Honda NT700V Deauville Service Manual Download Page 34

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Summary of Contents for NT700V Deauville

Page 1: ...ed safety messages and other information throughout this manual Of course it is not ractical or possible to warn you about all the hazards associated with servicing this vehicle You must use your own...

Page 2: ...s manual the following abbreviations are used to identify individual model 1 CODE I AREATYPE F I France ED E EUROPEAN DIRECT SALES Netherlands Spain Germany Belgium Portugal Italy Switzerland Austria...

Page 3: ...to properly follow instructions and precautions can cause you to be seriously hurt Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clo...

Page 4: ...Use molybdenum disulfide grease containing more than 3 molybdenum disulfide NLGl 2 or Example Molykote BR 2 plus manufacturedby Dow Corning U S A Multi purpose M 2 manufacturedby MitsubishiOil Japan U...

Page 5: ...SYSTEM SPECIFICATIONS ELECTRIC STARTER SPECIFICATIONS 1 12 CYLINDER HEADIVALVE SPEClFlCATlONS 1 8 LIGHTSIMETERSISWITCHES SPEClFlCATlONS 1 12 CYLINDERIPISTON SPECIFICATIONS 1 8 STANDARD TORQUE VALUES...

Page 6: ...diagonally in incremental steps unless a particular sequence is specified Clean parts in cleaning solvent upon disassembly Lubricate any sliding surfaces before reassembly After reassembly check all...

Page 7: ...AL INFORMATION MODEL IDENTIFICATION SERIAL NUMBERS The Vehicle Identification Number V 1 N is stamped on the right side of the steering head The engine crankcase serial number stamped the right side o...

Page 8: ...fication number is stamped on the throttle oay The registered number plate is attached on the right side of the frame LABELS The color label is attached on the rear fender When ordering color coded pa...

Page 9: ...l reduction Gear ratio I st 2nd 3 4 4th 5th Gearshift pattern SPECIFICATIONS 2215 M cn 805 mm 31 7 in 1 480 mm 58 2 in 1 320 mm 52 0 in 1 475 mm 58 1 in 805 mm 31 6 in 322 mm 12 7 in 160 mm 6 3 in 254...

Page 10: ...L INFORMATION 1 ELECTRICAL Starting system Electric starter motor Charging system Triple phase output alternator Regulatorlrectifier SCR shortedltriple phase full wave rectifi cation Lighting system B...

Page 11: ...F SPECIFICATIONS GQ66A 1 200 f 100 min rpm 2 6 m m 1112 114 in 1 4 k R ECT sensor resistance at 20 Cl68 F 00LING SYSTEM SPECIFICATIONS 2 32 2 59 kR CMP sensor peak voltage at 20 Cl68 F 0 7 V minimum 7...

Page 12: ...m in ITEM piston pin piston rings STANDARD I SERVICE LIMIT W Piston ring to ring groove clearance Cylinder 1 I D 1 81 000 81 015 3 1890 3 1896 I 81 10 3 193 bottom Piston pin bore I D Piston pin O D...

Page 13: ...o outer auide clearance Oil pump drive sprocket I D Oil pump drive sprocket to clutch outer guide LJnit m m ir SERVICE LIMIT 0 011 0 049 0 0004 0 0019 0 025 0 066 0 0010 0 0026 32 025 32 145 1 2608 1...

Page 14: ...I output gear I O D j 23 959 23 980 0 9433 0 9441 I bushing I I D 1 20 020 20 041 0 7882 0 7890 Main journal I D I n Claw thickness v Bushing to shaft clearance Gear I D Gear busing O D 0 020 0 062 0...

Page 15: ...n Fork HAULIC BRAKE SPECIFICATIONS Unit mm in 426 1 16 78 Honda ULTRA CUSHION OIL IOW or Spring free length Tube runout Recommendedfork fluid Fluid level 124 4 9 max 417 6 16 44 0 20 0 008 Fluid capac...

