Honda XL650V Transalp Owner'S Manual Download Page 8

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MOTORCYCLE SAFETY

Important Safety Inforamation

Protective Apparel

Load Limits and Guidelines

PARTS LOCATION

Instruments and Indicators

MAJOR COMPONENTS
(Information you need to

opetate this motorcycle)

Brakes

Clutch

Coolant

Fuel

Engine Oil

Tyres

page

ESSENTIAL INDIVIDUAL
COMPONENTS

Ignition Switch

Keys

Immobilizer System (HISS)

Right Handlebar Controls

Left Handlebar Controls

OPERATION

03/06/03 12:49:04 32MCB600_008

Summary of Contents for XL650V Transalp

Page 1: ...Honda Motor Co Ltd 2003 OWNER S MANUAL Honda XL650V 03 06 03 12 48 31 32MCB600_001...

Page 2: ...t the manual These messages are fully explained in the A Few Words About Safety section which appears before the Contents page This manual should be considered a permanent part of the motorcycle and s...

Page 3: ...le at the time of approval for printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reprodu...

Page 4: ...ou should become thoroughly familiar with this owner s manual BEFORE YOU RIDE THE MOTORCYCLE Pleasant riding and thank you for choosing a Honda When service is required remember that your Honda dealer...

Page 5: ...lowing codes in this manual indicate each country UK France E F Ireland ED ED European direct sales European direct sales The specifications may vary with each locale Type 03 06 03 12 48 52 32MCB600_0...

Page 6: ...tial hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle You must use your own good judg...

Page 7: ...entire manual is filled with important safety information please read it carefully Safety Headings Safety Section Instructions You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions Yo...

Page 8: ...ts and Indicators 20 MAJOR COMPONENTS Information you need to opetate this motorcycle 20 Brakes 22 Clutch 24 Coolant 26 Fuel 29 Engine Oil 30 Tyres page 35 ESSENTIAL INDIVIDUAL COMPONENTS 35 Ignition...

Page 9: ...r 45 Left Side Cover 46 Right Side Cover 47 Center Compartment 47 Document Compartment 48 Headlight Aim Vertical Adjustment page 49 OPERATION 49 Pre ride Inspection 51 Starting the Engine 54 Running i...

Page 10: ...78 Throttle Operation 79 Idle Speed 80 Coolant 81 Drive Chain 87 Drive Chain Slider 88 Front and Rear Suspension Inspection 89 Side Stand 90 Wheel Removal 95 Brake Pad Wear 97 Battery 99 Fuse Replace...

Page 11: ...oven fact helmets significantly reduce the number and severity of head injuries so don t ride without one We also recommend that you wear eye protection sturdy boots gloves and other protective gear p...

Page 12: ...on road and off Never ride beyond your personal abilities or faster than conditions warrant Remember that alcohol drugs fatigue and inattention can significantly reduce your ability to make good judg...

Page 13: ...ause it offers the best protection against head injuries A helmet should fit your head comfortably and securely A bright coloured helmet can make you more noticeable in traffic as can reflective strip...

Page 14: ...ke you more noticeable in traffic Be sure to avoid loose clothes that could get caught on any part of your motorcycle On road apparel may also be suitable for casual off road riding But if you plan on...

Page 15: ...ht limit or carrying an unbalanced load can seriously affect your motorcycle s handling braking and stability Non Honda accessories improper modif ications and poor maintenance can also reduce your sa...

Page 16: ...e Improperly loading your motorcycle can affect its stability and handling Even if your motorcycle is properly loaded you should ride at reduced speeds and never exceed 130 km h 80 mph when carrying c...

Page 17: ...to shift position to maintain balance and stability Place weight as close to the center of the motorcycle as possible Do not attach large or heavy items such as a sleeping bag or tent to the handlebar...

Page 18: ...sories you must be personally responsible for proper selection installation and use of non Honda accessories Check with your dealer for assistance and always follow these guidelines Do not pull a trai...

Page 19: ...case of trouble Familiarity with your motorcycle is critically important should a problem occur far from help Never ride beyond your ability and experience or faster than conditions warrant If you are...

Page 20: ...Indicators Rearview mirrors Engine stop switch Starter button Ignition switch Rearview mirror Pa ssing switch Clutch lever Choke lever Turn signal switch Hazard switch Front brake lever Front brake f...

