Honeywell 5000 Series Instruction Sheet Download Page 2

EN1R-9175 0908RA-NE

2

Table 2. Electrical rating

WARNING

Do not exceed the maximum current value.

Modulation characteristics

Values are based on increasing current with start at zero.
When current is decreasing from its maximum value the 
outlet pressure will be higher.

NOTE:

Good and reliable performance of the Moduplus® is not 
only dependent on the Moduplus® itself, but also upon the 
reliability of the modulating control and sensor used.

ADJUSTMENT, CHECKOUT AND 
MAINTENANCE

IMPORTANT

Adjustments should be made by qualified persons 
only.
If the appliance manufacturer supplies checkout 
and/or service and maintenance instructions, 
carefully follow them. If such instructions are not 
provided, then follow the procedure as outlined 
below.
Adjustments should be made within the specified 
pressure ranges.
Allow time for pressure to stabilize before making 
adjustments.
It is recommended that the Moduplus
® is operated 
a few times to ensure correct setting.
Remove cap before adjustment.
Take care that after any adjustment cap is mounted. 
In applications with pressure feedback mount the 
cap.

WARNING

Do not dismount parts of the Moduplus®.
Dismounting can cause malfunction of the 
Moduplus®.

The maximum pressure setting must first be adjusted to 
ensure that burner will safely light up, then the minimum 
pressure setting can be adjusted.

Any adjustment of maximum pressure setting influences 
minimum pressure setting, thus a min. pressure setting 
should always be re-adjusted after.

Adjusting the maximum pressure setting (see fig 1.)

Methode 1:

Disconnect pressure feedback connection (if applicable).

Connect a suitable pressure gauge to pipe line or to outlet 
pressure tap of gas control concerned, to measure burner 
pressure (measuring point must be as near to burner as 
possible).

Disconnect electrical connection of Moduplus®.

Energize operator, set control in operation and wait until 
an outlet pressure is recorded on pressure gauge.

Push shaft gently downwards by means of a suitable pin 
through the hole on the top of the Moduplus® to the 
bottom and hold it on.

If maximum rate pressure needs adjustment then use an 
8 mm wrench to turn adjustment screw for maximum 
pressure setting clockwise to increase or counter- 
clockwise to decrease pressure, until the desired 
maximum outlet pressure is obtained. Release shaft.

Check minimum pressure setting and readjust if 
necessary.(according instructions below)

Mount cap and reconnect pressure feedback connection 
(if applicable).

If minimum and maximum pressures are set, wire the 
Moduplus® in circuit.

Close pressure tap screw

Methode 2:

Disconnect pressure feedback connection (if applicable).

Connect a suitable pressure gauge to pipe line or to outlet 
pressure tap of gas control concerned, to measure burner 
pressure (measuring point must be as near to burner as 
possible).

Make sure that the appliance is in operation and the 
Moduplus®

 

coil is energized with maximum current.

If maximum rate pressure needs adjustment then use an 
8 mm wrench to turn adjustment screw for maximum 
pressure setting clockwise to increase or counter- 
clockwise to decrease pressure, until the desired 
maximum outlet pressure is obtained.

Disconnect electrical connection of Moduplus

®

Check minimum pressure setting and readjust if 
necessary. (according instructions below)

Mount cap and reconnect pressure feedback connection 
(if applicable).

If minimum and maximum pressures are set, wire the 
Moduplus® in circuit.

Close pressure tap screw

Adjusting minimum pressure setting (see fig. 1.)

Disconnect pressure feedback connection (if applicable).

Connect a suitable pressure gauge to pipe line or to outlet 
pressure tap of gas control concerned, to measure burner 
pressure (measuring point must be as near to burner as 
possible).

Disconnect electrical connection of Moduplus®.

Energize operator, set control in operation and wait until 
an outlet pressure is recorded on pressure gauge.

If minimum rate pressure needs adjustment then use a 5 
mm wrench to turn adjustment screw for minimum 
pressure setting clockwise to increase or counter- 
clockwise to decrease pressure, until the desired 
minimum outlet pressure is obtained.

Check if main burner lights easily and reliable at minimum 
pressure.

Mount cap and reconnect pressure feedback connection 
(if applicable).

Close pressure tap screw

Adjusting intermediate pressure setting

Some controls are able to provide modulating control as well 
as a fixed setting.
In case this intermediate pressure setting should be set, it is 

Coil

Modulation
current dc (mA)

Resistance at  
20 
°C (

Ω)

Voltage
(Vdc)

Color

12

blue

55 ... 310

31,5 ... 36,5

15

white

45 ... 250

42 ... 46

17

grey

30 ... 165

82 ... 88

28

green

30 ... 165

107,5 ... 117,5

Summary of Contents for 5000 Series

Page 1: ...f the VK41 VK81 gas controls are valid See instruction sheet EN1R 9162 However the following information is deviating and replaces therefore the relevant information of that instruction sheet Model Gas controls Suffix M fast opening with electric modulating regulator Suffix N slow opening with electric modulating regulator Electric modulating regulator V7335A low voltage Moduplus Adjustment points...

Page 2: ...ise to decrease pressure until the desired maximum outlet pressure is obtained Release shaft Check minimum pressure setting and readjust if necessary according instructions below Mount cap and reconnect pressure feedback connection if applicable If minimum and maximum pressures are set wire the Moduplus in circuit Close pressure tap screw Methode 2 Disconnect pressure feedback connection if applic...

Page 3: ...sure gauge Make sure Moduplus is wired in the circuit Start system in fixed setting mode Adjust current as low as needed to obtain the lowest pressure by using pressure setting means of control Mechanical setting of Moduplus will prevent too low setting Close pressure tap screw Increase the current until desired pressure is obtained by using pressure setting means of modulating control Mount cap a...

Page 4: ...ack connection if applicable Remove old Moduplus regulator and discard gasket Place new gasket at the bottom side of Moduplus Orientation of the gasket must be as indicated in figure 3 Push gasket over the small bosses A so that the bosses show fully through the gasket Mount Moduplus on the gas valves The electrical connectors of the Moduplus coil must face the coil of the gas valve see fig 2 The ...

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