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Honda Ruckus NPS50 2018, Owner'S Manual

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Honda Ruckus NPS50 2018 Owner'S Manual Download Page 73

1.

Adjust by turning the front brake

adjusting nut a half-turn at a time.

2.

Apply the brake several times and check

for free wheel rotation after the brake

lever is released.

3.

Push the brake arm to confirm that there

is a gap between the front brake

adjusting nut and brake arm pin.

After adjustment, confirm the freeplay of the

brake lever.

Make sure the brake arm, spring and fastener

are in good condition.

NOTICE

Do not turn the adjuster beyond its natural limits.

20171012131102_31GGA6900_enu_BOOK Page 72 Thursday, October 12 2017 13:15:26 JST

Brakes 

u

 

Adjusting the Front Brake Lever Freeplay

Maintenance

69

Brake

arm pin

Adjusting

nut

Decrease

Freeplay

Increase

Freeplay

Brake arm pin

Gap

Adjusting nut

Brake arm

Push

Summary of Contents for Ruckus NPS50 2018

Page 1: ......

Page 2: ... before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission The vehicle pictured in this owner s manual may not match your actual vehicle 2017 Honda Motor Co Ltd 20171012131102_31GGA6900_enu_BOOK Page 1 Thursday October 12 2017 13 15 26 JST ...

Page 3: ...oter well serviced and maintained Also observe the break in guidelines and always perform the pre ride inspection and other periodic checks in this manual When service is required remember that your Honda dealer knows your scooter best If you have the required mechanical know how and tools you can purchase an official Honda Service Manual to help you perform many maintenance and repair tasks 2 P 9...

Page 4: ... own good judgment You will find important safety information in a variety of forms including Safety labels on the scooter Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions 3WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow inst...

Page 5: ...s Scooter Safety P 2 Operation Guide P 16 Maintenance P 34 Troubleshooting P 74 Information P 82 Specifications P 104 Index P 107 20171012131102_31GGA6900_enu_BOOK Page 4 Thursday October 12 2017 13 15 26 JST ...

Page 6: ...ng Precautions P 10 Accessories Modifications P 13 Loading P 14 20171012131102_31GGA6900_enu_BOOK Page 5 Thursday October 12 2017 13 15 26 JST This section contains important information for safe riding of your scooter Please read this section carefully Scooter Safety ...

Page 7: ...r and severity of head and other injuries So always wear an approved motorcycle helmet and protective apparel 2 P 9 Before Riding Make sure that you are physically fit mentally focused and free of alcohol and drugs Check that you are wearing an approved scooter helmet and protective apparel Take Time to Learn Practice Even if you have ridden other scooters practice riding in a safe area to become ...

Page 8: ...ver Make Yourself Easy to See Make yourself more visible especially at night by wearing bright reflective clothing positioning yourself so other drivers can see you signaling before turning or changing lanes and using your horn when necessary Ride within Your Limits Never ride beyond your personal abilities or faster than conditions warrant Fatigue and inattention can impair your ability to use go...

Page 9: ...tinue riding Call for emergency assistance if needed Also follow applicable laws and regulations if another person or vehicle is involved in the crash If you decide to continue riding first turn the ignition switch to the OFF position and evaluate the condition of your scooter Inspect for fluid leaks check the tightness of critical nuts and bolts and check the handlebar control levers brakes and w...

Page 10: ...ide Never run your scooter inside a garage or other enclosure 3WARNING Running the engine of your scooter while in an enclosed or even partially enclosed area can cause a rapid build up of toxic carbon monoxide gas Breathing this colorless odorless gas can quickly cause unconsciousness and lead to death Only run your scooter s engine when it is located in a well ventilated area outdoors 2017101213...

Page 11: ... you of potential hazards that could cause serious injury Read these labels carefully and don t remove them If a label comes off or becomes hard to read contact your dealer for a replacement 20171012131102_31GGA6900_enu_BOOK Page 10 Thursday October 12 2017 13 15 26 JST Safety Labels Scooter Safety 7 Continued ...

Page 12: ...20171012131102_31GGA6900_enu_BOOK Page 11 Thursday October 12 2017 13 15 26 JST Safety Labels Scooter Safety 8 ...

Page 13: ...orrect size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approved eye protection USA Look for a DOT Department of Transportation certification label on any helmet you buy 3WARNING Not wearing a helmet increases the chance of serious injury or death in a crash Make sure that you always wear an approved helmet and...

Page 14: ... these guidelines to ensure your scooter s future reliability and performance Avoid full throttle starts and rapid acceleration Avoid hard braking Ride conservatively Brakes Observe the following guidelines Avoid excessively hard braking u Sudden braking can reduce the scooter s stability u Where possible reduce speed before turning otherwise you risk sliding out 20171012131102_31GGA6900_enu_BOOK ...

Page 15: ...conditions If the brakes get wet apply the brakes while riding at low speed to help them dry Parking Park on a firm level surface If you must park on a slight incline or loose surface park so that the scooter cannot move or fall over Make sure that high temperature parts cannot come into contact with flammable materials Do not touch the engine muffler brakes and other high temperature parts until ...