Page 21: ...Foot peg Gearshift pedal Side stand Helmet holder Passenger footpeg Air cleaner Tool box Seat lock Coolant reserve tank 11 03 06 03 12 50 17 32MCB600_021...

Page 22: ...Rear brake pedal Foot peg Oil filler cap dipstick Passenger footpeg Battery 12 03 06 03 12 50 20 32MCB600_022...

Page 23: ...ter 4 Low oil pressure indicator 5 Neutral indicator 6 Immobilizer system HISS indicator 7 Tachometer 8 Tachometer red zone 9 Right turn signal indicator 10 Coolant temperature gauge 11 Digital clock...

Page 24: ...th insufficient oil pressure may cause serious engine damage Lights when the engine oil pressure is below normal operating range Should light when ignition switch is ON and engine is not running Shoul...

Page 25: ...has been inserted the indicator will remain on and the engine will not start page Tachometer Shows engine revolutions per minute Tachometer red zone Never allow the tachometer needle to enter the red...

Page 26: ...ximate fuel supply available page Resets tripmeter to zero 0 by pushing the knob Shows mileage per trip Lights when the headlight is on high beam Shows hour and minute page Fuel gauge Tripmeter reset...

Page 27: ...to be ridden The normal operating temperature range is within the section between the H and C marks If the needle reaches the H Hot mark stop the engine and check the reserve tank coolant level Read p...

Page 28: ...should refill the tank as soon as possible The amount of fuel left in the tank when the needle enters the red band and with the vehicle set upright is approximately 2 1 1 Fuel gauge 2 Red band Fuel Ga...

Page 29: ...ce time keep the button down until the desired hour is displayed Press the M button To advance hold the button down The display will be returned to 00 when 60 minutes are reached without affecting the...

Page 30: ...onda dealer for this service Front Brake Fluid Level Other Checks Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings With the motorcycle in an upright posit...

Page 31: ...n pads should be replaced If the pads are not worn have your brake system inspected for leaks Rear Brake Fluid Level Other Checks Make sure there are no fluid leaks Check for deterioration or cracks i...

Page 32: ...cover Loosen the lock nut and turn the adjuster Tighten the lock nut and check the adjustment If the adjuster is threaded out near its limit or if the correct free play cannot be obtained loosen the...

Page 33: ...pen the throttle The motorcycle should begin to move smoothly and accelerate gradually If proper adjustment cannot be obtained or the clutch does not work correctly see your Honda dealer Other Checks...

Page 34: ...This coolant solution is recommended f or most operating temperatures and provides good corrosion protection A higher concentration of antifreeze decreases the cooling system performance and is recomm...

Page 35: ...upright position If the coolant level is below the LOWER level mark remove the reserve tank cap and add coolant mixture until it reaches the UPPER level mark Always add coolant to the reserve tank Do...

Page 36: ...d turn it clockwise The fuel fill cap is hinged and will lift up The fuel tank capacity including the reserve supply is 1 2 3 2 3 1 1 Fuel fill cap 2 Ignition key 3 Filler neck Fuel Tank FUEL 26 19 6...

Page 37: ...persists consult your Honda dealer Failure to do so is considered misuse and damage caused by misuse is not covered by Honda s Limited Warranty Use unleaded petrol with a research octane number of 91...

Page 38: ...ents and corrosion inhibitors Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is not covered under the warranty Honda cannot endorse the use of f...

Page 39: ...without screwing it in Remove the dipstick The oil level should be between the upper and lower marks on the dipstick If required add the specified oil see page up to the upper level mark Do not overfi...

Page 40: ...m being overheated Underinflated tyres can also cause wheel damage in rocky terrain Overinflated tyres make your motorcycle ride more harshly are more prone to damage from surface hazards and wear une...

Page 41: ...ures are Whenever you check the tyre pressures you should also examine the tyre treads and sidewalls for wear damage and foreign objects Look for Bumps or bulges in the side of the tyre or the tread R...

Page 42: ...es the following limit German law prohibits use of tyres whose tread depth is less than 1 6 mm 1 Minimum tread depth 2 For Germany Front Rear 1 Wear indicator 2 Wear indicator location mark Tread Wear...

Page 43: ...t may fail while you are riding If you need to make a temporary repair by patching a tube or using an aerosol sealant ride cautiously at reduced speed and have the tube replaced before you ride again...

