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Honda VT750C 2005 Shadow Aero, Owner'S Manual

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Honda VT750C 2005 Shadow Aero Owner'S Manual Download Page 108

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3/8

13/16 in (10

20 mm)

LEFT HANDLEBAR

(2)

(3)

(

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)

(

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(2) upper lock nut
(3) upper clutch cable adjuster

(

) increase freeplay

(

) decrease freeplay

99

Clutch System

Servicing Your Honda

Inspection

Check freeplay:

If necessary, adjust to the specified
range.

Upper Adjustment
Attempt adjustment with the upper clutch
cable adjuster first.

Loosen the upper lock nut ( ).
Turn the upper clutch cable adjuster ( )
to obtain the specified freeplay.
Tighten the upper lock nut and check
the freeplay again.

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04/03/18 14:37:47 31MEG610_108

Summary of Contents for VT750C 2005 Shadow Aero

Page 1: ...tion available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation This manual should be considered a permanent part o...

Page 2: ...2005 Honda VT750C Shadow Aero OWNER S MANUAL 04 03 18 14 23 09 31MEG610_002...

Page 3: ...ut it s just as important to observe the break in guidelines and perform all pre ride and other periodic checks detailed in this manual We also recommend that you read this owner s manual before you r...

Page 4: ...nows your motorcycle best and is dedicated to your complete satisfaction Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important pr...

Page 5: ...nd other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards...

Page 6: ...t follow instructions A Few Words About Safety Safety Messages Safety Headings Safety Section Instructions such as Important Safety Reminders or Important Safety Precautions such as Motorcycle Safety...

Page 7: ...to make sure you and your motorcycle are ready to ride and important information about loading Important safety information you should know plus a look at the safety related labels on your motorcycle...

Page 8: ...nance schedule and instructions for specific maintenance and adjustment items How to store and transport your motorcycle and how to be an environmentally responsible rider What to do if you have a fla...

Page 9: ...04 03 18 14 23 57 31MEG610_009...

Page 10: ...recommendations to help you ride your motorcycle safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your motorcycle Imp...

Page 11: ...o to protect yourself when you ride You ll find many helpful recommendations throughout this manual The following are a few that we consider most important It s a proven fact helmets significantly red...

Page 12: ...e clothing position yourself so other drivers can see you signal before turning or changing lanes and use your horn when it will help others notice you Even if you have ridden other motorcycles take t...

Page 13: ...hol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let yo...

Page 14: ...he following information We strongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your motorcycle Because Honda cannot test all other acces...

Page 15: ...l any fairing or windshield unless it was designed and tested by Honda for your motorcycle Some fairings or windshields even smaller ones can cause unstable handling of your motorcycle This is especia...

Page 16: ...arn you of potential hazards that could cause serious injury or they provide important safety information Read these labels carefully and don t remove them If a label comes off or becomes hard to read...

Page 17: ...For USA For Canada 8 Safety Labels Motorcycle Safety 04 03 18 14 24 55 31MEG610_017...

Page 18: ...ribed in this section Instructions for other components are presented in other sections of this manual where they will be most useful Component Locations 10 Indicators 13 Controls Features Fuel Valve...

Page 19: ...ton start button rearview mirror headlight dimmer switch speedometer front brake lever throttle grip clutch lever engine stop switch turn signal switch fuel fill cap indicators 10 Component Locations...

Page 20: ...k passenger footpeg rear brake pedal footpeg oil filler cap dipstick air cleaner fuse box main fuse battery rear spring pre load adjuster 11 Component Locations Instruments Controls 04 03 18 14 25 10...

Page 21: ...lever footpeg side stand storage compartment tool kit owner s manual storage rear spring pre load adjuster ignition switch final drive oil filler cap coolant reserve tank cap 12 Component Locations In...

Page 22: ...cators frequently Their functions are described on the following pages Canada Odometer tripmeter read in kilometers USA Odometer tripmeter read in miles 1 speedometer 2 turn signal indicator 3 high be...

Page 23: ...r the engine is started The low oil pressure indicator is identified in the table on page with the words When applicable the high beam and neutral indicators come on when you turn the ignition switch...

Page 24: ...shes when either turn signal operates high beam indicator blue Lights when the headlight is on high beam coolant temperature indicator red Lights when the coolant is over the specified temperature If...

Page 25: ...pmeter press the tripmeter reset button Lights when engine oil pressure is low enough to cause engine damage If the low oil pressure indicator lights during operation pull safely to the side of the ro...

Page 26: ...A diaphragm shuts off fuel flow when the engine is turned off Reserve Fuel Remember to check that the fuel valve is in the ON position each time you refuel If the valve is left in the RES position you...

Page 27: ...Choke Knob Controls Features Instruments Controls The ignition switch is used for starting and stopping the engine page The ignition key is also used to lock the steering for theft prevention page In...

