Honda NSS300 Instructions For Use Manual Download Page 24

Page: 24 / 134

2013.04.10

ENGINE GROUP

E-2

CYLINDER HEAD COVER

D 1

E-3

CYLINDER HEAD

D 2

E-4

CAMSHAFT/VALVE

D 4

E-5

CAM CHAIN

D 7

E-6

CYLINDER/REED VALVE

D 8

E-7

RIGHT CRANKCASE COVER/WATER PUMP

D 9

E-8

GENERATOR

D10

E-11

OIL PUMP

D11

E-12

STARTER MOTOR

D12

C 5

http://www.motorcycle.in.th

Summary of Contents for NSS300

Page 1: ...NSS300 A NSS300D NSS300AD 1 13K04D01 Honda Motor Co Ltd 2013 http www motorcycle in th...

Page 2: ...1 2 3 4 5 PART NUMBER INDEX FOREWORD INDEX ENGINE GROUP FRAME GROUP PART NAME INDEX http www motorcycle in th...

Page 3: ...http www motorcycle in th...

Page 4: ...sued at an appropriate time with successively progressing revision numbers on the cov er We recommend obtaining such revisions in order to keep your parts catalogue up to date at all times To check wh...

Page 5: ...2 1 2013 04 10 E B 2 Reference with Part number index Reference with Part name index How to refer to the part information Reference with Illustrated index http www motorcycle in th...

Page 6: ...so be obtained Color description Note Notes are shown with the parentheses in the part name column Required quantity Reqd QTY shown in the parenthesis or parentheses indi cates the optional part Reqd...

Page 7: ...etermine the left or right as if you were in the motorcycle seat The following abbreviations are used in this parts catalogue A Ampere ABS Anti lock brake system A C Alternating current A M Attaching...

Page 8: ...serial number Engine parts E 2 Engine serial number Throttle body parts E 22 Throttle body serial number Frame parts F 1 Frame serial number Part block Check point 1 2 3 Color label attachment positio...

Page 9: ...the example below are used for registration GQBHA KC Models parts catalogue codes and applicable serial numbers Model Area code Type Applicable engine serial No Applicable frame serial No Applicable...

Page 10: ...check the model name main color and code by observing the COLOR LABEL on the vehicle When ordering a colored part use the color chart in the instruction for use of parts catalogue Color label VFR800F...

Page 11: ...930 ZD ZC ZA F 15 1 4 COVER SET RR BODY LOWER 83660 K04 930 ZD ZC ZA F 15 4 5 COVER GRAB RAIL CENTER 84160 K04 930 ZC ZB ZD F 15 10 6 COVER L FR SIDE 64502 K04 930 ZC ZB ZD F 12 5 7 COVER L SIDE 6443...

Page 12: ...B F 9 5 17 MARK HONDA 87125 MCN 850 ZA ZA ZA F 48 4 18 PANEL L FLOOR SIDE 83801 K04 930 ZC ZB ZD F 15 7 19 PANEL R FLOOR SIDE 83701 K04 930 ZC ZB ZD F 15 5 20 SEAT COMP DOUBLE 77200 K04 930 ZA ZA ZA F...

Page 13: ...ZB ZD F 15 10 6 COVER L FR SIDE 64502 K04 930 ZC ZB ZD F 12 5 7 COVER L SIDE 64432 K04 930 ZC ZB ZD F 14 10 8 COVER R FR SIDE 64501 K04 930 ZC ZB ZD F 12 4 9 COVER R SIDE 64431 K04 930 ZC ZB ZD F 14 9...

Page 14: ...18 MARK HONDA 87125 MCN 850 ZA ZA ZA F 48 4 19 PANEL L FLOOR SIDE 83801 K04 930 ZC ZB ZD F 15 7 20 PANEL R FLOOR SIDE 83701 K04 930 ZC ZB ZD F 15 5 21 SEAT COMP DOUBLE 77200 K04 930 ZA ZA ZA F 24 8 22...

Page 15: ...M 3 5 1 3 95001 35xxx 5x 95001 35001 50M 95001 35003 50M 3 5 1 3 95001 35xxx 6x 95001 35001 60M 95001 35003 60M 3 5 1 3 95001 45xxx 2x 95001 45001 50M 95001 45003 50M 4 5 1 3 95001 45xxx 3x 95001 4500...

Page 16: ...95003 23003 10M 8 0 12 0 1 3 95003 23xxx 3x 95003 23001 60M 95003 23003 60M 95003 23008 60M 8 0 12 0 1 3 8 95003 23xxx 60 95003 23001 60M 95003 23003 60M 95003 23008 60M 8 0 12 0 1 3 8 95003 25xxx 1x...

Page 17: ...4 5 1 95005 45xxx 4x 95005 45001 10M 95005 45003 10M 95005 45008 10M 4 5 1 3 8 95005 45xxx 5x 95005 45001 50M 4 5 1 95005 50xxx 3x 95005 50001 30M 95005 50003 30M 5 0 1 3 95005 50xxx 5x 95005 50001 5...

Page 18: ...general purpose hose 30 3 0 mm 11 11 mm 35 3 5 mm 91 12 mm outside dia 15 mm 45 4 5 mm 92 12 mm outside dia 16 mm 50 5 0 mm 12 12 mm outside dia 17 mm 55 5 3 mm 5 5 mm 14 14 mm 65 6 5 mm 17 17 mm 70...

Page 19: ...ement for necessary tools Related work Transfer of vehicles Editorial style The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject Other r...

Page 20: ...o set FRT are those specified or recommended in Service Manual Service item whose FRT is not presented Accessories and service parts that are not listed to use in this manual Locations with little agi...

Page 21: ...5 Indicating FRT1 0 that will be added when additional operation replace rocker arm is done in association with camshaft replacement Ref L O N Relative ref Number F R T No Description 1 3 4 7 2 11111...