Page 16: ...ueling and Fuel Guidelines Follow these guidelines to protect the engine fuel system and catalytic converter Use only unleaded gasoline Use recommended octane number Using lower octane gasoline will result in decreased engine performance Do not use fuels containing a high concentration of alcohol 2 P 98 Do not use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or wate...

Page 17: ...ion is safe and legal 3WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Do not pull a trailer with or attach a sidecar to your scooter Your scooter was not designed for these attachments and their use can seriously impair your scooter s handling Do not ...

Page 18: ...ty 2 P 104 Tie all luggage securely evenly balanced and close to the center of the scooter Do not place objects near the lights or the muffler 3WARNING Overloading improper loading or carrying a passenger can cause a crash and you can be seriously hurt or killed Follow all load limits and other loading guidelines in this manual 20171012131102_31GGA6900_enu_BOOK Page 17 Thursday October 12 2017 13 ...

Page 19: ...20171012131102_31GGA6900_enu_BOOK Page 18 Thursday October 12 2017 13 15 26 JST Scooter Safety 15 ...

Page 20: ...re that it is safe to ride Acceleration P 28 Apply throttle gradually Obey the speed limit How to use basic features Instruments P 20 Indicators P 21 Switches P 22 Steering Lock P 23 Starting the Engine P 25 Start and warm the engine Avoid revving the engine Starting the Scooter P 28 Before pulling away indicate your direction with the turn signal switch and check for oncoming traffic ...

Page 21: ... u The brake light will indicate that you have applied the brakes Parking P 11 Stopping If pulling off the road signal early enough to show traffic that you are pulling over and pull over smoothly Turning Corners Do your braking before entering corners Gradually reapply throttle when exiting turn Refueling P 30 Park on a firm level surface Use the stand and lock the steering ...

Page 22: ...21 Thursday October 12 2017 13 15 26 JST Operation Guide 18 Throttle grip P 71 Owner s manual storage P 33 Fuel fill cap P 30 Front brake lever P 66 Engine oil fill cap dipstick P 58 Fuse box P 81 Ignition switch P 22 Battery P 52 Coolant reserve tank P 64 ...

Page 23: ...Guide 19 Engine oil plug P 59 Crankcase breather P 72 Rear brake lock lever P 24 Kickstarter P 26 Rear brake lever P 66 Air cleaner P 63 Helmet holder P 32 Center stand P 12 Throttle stop screw engine idle speed P 62 Spark plug P 56 Engine oil strainer screen P 59 Engine oil drain bolt P 59 ...

Page 24: ...102_31GGA6900_enu_BOOK Page 23 Thursday October 12 2017 13 15 26 JST Operation Guide 20 Shows riding speed in miles USA or kilometers Canada per hour Speedometer Odometer Shows the total miles USA or kilometers Canada ridden ...

Page 25: ...ignal indicator When this indicator comes on while riding fuel reserved in the tank about High beam indicator If it comes on while riding P 76 High coolant temperature indicator If one of these indicators does not come on when it should have your dealer check for problems 0 32 US gal 1 2 liters Fuel reserve indicator ...

Page 26: ...ot operate to stop the engine Engine stop switch Headlight dimmer switch High beam Low beam Start button Turn signal switch Horn button Canada ON LOCK OFF Turns electrical system on for starting riding u Key can be removed when in the OFF or LOCK position Switches the electrical system on off locks the steering Ignition Switch Locks steering Turns engine off Headlights turn off when operating the ...

Page 27: ...ay to the left b Push the key down and turn the ignition switch to the LOCK position u Jiggle the handlebar if the lock is difficult to engage c Remove the key Unlocking Insert the key push it in and turn the ignition switch to the OFF position 20171012131102_31GGA6900_enu_BOOK Page 26 Thursday October 12 2017 13 15 26 JST Operation Guide 23 Push Ignition key Turn ...

Page 28: ... The rear brake lock will not function if the rear brake is not adjusted properly P 67 Unlocking Squeeze the rear brake lever u Before riding make sure that the rear brake lock is fully released so there is no drag on the rear wheel 20171012131102_31GGA6900_enu_BOOK Page 27 Thursday October 12 2017 13 15 26 JST Operation Guide 24 Rear brake lever Rear brake lock lever ...

Page 29: ...rt the engine again to recover battery voltage Extended fast idling and revving the engine can damage the engine and the exhaust system a Place the scooter on its center stand b Lock the rear brake u The starter motor will only work when the brake lever is pulled in c Make sure the engine stop switch is in the Run position d Turn the ignition switch to the ON position 20171012131102_31GGA6900_enu_...

Page 30: ...ter while the engine is running as engine damage could result Do not apply excessive force on the kickstarter u Fold up the kickstarter after the kickstarter is returned to the pedal stop u Allowing the kickstarter to snap back freely against the pedal stop can damage the engine case u Raise the kickstarter pedal after the kickstarter lever is returned to the stop 20171012131102_31GGA6900_enu_BOOK...