Page 28: ...he headlight will automatically go out but the taillight will stay on The starter motor will not operate if the engine stop switch is in the OFF position when the start button is pushed If a key ring...

Page 29: ...on resulting in battery discharge The headlight dimmer switch is used to change between the high and low beams of the headlight To operate turn the switch to HI for high beam LO for low beam The engi...

Page 30: ...orists To operate push the horn button The turn signal switch is used to signal a turn or a lane change To operate move the switch all the way in the proper direction and release it The appropriate tu...

Page 31: ...button 3 odometer 4 tripmeter 1 5 tripmeter 2 6 tripmeter reset 22 Controls Features Instruments Controls Push the button to select the ODO TRIP 1 or TRIP 2 mode To reset the tripmeter push and hold t...

Page 32: ...torcycle and adjustments to make for your comfort convenience or safety This section also includes important information about loading For information about adjusting the suspension on your Honda see...

Page 33: ...For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket whenever you ride Although complete...

Page 34: ...ead comfortably and securely A bright colored helmet and reflective strips can make you more noticeable in traffic An open face helmet offers some protection but a full face helmet offers more Regardl...

Page 35: ...works and handles Practice riding the motorcycle in a safe area to build your skills Do not ride in traffic until you get accustomed to the motorcycle s controls and feel comfortable with its size and...

Page 36: ...Before each ride it s important to inspect your motorcycle and make sure any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or even a...

Page 37: ...ars unusual such as a leak or loose cable Make sure the headlight brake light taillight and turn signals are working properly If you are carrying a passenger or cargo also check the following Make sur...

Page 38: ...e at least once a month no matter how often you ride Remember be sure to take care of any problem you find or have your Honda dealer correct it before you ride Check these items after you get on the m...

Page 39: ...ep your motorcycle well maintained with good tires and brakes you can safely carry loads within the given limits and guidelines How much weight you put on your motorcycle and how you load it are impor...

Page 40: ...other small items to the seat when you are not riding with a passenger If you wish to carry more cargo check with your Honda dealer for advice and be sure to read the information regarding accessorie...

Page 41: ...operly inflated and that pressure in the rear tire is increased to suit the load page If you change your normal load you may need to adjust the rear suspension page To prevent loose items from creatin...

Page 42: ...tect your new engine and enjoy optimum performance and service life refer to Break in Guidelines page Safe Riding Precautions 34 Starting Stopping the Engine 35 Preparation 35 Starting Procedure 36 Fl...

Page 43: ...ease review the section beginning on page 1 and the section beginning on page Even if you have ridden other motorcycles take time to become familiar with how this motorcycle works and handles Practice...

Page 44: ...rter Your motorcycle is equipped with a side stand ignition cut off system If the side stand is down the engine cannot be started unless the transmission is in neutral If the side stand is up the engi...

Page 45: ...Air Temperature To restart a warm engine follow the procedure for Normal Air Temperature 10 35 C 50 95 F The low oil pressure indicator should go off a few seconds after the engine starts If the low o...

Page 46: ...ly ON if the engine is cold With the throttle closed press the start button With the throttle slightly open press the start button Immediately after the engine starts operate the choke knob to keep fa...

Page 47: ...ar a flooded engine Leave the engine stop switch set to RUN Open the throttle fully Press the start button for 5 seconds Snapping the throttle or fast idling for more than about 5 minutes at normal ai...

Page 48: ...se the engine stop switch To operate press the switch to the OFF position Emergency Engine Stop If the engine starts quickly close the throttle then open it slightly if idling is unstable If the engin...

Page 49: ...arn to recognize the engagement point as you release the clutch lever It is at this point the transmission of power to the rear wheel resumes Upshift to a higher gear or reduce throttle before engine...

Page 50: ...ts the engine run and accelerate smoothly This will give you good fuel economy and effective emissions control When changing gears under normal conditions use these recommended shift points From 1st t...

Page 51: ...ability To slow or stop apply the brake lever and brake pedal smoothly while downshifting to match your speed Gradually increase braking as you feel the brakes slowing your speed The increase in engin...

Page 52: ...se engine compression braking by downshifting with intermittent use of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your foot resting on...

Page 53: ...o guide it down Remember that lowering the side stand with the transmission in gear will stop the engine even if the clutch lever is pulled in That is a function of the side stand ignition cut off sys...

Page 54: ...e with a helmet secured by the holder 2 LEFT REAR 4 3 2 ignition key 3 helmet holder 4 holder pin 45 Basic Operation Riding Parking Turn the fuel valve OFF Insert the ignition key and turn it counterc...

Page 55: ...age a thief Always take the ignition key with you Always use the steering lock page even if you re parking for just a minute or two A thief can easily push an unlocked motorcycle to a waiting truck In...

Page 56: ...page Also consider adjusting the suspension page for the extra load Be aware that carrying a passenger or heavy cargo can affect acceleration braking and handling Before riding with a passenger make s...