Page 22: ...e can be shown with alphabet camshaft No regular rule of code e Additional code replace rocker arm No regular rule of code a 1 11 1 18 A c a Category codes and classification c Operation codes and cla...

Page 23: ...tallation 4 8 F 1151E6 RADIATOR ASSEMBLY REMOVAL INSTALLATION 1 2 LON DESCRIPTION FRT E 6143A1 SPARK PLUG ADJUSTMENT CLEANING 0 1 1113A0 VALVE CLEARANCE ADJUSTMENT NOTE For 1 vehicle 0 9 F 6163A0 HEAD...

Page 24: ...DER HEAD COVER D 1 E 3 CYLINDER HEAD D 2 E 4 CAMSHAFT VALVE D 4 E 5 CAM CHAIN D 7 E 6 CYLINDER REED VALVE D 8 E 7 RIGHT CRANKCASE COVER WATER PUMP D 9 E 8 GENERATOR D10 E 11 OIL PUMP D11 E 12 STARTER...

Page 25: ...E ENGINE GROUP 2 E 13 LEFT CRANKCASE COVER D13 E 16 DRIVE FACE D14 E 17 DRIVEN FACE D15 E 17 10 TRANSMISSION E 1 E 19 CRANKCASE E 2 E 20 CRANK SHAFT PISTON E 5 E 22 THROTTLE BODY E 6 C 6 http www mot...

Page 26: ...F 3 MIRROR F 3 F 4 SWITCH CABLE F 4 F 5 FRONT BRAKE MASTER CYLINDER NSS300 F 5 F 5 1 FRONT BRAKE MASTER CYLINDER NSS300A F 7 F 6 REAR BRAKE MASTER CYLINDER NSS300 F 9 F 6 1 REAR BRAKE MASTER CYLINDER...

Page 27: ...9 HANDLE PIPE F13 F 10 STEERING STEM COMBINATION SWITCH E ED F F14 F 10 1 STEERING STEM COMBINATION SWITCH KO U F16 F 11 FRONT FENDER G 2 F 12 FRONT COVER METER VISOR G 3 F 13 INNER COVER G 5 F 14 FLO...

Page 28: ...BODY COVER GRAB RAIL G10 F 16 LUGGAGE BOX G12 F 17 FRONT FORK G13 F 18 FRONT BRAKE CALIPER G14 F 20 FRONT WHEEL G15 F 21 REAR BRAKE CALIPER G16 F 22 REAR WHEEL SWINGARM H 1 F 24 SEAT H 3 F 26 FUEL TAN...

Page 29: ...F 28 10 AIR INJECTION SOLENOID VALVE H 8 F 30 EXHAUST MUFFLER H 9 F 35 STAND H10 F 36 REAR CUSHION H11 F 37 10 FRONT WINKER H12 F 38 10 REAR COMBINATION LIGHT H13 F 39 REAR FENDER E ED F U H14 F 39 1...

Page 30: ...2013 04 10 E 27 FRAME GROUP 3 F 40 BATTERY H16 F 41 WIRE HARNESS I 1 F 42 FRAME BODY I 3 F 43 RADIATOR I 5 F 46 TOOLS I 7 F 47 CAUTION LABEL I 8 F 48 MARK EMBLEM I 9 C11 http www motorcycle in th...

Page 31: ...D Serial No 1 12311 K04 930 COVER CYLINDER HEAD 1 1 2 12391 K04 930 GASKET HEAD COVER 1 1 3 90002 MEB 670 BOLT HEAD COVER 2 2 4 90543 MV9 670 RUBBER MOUNTING 2 2 Ref No L O N Relative ref Number Desc...

Page 32: ...8 90007 MCT 000 BOLT WASHER 9X155 4 4 19 90441 706 000 WASHER SEALING 6MM 1 1 20 90454 MC7 000 WASHER SPECIAL 12MM 1 1 21 91302 KVZ 631 O RING IN PIPE 2 2 22 92900 08022 0E BOLT STUD 8X22 2 2 23 94301...

Page 33: ...10 1141B3 COVER THERMOSTAT 1 0 12 614130 PLUG SPARK 0 1 13 617121 SENSOR OXYGEN 0 7 14 6111P8 SUB CORD OXYGEN SENSOR 0 6 15 6171A9 SENSOR WATER TEMP 1 0 Ref No L O N Relative ref Number Description F...

Page 34: ...250 4 4 14904 KT7 013 SHIM TAPPET 1 275 4 4 14905 KT7 013 SHIM TAPPET 1 300 4 4 14906 KT7 013 SHIM TAPPET 1 325 4 4 14907 KT7 013 SHIM TAPPET 1 350 4 4 14908 KT7 013 SHIM TAPPET 1 375 4 4 14909 KT7 01...

Page 35: ...ET 1 850 4 4 14928 KT7 013 SHIM TAPPET 1 875 4 4 14929 KT7 013 SHIM TAPPET 1 900 4 4 14930 KT7 013 SHIM TAPPET 1 925 4 4 14931 KT7 013 SHIM TAPPET 1 950 4 4 14932 KT7 013 SHIM TAPPET 1 975 4 4 14933 K...

Page 36: ...4 4 14955 KT7 013 SHIM TAPPET 2 550 4 4 14956 KT7 013 SHIM TAPPET 2 575 4 4 14957 KT7 013 SHIM TAPPET 2 600 4 4 14958 KT7 013 SHIM TAPPET 2 625 4 4 14959 KT7 013 SHIM TAPPET 2 650 4 4 14960 KT7 013 SH...

Page 37: ...ADJUSTER CAM CHAIN 1 1 5 14552 KVZ 631 PLUG ADJUSTER 1 1 6 14553 KVZ 631 SPRING CAM CHAIN ADJUSTER 1 1 7 14555 K04 931 GASKET CAM CHAIN ADJUSTER 1 1 8 14610 KTW 901 GUIDE CAM CHAIN 1 1 9 90421 KAB 003...