Page 31: ...ine does not start Open the throttle 1 8 1 4 turn while starting the engine If Engine Will Not Start P 75 20171012131102_31GGA6900_enu_BOOK Page 30 Thursday October 12 2017 13 15 26 JST Operation Guide 27 1 8 1 4 ...

Page 32: ...the left side keeping at least one foot on the ground c Release the rear brake lock u To prevent unexpected movement squeeze brake levers d Acceleration and deceleration To accelerate Open the throttle slowly To decelerate Close the throttle 20171012131102_31GGA6900_enu_BOOK Page 31 Thursday October 12 2017 13 15 26 JST Operation Guide 28 Close Decelerate Open Accelerate ...

Page 33: ...rake levers together Do not apply the brake lock while riding It may cause the wheel to lock reducing control of the scooter 20171012131102_31GGA6900_enu_BOOK Page 32 Thursday October 12 2017 13 15 26 JST Operation Guide 29 Rear brake lever Front brake lever ...

Page 34: ...pen the fuel tank lid b Insert the ignition key in the fuel fill cap and turn it clockwise until it stops c Turn the fuel fill cap counterclockwise until it stops and remove the cap Do not fill with fuel above the lower edge of the filler neck 20171012131102_31GGA6900_enu_BOOK Page 33 Thursday October 12 2017 13 15 26 JST Operation Guide 30 Arrow marks Ignition key Fuel fill cap Fuel tank lid Lowe...

Page 35: ...clockwise until it stops and remove the key c Close the fuel tank lid 3WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately 20171012131102_31GGA6900_enu_BOOK Page 34 Thursday October 12 2017 13 15 26 JST Operation Guide 31 ...

Page 36: ...y u Use the helmet holder only when parked 3WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder 20171012131102_31GGA6900_enu_BOOK Page 35 Thursday October 12 2017 13 15 26 JST Operation Guide 32 ...

Page 37: ...sure the seat is securely closed Document Bag The document bag is in the owner s manual storage compartment on the underside of the seat To open a Open the seat b Remove the screw with a coin and open the cover 20171012131102_31GGA6900_enu_BOOK Page 36 Thursday October 12 2017 13 15 26 JST Operation Guide 33 Seat Seat hook Document bag Screw Cover ...

Page 38: ...oolant P 64 Brakes P 66 Throttle P 71 Crankcase Breather P 72 Other Adjustments P 73 Adjusting the Headlight Aim P 73 20171012131102_31GGA6900_enu_BOOK Page 37 Thursday October 12 2017 13 15 26 JST Please read Importance of Maintenance and Maintenance Fundamentals carefully before attempting any maintenance Refer to Specifications for service data An optional larger tool kit may be available Check...

Page 39: ...t a problem before you ride can cause a crash in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual For information about the exhaust emission and noise emission requirements of the U S Environmental Protection Agency EPA and the Environment and Climate Change Canada ECCC 2 P 91 USA Maintenance replacement or ...

Page 40: ...ask Follow these guidelines when performing maintenance Stop the engine and remove the key Place your scooter on a firm level surface using the center stand or a maintenance stand to provide support Allow the engine muffler brakes and other high temperature parts to cool before servicing as you can get burned Run the engine only when instructed and do so in a well ventilated area 20171012131102_31...

Page 41: ...l of these requirements Keep an accurate record of maintenance to help ensure that your scooter is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer Retain all receipts If you sell the scooter these receipts should be transferred with the scooter ...

Page 42: ...59 Engine Idle Speed 62 Radiator Coolant 4 64 Cooling System Secondary Air Supply System Maintenance Level Maintenance Legend Intermediate We recommend service by your dealer unless you have the necessary tools and are mechanically skilled Procedures are provided in an official Honda Service Manual 2 P 99 Inspect clean adjust lubricate or replace if necessary Replace Clean Technical In the interes...

Page 43: ...eners Wheels Tires 48 Steering Head Bearings Notes 1 At higher odometer readings repeat at the frequency interval established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Service more frequently when riding in rain or at full throttle 4 Replace every 2 years Replacement requires mechanical skill 20171012131102_31GGA6900_enu_BOOK Page 42 Thursday October 12 2017 13 1...

Page 44: ...ormally Check the following items if you are carrying a cargo Combined weight is within load limits 2 P 104 Cargo is secured properly Check the following items after you get on your scooter Throttle action moves smoothly without binding 2 P 71 Brake levers operate normally Refuel when needed 2 P 12 2 P 30 Engine stop switch functions properly 2 P 22 Check the following items at regular intervals O...

Page 45: ...s 2 P 66 and throttle grip 2 P 71 Fuses Check that you have a full supply of spare fuses Nuts bolts Check the major nuts and bolts and tighten as needed Periodic Checks You should also perform other periodic maintenance checks at least once a month regardless of how often you ride or more often if you ride frequently Also check the odometer reading against the Maintenance Schedule and perform all ...