Page 57: ...48 Basic Operation Riding 04 03 18 14 30 34 31MEG610_057...

Page 58: ...t once a month and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keeping your Honda looking great Fo...

Page 59: ...torage Compartment 70 Side Cover Removal 71 Seat Removal 72 Fluids Filters Fuel 73 Engine Oil Filter 76 Coolant 86 Air Cleaner 90 Crankcase Breather 92 Final Drive Oil 93 Throttle 96 Clutch System 98...

Page 60: ...ce The periodic checks provide additional confidence in your motorcycle s performance more often if you ride frequently or long distances or anytime you clean your motorcycle unless you have the prope...

Page 61: ...l to your safety It s also a good way to protect your investment get maximum performance avoid breakdowns and have more fun A properly maintained motorcycle will also help to reduce air pollution Reme...

Page 62: ...ese tasks with the tools provided with your motorcycle Other tasks that are more difficult and require special tools are best performed by professionals Wheel removal should normally be handled only b...

Page 63: ...ntenance stand to provide support To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flammable solvent not gasoline to clean parts Keep cigarettes sp...

Page 64: ...pped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement If you have the tools and skills required for...

Page 65: ...a month even if you haven t ridden your motorcycle or as often as once a week if you ride frequently or for long distances It s a good idea to perform this maintenance any time you clean your motorcyc...

Page 66: ...our motorcycle so you can inspect the entire surface Check the condition of the rims and spokes Check the levels of the engine oil page coolant page brake fluid page and final drive oil page Add the c...

Page 67: ...ems involve more extensive procedures and may require special training tools and equipment We recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills a...

Page 68: ...m the pre ride inspection page and owner maintenance page at each scheduled maintenance period Each item on the maintenance schedule requires some mechanical knowledge Certain items particularly those...

Page 69: ...y areas Maintenance Procedures I inspect and clean adjust lubricate or replace if necessary C clean A adjust L lubricate R replace Service more frequently if the motorcycle is ridden often at full thr...

Page 70: ...I R R I 4 6 4 C I I 8 12 8 I I I C R I R R I I I I 12 19 2 R R C I I I 16 25 6 I I I C R I R R I I I I 20 32 0 C I I 24 38 4 I I I R R C R I R R I R I I I Refer to page 90 92 104 76 81 102 86 ODOMETE...

Page 71: ...16 25 6 I I I I I I I I I I I I 24 38 4 R R I I I I I I I I I I Refer to page 93 111 113 116 110 98 124 ODOMETER READING Note 1 ITEM FREQUENCY NON EMISSION RELATED ITEMS 62 Maintenance Schedule Servic...

Page 72: ...uld be transferred with the motorcycle to the new owner Make sure whoever performs the maintenance completes this record All scheduled maintenance including the 600 mile 1 000 km initial maintenance i...

Page 73: ...Miles km Odometer Date Notes Performed By 24 000 38 400 28 000 44 800 32 000 51 200 36 000 57 600 40 000 64 000 44 000 70 400 48 000 76 800 52 000 83 200 56 000 89 600 60 000 96 000 64 000 102 400 68...

Page 74: ...front brake lever fuel fill cap front brake fluid reservoir throttle grip clutch lever 65 Component Locations Servicing Your Honda 04 03 18 14 32 59 31MEG610_074...

Page 75: ...ke adjusting nut spark plugs engine idle speed oil filler cap dipstick side cover main fuse battery fuse box air cleaner rear spring pre load adjuster 66 Component Locations Servicing Your Honda 04 03...

Page 76: ...oad adjuster front brake caliper storage compartment tool kit owner s manual storage fuel valve seat coolant reserve tank cap spark plugs final drive oil filler cap 67 Component Locations Servicing Yo...

Page 77: ...torage compartment page behind the left side cover Some roadside repairs minor adjustments and parts replacement can be performed with the tools contained in the kit screwdriver handle no 2 screwdrive...

Page 78: ...not to flood this area when washing your motorcycle Your motorcycle provides storage for the owner s manual so you ll have it with you for easy reference Store your owner s manual and other documents...

Page 79: ...r documents should be stored in the storage compartment To open the storage compartment 1 remove the left side cover page 71 Insert the ignition key 2 and turn it 90 degrees counterclockwise Open the...

Page 80: ...rasp the cover 1 on both sides Pull out The right side cover must be removed to service the fuses Position the cover so the three prongs on the inside of the cover are line up above their securing slo...

Page 81: ...ur Honda Safety Precautions Refer to on page Removal The seat must be removed for battery maintenance Tighten the seat mounting bolts securely Insert the tab into the frame cross member Installation R...

Page 82: ...concern If pinging or spark knock occurs at a steady engine speed under normal load change brands of gasoline If pinging or spark knock persists consult your Honda dealer We recommend that you use unl...

Page 83: ...ixture Avoid getting dirt dust or water in the fuel tank Refer to on page Insert the ignition key in the fuel fill cap and turn it clockwise Fuel tank capacity including reserve Reserve capacity The t...

