into the calibration port at a rate of 1 0 L min for 1 minute If the signal is 20mA 200mV or greater adjust the span potentiometer counter clockwise until the signal is near 20mA 200mV If the output signal is less than 20mA 200mV adjust the span potentiometer clockwise unt...

Page 97: ...Calibration Guide Midas Gas Detector ...

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Page 99: ...rogress to a successful zero 7 Display will show the zero gas reading and if measured to be stable for an appropriate period of time will display PASS 8 If zero calibration is unsuccessful display will show an error code see table below 9 Press to exit 10 Press or to select another submenu 11 Press X to return to set up calibration and test menu selection 12 Press X again to return to normal opera...

Page 100: ...1 Fill gas bag with humidified sample gas 2 Remove bubbler and fill remainder of gas bag with dry sample gas 3 Enter Bump Test or Calibration menu 4 Attach Midas inlet port to gas bag 1 LPM Regulator Sample Gas Sample Gas 1 LPM Regulator Sample Gas Sample Gas Step 1 Step 2 Step 4 ...

Page 101: ... to a successful span 10 Display will show the span gas reading and if measured to be stable for an appropriate period of time will display PASS 11 If span calibration is unsuccessful display will show an error code see below 12 Press to exit 13 13 Press or to select another submenu 14 Press X to return to set up calibration and test menu selection 15 Press X again to return to normal operation NO...

Page 102: ...t is ready to read zero flow offset c Inhibit icon also displayed s Indicates no alarm outputs will be generated during process d Press to confirm s Icon goes to steady s Unit counts down from 10 as zero flow offset is read 3 Establish Setpoint 1 e Flashing flow icon displayed s Dot approx mid icon indicates Setpoint 1 flow s 500cc min f Press or to adjust external flow meter to proper Setpoint 1 value ...

Page 103: ...flow meter s Hold button to increase increment speed n Press to confirm s Icon goes to steady s Unit counts down from 10 as Setpoint 2 value is read 5 Save Update o If successful UPdt or SAvE displayed p Flow calibration is complete 6 Press or to select another submenu 7 Press X to return to setup calibration and test menu 1 Flow Calibration Web Page a On screen instructions supplied s Connect flow m...

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Page 105: ...Calibration Guide Searchpoint Optima Plus ...

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Page 107: ...eld Interrogator and the gassing cover Care needs to be taken in order to ensure that routine field calibrations do not reduce the calibration accuracy compared to the original factory calibration Factory calibration is performed in more controlled conditions than are readily achievable in the field Searchpoint Optima Plus with XNX Equipment Required s Gassing Cover s Instrument Air if a zero in amb...

Page 108: ...successful the Span Failed screen will be displayed Select to return to the Span Concentration screen to repeat the span calibration Select to exit Span Calibration and return to main Calibrate screen If Span Calibration is exited the previous calibration values will be used Select to return to the Span Concentration screen If the calibration is successful the Span Passed screen will be displayed ...

Page 109: ...5 V V methane for 50 LEL output or 2 2 V V for 50 UEG s SHC 1 Handheld Interrogator 1 Connect SHC1 Handheld Interrogator to Optima via DX100 M Junction Box via its IS socket ESC Calibrator Type SHC1 ESC LCD Display Pushbuttons Press and hold 3 sec to power Press and esc together to power off Unit powers off automatically after 10 min 2 Apply power to transmitter and receiver Functional Response Bu...

Page 110: ... For best results it is recommended that a unit is left powered up for one hour before performing zero or span calibration test activities 9 Perform a functional gas test bump test Calibrate Display Inhibinting 4 20 Please Wait Optima Methane 0 0 LEL Detector inhibits 4 20mA output which prevents gas readings from being signaled on 4 20mA output For a nominal 50 LEL test gas concentration displaye...

Page 111: ...weather protection 17 Wait until display shows Ensure Zero Gas Then Press Enter If zero reading in ambient air cannot be guaranteed fit gassing cover over weather protection and apply instrument air at one liter minute for 30 sec 18 Press to begin Zero Cal display then shows Processing Data Please Wait 19 After 10 sec display shows Zero is now set Zero Calibrated 20 Once Zero Cal is complete after ...

Page 112: ...splay shows Processing Data Please Wait 25 If successful after 10 seconds display shows Span Calibrated 26 Wait for process to complete and display shows Remove Gas Press Enter XX X 27 Remove gassing cover from weather protection Ensure reading has returned to 00 0 LEL then press display shows Press Enter to Release 4 20 Releases analog output from 2mA inhibit signal to normal operation 4mA 28 Pre...

Page 113: ...Calibration Guide Series 3000 XPIS ...

