Honda Wave 110i User Manual Download | Manualshive

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Maintenance

Please read “Importance of Maintenance” and “Maintenance Fundamentals”

carefully before attempting any maintenance. Refer to “Specifications” for service

data.

Importance of Maintenance .....................

P. 36

Maintenance Schedule ..............................

P. 37

Maintenance Fundamentals .....................

P. 40

Tool kit .......................................................

P. 51

Removing & Installing Body Components ...

P. 52

Front Top Cover........................................ P. 52
Headlight Case ......................................... P. 53
Clip........................................................... P. 56
Battery...................................................... P. 57

Throttle.......................................................

P. 58

Crankcase Breather....................................

P. 59

Spark Plug ..................................................

P. 60

Engine Oil ...................................................

P. 62

Drive Chain .................................................

P. 65

Brakes .........................................................

P. 70

Clutch ..........................................................

P. 75

Side Stand...................................................

P. 76

Other Adjustments ....................................

P. 77

Headlight Aim ...........................................P. 77
Brakelight Switch ......................................P. 77

12 AFS110-32KWWH00.book 35 ページ２０１１年１０月２６日　水曜日　午後５時２２分

http://www.motorcycle.in.th

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Summary of Contents for Wave 110i

Page 1: ...ble before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission The vehicle pictured in this owner s manual may not match your actual vehicle 2011 Honda Motor Co Ltd 12 AFS110 32KWWH00 book 1 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 2: ...s owner s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained in this manual and on the motorcycle The following codes in this manual indicate each country The illustrations here in are based on the ED type Country Codes The specifications may vary with each locale Code Country ED European direct sales E UK F France 1...

Page 3: ...own good judgement You will find important safety information in a variety of forms including Safety labels on the motorcycle Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions 3WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow i...

Page 4: ...Motorcycle Safety P 2 Operation Guide P 18 Maintenance P 35 Troubleshooting P 78 Information P 92 Specifications P 103 Index P 106 12 AFS110 32KWWH00 book 4 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 5: ... riding of your motorcycle Please read this section carefully Safety Guidelines P 3 Image Labels P 6 Safety Precautions P 11 Riding Precautions P 12 Accessories Modifications P 15 Loading P 16 12 AFS110 32KWWH00 book 2 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 6: ... focused and free of alcohol and drugs Check that you and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on holding onto the grab rail or your waist leaning with you in turns and keeping their feet on the footpegs even when the motorcycle is stopped Even if you have ridden other motorcycles practice riding in a safe area to become famil...

Page 7: ... and in safe riding condition Inspect your motorcycle before every ride and perform all recommended maintenance Never exceed load limits 2 P 16 and do not modify your motorcycle or install accessories that would make your motorcycle unsafe 2 P 15 Personal safety is your first priority If you or anyone else has been injured take time to assess the severity of the injuries and whether it is safe to ...

Page 8: ...noxide a colourless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area the air you breathe could contain a dangerous amount of carbon monoxide Never run your motorcycle inside a garage or other enclosure Carbon Monoxide Hazard 3WARNING Carbon monoxide gas is toxic Breathing it can cause unconsc...

Page 9: ...he meanings of each symbol and label are as follows Read instructions contained in Owner s Manual carefully Read instructions contained in Shop Manual carefully In the interest of safety take the motorcycle to be serviced only by your dealer DANGER with RED background You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions WARNING with ORANGE background You CAN be KILLED or SERIOUSLY...

Page 10: ...understand proper handling and hazards of the battery very well Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid Contact with your skin or eyes can burn you or cause loss of your eyesight Read this manual carefully and understand it before handling the battery Neglect of the instructions can cause personal injury and damage to the motorcycle Do not use a battery...

Page 11: ... user s manual and installation guide before installing any accessory The total weight of accessories and luggage added to rider s and passenger s weight should not exceed 170 kg 375 lb which is the maximum weight capacity The luggage weight must not exceed 9 kg 20 lb under any circumstances The fitting of large fork mounted or large handlebar mounted fairing is not recommended 12 AFS110 32KWWH00 ...

Page 12: ...2 25 kgf cm2 33 psi Driver and passenger Front 200 kPa 2 00 kgf cm2 29 psi Rear 280 kPa 2 80 kgf cm2 41 psi Tyre size Front 70 90 17M C 38P Rear 80 90 17M C 50P Tyre brand CHENG SHIN Front C 6016 Rear C 6016R Keep chain adjusted and lubricated 20 to 30 mm 1 0 to 1 2 in Freeplay 12 AFS110 32KWWH00 book 9 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 13: ...EMINDER LABEL For your protection always wear helmet protective apparel FUEL LABEL Unleaded petrol only CARGO LIMIT LABEL Do not exceed 5 0 kg 11 0 lb 5 0kg 11 0lb 12 AFS110 32KWWH00 book 10 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 14: ...rd certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approved eye protection Gloves Full finger leather gloves with high abrasion resistance Boots or Riding Shoes Sturdy boots with non slip soles and ankle protection Jacket and Trousers Protective highly visible long sleeved jac...