Page 44: ...ew tyre is installed Also remember to replace the inner tube whenever you replace a tyre The old tube will probably be stretched and if installed in a new tyre it could fail Front Rear Tyre Replacemen...

Page 45: ...harge Key can be removed Key can be removed Key cannot be removed Key cannot be removed Steering is locked Engine and lights cannot be operated Engine and lights cannot be operated Engine and lights c...

Page 46: ...This motorcycle has two keys and a key number plate 2 1 2 Key number plate 1 Keys KEYS 36 03 06 03 12 53 06 32MCB600_046...

Page 47: ...at are activated by the immobilizer system HISS They will not work to start the engine if the circuits are damaged Do not drop the keys or set heavy objects on them Do not grind drill or in any way al...

Page 48: ...engine s starting circuit is disabled When the ignition switch is turned ON and the engine stop switch is at RUN the immobilizer system HISS indicator lights for a few seconds then go off If the indic...

Page 49: ...e the system recognize the key code keep each immobilizer key on a separate ring Do not attempt to alter the immobilizer system HISS or add other devices to it Electrical problems could result making...

Page 50: ...e engine stop switch OFF the headlight and taillights will still be on resulting in battery discharge The starter button is below the engine stop switch When the starter button is pressed the starter...

Page 51: ...e horn With the ignition switch is position the signals continue flashing even the engine or other lights are OFF When the hazard switch is ON position both left and right turn signals start flashing...

Page 52: ...he key to OFF while pushing in To lock the steering turn the handlebar all the way to the left turn the key to LOCK while pushing in Remove the key A 1 A A C C B B 1 1 Ignition key A Push in B Turn to...

Page 53: ...ck and up Be sure the seat is locked securely in position after installation To install the seat insert the prongs into the recess under the frame cross member and then push down on the rear of the se...

Page 54: ...it securely 1 1 43 1 Holder hook HELMET HOLDER 44 Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt...

Page 55: ...t page The left side cover must be removed for fuse maintenance Remove the three bolts Remove the seat lock cable from the seat lock Remove the left side cover 2 3 1 43 1 4 3 1 2 4 2 3 4 1 Bolts 2 Sea...

Page 56: ...removed for battery and fuse maintenance Remove the three bolts Remove the right side cover Installation Installation can be done in the reverse order of removal 2 3 2 1 43 1 1 2 1 Bolts 2 Right side...

Page 57: ...ay be severely affected Do not direct water under pressure against the center compartment as water will be forced into the compartment The center compartment is under the seat Opening and closing See...

Page 58: ...justment can be made by turning the knob in or out as necessary Obey local laws and regulations 1 1 A A B B 1 Knob A Up B Down H E A D L I G H T A I M V E R T I C A L ADJUSTMENT 48 03 06 03 12 54 26 3...

Page 59: ...fuel tank when necessary page Check for leaks Coolant level add coolant if required Check for leaks pages Front and rear brakes check operation make sure there is no brake fluid leakage pages 1 3 2 4...

Page 60: ...s Lights and horn check that headlight tail brake light turn signals indicators and horn function properly Engine stop switch check for proper function page Side stand ignition cut off system check fo...

Page 61: ...de stand down the engine will shut off if the transmission is put in gear before raising the side stand Always follow the proper starting procedure described below Your motorcycle s exhaust contains p...

Page 62: ...is in NEUTRAL neutral indicator light ON The engine stop switch is at RUN The red low oil pressure indicator is ON The immobilizer system HISS indicator is OFF The low oil pressure indicator should g...

Page 63: ...smoothly and responds to the throttle when the choke lever is at Fully OFF Do not open the throttle when starting the engine with the choke ON This will lean the mixture resulting in hard starting Op...

Page 64: ...conds If the engine starts quickly close the throttle then open it slightly if idling is unstable If the engine does not start wait 10 seconds then follow the Starting Procedure Help assure your motor...

Page 65: ...s the gearshift pedal to shift into 1st low gear Slowly release the clutch lever and at the same time gradually increase engine speed by opening the throttle Coordination of the throttle and clutch le...

Page 66: ...ar wheel may lose traction resulting in a possible loss of vehicle control Do not shift gears without disengaging the clutch and closing the throttle The engine and drive train could be damaged by ove...

Page 67: ...speed or brake before entering a turn closing the throttle or braking in mid turn may cause wheel slip Wheel slip will reduce control of the motorcycle Independent operation of only the brake lever or...