Page 16: ...k plug I Standard Spark plug gap Ignition coil primary peak voltage CKP sensor peak voltage Ignitiontiming Furnark SPECIFICATIONS CPR8EA 9 NGK 0 8 0 9 mm 0 031 0 035 in 100 V minimum 0 7 V minimum 10...

Page 17: ...HREAD DIA mm 6 Engine oil filter cartridge Engine oil drain bolt TORQUE 1 1 N m kgf m Ibf ft l 6 1 6 12 10 1 0 7 LUBRICATIONSYSTEM REMARKS Apply engine oil to the threads and flange surface Apply engi...

Page 18: ...t Cylinder stud bolt Clutch center lock nut Oil pump driven sprocket bolt Primary drive gear bolt Q 2 6 ALTERNATOR STARTER CLUTCH THREAD DIA mm 12 10 Gearshift spindle return spring pin 1 TORQUE N m k...

Page 19: ...ine oil to the threads and flange surface Apply engine oil to the threads and flange surface Stake Apply engine oil to the threads and flange surface Apply engine oil to the threads and flange surface...

Page 20: ...0 10 1 0 7 47 4 8 35 25 2 6 19 64 6 5 47 TORQUE N m kgf m Ibf ft 39 4 0 29 27 2 8 20 27 2 8 20 39 4 0 29 39 4 0 29 THREAD D m m 10 8 8 10 10 U l Y 1 Q TY 1 1 1 1 2 6 4 4 ITEM THREAD REMARKS Apply engi...

Page 21: ...valve mounting Q TY 1 1 1 1 1 8 5 THREAD TORQUE 89 9 1 66 44 4 5 32 THREAD DIA mm 8 4 10 10 10 6 6 6 4 6 6 4 8 8 8 L 12 18 6 TORQUE 12 1 2 9 1 0 0 1 0 7 6 0 0 6 4 4 1 2 0 1 O g 12 1 2 9 4 I 9 I L 1 4...

Page 22: ...Valve adjusting screw lock nut threads and seating surface Connecting rod boltlnut threads and seating surface Transmission gear tooth Oil cooler bolt threads Oil filter cartridge threads and 0 ring E...

Page 23: ...ve pinion joint splines Final driven flange to rear wheel hub mating sur face Output shaft splines universal joint side Final driven flange 0 ring Rear wheel hub 0 ring groove Ring gear 0 ring groove...

Page 24: ...GENERAL INFORMATION CABLE HARNESS ROUTING NT700VA THROTTLE CABLES LEFT HANDLEBAR SWITCH WIRE SPEED...

Page 25: ...GENERAL INFORMATION BANK ANGLE SENSOR SPEEDOMt It R 20P CONNECTOR I CLUTCH CABLE I HORN WIRE SUB HARNESS 10P GRAY CONNECTOR...

Page 26: ...GENERAL INFORMATION BANKANGLE SENSOR 3P BLACK CONNECTOR FRO HEADLIGHT 4 CONNECTOR FRONT BRAKE SUB HOSE...

Page 27: ...GENERAL INFORMATION...

Page 28: ...GENERAL INFORMATION FRONTWHEEL SPEED SENSOR WIRE...

Page 29: ...GENERAL INFORMATION RIGHT HANDLEBAR SWITCH IAT SENSOR 2P 9P RED CONNECTOR NATURAL CONNECTOR RIGHT HANDLEBAR SWITCH 2P RED CONNECTOR X BRAKE P PE...

Page 30: ...GENERAL INFORMATION CKPSENSOR 2P NATURAL CONNECTOR ECT SENSOR 3P GRAY CONNECTOR MAP SENSOR 3P BLACK CONNECTOR I CABLE STARTER MOTOR CABLE CMP SENSOR 2P BLACQ CONNECTOR...

Page 31: ...THROl 1 L t CABLE FRONT BRAKE S MAIN PIPE BLACK CONNECTOR...