Page 15: ...rcycle s stability u Where possible reduce speed before turning otherwise you risk sliding out Exercise caution on low traction surfaces u The tyres slip more easily on such surfaces and braking distances are longer Avoid continuous braking u Repeated braking such as when descending long steep slopes can seriously overheat the brakes reducing their effectiveness Use engine braking with intermitten...

Page 16: ... on a firm level surface If you must park on an incline or loose surface park so that the motorcycle cannot move or fall over Make sure that high temperature parts cannot come into contact with flammable materials Do not touch the engine muffler brakes and other high temperature parts until they cool down To reduce the likelihood of theft always lock the handlebars and remove the key when leaving ...

Page 17: ...ll 4 Turn the ignition switch to the LOCK position and remove the key 2 P 25 Follow these guidelines to protect the engine and catalytic converter Use only unleaded petrol Use recommended octane number Using lower octane petrol will result in decreased engine performance Do not use fuels containing a high concentration of alcohol 2 P 95 Do not use stale or contaminated petrol or an oil petrol mixt...

Page 18: ...public roads and highways Before deciding to install accessories on your motorcycle be certain the modification is safe and legal Do not pull a trailer with or attach a sidecar to your motorcycle Your motorcycle was not designed for these attachments and their use can seriously impair your motorcycle s handling 3WARNING Improper accessories or modifications can cause a crash in which you can be se...

Page 19: ... limits 2 Maximum weight capacity Maximum luggage weight P 103 Tie all luggage securely evenly balanced and close to the centre of the motorcycle Do not objects near the lights or the muffler 3WARNING Overloading or improper loading can cause a crash and you can be seriously hurt or killed Follow all load limits and other loading guidelines in this manual 12 AFS110 32KWWH00 book 16 ページ２０１１年１０月２６日...

Page 20: ...Motorcycle Safety 17 12 AFS110 32KWWH00 book 17 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 21: ... Lock P25 Apply throttle gradually Obey the speed limit Start and warm the engine Avoid revving the engine Before pulling away indicate your direction with the turn signal switch and check for oncoming traffic Pre ride Inspection P40 Acceleration Starting the Motorcycle Starting the Engine P26 12 AFS110 32KWWH00 book 18 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 22: ... pull over smoothly Close the throttle and apply the front and rear brake together u The brake lights will indicate that you have applied the brakes Do your braking before entering corners Gradually reapply throttle when exiting turn Braking Parking P13 Stopping Turning Corners Refuelling P31 12 AFS110 32KWWH00 book 19 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 23: ...3 Battery P57 Fuse box P91 Helmet holder P33 Throttle grip P58 Engine oil fill cap dipstick P62 Spark plug P60 Front brake fluid reservoir P70 Front top cover P52 Kickstarter P27 12 AFS110 32KWWH00 book 20 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 24: ...ap P31 Helmet holder P33 Document bag P34 Tool kit P34 Side stand P76 Centre compartment P34 Drive chain P65 Crankcase breather P59 Seat lock P33 Centre stand P13 Shift lever P29 12 AFS110 32KWWH00 book 21 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 25: ...or miles per hour mph depend on type Gear range Shows proper speed range for each gear Odometer Total distance ridden Fuel gauge Needle in the red mark remaining fuel approximately 0 98 litres 0 259 US gal 0 216 Imp gal 12 AFS110 32KWWH00 book 22 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 26: ...h is turned on If it comes on while engine is running P80 Gear position indicators Indicate 1st to 4th gear position Right turn signal indicator High beam indicator Left turn signal indicator Neutral indicator Comes on when the transmission is in Neutral 12 AFS110 32KWWH00 book 23 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 27: ...ght turns off when operating the starter motor Horn button Headlight dimmer switch High beam Low beam Turn signal switch u Pressing the switch turns the turn signal off 12 AFS110 32KWWH00 book 24 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 28: ...on u Jiggle the handlebars if the lock is difficult to engage c Remove the key Unlocking Insert the key and turn the ignition switch to the OFF position Ignition Switch Switches the electrical system on off locks the steering u Key can be removed when in the OFF or LOCK position ON Turns electrical system on for starting riding OFF Turns engine off LOCK Locks steering Push Ignition key a b Turn 12...

Page 29: ...er while the engine is running as engine damage could result Do not apply excessive force on the kickstarter Fold up the kickstarter after the kickstarter is returned to the pedal stop Consult your dealer for advice if you plan to ride your motorcycle at an altitude above 2 500 m 8 000 feet NOTICE If the motorcycle is transported to a place 2 000 m 6 500 feet higher or lower than the start point y...