Page 84: ...ing Your Honda Open the cap Add fuel until the level reaches the bottom of the filler neck Avoid overfilling the tank There should be no fuel in the filler neck After refueling align the latch in the...

Page 85: ...ing the proper oil page and filter and regularly checking adding and changing oil will help extend your engine s life Even the best oil wears out Changing oil helps get rid of dirt and deposits in the...

Page 86: ...r except oils labeled as energy conserving on the circular API service label API classification JASO T 903 standard viscosity weight suggested oil 77 Oil Recommendation Engine Oil Filter Servicing You...

Page 87: ...e recommended oil Do not use non detergent vegetable or castor based racing oils Other viscosities shown in the following chart may be used when the average temperature in your riding area is within t...

Page 88: ...Filter Servicing Your Honda JASO T 903 standard The JASO T 903 standard is an index to choose engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard...

Page 89: ...move the oil filler cap dipstick and wipe it clean Stop the engine and wait 2 3 minutes Start the engine and let it idle for 3 5 minutes Make sure the low oil pressure indicator goes off If the indica...

Page 90: ...a new genuine Honda oil filter or a filter of equal quality specified for your model If the oil is at or near the upper level mark you do not have to add oil If the oil is below or near the lower lev...

Page 91: ...sing of the drained fluid page If you do not have the skills or the tools see your Honda dealer Park the motorcycle on its side stand on a firm level surface If the engine is cold start it and let it...

Page 92: ...l of drained fluids is harmful to the environment Remove the oil filter with a filter wrench and let the remaining oil drain out Discard the oil filter in an approved manner page cont d Pour the drain...

Page 93: ...en it by hand Check the condition of the sealing washer on the drain bolt Replace the washer every other time the oil is changed Install the drain bolt and tighten it to the specified torque Fill the...

Page 94: ...everal minutes Hold the motorcycle upright and check that the oil level is at the upper level mark on the dipstick page Check that there are no oil leaks If a torque wrench is not used for installatio...

Page 95: ...pecifically recommended for use in aluminum engines Check the antifreeze container label Maintaining the coolant will allow the cooling system to work properly and prevent freezing overheating and cor...

Page 96: ...ns Increasing the concentration of antifreeze is not recommended because it decreases cooling system performance Higher concentrations of antifreeze up to 60 should only be used to provide additional...

Page 97: ...ck for leaks and see your Honda dealer for repair Remove the reserve tank cap Always add coolant to the reserve tank Do not attempt to add coolant by removing the radiator cap Add coolant to the reser...

Page 98: ...calding you Always let the engine and radiator cool down before removing the radiator cap 89 Coolant Servicing Your Honda You the Environment Improper disposal of drained fluids is harmful to the envi...

Page 99: ...ide in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Your motorcycle s air cleaner has very specific performance require...

Page 100: ...r Servicing Your Honda Discard the air cleaner Thoroughly clean the inside of the air cleaner case 4 Install a new air cleaner Install the removed parts in reverse order of removal Remove the five bol...

Page 101: ...ather more frequently if your motorcycle is ridden in the rain or often at full throttle Service the breather if you can see deposits in the transparent section of the drain tube Place a drain pan und...

Page 102: ...er to on page Place the motorcycle on its side stand on a firm level surface Remove the oil filler cap Check the oil level It should be flush with the lower edge of the oil filler hole If the level is...

Page 103: ...that the sealing washer is in good condition Reinstall the oil drain bolt with its sealing washer or a new washer if necessary and tighten it to the specified torque Remove the oil filler cap and the...

Page 104: ...ve Oil Servicing Your Honda Fill the final drive with the recommended oil Make sure the final drive oil level is at the lower edge of the oil filler inspection hole Install the oil filler cap 5 6 4 04...

Page 105: ...er to on page Inspection Check freeplay at the throttle grip flange Freeplay If necessary adjust to the specified range Adjustment Loosen the lock nut Turn the adjuster After adjustment check for smoo...

Page 106: ...on page Check that the throttle assembly is positioned properly and the securing bolts are tight Check for smooth rotation of the throttle from fully open to fully closed in all steering positions If...

Page 107: ...autions Refer to on page Your motorcycle s manually activated wet multiplate clutch is part of the primary drive system Proper freeplay adjustment allows a smooth gradual engagement when shifting gear...

Page 108: ...our Honda Inspection Check freeplay If necessary adjust to the specified range Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first Loosen the upper lock nut Turn the upper c...

Page 109: ...ay in to provide maximum freeplay Tighten the upper lock nut Loosen the lower lock nut Turn the lower adjusting nut to obtain the specified freeplay Tighten the lower lock nut and check the adjustment...

Page 110: ...y If you cannot get proper adjustment or the clutch does not work properly the cable or clutch friction discs may be worn See your Honda dealer or refer to the official Honda Service Manual page Lubri...