Page 46: ...olor and code mentioned on the color label The color label is attached to the right seat rail 2 P 33 3WARNING Installing non Honda parts may make your scooter unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents that have been designed and approved for your scooter 20171012131102_31GGA6900_enu_BOOK Page 45 Thursday October 12 2017 13 1...

Page 47: ...d human health Always confirm local regulations for proper battery disposal instruction What to do in an emergency If any of the following occur immediately see your doctor Electrolyte splashes into your eyes u Wash your eyes repeatedly with cool water for at least 15 minutes Using water under pressure can damage your eyes Electrolyte splashes onto your skin u Remove affected clothing and wash you...

Page 48: ...ur hands after handling Cleaning the Battery Terminals 1 Remove the battery 2 P 52 2 If the terminals are starting to corrode and are coated with a white substance wash with warm water and wipe clean 3 If the terminals are heavily corroded clean and polish the terminals with a wire brush or sandpaper Wear safety glasses 4 After cleaning reinstall the battery The battery has a limited life span Con...

Page 49: ...s unable to hold a charge contact your dealer NOTICE Jump starting using an automobile battery can damage your scooter s electrical system and is not recommended Bump starting is also not recommended NOTICE Installing non Honda electrical accessories can overload the electrical system discharging the battery and possibly damaging the system Fuses Fuses protect the electrical circuits on your scoot...

Page 50: ...heck the engine oil level regularly and add the recommended engine oil if necessary Dirty oil or old oil should be changed as soon as possible Selecting the Engine Oil For recommended engine oil see Specifications 2 P 105 If you use non Honda engine oil check the label to make sure that the oil satisfies all of the following standards JASO T 903 standard 1 MA SAE standard 2 10 W 30 API classificat...

Page 51: ...I service symbol Recommended Coolant Pro Honda HP Coolant is a pre mixed solution of antifreeze and distilled water Concentration 50 antifreeze and 50 distilled water A concentration of antifreeze below 40 will not provide proper corrosion and cold temperature protection A concentration of up to 60 will provide better protection in colder climates NOTICE Using coolant not specified for aluminum en...

Page 52: ...Pressure Visually inspect your tires and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tires look low Always check air pressure when your tires are cold Inspecting for Damage Inspect the tires for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tire or the tread Also inspect for ...

Page 53: ...s manual regarding tire inflation and maintenance Have your tires replaced by your dealer For recommended tires and air pressure see Specifications 2 P 105 Follow these guidelines whenever you replace tires Use the recommended tires or equivalents of the same size construction speed rating and load range Do not install a tube inside a tubeless tire on this scooter Excessive heat build up can cause...

Page 54: ...factors including but not limited to riding habits road conditions vehicle loading tire air pressure maintenance history speed and environmental conditions even when the tires are not in use In addition to your regular inspections and maintenance it is recommended that you have annual inspections performed once the tires reach 5 years old It is also recommended that all tires be removed from servi...

Page 55: ...b XXXX Tire type code c 22 09 Date of manufacture week year Example week 22 in year 09 Air Cleaner This scooter is equipped with a viscous type air cleaner element which cannot be cleaned with compressed air or otherwise without degrading its performance If the filter becomes dirty replace it with a new one 20171012131102_31GGA6900_enu_BOOK Page 54 Thursday October 12 2017 13 15 26 JST Maintenance...

Page 56: ...2 Disconnect the negative terminal from the battery 3 Release the tab then remove the fuse box cover 4 Disconnect the positive terminal from the battery 20171012131102_31GGA6900_enu_BOOK Page 55 Thursday October 12 2017 13 15 26 JST Maintenance 52 Positive terminal Fuse box cover Tab Negative terminal Battery Bolt Battery holder Battery ...

Page 57: ...the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tight For proper handling of the battery see Maintenance Fundamentals 2 P 43 Battery Goes Dead 2 P 78 20171012131102_31GGA6900_enu_BOOK Page 56 Thursday October 12 2017 13 15 26 JST Removing Installing Body Components u Battery Maintenance 53 ...

Page 58: ... then remove the inner cover Installation Install the parts in the reverse order of removal 20171012131102_31GGA6900_enu_BOOK Page 57 Thursday October 12 2017 13 15 26 JST Removing Installing Body Components u Inner Cover Maintenance 54 Screws Inner cover Tabs ...

Page 59: ...emove the maintenance lid Installation Install the parts in the reverse order of removal 20171012131102_31GGA6900_enu_BOOK Page 58 Thursday October 12 2017 13 15 26 JST Removing Installing Body Components u Maintenance Lid Maintenance 55 Fuel tank lid Tab Maintenance lid ...

Page 60: ... 1 Remove the maintenance lid 2 P 55 2 Disconnect the spark plug cap from the spark plug 3 Clean any dirt from around the spark plug base 4 Remove the spark plug using a suitable spark plug wrench 5 Install the new spark plug With the plug washer attached thread the spark plug in by hand to prevent cross threading 20171012131102_31GGA6900_enu_BOOK Page 59 Thursday October 12 2017 13 15 26 JST Main...