Page 30: ...e sure the transmission to Neutral indicator comes on c Using the start button Press the start button with the throttle completely closed Release the start button as soon as the engine starts Using the Kickstarter Lightly depress the kickstarter until resistance is felt Then let the kickstarter return to the top of its stroke With the throttle closed operate the kickstarter Kick from the top of th...

Page 31: ...idling is unstable d If the engine does not start wait 10 seconds before trying steps a b again Using the kickstater a Turn the ignition switch to OFF position b Open the throttle fully and crank the engine several times with the kickstarter c Turn the ignition switch to ON position d Follow the normal starting procedure If the engine starts with unstable idle open the throttle slightly If the eng...

Page 32: ...ward 4 step return system is used Change cannot be made from 4th to neutral directly u Always return the throttle grip first before changing gear u Operate lightly with the tips of your toes until the shift lever is pushed down u Avoid changing gear needlessly and riding with your foot on the shift lever since this may damage the gear change mechanism and clutch mechanism Stopping Moving 12 AFS110...

Page 33: ...e Upper limit speed Upshifting at speeds higher than the upper limit speed can cause damage to the engine Downshifting Downshifting at speeds higher than those in the table below may over rev the engine and can cause damage to the engine and transmission Follow the table below when downshifting the gears Downshifting Acceptable Speed From 4th to 3rd 75 km h or less From 3rd to 2nd 50 km h or less ...

Page 34: ...tres 0 98 US gal 0 81 lmp gal Refuelling and Fuel Guidelines P14 Opening the Fuel Fill Cap a Open the seat 2 P 33 b Turn the fuel fill cap counterclockwise until it stops and remove the cap Do not fill with fuel above the filler neck Fuel fill cap Arrow marks Filler neck Fuel level max Fuel filler opening 12 AFS110 32KWWH00 book 31 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 35: ... arrow marks on the cap and fuel tank is aligned b Close the seat 3WARNING Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately 12 AFS110 32KWWH00 book 32 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 36: ...y Helmet holders The helmet holders are located under the seat u Use the helmet holders only when parked 3WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder Ignition key Seat lock 12 AFS110 32KW...

Page 37: ...re any items that are flammable or susceptible to heat damage Tool kit The tool kit is in the centre compartment Document bag The document bag is in the document compartment in the reverse side of the seat Tool kit Centre compartment Document bag Document compartment 12 AFS110 32KWWH00 book 34 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 38: ... Maintenance Fundamentals P 40 Tool kit P 51 Removing Installing Body Components P 52 Front Top Cover P 52 Headlight Case P 53 Clip P 56 Battery P 57 Throttle P 58 Crankcase Breather P 59 Spark Plug P 60 Engine Oil P 62 Drive Chain P 65 Brakes P 70 Clutch P 75 Side Stand P 76 Other Adjustments P 77 Headlight Aim P 77 Brakelight Switch P 77 12 AFS110 32KWWH00 book 35 ページ２０１１年１０月２６日水曜日午後５時２２分 htt...

Page 39: ...n decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Park your motorcycle on a firm level surface using the centre stand or a maintenance stand to provide support Allow the engine muffler brakes and other high temperature parts to cool before servicing as you can get burned Run the engine only when instructed...

Page 40: ...rate record of maintenance to help ensure that your motorcycle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a normal owner operating cost and will be charged for by your dealer Retain all receipts If you sell the motorcycle these receipts should be transferred with the motorcycle to the new owner Honda recomme...

Page 41: ...t lubricate or replace if necessary Clean Replace Lubricate Items Pre ride Check 2 P 40 Odometer reading 1 Annual Check Regular Replace Refer to page 1 000 km 1 4 8 12 1 000 mi 0 6 2 5 5 7 5 Fuel Line Throttle Operation 58 Air Cleaner 2 Every 16 000 km 10 000 mi Crankcase Breather 3 59 Spark Plug 60 Valve Clearance Engine Oil 62 Engine Oil Strainer Screen Engine Oil Centrifugal Filter Engine Idle ...

Page 42: ...Odometer reading 1 Annual Check Regular Replace Refer to page 1 000 km 1 4 8 12 1 000 mi 0 6 2 5 5 7 5 Drive Chain Every 500 km 300 mi 65 Brake Fluid 4 2 Years 70 Brake Shoes Pads Wear 71 74 Brake System 40 Brake Light Switch 77 Headlight Aim 77 Clutch System 75 Side Stand 76 Suspension Nuts Bolts Fasteners Wheels Tyres 47 Steering Head Bearings I I I I I I I I I I I I I I I I I I I I I I I I I I ...

Page 43: ...e Throttle Check for smooth opening and full closing in all steering positions 2 P 58 Engine oil level Add engine oil if necessary Check for leaks 2 P 62 Drive chain Check condition and slack adjust and lubricate if necessary 2 P 65 Brakes Check operation Front check brake fluid level 2 P 70 and pads wear 2 P 71 Rear check shoes wear 2 P 74 and freeplay adjust if necessary 2 P 72 Wheels and tyres ...