Page 38: ...VALVE 1 1 4 12341 MAT 750 PLATE PORT AI 1 1 5 16106 KW7 900 CLIP B TUBE 1 1 6 18601 K04 931 VALVE COMP REED 1 1 7 94301 12200 DOWEL PIN 12X20 2 2 8 95701 06012 00 BOLT FLANGE 6X12 1 1 9 95701 06020 0...

Page 39: ...SHF 11 11 12 90013 K04 930 BOLT FLANGE 6X75 NSHF 1 1 13 90084 KWA 930 CAP 14MM 1 1 14 90423 KJ9 000 WASHER 7 2X13X1 2 1 1 15 90441 706 000 WASHER SEALING 6MM 1 1 16 90599 767 C10 WASHER THRUST 12X23X2...

Page 40: ...ITSUBA 1 1 3 31120 K04 931 STATOR COMP MITSUBA 1 1 4 90002 KVZ 630 BOLT SOCKET 6MM 6 6 5 90023 MV9 670 BOLT FLANGE 10MM 1 1 6 90402 KTW 900 WASHER 10MM 1 1 7 96001 06016 00 BOLT FLANGE 6X16 2 2 8 9600...

Page 41: ...L PUMP 1 1 6 15141 K04 931 CHAIN OIL PUMP 54L DAIDO 1 1 7 15711 KTW 900 PLATE OIL SEPARATOR 1 1 8 90456 333 000 WASHER THRUST 11MM 1 1 9 93500 03008 0A SCREW PAN 3X8 1 1 10 94301 08140 DOWEL PIN 8X14...

Page 42: ...RUSH 4 4 10 31205 HP5 601 BOLT SETTING 2 2 11 31206 MEW 921 BOLT TERMINAL 1 1 12 31207 HP5 601 RING 2 2 13 31208 MEW 921 INSULATOR 1 1 14 31209 MEW 921 STOPPER TERMINAL 1 1 15 31210 MEW 921 WASHER 1 1...

Page 43: ...PROTECTOR SPEED SENSOR 1 1 12 90001 K04 930 BOLT SOCKET 6X18 3 3 13 90002 K04 930 BOLT SOCKET 6X22 1 1 14 90004 GHB 710 BOLT FLANGE 6X40 NSHF 2 2 15 90004 GHB 730 BOLT FLANGE 6X50 NSHF 1 1 16 90006 K...

Page 44: ...DRIVE FACE 1 1 4 22123 KVZ 640 ROLLER SET WEIGHT 1 1 5 22130 KTW 901 FACE COMP B MOVABLE DRIVE 1 1 6 22131 KTW 900 PLATE RAMP 1 1 7 90023 MV9 670 BOLT FLANGE 10MM 1 1 8 90401 KTW 900 WASHER 10 5X29X4...

Page 45: ...SEAT DRIVEN FACE SPRING 1 1 14 23237 KSV J10 COLLAR SEAL 1 1 15 23238 KSV J10 COLLAR A SPRING GUIDE 1 1 16 23239 KSV J10 COLLAR B SPRING GUIDE 1 1 17 23415 KVZ K10 COLLAR DRIVE SHAFT 1 1 18 90202 KM1...

Page 46: ...7X4 2 2 24 91301 K04 930 O RING 16 5X1 5 2 2 25 91352 KM1 003 O RING 47X1 9 NOK 2 2 91352 KM1 005 O RING 47X1 9 ARAI 2 2 26 94001 12200 0S NUT HEX 12MM 1 1 Ref No Part No Description Reqd QTY Parts ca...

Page 47: ...G RADIAL BALL 6302 1 1 10 91106 KM1 013 BEARING NEEDLE 14X22X16 1 1 11 91251 KSV J11 DUST SEAL 34X46X8 1 1 12 91253 KM1 003 OIL SEAL 34X52X5 NOK 1 1 13 94301 12160 PIN A DOWEL 12X16 2 2 Ref No L O N R...

Page 48: ...O S 2 2 13318 KTW 901 BEARING G CRANKSHAFT R SIDE BROWN BROWN O S 2 2 13319 KTW 901 BEARING H CRANKSHAFT R SIDE GREEN GREEN O S 2 2 9 13322 KTW 901 BEARING A CRANKSHAFT L SIDE BLUE 2 2 13323 KTW 901 B...

Page 49: ...K UP ASSY TOYO 1 1 18 32105 K04 930 SUB CORD ENGINE 1 19 35500 MEH 661 SWITCH ASSY OIL PRESSURE DENSO 1 1 20 38510 K04 971 SENSOR RR WHEEL SPEED 1 Ref No Part No Description Reqd QTY Parts catalogue c...

Page 50: ...O RING 16 5X2 5 2 2 36 91307 K04 930 O RING 9 8X2 4 1 1 37 91309 PX4 003 O RING 16X2 1 NOK 1 1 38 91313 K04 930 O RING 14 7X2 2 1 1 39 94101 05800 WASHER PLAIN 5MM 1 1 40 94109 12000 WASHER DRAIN PLU...

Page 51: ...214 MM4 000 BEARING A CONNECTING ROD BLUE 2 2 13215 MM4 000 BEARING B CONNECTING ROD BLACK 2 2 13216 MM4 000 BEARING C CONNECTING ROD BROWN 2 2 13217 MM4 000 BEARING D CONNECTING ROD GREEN 2 2 13218 M...

Page 52: ...IDLE AIR CONTROL 1 1 10 16432 GFM 901 PLATE IDLE AIR CONTROL VALVE 1 1 11 16433 HN8 A61 SCREW TORX 2 2 12 16450 MGC D21 INJECTOR ASSY FUEL 1 1 13 16472 KPC D50 RING SEAL 1 1 14 17565 K04 930 JOINT COM...