Page 61: ...rn after it seats NOTICE An improperly tightened spark plug can damage the engine If a plug is too loose a piston may be damaged If a plug is too tight the threads may be damaged 7 Install the parts in the reverse order of removal u When reinstalling the spark plug cap take care to avoid pinching any cables or wires 20171012131102_31GGA6900_enu_BOOK Page 60 Thursday October 12 2017 13 15 26 JST Sp...

Page 62: ...l surface 4 Remove the oil fill cap dipstick and wipe it clean 5 Insert the oil fill cap dipstick until it seats but don t screw it in 6 Check that the oil level is between the upper level and lower level marks on the oil fill cap dipstick 7 Securely install the oil fill cap dipstick 20171012131102_31GGA6900_enu_BOOK Page 61 Thursday October 12 2017 13 15 26 JST Maintenance 58 Upper level Lower le...

Page 63: ...e up any spills immediately 2 Securely reinstall the oil fill cap dipstick NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine Do not mix different brands and grades of oil For the recommended oil and oil selection guidelines see Maintenance Fundamentals 2 P 46 Changing Engine Oil Cleaning Strainer Screen Changing the oil and cleaning the strainer screen ...

Page 64: ...spring and oil strainer screen and let the remaining oil drain out u Discard the oil at an approved recycling center 7 Clean the oil strainer screen 8 Check that the oil strainer screen and sealing rubber are in good condition 9 Replace the O ring and apply a thin coat of engine oil to the new O ring before installing it 20171012131102_31GGA6900_enu_BOOK Page 63 Thursday October 12 2017 13 15 26 J...

Page 65: ... crankcase with the recommended oil 2 P 46 2 P 105 and install the oil fill cap dipstick Required oil When changing oil cleaning the strainer screen 0 7 US qt 0 7 L When changing oil only 0 6 US qt 0 6 L 13 Check the oil level 2 P 58 14 Check that there are no oil leaks 20171012131102_31GGA6900_enu_BOOK Page 64 Thursday October 12 2017 13 15 26 JST Engine Oil u Changing Engine Oil Cleaning Straine...

Page 66: ...de carburetor adjustment see High Altitude Carburetor Adjustment 2 P 97 The engine must be at normal operating temperature for accurate idle speed adjustment 10 minutes of stop and go riding is sufficient 1 Warm up the engine place the scooter on its center stand 2 Open the seat 2 P 33 3 Lock the rear brake 2 P 24 4 Connect a tachometer to the engine 5 Adjust idle speed with the throttle stop scre...

Page 67: ...rmance problems 1 Remove the air cleaner housing cover by removing the screws 2 Remove the air cleaner element 3 Install the new air cleaner element u Make sure the air cleaner element is installed securely 4 Install the parts in the reverse order of removal 20171012131102_31GGA6900_enu_BOOK Page 66 Thursday October 12 2017 13 15 26 JST Maintenance 63 Screws Screws Air cleaner housing cover Air cl...

Page 68: ...el is dropping noticeably or the reserve tank is empty you likely have a serious leak Have your scooter inspected by your dealer Adding Coolant If the coolant level is below the LOWER level mark add the recommended coolant 2 P 47 until the level reaches the UPPER level mark Add fluid only from the reserve tank cap and do not remove the radiator cap 20171012131102_31GGA6900_enu_BOOK Page 67 Thursda...

Page 69: ...the radiator cap while the engine is hot can cause the coolant to spray out potentially scalding you Always let the engine and radiator cool down before removing the radiator cap Changing Coolant Have your dealer change the coolant unless you have the proper tools and are mechanically qualified 20171012131102_31GGA6900_enu_BOOK Page 68 Thursday October 12 2017 13 15 26 JST Coolant u Changing Coola...

Page 70: ...he brake levers 3 8 13 16 in 10 20 mm Check the brake cable for kinks or signs of wear If necessary have it replaced by your dealer Lubricate the brake cable with a commercially available cable lubricant to prevent premature wear and corrosion Make sure the brake arm spring and fastener are in good condition 20171012131102_31GGA6900_enu_BOOK Page 69 Thursday October 12 2017 13 15 26 JST Maintenanc...

Page 71: ... obtained by this method see your dealer 1 Adjust by turning the rear brake adjusting nut a half turn at a time 2 Apply the brake several times and check for free wheel rotation after the brake lever is released 20171012131102_31GGA6900_enu_BOOK Page 70 Thursday October 12 2017 13 15 26 JST Brakes u Adjusting the Rear Brake Lever Freeplay Maintenance 67 Continued Brake arm pin Adjusting nut Brake ...

Page 72: ... Front Brake Lever Freeplay Adjust the freeplay of the brake lever with the front wheel pointed straight ahead Make sure the cut out on the adjusting nut is seated on the brake arm pin when adjusting the freeplay If proper adjustment cannot be obtained by this method see your dealer 20171012131102_31GGA6900_enu_BOOK Page 71 Thursday October 12 2017 13 15 26 JST Brakes u Adjusting the Front Brake L...

