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Honda NSS250 2007, Owner'S Manual, Page: 77 / 233

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Honda NSS250 2007 Owner'S Manual Download Page 77

68

Servicing Your Honda

Servicing Your Honda

Service Preparations

Service Procedures

Engine

Fluids & Filters

Electrical

Chassis

........................................................

Fuel

. 90

................

Engine Oil & Strainer Screen

. 93

.................................................

Coolant

. 103

..........................................

Air Cleaner

. 107

..........................

Belt Case Air Cleaner

. 109

.............................

Crankcase Breather

. 111

................................................

Throttle

. 112

................................

Engine Idle Speed

. 114

............................................

Spark Plug

. 116

...........................................

Suspension

. 119

..................................................

Brakes

. 122

.....................................................

Tires

. 129

............................................

Side Stand

. 136

..................................................

Battery

. 137

.................................

Appearance Care

. 142

.....

Maintenance Component Locations

. 83

............................

Storage Compartment

. 86

.......................

Owner’s Manual Storage

. 87

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Left Floor Skirt Removal

. 88

.........................................

Clip Removal

. 89

06/10/10 14:16:26 31KSZ630_077

Summary of Contents for NSS250 2007

Page 1: ...curring any obligation This Owner s Manual covers all versions of the model You may find descriptions and features that are not found on your particular model All illustrations are based on the model...

Page 2: ...2007 Honda NSS250 A S AS REFLEX ABS REFLEX SPORT ABS OWNER S MANUAL 06 10 10 14 08 34 31KSZ630_002...

Page 3: ...tents and an index at the back of the book As you read this manual you will find information that is preceded by a symbol This information is intended to help you avoid damage to your Honda other prop...

Page 4: ...concerning important production information You may also want to visit our website at www honda com Happy riding California Proposition 65 Warning This product contains or emits chemicals known to the...

Page 5: ...ed operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to w...

Page 6: ...on t follow instructions A Few Words About Safety Safety Messages Safety Headings Safety Section Instructions This entire manual is filled with important safety information please read it carefully su...

Page 7: ...iding precautions and important information about riding with a passenger or cargo Important safety information you should know plus a look at the safety related labels on your scooter The location an...

Page 8: ...technical facts Information on warranties emission controls how to get Honda service manuals and Sequential listing of topics in this owner s manual Handy facts about fuel engine oil tire sizes and a...

Page 9: ...06 10 10 14 09 17 31KSZ630_009...

Page 10: ...recommendations to help you ride your scooter safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your scooter Important...

Page 11: ...ven fact helmets significantly reduce the number and severity of head injuries So always wear an approved motorcycle helmet and make sure your passenger does the same We also recommend that you wear e...

Page 12: ...Safety Foundation MSF See page The most frequent scooter collision happens when a car turns left in front of a scooter Another common situation is a car moving suddenly into your lane Some drivers do...

Page 13: ...lcohol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let...

Page 14: ...ith operating any controls Modifying your scooter or using non Honda accessories can make your scooter unsafe Before you consider making any modifications or adding an accessory be sure to read the fo...

Page 15: ...ned for these attachments and their use can seriously impair your scooter s handling We strongly advise you not to remove any original equipment or modify your scooter in any way that would change its...

Page 16: ...ead contact your Honda dealer for a replacement Safety labels on your scooter either warn you of potential hazards that could cause serious injury or they provide important safety information Read the...

Page 17: ...8 Safety Labels Scooter Safety For USA For Canada 06 10 10 14 10 06 31KSZ630_017...

Page 18: ...is section shows the location of all gauges indicators and controls you would normally use before or while riding your scooter Operation Component Locations 10 Gauges Indicators 13 Digital Clock 18 Co...

Page 19: ...ton start button engine stop switch headlight dimmer switch front brake lever throttle grip ignition switch glove box rear brake lever map box 10 Instruments Controls Operation Component Locations 06...

Page 20: ...center compartment parking brake lever 11 Instruments Controls Operation Component Locations 06 10 10 14 10 19 31KSZ630_020...

Page 21: ...glove box seat lock 12 Instruments Controls Operation Component Locations 06 10 10 14 10 22 31KSZ630_021...

Page 22: ...ions are described on the following pages 1 fuel gauge 2 speedometer 3 odometer 4 tachometer 5 anti lock brake system ABS indicator NSS250A AS 6 tachometer red zone 7 coolant temperature gauge 8 digit...

Page 23: ...elect the low beam release the parking brake lever and begin riding If one of these indicators does not come on when it should have your Honda dealer check for burned out bulbs or other problems The a...