Page 53: ...ER RUBBER 2 2 4 34901 KZL 841 BULB HEADLIGHT 12V 35 35W 2 2 5 90123 K04 930 BOLT HEADLIGHT 6MM 1 1 6 93404 06014 00 BOLT WASHER 6X14 2 2 7 93903 35320 SCREW TAPPING 5X16 4 4 Ref No L O N Relative ref...

Page 54: ...911 METER COMP COMBINATION 1 E 37110 K04 931 1 ED F 37110 K04 701 1 KO 37110 K04 A31 1 U 37110 K04 951 1 E 37110 K04 971 1 ED F 37110 K04 711 1 KO 37110 K04 A81 1 U 3 37202 KSV J20 ROD SWITCH EXTENSIO...

Page 55: ...88114 KWN 900 BOOT MIRROR 2 2 2 88115 KWN 900 CAP LOCK NUT 2 2 3 88210 K04 930 MIRROR COMP R 1 1 4 88220 K04 930 MIRROR COMP L 1 1 5 90103 KZR 701 BOLT B ADAPTER 10MM 2 2 6 90302 KZR 701 NUT HEX 10MM...

Page 56: ...OP 1 1 4 35200 K04 931 SWITCH ASSY WINKER 1 1 E ED F KO 35200 K04 901 1 1 U 5 53140 KYJ 900 GRIP COMP THROTTLE 1 1 6 53166 KYJ 900 GRIP L HANDLE 1 1 7 93892 05020 07 SCREW WASHER 5X20 4 4 Ref No L O N...

Page 57: ...04 931 LEVER R HANDLE 1 16 90114 MA5 671 BOLT HANDLE LEVER PIVOT 1 17 90145 MS9 612 BOLT OIL 10X22 2 18 90545 300 000 WASHER OIL BOLT 4 19 90651 MA5 671 CIRCLIP 1 20 93600 04012 1G SCREW FLAT 4X12 2 2...

Page 58: ...NDER NSS300 3 25 95701 06025 08 BOLT FLANGE 6X25 1 26 95701 06040 08 BOLT FLANGE 6X40 1 27 96001 06022 07 BOLT FLANGE 6X22 2 Ref No Part No Description Reqd QTY Parts catalogue code NSS NSS 300 300A D...

Page 59: ...ASTER 1 16 53175 K04 931 LEVER R HANDLE 1 17 90114 MA5 671 BOLT HANDLE LEVER PIVOT 1 18 90145 MS9 612 BOLT OIL 10X22 2 19 90545 300 000 WASHER OIL BOLT 4 20 90651 MA5 671 CIRCLIP 1 21 93600 04012 1G S...

Page 60: ...95701 06016 07 BOLT FLANGE 6X16 1 26 95701 06025 08 BOLT FLANGE 6X25 1 27 95701 06040 08 BOLT FLANGE 6X40 1 28 96001 06022 07 BOLT FLANGE 6X22 2 Ref No Part No Description Reqd QTY Parts catalogue cod...

Page 61: ...NDLE 1 13 90114 MA5 671 BOLT HANDLE LEVER PIVOT 1 14 90145 MS9 612 BOLT OIL 10X22 1 15 90545 300 000 WASHER OIL BOLT 2 16 90651 MA5 671 CIRCLIP 1 17 93600 04012 1G SCREW FLAT 4X12 2 18 93893 04012 17...

Page 62: ...HANDLE 1 13 90114 MA5 671 BOLT HANDLE LEVER PIVOT 1 14 90145 MS9 612 BOLT OIL 10X22 1 15 90545 300 000 WASHER OIL BOLT 2 16 90651 MA5 671 CIRCLIP 1 17 93600 04012 1G SCREW FLAT 4X12 2 18 93893 04012 1...

Page 63: ...10X22 2 12 90545 300 000 WASHER OIL BOLT 4 13 90661 MGS D71 CLAMP BRAKE PIPE 7 0 3 14 95701 06012 08 BOLT FLANGE 6X12 1 15 95701 06016 07 BOLT FLANGE 6X16 1 16 95701 06018 07 BOLT FLANGE 6X18 1 17 95...

Page 64: ...45 MS9 612 BOLT OIL 10X22 2 16 90545 300 000 WASHER OIL BOLT 4 17 90661 MGS D71 CLAMP BRAKE PIPE 7 0 3 18 93404 06025 00 BOLT WASHER 6X25 3 19 95701 06016 07 BOLT FLANGE 6X16 1 20 95701 06018 07 BOLT...

Page 65: ...1 1 86150 GFC 902 EMBLEM PRODUCT UEHARA 1 1 10 90102 MCT 000 BOLT FLANGE 12X35 2 2 11 90107 K04 930 SCREW PAN 6X17 2 2 12 90107 MCT 771 SCREW OVAL 6X35 2 2 13 90304 GE8 003 NUT U 10MM FUSE RASHI 2 2...

Page 66: ...ED F 13 53213 MB4 771 DUST SEAL STEERING UPPER ARAI 1 1 E ED F 14 53214 MR7 003 DUST SEAL STEERING HEAD ARAI 1 1 E ED F 15 53219 K04 930 STEM SUB ASSY STEERING 1 1 E ED F 16 53220 KYJ 900 THREAD COMP...

Page 67: ...E ED F 22 91016 MR7 003 BEARING HEAD PIPE NTN 1 1 E ED F 23 91059 KY2 711 SCREW TAPPING 3X16 3 3 E ED F 24 93403 06012 00 BOLT WASHER 6X12 2 2 E ED F 25 93901 24320 SCREW TAPPING 4X12 2 2 E ED F Ref N...

Page 68: ...T SEAL STEERING UPPER ARAI 1 1 KO U 13 53214 MR7 003 DUST SEAL STEERING HEAD ARAI 1 1 KO U 14 53219 K04 930 STEM SUB ASSY STEERING 1 1 KO U 15 53220 KYJ 900 THREAD COMP STEERING HEAD TOP 1 1 KO U 16 9...