Page 73: ... nut and brake arm pin After adjustment confirm the freeplay of the brake lever Make sure the brake arm spring and fastener are in good condition NOTICE Do not turn the adjuster beyond its natural limits 20171012131102_31GGA6900_enu_BOOK Page 72 Thursday October 12 2017 13 15 26 JST Brakes u Adjusting the Front Brake Lever Freeplay Maintenance 69 Brake arm pin Adjusting nut Decrease Freeplay Incre...

Page 74: ...erence mark on full application of the brake the brake shoes must be replaced See your dealer for this service When the brake service is necessary see your dealer Use only Honda Genuine Parts or its equivalent 20171012131102_31GGA6900_enu_BOOK Page 73 Thursday October 12 2017 13 15 26 JST Brakes u Inspecting the Brake Shoe Wear Maintenance 70 Brake arm Brake panel Arrow Reference mark Front Brake ...

Page 75: ... the scooter inspected by your dealer Freeplay at the throttle grip flange 1 16 1 4 in 2 6 mm Adjusting the Throttle Freeplay 1 Slide the rubber dust cover 2 Loosen the lock nut 3 Turn the adjuster until the freeplay is 1 16 1 4 in 2 6 mm 4 Tighten the lock nut return the rubber dust cover and inspect the throttle action again 20171012131102_31GGA6900_enu_BOOK Page 74 Thursday October 12 2017 13 1...

Page 76: ... crankcase breather tube 2 Remove the crankcase breather tube plug from the tube 3 Drain deposits into a suitable container 4 Install the crankcase breather tube plug 20171012131102_31GGA6900_enu_BOOK Page 75 Thursday October 12 2017 13 15 26 JST Maintenance 72 Crankcase breather tube plug ...

Page 77: ... for proper alignment by moving the headlight guard To move the headlight guard loosen the bolts Tighten the bolts after adjustment Obey local laws and regulations 20171012131102_31GGA6900_enu_BOOK Page 76 Thursday October 12 2017 13 15 26 JST Maintenance 73 Lower Bolts Raise Headlight guard ...

Page 78: ...coolant temperature indicator is on P 76 Tire Puncture P 77 Electrical Trouble P 78 Battery Goes Dead P 78 Burned out Light Bulb P 78 Blown Fuse P 81 20171012131102_31GGA6900_enu_BOOK Page 77 Thursday October 12 2017 13 15 26 JST Troubleshooting ...

Page 79: ...owing items Check the correct engine starting sequence 2 P 25 Make sure engine stop switch is in the Run position 2 P 22 Check for a blown fuse 2 P 81 Check for a loose battery connection 2 P 52 or battery terminal corrosion 2 P 43 Check the condition of the battery 2 P 78 If the problem continues have your scooter inspected by your dealer 20171012131102_31GGA6900_enu_BOOK Page 78 Thursday October...

Page 80: ...ause serious damage to the engine 1 Stop the engine using the ignition switch 2 Allow the engine to cool with the ignition switch in the OFF position 3 After the engine has cooled inspect the radiator hose and check if there is a leak 2 P 64 If there is a leak Do not start the engine Transport your scooter to your dealer 4 Check the coolant level in the reserve tank 2 P 64 u Add coolant as necessa...

Page 81: ...llow the instructions provided with the emergency tire repair kit Riding your scooter with a temporary tire repair is very risky Do not exceed 30 mph 50 km h Have the tire replaced by your dealer as soon as possible 3WARNING Riding your scooter with a temporary tire repair can be risky If the temporary repair fails you can crash and be seriously injured or killed If you must ride with a temporary ...

Page 82: ...tomobile battery can damage your scooter s electrical system and is not recommended Bump starting is also not recommended Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before replacing it Do not use bulbs other than those specified Check the replacement bulb for correct operation befor...

Page 83: ... the dust cover with its TOP mark facing up Do not touch the glass surface with your fingers If you touch the bulb with your bare hands clean it with a cloth moistened with isopropyl rubbing alcohol 20171012131102_31GGA6900_enu_BOOK Page 82 Thursday October 12 2017 13 15 26 JST Electrical Trouble u Burned out Light Bulb Troubleshooting 79 Continued TOP mark Connector Pin Headlight Dust cover Bulb ...

Page 84: ...ar Turn Signal Bulb 1 Remove the turn signal lens by removing the screw 2 Slightly press the bulb and turn it counterclockwise 3 Install a new bulb in the reverse order of removal u After putting back the lens packing in place install the turn signal lens 20171012131102_31GGA6900_enu_BOOK Page 83 Thursday October 12 2017 13 15 26 JST Electrical Trouble u Burned out Light Bulb Troubleshooting 80 Le...

Page 85: ...or a blown fuse Always replace a blown fuse with a spare fuse of the same rating 4 Install the fuse box cover 5 Install the inner cover NOTICE If a fuse fails repeatedly you likely have an electrical problem Have your scooter inspected by your dealer 20171012131102_31GGA6900_enu_BOOK Page 84 Thursday October 12 2017 13 15 26 JST Electrical Trouble u Blown Fuse Troubleshooting 81 Circuit fuses Fuse...