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Page 115: ...r more accurate measurement NOTE 9 is to be used Re calibration is recommended if the temperature of local environment has varied by more 9 10 It is essential that the sensor is tested frequently to be sure the system is operating properly Typically gas environmental conditions and in the presence of other gases It is the responsibility of the user to determine an appropriate calibration frequency...

Page 116: ...uired use proceed to the next step If span calibration is not required use ST to select No and to return to menu mode 11 The display shows the current calibration span gas concentration flashing Use ST to change the calibration span gas concentration and when required span calibration level is set 12 Span calibration point is displayed with YES flashing Use to confirm or ST to select No and return an...

Page 117: ...mmended to bump test the sensors frequently to ensure proper operation 18 If the sensor cell has been replaced use to confirm the gas reading 19 If the span calibration is successful the instrument will briefly display SPAn PASS if fails SPAN FAIL displayed and returns to menu mode NOTE 20 The display alternates between Pur GAS and the gas reading to indicate that the unit is expecting the span gas ...

Page 118: ... calibration with dry or cylinder gas When calibrating Hydrogen Sulfide cartridges the following should be taken into account while following the calibration procedure 1 To zero the sensor use a compressed air cylinder of 20 9 Vol oxygen not Nitrogen Do not use background air 2 Apply the gas to the sensor for three minutes before using to confirm the zero calibration 3 If a span calibration is to be...

Page 119: ...Calibration Guide Sensepoint Toxic ...

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Page 121: ...it may be necessary to connect a cylinder of zero gas to a Flow Housing and pass clean air across the sensor at 1 litre per minute to allow for a stable zero to be achieved Main Sensor Body Sensor Cap Internal Hydrophobic Assembly Filter Housing Retainer RFI Screen Metal Gauze Electrochemical Cell External Hydrophobic Barrier 3 To set the sensor span fit the Flow Housing and connect a gas cylinder ...

Page 122: ...15 C 40 C NH3 0 to 50ppm 25ppm 10 min 20 C 40 C NH3 0 to 1000ppm 500ppm 10 min 20 C 40 C H2 0 to 1000ppm 500ppm 3 min 5 C 40 C H2 0 to 10000ppm 3000ppm 3 min 5 C 40 C SO2 0 to 15ppm 10ppm 5 min 15 C 40 C SO2 0 to 50ppm 20ppm 5 min 15 C 40 C NO 0 to 100ppm 50ppm 5 min 5 C 40 C NO2 0 to 10ppm 5ppm 5 min 15 C 40 C NO2 0 to 50ppm 20ppm 5 min 15 C 40 C If it is necessary to adjust the sensor set up bec...

Page 123: ... is exhausted to a safe area 4 Apply gas at a flow rate of 1 litre per minute for the recommended application time 5 Adjust the span pot through the Gassing Cap access holes to read the concentration of gas applied 6 Remove the Gassing Cap and Flow Housing and replace with the original sensor cap fitted with a new hydrophobic assembly NOTE 3 sensor reaches a maximum value before spans are adjusted ...

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Page 125: ...Calibration Guide SQN8x ...

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Page 127: ... Attach a freon filter to the tee 4 Connect open port of the tee to the SQN8x inlet port 5 Be sure the SQN8x is in Zero Calibration mode for the desired channel The sample pump will draw the required zero gas from the cylinder Any excess flow will be routed to the Freon filter CAUTION NEVER force a sample into the SQN8x damage to the unit may result 1 LPM Regulator Zero Gas Tee Freon Filter ...

Page 128: ...he cylinder CAUTION NEVER force a sample into the SQN8x damage to the unit may result Demand Flow Regulator Zero Gas Regardless of gassing configuration the SQN8x must be in Calib Zero mode to zero the unit NOTE A gases or apply zero grade air 1 Navigate to Programming Calib Zero PROGRAMMING CALIB ZERO 2 Select the sensor to be zeroed CALIB ZERO T1 O2 3 ENTER to begin sensor zero CALIB ZERO Go Cali...

Page 129: ...the tee 4 Connect open port of the tee to the SQN8x inlet port 5 Be sure the SQN8x is in Span Calibration mode for the desired channel The sample pump will draw the required span gas from the cylinder Any excess flow will be routed to the Freon filter and captured CAUTION NEVER force a sample into the SQN8x damage to the unit may result 1 LPM Regulator Span Gas Tee Freon Filter ...

Page 130: ...emand flow regulator to Span gas cylinder 2 Be sure the SQN8x is in Span Calibration mode for the desired channel The sample pump will draw the required span gas from the cylinder CAUTION NEVER force a sample into the SQN8x damage to the unit may result Demand Flow Regulator Span Gas ...