Page 69: ...BEARING HEAD PIPE NTN 1 1 KO U 22 91059 KY2 711 SCREW TAPPING 3X16 3 3 KO U 23 93403 06012 00 BOLT WASHER 6X12 2 2 KO U 24 93901 24320 SCREW TAPPING 4X12 2 2 KO U Ref No Part No Description Reqd QTY P...

Page 70: ...YPE1 1 2 61100 K04 930ZD FENDER FR NHA14M SEAL SILVER METALLIC 1 E ED F KO 61100 K04 930ZB NHA87P PEARL HIMALAYAS WHITE 1 61100 K04 930ZC NHA35M ASTEROID BLACK METALLIC 1 3 61304 958 003 NUT SPECIAL 6...

Page 71: ...SIDE NHA14M SEAL SILVER METALLIC 1 1 E ED F KO 64502 K04 930ZB NHA87P PEARL HIMALAYAS WHITE 1 1 64502 K04 930ZC NHA35M ASTEROID BLACK METALLIC 1 1 6 64510 K04 930 COVER FR CENTER 1 1 7 64520 K04 930...

Page 72: ...3 15 90601 PV3 003 CLIP AIR INTAKE DUCT PUSH 1 1 16 90601 SJA 003 CLIP SNAP FITTING 2 2 17 93903 34480 SCREW TAPPING 4X16 9 9 Ref No Part No Description Reqd QTY Parts catalogue code NSS NSS 300 300A...

Page 73: ...77504 SJ6 013 SPRING GLOVE BOX 1 1 16 77507 K04 930 LOCK R DOCUMENT 1 1 17 81110 K04 930 COVER ASSY INNER 1 1 18 81140 K04 930 POCKET L UPPER 1 1 19 81150 K04 930 POCKET L LOWER 1 1 20 81151 K04 930 P...

Page 74: ...33 81291 K04 930 SEAL INNER COVER 1 1 34 81293 K04 930 SPRING POCKET 1 1 35 81360 K04 930 STAY FUSE 1 1 36 83534 K04 931 DAMPER L LID 1 1 37 90302 KWW A00 NUT SPRING 4MM 19 19 38 90601 SJA 003 CLIP S...

Page 75: ...E NHA14M SEAL SILVER METALLIC 1 1 E ED F KO 64432 K04 930ZB NHA87P PEARL HIMALAYAS WHITE 1 1 64432 K04 930ZC NHA35M ASTEROID BLACK METALLIC 1 1 11 64441 K04 930 COVER R RR SIDE 1 1 12 64442 K04 930 CO...

Page 76: ...19 93903 34380 SCREW TAPPING 4X12 6 6 20 93903 34480 SCREW TAPPING 4X16 18 18 21 93903 35380 SCREW TAPPING 5X16 1 1 Ref No Part No Description Reqd QTY Parts catalogue code NSS NSS 300 300A D D Serial...

Page 77: ...COVER L PILLION STEP UPPER 1 1 6 50722 K04 930 COVER L PILLION STEP LOWER 1 1 7 50723 K04 930 PLATE L PILLION STEP 1 1 8 90106 MM4 000 SCREW PAN 6X14 2 2 9 90131 K04 930 PIN PILLION STEP 2 2 10 93903...

Page 78: ...ALAYAS WHITE 1 1 83701 K04 930ZC NHA35M ASTEROID BLACK METALLIC 1 1 6 83751 K04 930ZD COVER RR BODY UPPER NHA14M SEAL SILVER METALLIC 1 1 E ED F KO 83751 K04 930ZB NHA87P PEARL HIMALAYAS WHITE 1 1 837...

Page 79: ...NTER NHA14M SEAL SILVER METALLIC 1 1 E ED F KO 84160 K04 930ZB NHA87P PEARL HIMALAYAS WHITE 1 1 84160 K04 930ZC NHA35M ASTEROID BLACK METALLIC 1 1 11 90104 K04 930 SCREW SPECIAL 5MM 1 1 12 90116 SP0 0...

Page 80: ...E 1 1 7 81262 K04 930 SEAL LUGGAGE BOX 1 1 8 81264 K04 930 BOX OWNERS MANUAL 1 1 9 81272 K04 930 MAT LUGGAGE BOX RR 1 1 10 81300 K04 930 LID COMP BATTERY 1 1 11 90112 K04 930 SCREW BATTERY LID 3 3 12...

Page 81: ...2 17 51500 K04 931 FORK ASSY L FR SHOWA 1 1 18 51520 K04 931 CASE L FR BOTTOM 1 1 19 90105 MA6 750 BOLT SOCKET 8X28 1 1 20 90116 KTW 901 BOLT SOCKET 8X20 2 2 21 90544 283 000 WASHER SPECIAL 8MM SHOWA...

Page 82: ...PRING PAD 1 1 10 45111 MAJ G41 RING STOPPER 1 1 11 45112 MZ2 006 RETAINER BRACKET 1 1 12 45131 ML7 921 BOLT A PIN 1 1 13 45132 166 016 BOOT PIN BUSH NISSIN 1 1 14 45133 MA3 006 BOOT B 1 1 15 45215 MBT...

Page 83: ...1 10 44711 K04 931 TIRE FR DUN 120 70 14 M C 55P 1 1 11 45251 K04 931 DISK FR BRAKE NHK PRECISION 1 1 12 90105 KL8 741 BOLT FR DISK 8X24 SAGA 6 6 90105 MBB 000 BOLT BRAKE DISK 8X24 6 6 13 90131 KPB 75...

Page 84: ...SIN 1 1 6 43234 S04 003 COVER DUST 1 1 7 43235 HP1 006 PIN B 1 1 8 43240 KSV J01 BOLT FLANGE 8X26 1 1 9 43352 568 003 SCREW BLEEDER NISSIN 1 1 10 43353 461 771 CAP BLEEDER 1 1 11 45131 ML7 921 BOLT A...