Page 32: ...GENERAL INFORMATION FUEL FEED HOSE OIL PRESSUREINEUTRAL SWITCH 2P CONNECTOR SIDE STAND SWITCH 2P GREEN CONNECTOR FRONTi 2 INJECTOR 2P GRAY CONNECTOR VS SENSOR 3P CONNECTOR...

Page 33: ...GENERAL INFORMATION...

Page 34: ...GENERAL INFORMATION REAR IGNITION COIL ECM...

Page 35: ...GENERAL INFORMATION TURN SIGNAL RELAY l OVERFLOW 0 2 SENSOR WIRE HOSE...

Page 36: ...GENERAL INFORMATION REAR WHEEL SPEED SENSOR 2P ORANGE CONNECTOR FRONT BRAKE SUB PIPE REAR BRAKE LIGHT SWITCH 2P BLACK CONNECTOR l 0 2 SENSOR WIRE o2SENSOR 4 BLACK CONNECTOR...

Page 37: ...GENERAL INFORMATION CONNECTORS ABS SERVICE CHECK 3P NATURAL TAlUBRAKErrURN SIGNAL 6P NATURALJ OPTION 6P NATURAL MAIN WIRE HARNESS SEAT LOCK CABLE SADDLE BAG L0...

Page 38: ...GENERAL INFORMATION FRONT MASTER CYLINDER...

Page 39: ...GENERAL INFORMATION CABLE HARNESS ROUTING NT7OOV THROTTLE CABLES LEFT HANDLEBAR SWITCH WIRE LEFT FRONTTURNSIGNAL 2P ORANGE CONNECTOR BANK ANGLE SENSOR...

Page 40: ...GENERAL INFORMATION HORN WIRE...

Page 41: ...GENERAL INFORMATION CONNECTOR FRONT BRAKt SUB HOSE...

Page 42: ...GENERAL WORMATION THROTTLE CABLES CLUTCH CABLE h FRONTSPARK PLUG WIRE...

Page 43: ...GENERAL INFORMATION FRONT BRAKE MAlN HOSES FRONT BRAKE SUB HOSES FRONT BRAKE MAlN HOSE...

Page 44: ...AR SWITCH 9P RED CONNECTOR IAT SENSOR 2P RIGHT HANDLEBAR SWITCH NATURAL CONNECTOR 2P RED CONNECTOR IMMOBILIZER RECEIVER 4P CONNECTOR MAIN WIRE HARNESS LEFT HANDLEBAR IGNITION SWITCH 4P SWITCH 4P NATUR...

Page 45: ...GENERAL INFORMATION X ECT SENSOR 3P TP SENSOR 3P CMP SENSOR 2P BLACK BLACK CONNECTOR CONNECTOR 1 4 1...

Page 46: ...GENERAL INFORMATION PAIR CONTROL FUEL HOSE SOLENOID VALVE 2P BLACK CONNECTOR VACUUM HOSES...

Page 47: ...L PRESSUREINEUTRAL SWITCH 2P CONNECTOR SlDE STAND SWITCH 2P GREEN CONNECTOR VS SENSOR 3P CONNECTOR S SlDE STANW SWITCH WlRE NEUTRALSWITCH WlRE OIL PRESSURESWITCH WlRE RADIATOR RESERVETANK FUEL TANK DR...

Page 48: ...GENERAL INFORMATION...

Page 49: ...GENERAL INFORMATION STARTERRELAY SWITCH ALTERNATOR WIRE...

Page 50: ...GENERAL INFORMATION TURN SIGNAL RELAY MAIN WIRE HARNESS...

Page 51: ...GENERAL INFORMATION REAR BRAKE PIPES FRONT BRAKE SUB PlPt...

Page 52: ...GENERAL INFORMATION CONNECTORS TAlUBRAKErrURN SIGNAL 6P NATURAL OPTION 6P NATURAL MAIN WIRE HARNESS SADDLE BAG LOCK CABLE...