Page 111: ...te for a fault elsewhere The engine must be at normal operating temperature for accurate idle speed adjustment The best way to assure proper carburetion is to see your Honda dealer for regularly sched...

Page 112: ...Honda Adjust idle speed with the throttle stop screw Idle speed in neutral Shift into neutral Start the engine Connect a tachometer to the engine Place your motorcycle on its side stand on a firm lev...

Page 113: ...rvicing Your Honda Safety Precautions Using spark plugs with an improper heat range can cause engine damage Refer to on page Clean any dirt from around the spark plug bases Disconnect the spark plug c...

Page 114: ...rrosion or deposits are heavy replace the plug Clean a carbon or wet fouled plug with a plug cleaner if available or a wire brush Check the spark plug gap of each new plug using a wire type feeler gau...

Page 115: ...washers attached thread the spark plugs in by hand to prevent cross threading Reinstall the spark plug caps Take care to avoid pinching any cables or wires If the old plug is good 1 8 turn after it s...

Page 116: ...er systems hydraulically control the natural compression and rebound of the suspension springs so that traction and comfort are maintained as the wheels ride over road surfaces Lower spring pre load p...

Page 117: ...The rear suspension can be adjusted for rider and passenger weight and riding conditions by changing the spring pre load Do not attempt to disassemble service or dispose of the damper see your Honda...

Page 118: ...ition in sequence 1 2 3 4 5 or 5 4 3 2 1 Attempting to adjust directly from 1 to 5 or 5 to 1 may damage the shock absorber Use the pin spanner to adjust the rear shock spring pre load Position 1 for a...

Page 119: ...the level to drop Hydraulic Front Brake Frequently inspect the system to ensure there are no fluid leaks Periodically inspect the brake fluid level and the brake pads for wear If the brake lever freep...

Page 120: ...add or replace brake fluid except in an emergency If you do add fluid have your Honda dealer check the system as soon as possible The recommended brake fluid is Honda DOT 4 Brake Fluid or any brake f...

Page 121: ...cks in the hoses and fittings Make sure there are no fluid leaks Other Inspections Place your motorcycle in an upright position on a firm level surface Wipe up spills immediately Avoid contact with sk...

Page 122: ...erity of usage the type of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page Check the cutouts in each pa...

Page 123: ...eight Adjustment Place your motorcycle on its side stand Check freeplay by slowly depressing the brake pedal until the brake starts to engage Freeplay If necessary adjust to the specified range Inspec...

Page 124: ...m pin Apply the brake release it and then spin the wheel and check that it rotates freely Repeat this procedure several times Check the freeplay If you can t adjust the freeplay properly see your Hond...

Page 125: ...isassembly Application of the brake pedal causes the arrow on the brake arm to move toward a reference mark on the brake panel Apply the brake pedal and check the movement of the arrow on the brake ar...

Page 126: ...for the load you are carrying The following pages give detailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recommendations for tire r...

Page 127: ...at least once a month or any time you think the tires might be low Even tires that are in good condition may lose one to two psi per month if not checked and adjusted regularly Always check air press...

Page 128: ...or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in the side of the tire...

Page 129: ...mend that you replace not repair any tire that is punctured or damaged A repaired tube will not have the same reliability as a new one and it may fail while you are riding And the tire will have lower...

Page 130: ...ld not exceed 50 mph 80 km h for the first 24 hours or 80 mph 130 km h at any time thereafter In addition you may not be able to safely carry as much weight Repair work should be done by a professiona...

Page 131: ...nd stability This can cause a crash in which you can be seriously hurt or killed Always use the size and type of tires recommended in this owner s manual front rear type 122 Tires Servicing Your Honda...

Page 132: ...l tire on this motorcycle Mixing bias ply and radial tires can adversely affect handling and stability If you have a tire professionally replaced at a non Honda facility we recommend that you have the...

Page 133: ...utral Raise the side stand Start the engine Pull the clutch lever in Shift the transmission into gear Lower the side stand all the way The engine should stop as you lower the side stand If the engine...

Page 134: ...ou remove the battery or at least disconnect the battery cables negative cable first Electrical accessories use current from the battery even when the ignition is OFF Limited operation also allows the...

Page 135: ...to on page If you plan to store your motorcycle we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life If you do not remove the b...

Page 136: ...Honda Disconnect the negative terminal lead from the battery first Disconnect the positive terminal lead Pull the battery out of the battery box The battery is located in the battery box below the se...

Page 137: ...he battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see following section once every 30 days Installation Position the battery Connect the posi...

Page 138: ...intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive type battery charger An automotive charger can overheat a mot...

Page 139: ...a mild spray and rinse cleaner degreaser and water Avoid products that contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your motorcycle If your motorcycl...

Page 140: ...your motorcycle We recommend the use of a garden hose to wash your motorcycle High pressure washers like those at coin operated car washes can damage certain parts of your motorcycle After cleaning in...