Page 44: ...olour label The colour label is attached to the centre compartment 2 P 33 Replacing Parts Colour label 3WARNING Installing non Honda parts may make your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents that have been designed and approved for your motorcycle 12 AFS110 32KWWH00 book 41 ページ２０１１年１０月２６日水曜日午後５時２２分 http www...

Page 45: ... to corrode and are coated with a white substance wash with warm water and wipe clean Battery NOTICE Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed NOTICE An improperly disposed of battery can be harmful to the environment and human health Always confirm local regulations for battery disposal 3WARNING The battery gives off explosive hydrogen gas ...

Page 46: ... something electrical on your motorcycle stops working check for and replace any blown fuses 2 P 91 Inspecting and Replacing Fuses Turn off the ignition switch to remove and inspect fuses If a fuse is blown replace with a fuse of the same rating For fuse ratings see Specifications 2 P 105 NOTICE Installing non Honda electrical accessories can overload the electrical system discharging the battery ...

Page 47: ...o make sure that the oil satisfies all of the following standards JASO T 903 standard 1 MA SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB For example the following label shows the MA classification 2 The SAE standard grades oils by their viscosity 3 The API classification ...

Page 48: ... move smoothly makes strange noises has damaged rollers or loose pins or kinks have the chain inspected by your dealer Also inspect the front sprocket and rear wheel sprocket If either has worn or damaged teeth have the sprocket replaced by your dealer Brake Fluid NOTICE Brake fluid can damage plastic and painted surfaces Wipe up spills immediately and wash thoroughly Recommended brake fluid Honda...

Page 49: ...spray onto your clothes and the motorcycle This motorcycle is equipped with a viscous type air cleaner element Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Service more frequently when riding in rain at full throttle or after the motorcycle is washed or overturned Service if the deposit level can be seen in the transparent section...

Page 50: ... tyres are cold Inspecting for Damage Inspect the tyres for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tyre or the tread Also inspect for the bumps or bulges in the side walls of the tyres Inspecting for Abnormal Wear Inspect the tyres for signs of abnormal wear on the contact surface Tyres Inspecting Replacing 12 AFS110 32KWWH00...

Page 51: ...e tyres when the minimum tread depth is reached Wear indicator location mark or TWI 3WARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tyre inflation and maintenance 12 AFS110 32KWWH00 book 48 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 52: ...whenever you replace a tyre The old tube will probably be stretched and it could fail if installed in a new tyre Have the wheel balanced with Honda Genuine balance weights or equivalent after the tyre is installed 3WARNING Installing improper tyres on your motorcycle can adversely affect handling and stability and can cause a crash in which you can be seriously hurt or killed Always use the size a...

Page 53: ...air cleaner element Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be serviced by your dealer Air Cleaner 12 AFS110 32KWWH00 book 50 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 54: ...ou can perform some roadside repairs minor adjustments and parts replacement with the tools contained in the kit 10 14 mm Open end wrench Spark plug wrench Standard Phillips screwdriver Screwdriver grip 12 AFS110 32KWWH00 book 51 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 55: ...oval 1 Remove the clips 2 P 56 2 Remove the screws A screws B and screws C 3 Remove the front top cover then disconnect the connectors Installation Install the parts in the reverse order of removal Screws A Clips Front top cover Screws B Screws C Connectors Screws C 12 AFS110 32KWWH00 book 52 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 56: ...l 1 Pull up the rubber dust covers 2 Loosen the lock nuts by turning clockwise 3 Loosen the rearview mirrors and remove them by turning them clockwise until they will no longer turn 4 Loosen the mirror adapters and remove them Rubber dust covers Lock nut Lock nut Rearview mirrors Mirror adapter Mirror adapter 12 AFS110 32KWWH00 book 53 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 57: ...s B screws C and bolt 8 Release the bosses A by pressing the rear handle cover 9 Remove the headlight case then disconnect the connector Handle top cover Screw A Screws A Screw A Boss A Boss A Screws B Screws C Connector Bolt Headlight case Rear handle cover 12 AFS110 32KWWH00 book 54 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 58: ...grommet on the headlight case uTo install the rearview mirrors 1 Install the mirror adapters 2 Install the rearview mirrors by turning counterclockwise until they will no longer turn 3 Loosen the rearview mirrors approximately 2 turns 4 Adjust the rearview mirrors 5 Tighten the lock nuts and install the rubber dust covers Boss B Tabs Grommet Slots 12 AFS110 32KWWH00 book 55 ページ２０１１年１０月２６日水曜日午後５...