Page 68: ...steering to help prevent theft page Make sure flammable materials such as dry grass or leaves do not come in contact with the exhaust system when parking your motorcycle After stopping the motorcycle...

Page 69: ...te and current Park your motorcycle in a locked garage whenever possible Use an additional anti theft device of good quality Put your name address and phone number in this Owner s Manual and keep it o...

Page 70: ...y for its designed purpose Sustained high speed operation or operation in unusually wet or dusty conditions will require more frequent service than specified in the Maintenance Schedule Consult y our...

Page 71: ...ualified mechanic instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn you of every conceivable haza...

Page 72: ...el surface using the side stand or a maintenance stand to provide support To reduce the possibility of a fire or explosion be careful when working around petrol Use only nonflammable solvent not petro...

Page 73: ...and service data and is mechanically qualified Refer to the Official Honda Shop Manual In the interest of safety we recommend these items be serviced only by your Honda dealer Honda recommends that y...

Page 74: ...THROTTLE OPERATION CARBURETOR CHOKE NOTE NOTE 2 NOTE 3 NOTE 4 1 0 6 I R R I I 6 4 6 C C I I 12 8 12 I C I I C R I R R I I I I I 18 12 18 C R C I I 24 16 24 I C I I C R I R R I I I I I 30 20 30 C C I I...

Page 75: ...TE 5 NOTE 4 NOTE 5 NOTE 5 1 0 6 I I I I I 6 4 6 I I I I I 12 8 12 I I I I I I I I I I I I 18 12 18 I R I I I 24 16 24 I I I I I I I I I I I I 30 20 30 I I I I I 36 24 36 I R I I I I I I I I I I BRAKE...

Page 76: ...lacement can be performed with the tools contained in the kit Spark plug wrench 10 12 mm Box end wrench 17 mm Box end wrench 24 mm Box end wrench 14 17 mm Open end wrench 8 12 mm Open end wrench No 2...

Page 77: ...ealer when ordering replacement parts Record the numbers here for your reference FRAME NO The frame number is stamped on the right side of the steering head ENGINE NO The engine number is stamped on t...

Page 78: ...dering replacement parts Record the colour and code here for your reference COLOUR CODE The colour label is attached to the right frame rail below the seat 1 1 1 Colour label COLOUR LABEL 68 03 06 03...

Page 79: ...nts for API Service Classification SE SF or SG Viscosity grade of engine oil should be based on average atmospheric temperature in your riding area The following provides a guide to the selection of t...

Page 80: ...al oil filter tool and a torque wrench If you do not have these tools and the necessary skill we recommend that you have your Honda dealer perform this service If a torque wrench is not used for this...

Page 81: ...the remaining oil drain out Discard the oil filter To drain the oil remove the oil filler cap dipstick and crankcase drain plug and sealing washer 2 1 3 3 1 2 1 2 1 Crankcase drain plug 2 Sealing was...

Page 82: ...Honda genuine oil filter or a filter of equivalent quality specified for your model Using the wrong Honda filter or a non Honda filter which is not of equivalent quality may cause engine damage Insta...

Page 83: ...park plug with an improper heat range Severe engine damage could result For extended high speed riding For cold climate Below 5 C 41 F 62 SPARK PLUGS 73 DPR8EA 9 NGK X24EPR U9 DENSO DPR9EA 9 NGK X27EP...

Page 84: ...g bolt and the bushing Remove the seat page Remove the left and right front cover bolts and disconnect them from the holders on the fuel tank 1 3 2 1 1 2 2 43 1 1 Bolts 2 Fuel tank mounting bolt 74 03...

Page 85: ...he spark plug bases Remove the spark plugs using the spark plug wrench furnished in the tool kit To remove the spark plug from the rear cylinder raise the fuel tank 1 1 1 4 5 6 1 Spark plug wrench 1 S...

Page 86: ...ly tightened An improperly tightened plug can become very hot and possibly damage the engine Check the spark plug gap using a wire type feeler gauge If adjustment is necessary bend the side electrode...

Page 87: ...er Reinstall the crankcase breather tube plug Service more frequently when riding in rain at full throttle or after the motorcycle is washed or overturned Service if the deposit level can be seen in t...

Page 88: ...sition at both full steering positions Measure the throttle grip free play at the throttle grip flange The standard free play should be approximately To adjust the free play loosen the lock nut and tu...