Page 85: ...156 K04 930 PROTECTOR RR BRAKE HOSE 1 1 10 43251 K04 931 DISK RR BRAKE NHK PRECISION 1 1 11 52100 K04 930 SWINGARM ASSY 1 1 12 52108 KTW B00 BUSH DAMPER 1 1 13 90105 KL8 741 BOLT FR DISK 8X24 SAGA 4 4...

Page 86: ...3 19 91258 HB3 003 DUST SEAL 37X25X6 1 1 20 94520 47000 CIRCLIP INTERNAL 47MM 1 1 21 95701 06016 07 BOLT FLANGE 6X16 3 3 Ref No Part No Description Reqd QTY Parts catalogue code NSS NSS 300 300A D D...

Page 87: ...YPE1 1 1 13 77223 MFV 000 COLLAR RR COWL SETTING 2 2 14 77225 K04 930 GROMMET SEAT HINGE UNDER 2 2 15 77230 K04 930 CATCH COMP SEAT 1 1 16 77234 GN2 000 SPRING SEAT LOCK 1 1 17 77240 K04 931 CABLE COM...

Page 88: ...T FLANGE 6MM 10 10 25 94050 08080 NUT FLANGE 8MM 2 2 26 94103 06000 WASHER PLAIN 6MM 4 4 27 95701 08020 08 BOLT FLANGE 8X20 2 2 Ref No Part No Description Reqd QTY Parts catalogue code NSS NSS 300 300...

Page 89: ...CLAMPER FUEL HOSE 2 2 14 17572 GGL J00 O RING FUEL PUMP 1 1 15 17620 KWN 981 CAP COMP FUEL FILLER 1 1 16 17632 383 831 PACKING FUEL FILLER CAP 1 1 17 36191 KV3 700 JOINT AIR FILTER 1 1 18 37800 K04 93...

Page 90: ...26 87 FUEL TANK 3 26 95701 06014 00 BOLT FLANGE 6X14 2 2 27 95701 08014 00 BOLT FLANGE 8X14 4 4 Ref No Part No Description Reqd QTY Parts catalogue code NSS NSS 300 300A D D Serial No H 6 http www mo...

Page 91: ...R 1 1 9 17236 KVB 900 PLUG AIR CLEANER DRAIN 1 1 10 17253 K04 931 TUBE AIR CLEANER CONNECTING 1 1 11 17255 K04 930 BAND AIR CLEANER CONNECTING TUBE 52 1 1 12 17261 KSV J00 TUBE DRAIN 1 1 13 90661 GHB...

Page 92: ...2 K04 930 BAND AIR INJECTION CONTROL VALVE 1 1 7 19343 KTW 900 CAP AIR INJECTION CONTROL VALVE 1 1 8 30520 K04 930 COVER IGNITION COIL 1 1 9 36450 KTW 901 VALVE ASSY AIR INJECTION SOLENOID 1 1 10 4351...

Page 93: ...K04 930 BAND EX PIPE 1 1 13 18380 KTW 900 PROTECTOR SUB ASSY MUFFLER 1 1 14 18381 KTW 900 COVER SUB ASSY TAIL CAP 1 1 15 18391 MN1 670 PACKING MUFFLER 1 1 16 80107 GE0 710 RUBBER RR FENDER SETTING 3...

Page 94: ...STAND 1 1 E ED F 9 50530 K04 930 BAR COMP SIDE STAND 1 1 10 50541 KPH 970 SPRING SIDE STAND 1 1 11 50542 KPH 970 SUB SPRING SIDE STAND 1 1 E ED F 12 90105 K04 930 BOLT WASHER 8X25 1 1 13 90108 MK6 670...

Page 95: ...SHION ASSY RR SHOWA 2 2 2 52485 088 901 BUSH RR CUSHION RUBBER SHOWA 2 2 3 52486 GA7 003 COLLAR RUBBER BUSH SHOWA 2 2 4 95801 10040 08 BOLT FLANGE 10X40 4 4 Ref No L O N Relative ref Number Descriptio...

Page 96: ...KER UNIT L FR 1 1 4 34906 KSS C01 BULB TAILLIGHT 12V 21 5W KOITO 2 2 5 93404 06014 00 BOLT WASHER 6X14 2 2 6 93903 35320 SCREW TAPPING 5X16 6 6 Ref No L O N Relative ref Number Description F R T 2 616...

Page 97: ...2 7 34906 K04 931 BULB 12V 5W KOITO 2 2 8 90106 MM9 000 BOLT FR FENDER FIXING 1 1 9 90302 SA4 003 NUT SPRING 4MM 1 1 10 93903 34380 SCREW TAPPING 4X12 2 2 11 95701 06022 00 BOLT FLANGE 6X22 2 2 Ref No...

Page 98: ...NDER B RR 1 1 E ED F U 10 84700 K04 930 BRACKET NUMBER PLATE 1 1 E ED F U 11 90116 KVB 900 BOLT FLANGE 6MM 1 1 E ED F U 12 90301 KGH 901 NUT U 6MM FUJI SEIMITSU 2 2 E ED F U 13 90301 KWN 901 NUT U 5MM...

Page 99: ...RACKET LICENSE LIGHT 1 1 KO 10 84700 K04 A00 BRACKET NUMBER PLATE 1 1 KO 11 90116 KVB 900 BOLT FLANGE 6MM 1 1 KO 12 90301 KWN 901 NUT U 5MM 3 3 KO 13 90683 SA0 003 CLIP WIRE HARNESS 25MM 1 1 KO 14 908...

Page 100: ...TERY EARTH CABLE 1 1 4 35850 MR5 007 SWITCH ASSY STARTER MAGNETIC 1 1 5 35856 K04 931 RUBBER SHOCK 1 1 6 50328 KSV J00 TAPE BATTERY LIFT 1 1 7 80140 K04 930 BOX COMP BATTERY 1 1 8 81258 K04 930 HEAT G...