Page 59: ...ress down on the centre pin to release the lock 2 Pull the clip out of the hole Installation 1 Slightly open the retaining pawls and then push them out 2 Insert the clip into the hole 3 Lightly press down on the centre pin to lock the clip b a a b c 12 AFS110 32KWWH00 book 56 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 60: ...nal from the battery 5 Remove the battery taking care not to drop the terminal nuts Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tight For proper handling of the battery see Maintenance Fundamentals 2 P 42 Battery Goes Dead 2 P 86 Battery cover Screw Negative terminal Positive terminal Battery 12 AFS110 ...

Page 61: ...n all steering positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the cable inspected by your dealer Freeplay at the throttle grip flange 2 to 6 mm 0 1 to 0 2 in Freeplay Flange 12 AFS110 32KWWH00 book 58 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 62: ... a drain pan under the crankcase breather tube 2 Remove the crankcase breather tube and drain deposits 3 Reinstall the crankcase breather tube Crankcase breather 12 AFS110 32KWWH00 book 59 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 63: ...move the spark plug using the spark plug wrench provided in the tool kit 4 Inspect the electrodes and centre porcelain for deposits erosion or carbon fouling uIf the erosion or deposit is heavy replace the plug uClean a carbon or wet fouled plug with a plug cleaner otherwise use a wire brush NOTICE Using spark plugs with an improper heat range can cause engine damage Spark plug cap 12 AFS110 32KWW...

Page 64: ...f installing a new plug tighten it twice to prevent loosening a First tighten the plug 1 4 turn after it seats b Then loosen the plug c Next tighten the plug again 1 6 turn after it seats 9 Reinstall the spark plug cap Take care avoid pinching any cables or wires The gap should be 0 80 to 0 90 mm 0 031 to 0 035 in Spark plug gap Side electrode NOTICE Improperly tightened spark plugs can damage the...

Page 65: ...ngine and wait 2 to 3 minutes 4 Remove the oil fill cap dipstick wipe it clean 5 Insert the oil fill cap dipstick until it seats but don t screw it in Check that the oil level is between the upper and lower level marks in the oil fill cap dipstick 6 Securely install the oil fill cap dipstick Oil fill cap dipstick Upper level Lower level 12 AFS110 32KWWH00 book 62 ページ２０１１年１０月２６日水曜日午後５時２２分 http w...

Page 66: ... 2 Securely reinstall the oil fill cap dipstick For the recommended oil and oil selection guidelines see Maintenance Fundamentals 2 P 44 Changing Engine Oil Changing the oil requires special tools We recommend that you have your motorcycle serviced by your dealer 1 Park your motorcycle on its centre stand on a firm level surface 2 If the engine is cold idle the engine for 3 to 5 minutes NOTICE Ove...

Page 67: ...proved recycling centre 6 Install a new sealing washer onto the drain bolt 7 Install the drain bolt and tighten 8 Fill the crankcase with the recommended oil 2 P 44 and install the oil fill cap dipstick 9 Check the oil level 2 P 62 10 Check that there are no oil leaks Drain bolt Sealing washer Torque 24 N m 2 4 kgf m 18 lbf ft Required oil When changing oil 0 8 litres 0 8 US qt 0 7 Imp qt 12 AFS11...

Page 68: ... 2 Stop the engine place the gear in Neutral 3 Check the slack in the lower half of the drive chain midway between the sprockets Move the drive chain up and down with your finger uDo not ride your motorcycle if the slack exceeds 50 mm 2 0 in 4 Rotate the rear wheel and check that the chain moves smoothly 5 Inspect the sprockets 2 P 45 6 Clean and lubricate the drive chain 2 P 46 Drive chain slack ...

Page 69: ...torcycle on the centre stand on a level surface 2 Stop the engine place the gear in Neutral 3 Loosen the rear axle nut 4 Loosen the lock nuts on both sides of the drive chain adjusters Lock nut Adjusting nut Drive chain adjuster Rear axle nut Scale graduations Scale graduations Adjusting nut Lock nut Drive chain adjuster 12 AFS110 32KWWH00 book 66 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in...

Page 70: ...e scale graduations on both sides of the swingarm Both marks should correspond If the axle is misaligned turn the right or left adjusting bolt until the marks are aligned and recheck chain slack 7 Tighten the rear axle nut 8 Hold the adjusting nuts and tighten the lock nuts 9 Recheck drive chain slack 10 Rear brake pedal freeplay is affected when repositioning the rear wheel to adjust drive chain ...

Page 71: ...your dealer Removal and Cleaning the Drive Chain When the drive chain becomes dirty it should be removed and cleaned prior to lubrication 1 With the engine off carefully remove the master link retaining clip with a pair of pliers Do not bend or twist the clip Remove the master link Remove the drive chain from the motorcycle Replacement drive chain DID420AD 104RB KMC420JB 104 Master link retaining ...

