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Page 2: ...OBLI GATION WHATEVER NO PART OF THIS PUBLI CATION MAY BE REPRODUCED WITHOUT WRITIEN PERMISSION THIS MANUAL IS WRIT TEN FOR PERSONS WHO HAVE ACQUIRED BASIC KNOWLEDGE OF MAINTENANCE ON Honda MOTORCYCLES...
Page 3: ...number is stamped on each carburetor body on the intake side ST1100P Addendum 1 VEHICLE IDENTIFICATION NUMBER The Vehicle Identification Number VIN is located on the Safety Certification Label on the...
Page 4: ...Ib Maximum weight capacity 175 kg 386 Ib Frame Frame type Double cradle Front suspension Telescopic fork Front wheel travel 150 5 9 Rear suspension Swingarm Rear wheel travel 120 4 7 Front tire size 1...
Page 5: ...o 5th Gear ratio 6th Gear ratio reverse Gearshift pattern Ignition system Starting system Charging system Regulator rectifier type Lighting system AC regulator type ST1100P Addendum Unit mm in Specifi...
Page 6: ...ature in your riding area is within the indicated range 392 490 kPa 4 0 5 0 kg cm2 57 71 psi at 5 000 rpm 80 CI176 F 0 15 0 006 0 15 0 22 0 006 0 009 0 02 0 09 0 0008 0 0035 Unit mm in Service Limit F...
Page 7: ...st spring free length Hydraulic tappet adjuster compression stroke with kerosene ST1100P Addendum Standard 1 373 196 kPa 14 0 2 0 kg cm2 199 28 psi 400 rpm 0 13 0 19 0 005 0 007 0 22 0 28 0 009 0 011...
Page 8: ...Kickstarter pinion gear I D Kickstarter spindle O D Kickstarter idle gear I D Countershaft O D at kickstarter idle gear Kickstarter idle gear bushing O D I D 6 Standard 73 00 73 015 2 874 2 8746 IN ma...
Page 9: ...0 Mainshaft O D at M4 gear bushing 27 967 27 980 1 1011 1 1016 27 960 1 1008 M4 C d Gear bushing to shaft clearance at M4 gear 0 020 0 054 0 0008 0 0021 Shift fork claw thickness F 5 93 6 00 0 233 0 2...
Page 10: ...at disassembly at draining Final drive gear backlash Final drive gear backlash difference between measurements Ring gear to stop pin clearance A Stop pin shim Ring gear spacer Pinion spacer Final dri...
Page 11: ...length A B Fork spring direction Fork tube runout Recommended fork oil Fork oil level Fork oil level R L Fork oil capacity Fork oil capacity R L Fork air pressure Steering bearing preload ST1100P Add...
Page 12: ...16 brake disc runout 0 30 0 012 master cylinder 1 0 14 000 14 043 0 5512 0 5529 14 06 0 554 master piston O D 13 957 13 984 0 5495 0 5506 13 95 0 549 caliper cylinder 1 0 27 000 27 050 1 0630 1 0650 2...
Page 13: ...below 5 C 41 F DENSO For extended high speed riding NGK For extended high speed riding DENSO Spark plug gap Ignition timing F mark Advance starts stops Fully advance Alternator exciter coil resistance...
Page 14: ...dicator Overdrive indicator Oil temperature sensor resistance Fuel unit resistance At full level At empty Fuel pump flow capacity min minute Thermo sensor resistance 50 C 122 F 80 C 176 F 120 C 248 F...
Page 15: ...ng for Optional Equipment 1 CLOCK WIRE 8 RIGHT TURN SIGNAL WIRE CONNECTOR 7 FRONT BRAKE HOSE 6 HEADLIGHT CONNECTORS ST1100P Addendum 2 VOLTMETER WIRE 3 CONNECTORS 4 LEFT TURN SIGNAL WIRE CONNECTOR 5 S...
Page 16: ...ST1100P Addendum 1 CHOKE CABLE 5 LEFT HANDL WIRE HARNEE SAR SWITCH 2 CLUTCH HOSE 4 THROnLE CABLES 8 IGNITION C 7 IGNITION C OIL 3P CONNECTOR OIL...