Page 89: ...Ten minutes of stop and go riding is sufficient Warm up the engine and shift to neutral and place the motorcycle on its side stand Adjust idle speed with the throttle stop screw Idle speed In neutral...

Page 90: ...official Honda Shop Manual Always add coolant to the reserve tank Do not attempt to add coolant by removing the radiator cap 62 COOLANT Coolant Replacement 80 Removing the radiator cap while the engi...

Page 91: ...between the sprockets Drive chain slack should be adjusted to allow the following vertical movement by hand Roll the motorcycle forward Stop Check the drive chain slack Repeat this procedure several t...

Page 92: ...Excessively Worn Teeth Broken or Damaged Teeth A drive chain with damaged rollers loose pins or missing O rings must be replaced A chain which appears dry or shows signs of rust requires supplementar...

Page 93: ...adjusting nuts clockwise to tighten the chain or counterclockwise to provide more slack Adjust the chain slack at a point midway between the drive sprocket and the rear wheel sprocket Rotate the rear...

Page 94: ...index marks align with the rear edge of the adjusting slots Both left and right marks should correspond If the axle is misaligned turn the left or right adjusting nut until the marks correspond on th...

Page 95: ...djusting the chain If the red zone on the label aligns with the arrow mark on the chain adjuster plates after the chain has been adjusted to the proper slack the chain is excessively worn and must be...

Page 96: ...ain to improve its service life The O rings in this chain can be damaged by steam cleaning high pressure washers and certain solvents Clean the side surfaces of the chain with a dry cloth Do not brush...

Page 97: ...he chain slider for wear When the thickness of the chain slider reaches the limit the chain slider must be replaced Chain slipper depth limit 1 1 2 2 62 1 Chain slider 2 Thickness DRIVE CHAIN SLIDER 8...

Page 98: ...oth and there must be no oil leakage Swingarm bearings should be checked by pushing hard against the side of the rear wheel while the motorcycle is on the center stand Free play indicates worn bearing...

Page 99: ...on cut off system Sit astride the motorcycle put the side stand up and the transmission in neutral Start the engine and with the clutch lever pulled in shift the transmission into gear Lower the side...

Page 100: ...er of the motorcycle with a jack or other firm support If none is available see your Honda dealer for this service Raise the front wheel off the ground by placing a support block under the engine Remo...

Page 101: ...this service Remove the caliper assembly from the fork leg by removing the fixing bolts Remove the front axle holder nuts and frontal axle holder Unscrew the front axle shaft Remove the wheel To avoi...

Page 102: ...gs or if the wheel does not rotate freely If a torque wrench was not used for installation see your Honda dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of bra...

Page 103: ...ear axle shaft rear wheel from the swingarm Do not depress the brake pedal while the wheel is off the motorcycle The caliper pistons will be forced out of the cylinders with subsequent loss of brake f...

Page 104: ...tall the rear axle shaft side collar and rear wheel to the swingarm After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake d...

Page 105: ...at each regular maintenance interval page Always inspect each pad in both right and left brake calipers Check the grooves in each pad If either pad is worn to the bottom of the grooves replace both pa...

Page 106: ...Check the cutout in each pad If either pad is worn to the cutout replace both pads as a set See your Honda dealer for this service REAR BRAKE 2 2 2 Cutouts Rear Brake 96 03 06 03 13 00 29 32MCB600_106...

Page 107: ...er electrical troubles contact your Honda dealer Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed 62 BATTERY 97 The battery gives off explosive hydrog...

Page 108: ...inal lead Pull out the battery from the battery box Remove the right side cover page Remove the battery holder by removing the nut 1 2 3 4 3 4 2 1 46 1 3 4 5 2 5 1 Battery holder 2 Nut 3 Negative term...

Page 109: ...or an overload in the electrical system See your Honda dealer for repair Never use a fuse with a different rating from that specified Serious damage to the electrical system or a fire may result causi...

Page 110: ...The spare fuses are located in the fuse box Pull out the old fuse and install a new fuse Open the fuse box cover Remove the left side cover page Close the fuse box cover and left side cover 4 3 2 1 1...

Page 111: ...in fuse is located behind the right side cover The specified fuse is Remove the right side cover page Reconnect the connector and right side cover The spare main fuse is located under the starter magn...