Page 86: ...9 Vehicle Identification Number P 90 Emission Control Systems P 91 Catalytic Converter P 96 High Altitude Carburetor Adjustment P 97 Oxygenated Fuels P 98 Authorized Manuals P 99 Warranty Coverage and Service P 100 Honda Contacts P 101 USA Reporting Safety Defects P 103 20171012131102_31GGA6900_enu_BOOK Page 85 Thursday October 12 2017 13 15 26 JST Information ...

Page 87: ...spare key or the key number to your dealer If you lose all ignition keys and the key number the ignition switch assembly will probably have to be removed by your dealer to determine the key number A metal key holder may cause damage to the area surrounding the ignition switch 20171012131102_31GGA6900_enu_BOOK Page 86 Thursday October 12 2017 13 15 26 JST Keys Information 83 ...

Page 88: ... turn off making riding unsafe If you stop the engine using the engine stop switch turn the ignition switch to the OFF position Failing to do so will drain the battery Odometer The odometer returns to 0 when the read out exceeds 99 999 9 Document Bag The owner s manual registration and insurance information can be stored in the plastic document bag located underside of the seat 20171012131102_31GG...

Page 89: ...are to avoid scratching them Avoid directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your scooter with plenty of clean water and dry with a soft clean cloth 4 After the scooter dries lubricate any moving parts u Make sure that no lubricant spills onto the brakes or tires Brake discs pads drum or shoes contaminated with oil will suffer greatly reduced braking effe...

Page 90: ...ther belongings Do not direct water at the air cleaner u Water in the air cleaner can prevent the engine from starting Do not direct water near the headlight u The headlight s inside lens may fog temporarily after washing or while riding in the rain This does not impact the headlight function u Any condensation inside the headlight should dissipate after a few minutes of running the engine with th...

Page 91: ... remove stubborn stains use diluted detergent and rinse thoroughly with plenty of water Avoid getting gasoline or detergents on the instruments panels or headlight Exhaust Pipe and Muffler When the exhaust pipe and muffler are painted do not use a commercially available abrasive kitchen cleaning compound Use a neutral detergent to clean the painted surface on the exhaust pipe and muffler If you ar...

Page 92: ... P 52 to prevent discharge Fully charge the battery and then place it in a shaded well ventilated area u If you leave the battery in place disconnect the negative terminal to prevent discharge After removing your scooter from storage inspect all maintenance items required by the Maintenance Schedule USA For more information about storage refer to the Honda Winter Storage Guide available from your ...

Page 93: ...Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective ozone layer Recycle Wastes Put oil and other toxic wastes in approved containers and take them to a recycling center Call your local or state office of public works or environmental services to find a recycling center in your area and to get instructions on how to dispose of non recyclable w...

Page 94: ... VIN is stamped on the left side of the frame and also appears on the Safety Certification Label attached to the left side of the frame The engine number is stamped on the back of the crankcase near the rear wheel You should record these numbers and keep them in a safe place 20171012131102_31GGA6900_enu_BOOK Page 93 Thursday October 12 2017 13 15 26 JST Vehicle Identification Number Information 90...

Page 95: ...ides of nitrogen NOx and hydrocarbons HC Gasoline evaporation also emits hydrocarbons Controlling the production of NOx CO and HC is important for the environment 20171012131102_31GGA6900_enu_BOOK Page 94 Thursday October 12 2017 13 15 26 JST Emission Control Systems Information 91 Continued Engine number ...

Page 96: ...ce with the terms of the Distributor s Warranties for Honda Scooter Emission Control Systems is necessary in order to maintain a valid emissions system warranty The Vehicle Emission Control Information label is attached to the right side of the frame body under the footrest Noise Emission Requirements The EPA requires that scooters built after January 1 1983 comply with applicable noise emission s...

Page 97: ...tem adds filtered air into the exhaust gas to help improve emission control performance Crankcase Emissions Control System The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere Blow by gas is returned to the combustion chamber through the air cleaner and the intake manifold 20171012131102_31GGA6900_enu_BOOK Page 96 Thursday October 12 ...

Page 98: ...rovincial laws may prohibit the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after su...

Page 99: ...ns compliance component or replacing any compliance component with a noncompliant component Problems Affecting Scooter Exhaust Emissions Have your scooter inspected and repaired by your dealer if you experience any of the following symptoms Hard starting or stalling after starting Rough idling Misfiring or backfiring during acceleration Poor engine performance and poor fuel economy 20171012131102_...

Page 100: ...original Honda part or equivalent Follow these guidelines to protect your scooter s catalytic converter Always use unleaded gasoline Leaded gasoline will damage the catalytic converter Keep the engine in good running condition A poorly running engine can cause the catalytic converter to overheat causing damage to the converter or the scooter If your engine is misfiring backfiring stalling or other...