Page 141: ...with a sponge or a soft towel As you wash check for heavy grime If necessary use a mild cleaner degreaser to remove the grime After washing rinse your motorcycle thoroughly with plenty of clean water...

Page 142: ...mes This will help dry the brakes and restore normal braking performance If the inside of the headlight lens appears clouded immediately after washing it should clear after a few minutes of riding Ref...

Page 143: ...polish and wipe with a non abrasive cloth Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Apply a high quali...

Page 144: ...tomobiles Apply the polish or wax according to the instructions on the container If a surface on your motorcycle is chipped or scratched your Honda dealer has touch up paint to match your motorcycle s...

Page 145: ...136 Servicing Your Honda 04 03 18 14 43 10 31MEG610_145...

Page 146: ...helpful tips on how to store and transport your Honda and how to be an environmentally responsible motorcycle owner Storing Your Honda 138 Transporting Your Motorcycle 142 You the Environment 143 04 0...

Page 147: ...form the following procedures to keep your motorcycle in top condition These storage procedures will reduce the deterioration that can occur during storage For more information about storage refer to...

Page 148: ...ny convenient plastic body part so that they are positioned away from the spark plugs Remove the spark plugs from the engine and store them in a safe place Do not connect the spark plugs to the spark...

Page 149: ...and dry your motorcycle Wax all painted surfaces Apply rust inhibiting oil to the chrome pieces Store your motorcycle in an unheated area free of dampness away from sunlight with a minimum of daily te...

Page 150: ...for more than four months change the engine oil page If your motorcycle has been stored for more than two months ask your Honda dealer to drain and replace the fuel Charge the battery page as required...

Page 151: ...fely lift the motorcycle and motorcycle tie down straps If your motorcycle needs to be transported it should be carried on a motorcycle trailer or a truck or trailer with a flatbed area For informatio...

Page 152: ...he following guidelines for proper disposal It s illegal and thoughtless to put used engine oil in the trash down a drain or on the ground Used oil gasoline coolant and cleaning solvents contain poiso...

Page 153: ...144 Tips 04 03 18 14 44 04 31MEG610_153...

Page 154: ...lem cannot be safely solved this section also gives instructions on the proper way to have your motorcycle transported For information about transporting your motorcycle see page General Guidelines 14...

Page 155: ...do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible Do not continue riding if you are...

Page 156: ...problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the following information may help you If you can t correct the problem s...

Page 157: ...N Shift into neutral Put the transmission in neutral or raise the side stand and pull the clutch lever in Replace with a new fuse of the same rating page Tighten the battery lead Charge the battery pa...

Page 158: ...ug caps securely If the engine still won t start see your Honda dealer Tighten the battery terminal bolts Charge the battery page If charging doesn t help see your Honda dealer weak battery 38 129 Sta...

Page 159: ...ee your Honda dealer blubbers rich fuel mixture runs erratically misfires See your Honda dealer Check the low oil pressure indicator Refer to page Check the coolant temperature indicator Refer to page...

Page 160: ...backfires See your Honda dealer If applicable switch to the recommended octane gasoline page or change your brand of gasoline If the problem persists see your Honda dealer See your Honda dealer See yo...

Page 161: ...or the bead has come loose from the rim there is probably not much you can do except have your motorcycle transported to a Honda dealer or other qualified service facility USA only For information abo...

Page 162: ...you should ride slowly not over 30 mph 50 km h and carefully preferably without a passenger or cargo until the tire and tube are replaced Stop frequently and check the air pressure If the tire is los...

Page 163: ...ur motorcycle on a firm level surface Raise the front wheel off the ground by placing a support block under the engine We recommend wheel removal be done only by your Honda dealer or another qualified...

Page 164: ...the right fork leg and wheel hub To avoid damaging the brake pads while installing the wheel carefully fit the brake disc between the pads Tighten the front axle shaft to the specified torque Avoid de...

Page 165: ...echeck the wheel if the brake drags or the wheel does not rotate freely Tighten the axle pinch bolts to the specified torque If a torque wrench was not used for installation see your Honda dealer as s...

Page 166: ...e on a firm level surface Raise the rear wheel off the ground by placing a support block under the engine cont d We recommend wheel removal be done only by your Honda dealer or another qualified mecha...

Page 167: ...at Tire Taking Care of the Unexpected Remove the exhaust pipe joint nuts Remove the right muffler Remove the rear brake adjusting nut disconnect the brake rod from the brake arm by pushing down on the...

Page 168: ...ste or equivalent cont d Move the wheel to the right to separate it from the final drive gear case Remove the wheel Insert the rear axle shaft from the right side through the right swingarm brake pane...

Page 169: ...l if the brake drags or the wheel does not rotate freely Reassemble the brake stopper arm Tighten the stopper arm nut to the specified torque Connect the brake rod to the brake arm Adjust the rear bra...