Page 112: ...the engine from time to time Adjustment is done by turning the adjusting nut Turn the nut in the direction if the switch operates too late and in direction if the switch operates too soon 1 B 1 2 B B...

Page 113: ...ways Be sure to turn the ignition switch OFF when replacing the bulb Do not use bulbs other than that specified After installing a new bulb check that the light operates properly Do not put finger pri...

Page 114: ...bulb while pressing down on the pin Pull out the bulb without turning Install a new bulb in the reverse order of removal Install the dust cover with its arrow mark facing up 3 1 4 2 5 6 6 2 1 1 2 3 5...

Page 115: ...without turning Install a new bulb in the reverse order of removal Remove the lower maintenance cover by removing the two screws 3 1 4 2 2 1 4 1 3 2 2 1 4 3 1 Lower maintenance cover 2 Screws 3 Socket...

Page 116: ...four screws and collars A collars B Remove the rear tail Turn the bulb holder clockwise and remove the bulb 2 1 2 3 4 5 1 6 3 7 2 2 1 3 5 4 4 3 4 7 6 4 2 5 Rear tail 6 Bulb holder 7 Bulb 1 Rear handl...

Page 117: ...the screws B T u r n t h e b u l b h o l d e r counterclockwise and remove the bulb Install a new bulb in the reverse order of removal 1 2 1 3 2 1 1 2 2 2 4 3 3 4 1 Screws A 2 Screws B 3 Bulb holder 4...

Page 118: ...lens Remove the bulb by pressing in and turning counterclockwise Install a new bulb and check that the light operates properly 1 2 1 3 2 4 1 3 2 3 1 Screws 2 Turn signal lens 3 Bulb Rear Turn Signal...

Page 119: ...motorcycle with a sponge or soft cloth using cool water Avoid directing water to muffler outlets and electrical parts High pressure water or air can damage certain parts of the motorcycle Clean the f...

Page 120: ...r washing the motorcycle Anticipate longer stopping distance to avoid a possible accident After washing your motorcycle consider using a commercially available spray cleaner polish or quality liquid o...

Page 121: ...off the windshield and screen garnish They will damage the plastic Using plenty of water clean the windshield with a soft cloth or sponge Avoid using detergents or any kind of chemical cleaner on the...

Page 122: ...on Empty the fuel tank into an approved petrol container using a commercially available hand siphon or an equivalent method Spray the inside of the tank with an aerosol rust inhibiting oil Reinstall t...

Page 123: ...mes to distribute the oil Reinstall the spark plug and spark plug cap Cover the motorcycle don t use plastic or other coated materials and store in an unheated area free of dampness with a minimum of...

Page 124: ...ttery as required Install the battery Drain any excess aerosol rust inhibiting oil from the fuel tank Fill the fuel tank with fresh petrol Perform all Pre ride Inspection checks page Test ride the mot...

Page 125: ...senger capacity Maximum weight capacity SPECIFICATIONS DIMENSIONS WEIGHT CAPACITIES 115 2 257 mm 88 9 in 922 mm 36 3 in 1 318 mm 51 9 in 1 501 mm 59 1 in 192 kg 423 lbs 2 1 2 2 US qt 1 8 Imp qt 2 3 2...

Page 126: ...41 F Spark plug gap Valve clearance Intake Exhaust Idle speed ENGINE 116 9 2 1 647 cm 39 5 cu in X24EPR U9 DENSO DPR8EA 9 NGK 79 0 66 0 mm 3 11 2 60 in DPR9EA 9 NGK X27EPR U9 DENSO 1 200 100 min rpm 0...

Page 127: ...ear ratio 1st 2nd 3rd 4th 5th Caster Trail Tyre size front rear CHASSIS AND SUSPENSION POWER TRANSMISSION 117 90 90 21M C 54S 28 04 120 mm 4 7 in 120 90 17M C 64S 1 763 3 200 2 500 1 722 1 333 1 111 0...

Page 128: ...edometer light High beam indicator Turn signal indicator Turn signal light Neutral indicator ELECTRICAL LIGHTS FUSE 118 0 368 kW 5 000 min rpm 12V 60 55W 12V 21 5W 12V 1 7W 12V 1 7W 12V 3 4W 12V 21W 2...

Page 129: ...da parts or equivalents The catalytic converters must operate at a high temperature for the chemical reactions to take place They can set on fire any combustible materials that come near them Park you...

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