Page 101: ...buretor adjusted for high altitude riding See your dealer However the carburetor must be returned to standard factory specifications before riding again at lower altitudes below 5 000 ft 1 500 m See your dealer Sustained riding at lower altitudes with the lean high altitude setting may cause rough idling stalling or engine damage from overheating 20171012131102_31GGA6900_enu_BOOK Page 100 Thursday...

Page 102: ...ect the fuel system Never use a blend containing more than 5 If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages you may experience performance problems To resolve the problem have your dealer drain the fuel tank and replace with the correct fuel Fuel system or performance problems resulting from the use of an oxygenated fuel containing higher percentages ...

Page 103: ...ycles scooters and ATV USA The Winter Storage Guide in conjunction with the Owner s Manual and Service Manual can help you prepare your Honda motorcycle scooter ATV and SxS for winter storage These Honda manuals are written for the professional technician However if you possess the proper tools observe the safety standards and are mechanically capable you should find them easy to use Special Honda...

Page 104: ... warranty applies only to defects in material or workmanship of your Honda Your warranty coverage does not apply to the normal wear and deterioration associated with use of the scooter Your warranty coverage is not voided if you perform your own maintenance However failures that occur due directly to improper maintenance are not covered by these warranties USA You can extend almost all of your war...

Page 105: ...discuss your problem with the appropriate member of the dealership s management team If you are still not satisfied contact the owner of the dealership or their designated representative Honda Contacts American Honda Motor Co Inc If you wish to contact Honda directly to comment on your experiences with your scooter or with your dealer please send your comments to the following address Motorcycle D...

Page 106: ...nda Genuine Parts Pro Honda products Honda Genuine Accessories USA only and Honda accessories and products Canada only that provide the same quality that went into your scooter USA The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage Your Honda dealer can also supply information about riding events and information about safety training available in y...

Page 107: ... of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or American Honda Motor Co Inc To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 1200 New Jersey Avenue SE Washington DC 20590 You can also obtain ...

Page 108: ...kg Passenger capacity Rider only No passengers Minimum turning radius 6 23 ft 1 9 m 1 Including rider and accessories Displacement 3 0 cu in 49 cm3 Bore x stroke 1 49 x 1 73 in 37 8 x 44 0 mm Compression ratio 11 9 1 Fuel Unleaded gasoline Recommended 86 PON or higher Tank capacity 1 32 US gal 5 0 L Battery YTZ7S 12 V 6 Ah 10 HR Primary reduction V matic 2 8 1 0 86 1 Final reduction 13 708 2017101...

Page 109: ...0W 30 JASO T 903 standard MA Pro Honda GN4 4 stroke oil USA Canada or Honda 4 stroke oil or an equivalent motorcycle oil Engine oil capacity After draining 0 6 US qt 0 6 L After draining engine oil strainer screen cleaning 0 7 US qt 0 7 L After disassembly 0 7 US qt 0 7 L Cooling system capacity 0 51 US qt 0 48 L Recommended coolant Pro Honda HP Coolant Bulbs Headlight 12 V 35 35 W x 2 Brake Taill...

Page 110: ...ecord VIN Engine No Color Label Code Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Manager 20171012131102_31GGA6900_enu_BOOK Page 109 Thursday October 12 2017 13 15 26 JST 106 ...

Page 111: ... Converter 96 Color Label 42 Compartment Owner s Manual 33 Coolant 47 64 D Document Bag 33 84 E Electrical Trouble 78 Emission Control Systems 91 Engine Idle Speed 62 Number 90 Oil 46 58 Overheats 76 Starting 25 Stop Switch 22 84 Stopping 84 Environment 89 F Flooded Engine 27 Fuel Recommended 30 Tank Capacity 30 Fuel Reserve Indicator 21 Fuses 45 81 20171012131102_31GGA6900_enu_BOOK Page 110 Thurs...

Page 112: ...witch 22 84 Indicators 21 Information Record 106 Instruments 20 L Labels 7 Load Limits 14 Loading Guidelines 14 M Maintenance Fundamentals 40 Importance 35 Safety 36 Schedule 37 Maximum weight Limit 14 Modifications 13 O Odometer 20 84 Oil Engine 46 58 Overheating 76 Oxygenated Fuels 98 P Parking 11 Parts Location 18 Protective Apparel 9 20171012131102_31GGA6900_enu_BOOK Page 111 Thursday October ...

Page 113: ...rting 25 Steering Lock 23 Stopping Engine 84 Storage Equipment 32 Owner s Manual 33 Storing Your Scooter 88 Switches 22 T Throttle 71 Tires Air Pressure 48 Puncture 77 Replacing 48 Transporting Your Scooter 89 Turn Signal Indicator 21 Turn Signal Switch 22 V Vehicle Identification Number 90 W Warranty Coverage and Service 100 Washing Your Scooter 85 Weight Limit 14 104 20171012131102_31GGA6900_enu...

Page 114: ...te of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle 20171012131102_31GGA6900_enu_BOOK Page 114 Th...

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