Page 170: ...Have a Flat Tire Taking Care of the Unexpected Reinstall the right muffler Tighten the nuts and bolts to the specified torques Before installing the muffler replace the muffler gasket with a new gask...

Page 171: ...l off first If there s no obvious problem leave the engine on so the fan and coolant circulating system can continue working Monitor the temperature indicator The indicator may turn off after a brief...

Page 172: ...If the reserve tank is low or empty don t ride without adding coolant page After adding coolant turn the engine on and check the temperature indicator If the indicator doesn t turn off do not ride Th...

Page 173: ...stem If the indicator comes on while you re riding don t ignore it Pull safely to the side of the road If possible pull the clutch lever in and coast to a stop Stop the engine as soon as it s safe to...

Page 174: ...it fuse box cover which fuse or fuses control that component Check those fuses first but check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuses...

Page 175: ...tch Pull the fuse out If the main fuse is blown install a new main fuse Reconnect the wire connector To check or replace a circuit fuse pull the old fuse out of its retaining clips Look for a burned w...

Page 176: ...cing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system Close the fuse box cover and install the right side cover If you do not have a replacement...

Page 177: ...arily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed If...

Page 178: ...ing safely carefully inspect your motorcycle for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes an...

Page 179: ...ce at home and carry a second duplicate in your wallet If you lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer you...

Page 180: ...use an automobile battery The greater amperage of an automobile battery when the car engine is running can damage your motorcycle s electrical system Bump starting is also not recommended If you can...

Page 181: ...172 Taking Care of the Unexpected 04 03 18 14 48 16 31MEG610_181...

Page 182: ...cal data plus information on government requirements and how to break in your motorcycle Vehicle Identification 174 Specifications 177 Break in Guidelines 184 High Altitude Carburetor Adjustment and O...

Page 183: ...red when you register your motorcycle They may also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN vehicle i...

Page 184: ...er 3 engine number 175 Vehicle Identification Technical Information The frame number is stamped on the right side of the steering head The engine number is stamped on the right side of the rear cylind...

Page 185: ...lor code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual The color label is attached to the frame behind the left...

Page 186: ...64 6 in 1 640 mm 5 1 in 130 mm 520 lbs 236 kg 522 lbs 237 kg California only overall length overall width overall height wheelbase ground clearance dry weight Dimensions Weight 177 Specifications Tech...

Page 187: ...higher 5 4 US oz 160 cm 2 3 US qt 2 2 2 7 US qt 2 6 after disassembly after draining including reserve after draining after draining oil filter change fuel recommendation fuel tank capacity fuel tank...

Page 188: ...n 745 cm rider passenger all cargo and accessories 401 lbs 182 kg 410 lbs 186 kg intake exhaust or or USA Canada passenger capacity maximum weight capacity spark plug standard spark plug high speed ri...

Page 189: ...400 1 550 1 174 0 960 3 091 shaft 0 852 primary reduction gear ratio 1st 2nd 3rd 4th final reduction 5th final drive Power Transmission 180 Specifications Technical Information 04 03 18 14 49 37 31MEG...

Page 190: ...9 psi 200 kPa 2 00 kgf cm bias ply tube less than 200 lbs 90 kg of added weight more than 200 lbs 90 kg of added weight or caster trail tire size front tire size rear generator battery tire pressure r...

Page 191: ...21 5W 12V 21 5W 12V 21W 10A 5A 30A 12V 5W rear front headlight turn signal lights brake tail light license light main other fuses Lights Fuses 182 Specifications Technical Information 04 03 18 14 50...

Page 192: ...m 20 lbf ft 26 N m 2 7 kgf m 33 lbf ft 44 N m 4 5 kgf m 29 lbf ft 39 N m 4 0 kgf m oil drain bolt oil filter final drive drain bolt front wheel axle front wheel axle pinch bolts rear brake stopper arm...

Page 193: ...on Help assure your motorcycle s future reliability and performance by paying extra attention to how you ride during the first 300 miles 500 km During this period avoid full throttle starts and rapid...

Page 194: ...uel consumption To compensate you can have the carburetor adjusted and other parts replaced for high altitude riding See your Honda dealer However the carburetor and other parts must be returned to st...

Page 195: ...ty in effect USA only The EPA also requires that motorcycles built after January 1 1983 comply with applicable noise emission standards for one year or 3 730 miles 6 000 km after the time of sale to t...

Page 196: ...itrogen NOx and hydrocarbons HC Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbo...

Page 197: ...bed and stored while the engine is stopped When the engine is running and the purge control diaphragm valve is open fuel vapor in the charcoal canister and air cleaner is drawn into the engine through...

Page 198: ...ere Blow by gas is returned to the combustion chamber through the air cleaner and the carburetor If you are aware of any of the following symptoms have the vehicle inspected and repaired by your autho...

Page 199: ...rol prior to its sale or delivery to the ultimate purchaser or while it is in use or the use of the vehicle after such device or element of design has been removed or rendered inoperative by any perso...