Page 131: ...nnel 3 Attach the tubing to the desired inlet point of the SQN8x 4 Attach SQN8x to gas bag port The sample pump will draw the sample gas from the gas bag Sample Gas Bag Regardless of gassing configuration the SQN8x must be in Calib Span mode to span the unit NOTE A gases or apply zero grade air 1 Navigate to Programming Calib Span PROGRAMMING CALIB SPAN 2 Select the sensor to be zeroed CALIB SPAN T...

Page 132: ...Calibration Handbook 132 SQN8x 3 ENTER to begin sensor zero CALIB SPAN Go Calib 4 Display returns to CALIB SPAN when complete CALIB SPAN 0 ...

Page 133: ...Calibration Guide Sensepoint XCD ...

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Page 135: ...d span calibration mode the current output from the detector is inhibited default 2mA to avoid false alarms For Flammable gas calibration use a calibration gas concentration of between 25 LEL and 75 LEL to ensure that the required accuracy can be attained 4 6 To calibrate the detector use an appropriate span gas cylinder constant flow regulator AND the Sensepoint XCD Gassing Cap The flow rates used ...

Page 136: ...ill indicate the first configuration mode menu SEt CAL 4 Put the magnet over the switch again and move to enter the Calibration menu 5 The display will show the current gas reading and the icon flashes 6 When the zero gas reading is stable use to confirm zero calibration 7 If successful the display shows ZEro PASS if not successful the display shows ZEro FAIL and returns to configuration mode 8 If usin...

Page 137: ...g is displayed When the reading is stable use to confirm span calibration 15 If the sensor has been replaced the following display may be shown 16 Use TS to select YES if the sensor has been replaced or No if it has not been replaced 17 If the span calibration is successful the instrument will briefly display SPAn PASS if fails SPAN FAIL displayed and returns to configuration mode NOTE 18 The display...

Page 138: ...reading A sudden decrease in ambient humidity can result in a short term negative drift in the instrument s reading These are most likely to be noticed during calibration with dry or cylinder gas When calibrating Hydrogen Sulfide cartridges the following should be taken into account while following the Span Zero procedure 1 To zero the sensor use a compressed air cylinder of 20 9 Vol oxygen not Nit...

Page 139: ...Calibration Guide Sensepoint XCD RTD ...

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Page 141: ...ctor is inhibited default 2mA to avoid false alarms To calibrate the detector use an appropriate span gas cylinder constant flow regulator and the Sensepoint Toxic Gassing Cap refer to Sensepoint Technical Manual for details The flow rate is used of approximately 1 to 1 5 litres per minute for calibration Apply the gas at the flow rate for the recommended application concentration and time please see...

Page 142: ...detector display for at least 3 seconds and then remove 3 The display will indicate the first configuration mode menu SEt CAL 4 Put the magnet over the switch again and move to enter the Calibration menu 5 The display will show the current gas reading and the icon flashes 6 Observe the Zero reading on the XCD RTD display If it shows a stable reading of zero gas 0 there is no need to carry out any fur...

Page 143: ...ion 12 The display shows the current calibration span gas concentration while flashing the icon Use TS to change the calibration span gas concentration and when required span calibration level is set 13 The display will show the current gas reading and the icon flashes NOTE 30 0 calibration 14 Connect the regulator to the span gas cylinder Apply gas at a flow rate of 1 litre per minute for the recomm...

Page 144: ...indicate that the unit is expecting the span gas to be removed from the sensor 19 Promptly switch off the calibration span gas and remove the Sensepoint Gassing Cap from the sensor to allow the gas to disperse 20 When the reading falls below 50 of the calibration gas level the display indicates a countdown up to 180 seconds dependant on gas type 21 When the countdown is finished the calibration pro...

Page 145: ...Calibration Guide XNX Universal Transmitter ...

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Page 147: ...l WARNING Do not use the XNX Universal Transmitter in oxygen enriched atmospheres Concentrations displayed will be adversely affected by oxygen depletion CAUTION The default calibration values for the Calibration Required diagnostic vary based on sensor type This value can be reprogrammed in accordance with site requirements to ensure the highest level of safety Correct operation of each sensor sh...

Page 148: ...r can be used to perform the zero calibration Contact a Honeywell Analytics representative for details about suitable calibration kits NOTE B 3 5 6 3 5 6 2 1 6 J Zero Calibration This section outlines the steps for calibrating the transmitter s attached sensors NOTE The Zero Calibration procedure should be performed prior to the Span Calibration procedure 1 If using a compressed gas cylinder push ...

Page 149: ...gas through the flow housing at a rate of 300 375 ml min for XNX EC sensors As the sensor detects the gas and the concentration increases the values displayed will reflect the changing concentration When the concentration values are stable select to perform the span The Span Calibration process also determines whether the sensor is within the proper range to accurately detect the target gas Selectin...