Page 53: ...GENERAL INFORMATION FRONT MASTER CYLINDER...

Page 54: ...to form photochemicalsmog when subject to sunlight Carbon monoxide does not react in the same way but it is toxic Honda Motor Co Ltd utilizesvarious systems to reduce carbon monoxide oxides of nitroge...

Page 55: ...iderable amount of hydrocarbons and carbon monoxide into relatively harmless carbon dioxide and water vapor The reed valve prevents reverse air flow through the system The PAlR control valve is operat...

Page 56: ...delivery to the ultimate purchaser or while it is in use 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUM...

Page 57: ......

Page 58: ...motor and a slide valve and controls the amount of air bypassed around the closed throttle body With the ignition switch ON the amount of inlet air is determined from informa tion detected by the ECT...

Page 59: ...will be a step motor operating sound Start the engine warming up This optimizes the bypass opening with the throttle valve closed and engine start up After the engine has started the ECM controls the...

Page 60: ...3 13 StAT 3 5 SCREEN INNER COWL 3 14 SIDE COVER PIVOT COVER 3 5 INNER LOWER COWL 3 14 REAR FENDER A 3 6 LEFT CRANKCASE REAR COVFR 3 15 SADDLE BAG BODY 3 7 FRONT FENDER 3 15 HEADLIGHT UNDER COWL 3 8 RE...

Page 61: ...STEM BODY PANEL LOCATION SIDE COVER1 PIVOT COVER LEFT CRANKCASE REAR COVER RADIATOR UNDER COWL I INNER LOWER COWL METER COVER GRAB RAIL CENTER COVER REAR GRAB RAIL COWL POCKET REAR FENDER GlNE GUARD C...

Page 62: ...RANKCASE REAR COVER I IFRONT FENDER I GRAB RAIL CENTER COVER R REAR GRAB RAlL I r REAR FENDER 2 3 lREAR FENDERA l INNER LOWER COWL P IRADIATOR UNDER COWL I I E F WIND SCREEN SCREEN INNER COWL REARVIEW...

Page 63: ...nstallation TORQUE VALUES Left crankcase rear cover bolt Upper cowl stay flange bolt Seat rail upper flange bolt Seat rail lower flange bolt Exhaust pipe joint nut Rear fender bolt upper lower Rear fe...

Page 64: ...IDE COVERIPIVOT COVER REMOVAL INSTALLATION Be careful not to Remove the seat page3 5 damage the side Releasethe bosses on the side cover from the frame grommets and groove of the middle cowl Remove th...

Page 65: ...rubber washers Loosen the saddle bag socket bolts then make sure the clearance Release the bosses from the grommets being care ful not to damage the tab then remove the rear fender A Remove the licens...

Page 66: ...cover to the grooves on the rear grab rails GRAB RBLL Remove the grab rail center cover page 3 7 Remove the following Screws Bolts washers collars Bolts collars seat mount rubbers Disconnect the saddl...

Page 67: ...and disconnect the cable from the seat catch right side only Remove the following Screw Socket bolt Socket bolts washerslrubber washer Socket bolt collar rubber washer Socket boltslrubber washers Rele...

Page 68: ...om the grooves on the middle cowl and remove the engine guard cover Install the engine guard cover with its tabs aliqninn the grooves on the middle cowl REARVIEW MIRROR Remove the socket bolts and rea...

Page 69: ...s in the reverse order of removal METER COVER Remove the windscreen page3 13 Remove the inner lid page 3 14 Remove the screws Release the tabs on the meter cover from the grooves on the screen inner c...

Page 70: ...page3 10 Disconnect the right front turn signal 2P Sky blue connector Remove the bolts screw and trim clips Remove the right middle cowl Instanation is in the reverse order ot removal DISASSEMBLYIASS...

Page 71: ...nnector from the left mid dle cowl Immobilizer 4P Natural Ignition switch 4P Natural Right handlebar switch 9P Red Right handlebarswitch 2P Red Left handlebar switch 4P Natural Left handlebar switch 6...