Page 200: ...and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following...

Page 201: ...pill fuel when filling the fuel tank Wipe up any spills immediately If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline METHANOL methyl...

Page 202: ...on your warranty and how to get an official Honda service manual Authorized Manuals 194 Warranty Coverage 197 Warranty Service 198 Contacting Honda 199 Your Honda Dealer 200 The Honda Rider s Club US...

Page 203: ...nly Canada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic serv...

Page 204: ...Add 6 Calif Add 8 25 195 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00 PM EST By compl...

Page 205: ...ney order enclosed payable to Helm Inc U S funds only Do not send cash MasterCard VISA Discover Account Number Date These Publications cannot be returned for credit without receiving advance authoriza...

Page 206: ...mportant to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with using the motor...

Page 207: ...results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the repair it i...

Page 208: ...ied with your vehicle Please include the following information in your letter name address and telephone number product model year and frame VIN serial number date of purchase dealer name and address...

Page 209: ...only The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accessories and products available from the parts department...

Page 210: ...s insider information and more Vehicle transport to the nearest Honda dealer or service center if necessary 24 hour toll free roadside assistance for your new Honda includes roadside assistance for yo...

Page 211: ...fety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other information about motor ve...

Page 212: ...203 Consumer Information 04 03 18 14 52 34 31MEG610_212...

Page 213: ...tions 10 Indicators 13 Controls Features Fuel Valve 17 Choke Knob 18 Ignition Switch 18 Start Button 19 Engine Stop Switch 20 Headlight Dimmer Switch 20 Turn Signal Switch 21 Horn Button 21 Odometer T...

Page 214: ...ure 36 Flooded Engine 38 How to Stop the Engine 39 Shifting Gears 40 Braking 42 Parking 44 Riding with a Passenger or Cargo 47 Component Locations 65 Tool Kit 68 Owner s Manual Storage 69 Storage Comp...

Page 215: ...Coolant 86 Air Cleaner 90 Crankcase Breather 92 Final Drive Oil 93 Throttle 96 Clutch System 98 Engine Idle Speed 102 Spark Plugs 104 Engine Suspension 107 Brakes 110 Tires 117 Side Stand 124 Electri...

Page 216: ...ndicator Lights 164 If a Fuse Blows 165 If You Crash 169 If You Lose Your Key 170 If Your Battery is Low or Dead 171 Vehicle Identification 174 Specifications 177 Break in Guidelines 184 High Altitude...

Page 217: ...e 130 choke knob 18 cleaning appearance care 130 clutch system 98 color label 176 compartment owner s manual 69 storage 70 tool kit 68 component locations indicators and controls 10 maintenance 65 con...

Page 218: ...ber 175 fuel oxygenated 191 recommendation 73 tank capacity 74 valve 17 fuses 165 defects safety 202 drive final 93 emission control systems 186 engine flooded 38 idle speed 102 low oil pressure 164 n...

Page 219: ...r 45 high altitude carburetor adjustment 185 high beam indicator 15 Honda contacting 199 Rider s Club 201 dealer 200 Honda service manual 194 horn button 21 identification vehicle 174 idle speed engin...

Page 220: ...nce 52 periodic 56 record 63 safety 53 schedule 58 manual service 194 maximum weight limit 31 modifications 6 numbers serial 174 odometer 16 odometer tripmeter select and reset button 21 oil engine 76...

Page 221: ...afety precautions 34 with passenger or cargo 47 safety important precautions 54 labels 7 reporting defects 202 riding precautions 34 schedule maintenance 58 seat removal 72 serial numbers 174 service...

Page 222: ...tem 35 spark knock 73 spark plugs 104 specifications 177 speedometer 15 stand side 124 start button 19 starting engine 35 troubleshooting 147 steering lock 44 stop switch engine 20 stopping engine 39...

Page 223: ...r 16 trouble unexpected 145 troubleshooting starting 147 turn signal indicator 15 valve fuel 17 vehicle identification no VIN 174 warranty coverage 197 extended 197 service 198 washing your motorcycle...

Page 224: ...215 Memo 04 03 18 14 53 42 31MEG610_224...

Page 225: ...216 Memo 04 03 18 14 53 44 31MEG610_225...

Page 226: ...engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of cos...

Page 227: ...Reference Quick Reference VIN Frame No Engine No Frame No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr 04 03 18 14 53 55 31MEG61...

Page 228: ...SG or higher except oils labeled as energy conserving on the circular API service label SAE 10W 40 JASO T 903 standard MA Pro Honda GN4 or HP4 without molybdenum additives 4 stroke oil or equivalent C...

Page 229: ...kgf cm bias ply tube or or Quick Reference Quick Reference Tires Final Drive Oil Hypoid Gear Oil SAE 80 Fuses ethylene glycol antifreeze silicate free for aluminum engines in 50 50 solution with Pro H...

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