Page 17: ...6 AIMING CABLE 7 LOW BEAM HEADLIGHT RELAY 13 FUEL CUT OFF RELAY ST1100P Addendum 2 SIREN SPEAKER RELAY 5 STROBE LAMP RELAY 9 CHOKE CABLE 11 HARNESS CLIPS 15...
Page 18: ...R 3 SWITCH 6 OG LAMP 5 REAR F NK TRAY 6 FUEL TA DRAUN TUBE SWITCH CONNECTOR FUEL FILL CAP 7 BREATHER TUBE 19 SPARK PLUG WIRES ARTER MOTOR 18 ST CABLE ROUND 17 ENGINE G CABLE 16 CARBURETOR DRAIN TUBE 1...
Page 19: ...CTOR 11 IGNITION PULSE GENERATOR WIRE 4P CONNECTOR 10 TURN SIGNAL RELAY 16 HEADLIGHT HAZARD RELAY 15 TURN SIGNAL HAZARD RELAY 5 RADIATOR OVERFLOW TUBE 8 CONNECTORS 6 THERMO SENSOR for Optional Equipme...
Page 20: ...TRAY DRAIN TUBE 13 No 15TUBE 16 No 1 0 TUBE 4 AIR INJECTION PIPES No 16 5 FUEL FILL CAP BREATHER TUBE 6 No 2 TUBE 7 EVAPORATIVE EMISSION EVAP CANISTER 14 PULSE SECONDARY AIR INJECTION PAIR CONTROL VA...
Page 21: ...o 6 TUBE 8 No 4 TUBE 12 No 7 TUBE 11 EVAP CAV CONTROL VALVE 18 No 5 TUBE ST1100P Addendum 4 EVAPORATIVE EMISSION CARBURETOR AIR VENT EVAP CAV CbNTROL VALVE 5 No 7 TUBE _ 6 No 5 TUBE 7 No 6 TUBE 13 No...
Page 22: ...attach an update label on the right side of the fuel tank as shown Instructions for obtaining the update label are given in Service Letter No 132 When readjusting the carburetors back to the low altit...
Page 23: ...l the seat aligning the hole with the setting boss as shown and lock it by pushing it down securely Upper Seat Cowling Remove the seat Remove the four bolts and the rear cowling bracket Remove the two...
Page 24: ...Amplifier Stay Remove the seat cowling Remove the four 8 mm bolts two nuts and the grab rail center plate Remove the relays from the amplifier stay Remove the four 8 mm bolts two washers and the ampli...
Page 25: ...move the maintenance cover page 2 5 Remove the top shelter page 2 5 Remove the trim clip five screws and the fairing pocket Left Side only Disconnect the connectors RIGHT 4 ST1100P Addendum 1 TAPPING...
Page 26: ...right fairing pockets page 23 Disconnect the clock and voltmeter connectors under the instruments NOTE I Adjust the clock after installing the instrument panel I Remove the two screws release the tabs...
Page 27: ...e Horizontal Insert a screwdriver into the hole in the middle fairing inner cover and turn the adjusting screw to adjust the headlight beam Vertical Remove the right maintenance cover page 2 5 Remove...
Page 28: ...endum Light Meters Switches Location 3 DIMMER SWITCH 22 HORN SWITCH 20 SWITCH 6 5 BANK ANGLE SENSOR 18 THRMO SENSOR 7 SWITCH 7 8 19 TURN SIGNAL HAZARD SWITCH 16 SIDE STAND SWITCH 17 NEUTRAL SWITCH 26...
Page 29: ...ace it if necessary Installation is in the reverse order of removal Voltmeter Bulb Replacement Release the instrument panel off the upper fairing page 24 Remove the bulb socket and bulb Install a new...
Page 30: ...ST1100P Addendum MEMO...
Page 31: ...ION STARTER ALTERNATOR E lOA TURN SIGNAL BRAKE LI GHT F lOA CLOCK G lOA FAN MOTER TURN SI GNAL HAZARD SW ITCH SWITCH 6 f to G SWITCH 4 g h 10to ON OFF COlOR 0 BIBu 1 SWITCH 5 BAT OUT ON roto OFF COLOR...