Page 150: ... EC Hydrogen Sulfide H2 S Sensors CAUTION Before initial calibration allow the sensor to stabilize for 30 minutes after applying power When in zero and span calibration modes the current output from the sensor is inhibited default 2mA to avoid false alarms Recalibrate if the temperature of local environment has varied by more than 15 C from the temperature of calibration Hydrogen Sulfide sensors can...

Page 151: ...priate span gas cylinder tubing magnet and calibration gas flow housing Set the flow regulator to 300 375 ml min for XNX EC sensors or 500 200 ml min for XNX mV sensors A compressed gas cylinder 20 9 Vol oxygen should be used to perform the zero calibration if the area where the sensor is located contains any residual amount of the target gas If no residual gas is present background air can be used ...

Page 152: ...the transmitter will display the Zero Passed screen Span Calibration If a Span Calibration is not required select the to skip the Span Calibration and return to the Calibration menu 7 When the Zero Calibration is complete the Span Concentration screen appears The gas concentration for the Span Gas Calibration can be changed If the Span Calibration is skipped the Gas Calibration screen displays 8 E...

Page 153: ... has completed the calibration and the span algorithms have determined that it is within range the Span Passed screen will appear If the calibration is not successful the Span Failed screen will display Selecting will return to the Span Concentration screen to begin the span calibration again Selecting will exit Span Calibration and return to the Gas Calibration Menu Once the Zero Gas and Span cal...

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Page 155: ...Calibration Guide Calibration Kits and Equipment ...

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Page 157: ...0 1 5 liter min Series 3000 Series 3000 toxic oxygen sensors 300 375 ml min 705 705 705HT Flammable sensors 1 5 liter min Sensepoint Sieger Sensepoint Flammable 1 0 1 5 liter min Sensepoint Sieger Sensepoint Toxic 1 0 1 5 liter min Satellite XT Satellite XT 0 3 liter min Midas Midas 0 5 liter min Optima Plus Optima Plus w Remote Gassing Cell 0 3 liter min Optima Plus Optima Plus w Gassing Cover 2 ...

Page 158: ...Flow adaptor S3KCAL Regulator 1 5 LPM 998 100 012 Carrying case 998 100 003 Sensepoint XCD RTD XCD RTD Gassing Cap Spanner Wrench and Pot Trimmer 2106D2114 Flow Housing 02000 A 1645 Searchpoint Optima Plus OPTIMARGCCALKIT Remote Gassing Cell RGC Includes FEP Tubing 998 100 004 5 ft Gas cover 2108D0258 Regulator 0 3LPM ZCALREG1 OPTIMACALKIT Non RGC Includes FEP Tubing 998 100 004 5 ft Gas cover 210...

Page 159: ...ing and Tee 10244 Regulator 1LPM 10597 L9 Carrying Case IR F9 11252 L9 For 17L 34L Cylinders Includes Calibration Adapter w Tubing and Tee 10244 Regulator 1LPM 10687 L9 Carrying Case 11253 L9 For 29L Cylinders Includes Calibration Adapter w Tubing and Tee 10244 Regulator 1LPM 10597 L9 Carrying Case 11337 L9 For 58L 103L Cylinders Includes Calibration Adapter w Tubing and Tee 10244 Regulator 1LPM 1...

Page 160: ... Calibration Adapter for ToxyPoint M 505490 Calibration Adapter for EC F9 M 507527 Regulator 0 1LPM M 505425 Regulator 0 5LPM M 502877 Carrying case M 501056 1309K0004 For 58L 103L Cylinders Includes Tubing M 508808 1 8 ID x 1 4 OD x 6ft Polyurethane Tubing M 502730 4mm ID x 6mm OD Magnet for GasPoint II M 502499 Calibration Adapter for IAQPoint M 512438 Calibration Port for 201T 201M 301M GasPoin...

Page 161: ...or 0 5LPM M 502877 Carrying case M 501056 1309K0004 For 58L 103L Cylinders Includes Tubing M 508808 1 8 ID x 1 4 OD x 6ft Polyurethane Tubing M 502730 4mm ID x 6mm OD Magnet for GasPoint II M 502499 Calibration Adapter for IAQPoint M 512438 Calibration Port for 201T 201M 301M GasPoint II M 501080 Calibration Adapter for E3 Point and 301W 131635 L3 Calibration Adapter for ToxyPoint M 505490 Calibra...

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Page 164: ...ywell com www honeywell com Asia Pacific Honeywell Analytics 508 Kolon Science Valley l 187 10 Guro Dong Guro Gu Seoul 152 050 Korea Tel 82 2 2025 0300 Fax 82 2 2025 0329 analytics ap honeywell com 1998M0795 Release 8 February 2013 2013 Honeywell Analytics Please Note While every effort has been made to ensure accuracy in this publication no responsibility can be accepted for errors or omissions Da...

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