Page 101: ...2414 MZ5 000 COVER BATTERY TERMINAL 1 1 11 32605 GEV 761 CAP DUMMY WPC 4P 090 M NATURAL 1 1 E ED F 12 32606 MEL D01 CAP DUMMY 6P NATURAL 1 1 E ED F 13 35160 KPP T01 SENSOR ASSY BANK ANGLE 1 1 14 35162...

Page 102: ...1 06020 4J BOLT HEX 6X20 2 2 26 93403 06025 00 BOLT WASHER 6X25 2 2 27 93903 34480 SCREW TAPPING 4X16 2 2 28 95701 06012 00 BOLT FLANGE 6X12 1 1 29 95701 06016 00 BOLT FLANGE 6X16 2 2 30 95701 06022 0...

Page 103: ...OK 2 2 14 61304 415 000 RUBBER HEADLIGHT CASE MOUNTING 3 3 15 64216 GJ2 730 RUBBER SCREEN SETTING 2 2 16 90101 K04 930 BOLT FLANGE 12X360 1 1 17 90103 KTW 900 BOLT FLANGE 12X280 1 1 18 90304 KGH 901 N...

Page 104: ...LT FLANGE 8X14 8 8 24 95801 08040 00 BOLT FLANGE 8X40 2 2 25 95801 10065 00 BOLT FLANGE 10X65 1 1 26 95801 10075 00 BOLT FLANGE 10X75 1 1 Ref No Part No Description Reqd QTY Parts catalogue code NSS N...

Page 105: ...04 930 HOSE FILLER 1 1 14 19501 K04 930 HOSE A WATER 1 1 15 19502 K04 930 HOSE B WATER 1 1 16 19503 K04 930 HOSE C WATER 1 1 17 19504 K04 930 HOSE D WATER 1 1 18 19507 KA3 830 CLAMP B WATER HOSE 2 2 1...

Page 106: ...CLAMP WATER HOSE 21MM 2 2 27 93404 06012 00 BOLT WASHER 6X12 1 1 28 93891 04006 07 SCREW WASHER 4X6 3 3 29 94001 03000 0S NUT HEX 3MM 1 1 30 95002 02120 CLIP TUBE B12 3 3 31 95701 06010 00 BOLT FLANG...

Page 107: ...HELMET SETTING 1 1 3 89101 MC7 000 BAG TOOL 1 1 4 89102 538 000 DRIVER SCREW NO 2 1 1 5 89103 538 000 GRIP 1 1 6 89211 KWW 640 SPANNER 10X14 1 1 7 89213 KWW 601 SPANNER 12X14 ATC 1 1 8 89215 KSV J00 S...

Page 108: ...87505 K04 A00 LABEL TIRE KOREAN 1 1 KO 7 87512 K04 930 LABEL ACCESSORIES LOADING 1 1 E ED F U 8 87516 MCA G60 LABEL RR DAMPER PICTOGRAPH 1 1 E ED F 9 87520 GEZ D00 LABEL CARGO LIMIT 10 0 1 1 E ED F U...

Page 109: ...0A D D Serial No 1 61105 KVZ 660ZA MARK COMBINED ABS TYPE1 1 61105 KVZ 660ZB TYPE2 1 2 86101 K04 930ZA EMBLEM HONDA 80MM TYPE1 1 1 3 86831 K04 930ZA EMBLEM FORZA TYPE1 2 2 4 87125 MCN 850ZA MARK HONDA...

Page 110: ...4940 KT7 013 D5 32 16 14941 KT7 013 D6 33 16 14942 KT7 013 D6 33 16 14943 KT7 013 D6 33 16 14944 KT7 013 D6 33 16 14945 KT7 013 D6 33 16 14946 KT7 013 D6 33 16 14947 KT7 013 D6 33 16 14948 KT7 013 D6...

Page 111: ...96 2 33722 K04 931 H14 95 3 H15 96 3 33729 MCZ 003 H14 95 4 H15 96 4 33741 KTG U01 H14 95 5 33741 KWN 901 H14 95 6 H15 96 5 34000 34901 KZL 841 F1 50 4 34904 K04 931 H13 94 5 34905 K04 931 H13 94 6 34...

Page 112: ...86 GA7 003 H11 92 3 53000 53100 K04 930 F13 62 2 53104 K04 930 F13 62 3 53110 K04 930 F13 62 4 53113 MCT 010 F14 63 12 F16 65 11 53131 K20 900ZBF13 62 5 53132 K04 930 F13 62 6 53140 KYJ 900 F4 53 5 53...

Page 113: ...G13 78 19 90105 MBB 000 G15 80 12 H1 82 13 90106 MM4 000 G9 74 8 90106 MM9 000 H13 94 8 90107 K04 930 F13 62 11 90107 KTW 900 H9 90 19 90107 MBG 000 F14 63 19 F16 65 18 90107 MCT 771 F13 62 12 90107...

Page 114: ...102 10000 I3 100 22 94103 04000 G6 71 43 94103 06000 H4 85 26 94109 12000 E4 47 40 94201 25250 H10 91 16 94301 08140 D9 36 21 D11 38 10 D13 40 21 94301 10160 D9 36 22 E4 47 41 94301 12160 E1 44 13 943...

Page 115: ...ARING RADIAL BALL 6902U D15 42 21 BEARING SWINGARM PIVOT I3 100 21 BELT DRIVE D15 42 7 BODY COMP FRAME I3 100 2 BODY SET E6 49 8 BOLT WASHER 10X60 H1 82 15 BOLT WASHER 4X8 E4 47 24 BOLT WASHER 6X12 F1...

Page 116: ...TAILLIGHT H12 93 4 BUSH DAMPER E4 47 22 H1 82 12 BUSH GUIDE G13 78 5 BUSH INNER ENGINE HANGER E2 45 4 BUSH L OUTER ENGINE HANGER E2 45 3 BUSH RR CUSHION RUBBER H11 92 2 BUSH R OUTER ENGINE HANGER E2...