Page 72: ...er lids Remove the socket bolts rubber washers and wind screen stays Installation is in the reverse order of removal WINDSCREEN HEIGHT ADJUSTMENT Remove the windscreen page3 13 When the wind screen he...

Page 73: ...al INNER LOWER COWL INNER LOWER COWL Remove the headlight under cowl page3 8 Remove the cowl pocket page 3 10 Remove the trim clips and socket bolt then remove the inner lower cowl Installation is in...

Page 74: ...TORQUE 13 N m 1 3 kgf m 9 Ibf ftl FENDER Remove the bolts and lift the front fender up Rotate the fork legs and remove the front fender downward NOTE To prevent twisting the brake hose do not rotate t...

Page 75: ...upperllower flange boltslnuts Remove the seat railhear fender assembly Route the wires Installation is in the reverse order of removal properly page 1 35 TORQUE Seat rail upper flange bolt 59 N m 6 0...

Page 76: ...t bolts collars rubber mounts and exhaust pipe guard Disconnectthe 0 2sensor 4P Black connector Loosenthe muffler band bolts EXHAUST PIPE GUARD SOCKET BOLTSICOLLARSIRUBBERMOUNTS Remove the nut washer...

Page 77: ...FRAMEIBODY PANELSIEXHAUST SYSTEM EXHAUST PIPE Remove the fronthear exhaust pipes Remove f he front and rear gaskets INSTALLATION 4P BLACK CONNECTOR...

Page 78: ...allthe fronthear exhaust pipes and muffler Tighten the exhaust pipe joint nuts to the specified torque TORQUE 25 N m 2 5 kgf m 18 Ibf ft MUFFLER Installthe muffler to the front and rear exhaust pipe R...

Page 79: ...IEXHAUSTSYSTEM I SOCKETBOLTSICOLLARSIRUBBERMOUNTS 1 Install the exhaust pipe guard rubber mounts and collars Install and tighten the socket bolts securely lnstall the side cover pivot cover page 3 51...

Page 80: ...on apply grease to the pivot bolt sliding surfaces TORQUE Side stand pivot bolt 10 N m 1 0 kgf m 7 IbfW Side stand pivot nut 29 N m 3 0kgf m 22 Ibf ft MAIN STAND Support the motorcycle securely using...

Page 81: ...RAKE SYSTEM 4 19 AIR CLEANER 4 7 BRAKE LIGHT SWITCH 4 20 SPARK PLUG 4 7 HEADLIGHTAIM 4 21 VALVE CLEARANCE 4 9 CLUTCH SYSTEM 4 21 ENGINE OIL 4 11 SIDE STAND 4 22 ENGINE OIL FILTER 4 12 SUSPENSlON 4 22...

Page 82: ...I passenger I Rear Eno nc l d e soeed capacity I After disassembly rl Clutch lever free play Tire brand I Michelin I Front Front Rear Cold tire pressure I I Rear Bridgestone I Front Driver only Tire s...

Page 83: ...screw lock nut 23 N m 2 3 kgf m 17lbf ft Apply engine oil to the threads and seating surface Engine oil filter cartridge 26 N m 2 7 kgf m 20 IbfW Engine oil drain bolt 30 N m 3 1 kgf m 22 Ibfaft Fina...

Page 84: ...ed by an authorized Honda dealer unless the owner has proper tools and service data and is mechanically qualified In the interest of safety we recommend these items be serviced only by an authorized H...

Page 85: ...e cowl pocket page 3 10 Loosen the fuel tank rear pivot bolttnut uel tank mountmg boltslwashers col lars Lift and open the fuel tank Turn the handlebar to left and lock the steering then place the fue...

Page 86: ...eplacethe throttle cables 2 6 mm Ill6 1 1 4 in With the engine idling turn the handlebar all the I W way to the right and left to ensure that the idle speed does not change If idle speed increases che...