Page 72: ...e sprockets and join the ends of the chain with the master link The master link is the most critical part affecting the security of the drive chain Master links are reusable if they remain in excellent condition but it is recommended that a new master link retaining clip be installed whenever the drive chain is reassembled Install the master link retaining clip so that the closed end of the clip w...

Page 73: ...ir is horizontal and that the fluid level is above the LOWER level mark If the brake fluid level in reservoir is below the lower level mark or the brake lever freeplay becomes excessive inspect the brake pads for wear If the brake pads are not worn you most likely have a leak Have your motorcycle inspected by your dealer Front brake fluid reservoir LOWER level mark 12 AFS110 32KWWH00 book 70 ページ２...

Page 74: ...ed to be replaced if a brake pad is worn to the wear indicator Inspect the brake pads from below the brake caliper If necessary have the pads replaced by your dealer Always replace both left and right brake pads at the same time Brake pad Wear indicator Disc Brake pad 12 AFS110 32KWWH00 book 71 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 75: ...ke hold Adjusting the Rear Brake Pedal Freeplay Make sure the cut out on the adjusting nut is seated on the brake arm pin when adjusting the freeplay If proper adjustment cannot be obtained by this method see your dealer Freeplay at the tip of the brake pedal 20 to 30 mm 0 8 to 1 2 in Freeplay Rear brake pedal Brake arm pin Adjusting nut 12 AFS110 32KWWH00 book 72 ページ２０１１年１０月２６日水曜日午後５時２２分 http ...

Page 76: ...nfirm that there is a gap between the rear brake adjusting nut and brake arm pin After adjustment confirm the freeplay of the brake pedal Make sure the brakerod brake arm spring and fastener are in good condition Adjusting nut Brake arm pin Increase freeplay Decrease freeplay NOTICE Do not turn the adjuster beyond its natural limits Brake arm Adjusting nut Push Brake arm pin Gap 12 AFS110 32KWWH00...

Page 77: ... toward a reference mark on the brake panel If the arrow aligns with the reference mark on full application of the brake the brake shoes must be replaced See your dealer for this service When the brake service is necessary see your dealer Use only Honda Genuine Parts or its equivalent Brake panel Brake arm Reference mark Arrow 12 AFS110 32KWWH00 book 74 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcy...

Page 78: ...n turn the adjuster clockwise 1 8 turn and tighten the lock nut 4 After adjustment test ride the motorcycle to be certain the clutch operates properly The engine should start easily with the kicickstarter without the clutch slipping When shifting gears the clutch operation should be smooth and light especially when shifting into neutral Adjuster Lock nut 12 AFS110 32KWWH00 book 75 ページ２０１１年１０月２６日 ...

Page 79: ... 3 Check the spring for damage or loss of tension 4 Sit on the motorcycle shift the transmission in Neutral and raise the side stand 5 Start the engine and shift the transmission into gear 6 Lower the side stand all the way The engine should stop as you lower the side stand If the engine doesn t stop have your motorcycle inspected by your dealer Side stand spring 12 AFS110 32KWWH00 book 76 ページ２０１...

Page 80: ...ng bolt after adjustment Obey local laws and regulations Adjusting the Brakelight Switch Check the operation of the brakelight switch Turn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon Headlight Adjusting bolt Up Down Brakelight switch Adjusting nut 12 AFS110 32KWWH00 book 77 ページ２０１１年１０月２６日水曜日午後５時２２分 http ...

Page 81: ...FI Programmed Fuel Injection Malfunction Indicator Lamp MIL P 80 Tyre Puncture P 81 Tube Repair and Replacement P 81 Electrical Trouble P 86 Battery Goes Dead P 86 Burned out Light Bulb P 86 Blown Fuse P 91 12 AFS110 32KWWH00 book 78 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 82: ...icator lamp MIL is ON uIf the indicator light is ON contact your dealer as soon as possible Starter Motor Does Not Operate Check the following items Check for a blown fuse 2 P 91 Check for a loose battery connection or battery terminal corrosion 2 P 42 Check the condition of the battery 2 P 86 If the problem continues have your motorcycle inspected by your dealer 12 AFS110 32KWWH00 book 79 ページ２０１...

Page 83: ...Malfunction Indicator Lamp MIL If the indicator comes ON while riding you may have a serious problem with the PGM FI system Reduce speed and have your motorcycle inspected by your dealer as soon as possible 12 AFS110 32KWWH00 book 80 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 84: ...temporary repair by patching a tube or using an aerosol sealant ride cautiously at reduced speed and have the tube replaced before you ride again Anytime a tube is replaced the tyre should be carefully inspected as described Removing Wheels Follow these procedures if you need to remove a wheel in order to repair a puncture 3WARNING Riding your motorcycle with a temporary tyre or tube repair can be...