Page 117: ...IGNITION COIL H8 89 8 COVER L D13 40 1 COVER L FR SIDE G3 68 5 COVER L PILLION STEP LOWER G9 74 6 COVER L PILLION STEP UPPER G9 74 5 COVER L RR SIDE G7 72 12 COVER L SIDE G7 72 10 COVER METER PANEL G5...

Page 118: ...R I5 102 13 HOSE WATER BYPASS D9 36 9 I IMPELLER WATER PUMP D9 36 4 INJECTOR ASSY FUEL E6 49 12 INSULATOR D12 39 13 INSULATOR IN PIPE D2 29 7 INSULATOR THROTTLE BODY D2 29 6 J JOINT COMP INJECTOR E6 4...

Page 119: ...61 7 PIPE COMP EX H9 90 4 PIPE COMP FR FORK G13 78 3 PIPE COMP WATER I5 102 12 PIPE IN D2 29 5 PIPE SEAT G13 78 11 PIPE STEERING HANDLE F13 62 2 PISTON E5 48 2 G16 81 3 PISTON A 22X27 G14 79 8 PISTON...

Page 120: ...NER G6 71 28 SEAL MECHANICAL D9 36 5 SEAL RADIATOR CAP I5 102 8 SEAL R LID INNER G6 71 27 SEAL TOOL BOX G12 77 4 SEAL VALVE STEM D4 31 2 SEAT B SPRING G13 78 14 SEAT COMP DOUBLE H3 84 8 SEAT DRIVEN FA...

Page 121: ...TANK I5 102 10 TUBE VINYL 9X11X400 H5 86 25 V VALVE ASSY AIR INJECTION SOLENOID H8 89 9 VALVE ASSY DELAY F11 60 9 F12 61 10 VALVE ASSY IDLE AIR CONTROL E6 49 9 VALVE ASSY RELIEF E3 46 13 VALVE COMP RE...

Page 122: ...http www motorcycle in th...

Page 123: ...1 2 3 4 5 PART NUMBER INDEX FOREWORD INDEX ENGINE GROUP FRAME GROUP PART NAME INDEX http www motorcycle in th...

Page 124: ...Published by Honda Motor Co Ltd Printed in Japan E 2013 04 http www motorcycle in th...

Page 125: ...CATALOGUE CORRECTED PARTS CATALOGUE NEWS NSS300 A NSS300D NSS300AD Printed in Japan NEWS NO 001 TH KD K04 Reqd QTY Block No Ref No Note Part No Description NSS NSS 300 300A D D Serial No Parts catalog...

Page 126: ...LOGUE CORRECTED PARTS CATALOGUE NEWS NSS300 A NSS300D NSS300AD Printed in Japan NEWS NO 002 TH KD K04 Reqd QTY Block No Ref No Note Part No Description NSS NSS 300 300A D D Serial No Parts catalogue c...

Page 127: ...NSS300AD Printed in Japan NEWS NO 003 TH KD K04 Reqd QTY Block No Ref No Note Part No Description NSS NSS 300 300A D D Serial No Parts catalogue code E 8 1 M 28125 HN5 671 OUTER COMP STARTING CLUTCH...

Page 128: ...d NSS300AD MA types parts exclusively and respectively are based NSS300D ED and NSS300AD ED types listed on the NSS300 A Parts Catalogue All other parts not listed herein are the same as NSS300D ED an...

Page 129: ...R 84160 K04 930 ZC ZB ZD F 15 10 6 COVER L FR SIDE 64502 K04 930 ZC ZB ZD F 12 5 7 COVER L SIDE 64432 K04 930 ZC ZB ZD F 14 10 8 COVER R FR SIDE 64501 K04 930 ZC ZB ZD F 12 4 9 COVER R SIDE 64431 K04...

Page 130: ...K HONDA 87125 MCN 850 ZA ZA ZA F 48 4 18 PANEL L FLOOR SIDE 83801 K04 930 ZC ZB ZD F 15 7 19 PANEL R FLOOR SIDE 83701 K04 930 ZC ZB ZD F 15 5 20 SEAT ASSY DOUBLE 77200 K04 930 ZA ZA ZA F 24 8 21 VISOR...

Page 131: ...4160 K04 930 ZC ZB ZD F 15 10 6 COVER L FR SIDE 64502 K04 930 ZC ZB ZD F 12 5 7 COVER L SIDE 64432 K04 930 ZC ZB ZD F 14 10 8 COVER R FR SIDE 64501 K04 930 ZC ZB ZD F 12 4 9 COVER R SIDE 64431 K04 930...

Page 132: ...0 ZA ZB ZA F 48 1 18 MARK HONDA 87125 MCN 850 ZA ZA ZA F 48 4 19 PANEL L FLOOR SIDE 83801 K04 930 ZC ZB ZD F 15 7 20 PANEL R FLOOR SIDE 83701 K04 930 ZC ZB ZD F 15 5 21 SEAT ASSY DOUBLE 77200 K04 930...

Page 133: ...1 83550 K04 930ZC MA 83550 K04 A20ZC COVER SET R BODY WL TYPE1 1 1 83550 K04 930ZD MA COVER SET R BODY WL TYPE4 0 0 83550 K04 930ZA MA 3 83650 K04 A20ZA COVER SET L BODY WL TYPE3 1 1 MA 83650 K04 A20Z...

Page 134: ...MA 3 42313 K04 932 COLLAR RR AXLE 1 1 42313 K04 930 MA 5 42650 K04 932ZA WHEEL SUB ASSY RR NH303M MAT AXIS GRAY METALLIC 1 42650 K04 930ZA MA 42650 K04 972ZA WHEEL SUB ASSY RR NH303M MAT AXIS GRAY MET...

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Summary of Contents for NSS300

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Honda NSS300, Instructions For Use Manual, Page: 24 / 134

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Summary of Contents for NSS300

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