Page 87: ...housing Replace the element in accordance with the mainte nance schedule or any time it is excessively dirty or damaged Install the removed parts in the reverse order of removal SPARK PLUG Front Remo...

Page 88: ...with a wire brush or special plug cleaner trodes with a feeler gauge SPARK PLUG GAP 0 8 0 9 mm 0 031 0 035 in If necessary adiust the gap bv bending the side electrode carefully Thread each spark plug...

Page 89: ...wheel with the index notch on the left crankcase cover the compression stroke This position can be obtained by confirming that there is slack in the rocker arms If there is no slack rotate the cranksh...

Page 90: ...valve clearance Coat new 0 rings with oil and install them into the timing and crankhaft hole cap grooves Apply engine oil to the timing and crankshaft hole cap threads Install the timing hole cap and...

Page 91: ...er tightening the lock nut recheck the valve clearance timing and crankshaft hole cap grooves Apply engine oil to the timing and crankshaft hole cap threads Install the timing hole cap and tighten it...

Page 92: ...E IOW 30 JASO T903 standard MA NOTE Other viscosities shown in the chart may be used when the averagetemperature in your riding area is within the indicated range Makesure the 0 ring is in good condit...

Page 93: ...cartridge and let the remaining oil drain using out the special tool ter cartridge Apply oil to the threads of a new oil filter cartridge lnstafl the oil drain bolt with a new sealing washer and tight...

Page 94: ...cate corrosion inhibitors may cause premature wear of water pump seals or blockage of radiator passages Using tap water may cause eng ne damage Check to see if there are any coolant leaks when the coo...

Page 95: ...gative pressure pulse in the exhaust system This charged secondary air pro motes burning of the unburned exhaust gases and changes a considerable amount of hydrocar bons and carbon monoxide into relat...

Page 96: ...hole Check for leaks if the oil level is low Pour the rec ommended oil through the oil filler hole until it reaches the lower edge of the hole RECOMMENDEDOIL Hypoid gear oil SAE 80 Coat a new 0 ring...

Page 97: ...brake pads for wear page4 18 A low fluid level may be due to wear of the brake pads If the brake pads are worn and the caliper pistons are pushed out this accounts for a low reservoir level If the bra...

Page 98: ...vel Remove the seat page 3 5 If the fluid level is near the LOWER level mark remove the reservoir cap set plate and diaphragm Fill the reservoir with DOT 4 brake fluid from a Install the diaphragm set...

Page 99: ...the motorcycle to raise the front wheel off the ground Apply the rear brake pedal Make sure the front wheel does not turn while the rear brake pedal is applied Firmly apply the brake lever or pedal a...

Page 100: ...to the specifiedtorque TORQUE 17 2 N m 1 8 kgf m 1 3 Ibf ft BRAKE LIGHT SWITCH NOTE 8 The brake light switch on the front brake master cylinder cannot be adjusted If the front brake light switch actu...

Page 101: ...quired Tighten the lock nut while holding the adjuster The adjuster may be damaged ifit is positioned too far out leaving minimalthread engagement If the adjuster is threaded out near its limit and th...

Page 102: ...tand is low ered If there is a problem with the system check the side stand switch page 22 19 FRONT SUSPENSION INSPECTION Loose worn or brakes and compressing the front suspension sev eral times Check...

Page 103: ...ning the adjuster dial TURN CLOCKWISE Increase the spring pre load High N C O U m T t R C L O S t Decreasethe spring pre load Low PRE LOADADJUSTER STANDARD POSITION 8 clicks out from lower position NU...

Page 104: ...kPa 2 90 kgf cm2 42 psi Check the tires for cuts embedded nails or other damage Check the front and rear wheels for trueness Measure the tread depth at the center of the tires Replace the tires when t...

Page 105: ...MAINTENANCE fork legs and attempting to move the front fork side to side Replace the bearings if any looseness is noted page 15 27...

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Honda NT700V Deauville, Service Manual

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