Page 85: ...b 4 Remove the front axle nut cap 5 Remove the front axle nut 6 Remove the front axle shaft front wheel and side collar uDo not pull the brake lever while the wheel is removed uTake care to prevent the brake caliper from scratching the wheel during removal uAvoid getting grease oil or dirt on the disc or pad surface Front axle nut cap Speedometer cable Front axle nut Tab Front axle shaft 12 AFS110...

Page 86: ... the brake pads to avoid damaging the pads 4 Tighten the axle nut 5 Install the speedometer cable securely 6 Install the front axle nut cap After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as possible...

Page 87: ...k nuts and drive chain adjusting nuts 6 Remove the rear axle nut 7 Remove the drive chain from the driven sprocket by pushing the rear wheel forward 8 Remove the rear axle shaft drive chain adjusters rear axle washer side collars and rear wheel from the swingarm Drive chain lock nut Drive chain adjusting nut Cotter pin Rear brake adjusting nut Rear axle nut Brake arm Brake stopper arm nut Brake st...

Page 88: ...en check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity A used cotter pin may not effectively secure a fastener Always replace a used cotter pin with a new one Torque 59 N m 6 0...

Page 89: ...er Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before replacing it Do not use bulbs other than those specified Check the replacement bulb for correct operation before riding For the light bulb wattage see Specifications 2 P 105 NOTICE Jump starting using an automobile battery is not ...

Page 90: ...down and pull out the bulb without turning it 5 Install a new bulb and parts in the reverse order of removal uInstall the dust cover with its TOP mark facing up Do not touch the glass surface with your fingers If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol Pin Bulb Socket Dust cover TOP mark 12 AFS110 32KWWH00 book 87 ページ２０１１年１０月２６日水曜日午後５時２２分 http www mo...

Page 91: ...der of removal Brake Tail Light Bulb 1 Remove the brake tail light lens by removing the screws and releasing the tabs 2 Slightly press the bulb in and turn it counterclockwise 3 Install a new bulb and parts in the reverse order of removal uAfter putting back the lens packing in place install the brake tail light lens Bulb Socket Tabs Brake tail light lens Screws Bulb Tab 12 AFS110 32KWWH00 book 88...

Page 92: ...se only the amber bulb Rear Turn Signal Bulb 1 Remove the brake tail light lens 2 P 88 2 Remove the rear turn signal lens by releasing the tabs 3 Slightly press the bulb in and turn it counterclockwise 4 Install a new bulb and parts in the reverse order of removal uUse only the amber bulb uAfter putting back the lens packing in place install the rear turn signal lens Socket Bulb Rear turn signal l...

Page 93: ...ate Light Bulb 1 Remove the screws and license light cover 2 Pull out the bulb without turning it 3 Install a new bulb and parts in the reverse order of removal License light cover Bulb Screws 12 AFS110 32KWWH00 book 90 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 94: ...e battery cover 2 P 57 3 Open the fuse box cover 4 Pull the main fuse and other fuses out one by one and check for a blown fuse Always replace a blown fuse with a spare of the same rating 5 Close the fuse box cover 6 Install the battery cover 7 Close the seat Fuse box cover Spare fuses Fuse box 12 AFS110 32KWWH00 book 91 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 95: ...ontaining Alcohol P 95 Catalytic Converter P 96 Caring for Your Motorcycle P 97 Storing Your Motorcycle P 99 Transporting Your Motorcycle P 100 You the Environment P 101 Serial Numbers P 102 12 AFS110 32KWWH00 book 92 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 96: ...cate take the spare key or the key number to your dealer If you lose all keys and the key number the ignition switch assembly will probably have to be removed by your dealer to determine the key number A metal key holder may cause damage to the area surrounding the ignition switch Ignition key 12 AFS110 32KWWH00 book 93 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 97: ...ith the engine stopped will drain the battery Do not turn the key while riding The owner s manual registration and insurance information can be stored in the plastic document bag located reverse side of the seat Ignition Switch Document Bag 12 AFS110 32KWWH00 book 94 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 98: ...thyl alcohol 5 by volume max that contain cosolvents and corrosion inhibitors to protect the fuel system Never use a blend containing more than 5 The use of petrol containing more than 10 ethanol or more than 5 methanol may Damage the painting of the fuel tank Damage the rubber tubes of the fuel line Cause corrosion of the fuel tank Cause poor drivability If you notice any undesirable operating sy...

Page 99: ...tic converter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your motorcycle s catalytic converter Always use unleaded petrol Leaded petrol will damage the catalytic converter Keep the engine in good running condition Have your motorcycle serviced if your engine is misfiring ba...

Page 100: ...xtra care to avoid scratching them Avoid directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your motorcycle with plenty of clean water and dry with a soft clean cloth 4 After the motorcycle dries lubricate any moving parts u Make sure that no lubricant spills onto the brakes or tyres Brake discs or pads contaminated with oil suffer greatly reduced braking effectiv...

