Honda Transalp XL700V Service Manual Download Page 1

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11-1

11. ALTERNATOR/STARTER CLUTCH

COMPONENT LOCATION

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11-2

SERVICE INFORMATION

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11-3

TROUBLESHOOTING

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11-3

STATOR REMOVAL

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11-4

FLYWHEEL/STARTER CLUTCH

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11-6

STATOR INSTALLATION

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11-12

Summary of Contents for Transalp XL700V

Page 1: ...11 1 11 11 ALTERNATOR STARTER CLUTCH COMPONENT LOCATION 11 2 SERVICE INFORMATION 11 3 TROUBLESHOOTING 11 3 STATOR REMOVAL 11 4 FLYWHEEL STARTER CLUTCH 11 6 STATOR INSTALLATION 11 12...

Page 2: ...ALTERNATOR STARTER CLUTCH 11 2 ALTERNATOR STARTER CLUTCH COMPONENT LOCATION 157 N m 16 0 kgf m 116 lbf ft...

Page 3: ...ged starter idle gear ITEM STANDARD SERVICE LIMIT Starter driven gear I D 37 000 37 025 1 4567 1 4577 37 10 1 461 O D 57 749 57 768 2 2736 2 2743 57 73 2 273 Starter clutch outer I D 74 412 74 442 2 9...

Page 4: ...VA only Remove the ECM stay Release the wire harness from the wire band and harness clamp Disconnect the alternator 3P Natural connector Release the alternator wire from the wire guide Remove the rese...

Page 5: ...ne oil will run out when the alternator cover is removed Set a oil pan under the engine and add the recommended oil to the specified level after installation Be careful not to damage the mating surfac...

Page 6: ...and washer while holding the flywheel using the special tool Remove the flywheel using the special tool Remove the washer and needle bearing and woo druff key from the crankshaft When woodruff key rem...

Page 7: ...and shaft for wear or damage STARTER DRIVEN GEAR STARTER CLUTCH REMOVAL Check the operation of the one way clutch by turn ing the starter driven gear You should be able to turn the driven gear counter...

Page 8: ...abnormal wear damage or irregular movement Do not remove the one way clutch from the clutch outer unless it is necessary to replace with a new one If the spring is removed from the one way clutch groo...

Page 9: ...iven gear I D STARTER DRIVEN GEAR STARTER CLUTCH INSTALLATION Clean and apply engine oil to the one way clutch sliding surface Install the one way clutch into the clutch outer with its flange side fac...

Page 10: ...page 11 7 FLYWHEEL INSTALLATION Apply engine oil to the needle bearing and install it to the crankshaft Install the washer to the crankshaft Wipe any oil off the mating surface of the crankshaft with...

Page 11: ...specified torque Apply engine oil to the starter reduction gear and starter idle gear shafts outer surface Install the starter reduction gear idle gear and shafts to the left crankcase as an assembly...

Page 12: ...Install the grommets into the groove in the left crankcase cover Clean and apply a locking agent to the bolt threads page 1 18 Install the wire holder to the left crankcase cover Install and tighten t...

Page 13: ...to the flywheel be careful during installation Install the left crankcase cover Clean and apply locking agent to the bolt threads as shown Install and tighten the left crankcase cover bolts in a cris...

Page 14: ...XL700VA only Install and tighten the nut bolt washer and bolt securely Install the following Drive sprocket cover page 7 13 Heat guard plate mounting bolt page 2 23 ECM page 5 77 Under cowl page 2 13...