Page 101: ...n damage your documents and other belongings Do not direct water at the air cleaner u Water in the air cleaner can prevent the engine from starting Do not direct water near the headlight u Any condensation inside the headlight should dissipate after a few minutes of running the engine Aluminium will corrode from contact with dirt mud or road salt Clean aluminium parts regularly and follow these gu...

Page 102: ...our motorcycle outdoors you should consider using a full body motorcycle cover If you won t be riding for an extended period follow these guidelines Wash your motorcycle and wax all painted surfaces except matte painted surfaces Coat chrome pieces with rust inhibiting oil Lubricate the drive chain Place your motorcycle on its centre stand and position a block so that both tyres are off the ground ...

Page 103: ...le needs to be transported it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your motorcycle with a wheel or wheels on the ground NOTICE Towing your motorcycle can cause serious damage to the transmission 12 AFS110 32KWWH00 book 100 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in...

Page 104: ...d containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how to dispose of non recyclable wastes Do not place used engine oil in the trash or pour it down a drain or on the ground Used oil petrol coolant and cleaning solvents contain poisons that can hurt refuse work...

Page 105: ...ur motorcycle They may also be required when ordering replacement parts The frame number is stamped on the main frame pipe The engine number is stamped on lower left side of the crankcase You should record these numbers and keep them in a safe place Frame number Engine number 12 AFS110 32KWWH00 book 102 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 106: ...rb weight 99 kg 218 lb Maximum weight capacity 1 170 kg 375 lb Maximum luggage weight 2 9 kg 20 lb Passenger capacity Rider and 1 passenger Minimum turning radius 1 90 m 6 27 ft Displacement 109 1 cm3 6 66 cu in Bore stroke 50 0 55 6 mm 1 97 2 19 in Compression ratio 9 0 1 Fuel Unleaded petrol Recommended 90 RON or higher Tank capacity 3 7 litres 0 98 US gal 0 81 Imp gal Battery YTX4L BS 12V 3Ah 1...

Page 107: ...enger 280 kPa 2 80 kgf cm2 41 psi Spark plugs standard CPR6EA 9S Spark plug gap 0 80 to 0 90 mm 0 031 to 0 035 in Idle speed 1 400 100 rpm Recommended engine oil Honda 4 stroke motorcycle oil API Service Classification SG or higher excluding oils marked as Energy Conserving SAE 10W 30 JASO T 903 standard MA Engine oil capacity After draining 0 8 litres 0 8 US qt 0 7 Imp qt After disassembly 1 0 li...

Page 108: ...et 14T Rear wheel sprocket 37T Headlight 12V 35 35W Brake tail light 12V 21 5W Front turn signal lights 12V 10W 2 Rear turn signal lights 12V 10W 2 Position light 12V 5W 2 License plate light 12V 5W Main fuse 15A Other fuses 10A Engine oil drain bolt 24 N m 2 4 kgf m 18 lbf ft Front wheel axle nut 59 N m 6 0 kgf m 44 lbf ft Rear axle nuts 59 N m 6 0 kgf m 44 lbf ft Brake stopper arm nut 22 N m 2 2...

Page 109: ...9 Headlight 87 License Plate Light 90 Position Light 88 Rear Turn Signal 89 C Caring for Your Motorcycle 97 Clutch System 75 Colour label 41 Compartment Owner s Manual 34 94 Tool Kit 34 D Drive Chain 65 E Electrical Trouble 86 Engine Number 102 Oil 44 62 Starting 26 Environment 101 12 AFS110 32KWWH00 book 106 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 110: ... 95 H Headlight Aim 77 Headlight Dimmer Switch 24 Helmet Holder 33 High Beam Indicator 23 Horn Button 24 I Ignition Cut off System Side Stand 76 Ignition key 93 Ignition Switch 25 26 Image Labels 6 Indicators 23 Instruments 22 L Labels 6 Load Limits 16 Loading Guidelines 16 12 AFS110 32KWWH00 book 107 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 111: ...e 44 62 P Parking 13 Parts Location 20 Petrol 31 95 PGM FI Programmed Fuel Injection malfunction indicator lamp MIL 23 80 Protective Apparel 11 R Recommended Fuel 31 Oil 44 Refuelling 31 Riding Precautions 12 S Safety Precautions 11 Serial Numbers 102 Shifting Gears 29 Side Stand 76 12 AFS110 32KWWH00 book 108 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

Page 112: ... 34 94 Storing Your Motorcycle 99 Switches 24 T Throttle 58 Tool kit 51 Transporting Your Motorcycle 100 Troubleshooting 78 Turn signal indicators 23 Tyres Air Pressure 47 Puncture 81 Replacing 47 81 W Warning Indicators ON 80 Washing Your Motorcycle 97 Weight Limit 16 Wheels Front removal 82 Rear removal 84 12 AFS110 32KWWH00 book 109 ページ２０１１年１０月２６日水曜日午後５時２２分 http www motorcycle in th ...

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