Page 24: ...r Lights when there is any abnormality in the anti lock brake system ABS Normally this indicator comes on when the ignition switch is turned ON and goes off after you ride the scooter at a speed above...

Page 25: ...lant temperature When the needle moves above the C cold mark the engine is warm enough to start riding If the needle approaches the H hot mark pull safely to the side of the road See page for instruct...

Page 26: ...al indicator amber Flashes when the left turn signal operates tripmeter Resets the tripmeter to zero 0 page tripmeter reset button Shows the number of miles USA or kilometers Canada ridden since you l...

Page 27: ...ition switch ON To set the hour press the H button 1 until the desired hour and AM PM setting are displayed To set the minute press the M button 2 until the desired minute is displayed The minute disp...

Page 28: ...atures Instruments Controls To unlock the steering lock insert the key and turn it to the right to the OFF position The ignition switch is used for starting and stopping the engine page and to lock th...

Page 29: ...top switch is in the OFF position when the start button is pushed The start button is used for starting the engine Pushing the button in starts the engine See page The engine stop switch is used to st...

Page 30: ...er direction and release it The appropriate turn signal lights will start blinking To cancel the light push the switch in If your scooter is stopped with the ignition switch ON and the engine stop swi...

Page 31: ...arting and warming up the engine The parking brake lock will not function if the parking brake is not adjusted properly page Pull the parking brake lever down to lock the rear wheel See illustration o...

Page 32: ...re riding check that the parking brake indicator is turned OFF and make sure that the rear brake is fully released so there is no drag on the rear wheel To Release the Brake Lock Release the parking b...

Page 33: ...24 Instruments Controls 06 10 10 14 11 46 31KSZ630_033...

Page 34: ...safety This section also includes important information about loading For information about adjusting the suspension on your Honda see page Are You Ready to Ride 26 Protective Apparel 26 Rider Trainin...

Page 35: ...protection is not possible wearing proper gear can reduce the chance of injury when you ride Following are suggestions to help you choose the proper gear Before you ride your scooter for the first ti...

Page 36: ...ead comfortably and securely A bright colored helmet and reflective strips can make you more noticeable in traffic Leather gloves to help protect your hands Sturdy boots with non slip soles to help pr...

Page 37: ...well as protection Bright colored and reflective clothing can help make you more noticeable in traffic Avoid loose clothes that could get caught on any part of your scooter Other riding tips can be fo...

Page 38: ...S wear a helmet You should also wear a face shield or goggles Wear bright or reflective clothing Wear gloves Clothes should be close fitting Boots should be close fitting have low heels and offer ankl...

Page 39: ...Wheels Before each ride it s important to inspect your scooter and make sure any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or eve...

Page 40: ...unusual such as a leak or loose cable Make sure the headlight brakelight taillight and turn signals are working properly If you are carrying a passenger or cargo also check the following Check that a...

Page 41: ...e at least once a month no matter how often you ride Remember be sure to take care of any problem you find or have your Honda dealer correct it before you ride Check these items after you get on the s...

Page 42: ...keep your scooter well maintained with good tires and brakes you can safely carry loads within the given limits and guidelines However exceeding the weight limit or carrying an unbalanced load can se...

Page 43: ...e Riding Following are the load limits for your scooter The weight of added accessories will reduce the maximum cargo weight you can carry includes following maximum compartment weights includes the w...

Page 44: ...if your scooter is properly loaded you should ride at reduced speeds and never exceed 80 mph 130 km h when carrying cargo Follow these guidelines whenever you carry a passenger or cargo Check that bo...

Page 45: ...weight limits The center compartment is designed to carry up to To Open the Center Compartment Insert the ignition key 2 into the lock and turn the key clockwise To Close the Center Compartment Lower...

Page 46: ...f not closed the center compartment light will remain lit resulting in battery discharge Do not place luggage or clothing near the seat catch It could make the seat difficult to open if it gets caught...

Page 47: ...more than the maximum weight limit Be careful not to flood this area when washing your scooter To Open the Glove Box To Close the Glove Box Insert the ignition key turn it clockwise and close the glov...

Page 48: ...r fragile articles in the map box Be careful not to flood this area when washing your scooter Do not open and close the map box while riding the scooter The map box may be used to store lightweight it...

Page 49: ...e seat to be adjusted to the rider s preference To Adjust the Backrest Open the seat page remove the bolts on the back and move the backrest back and forth to the rider s preference After cleaning or...

Page 50: ...Light Before Riding Comfort Convenience The trunk light turns ON automatically when the seat is opened It remains ON as long as the seat is opened regardless of the position of the main switch 1 06 10...

Page 51: ...42 Before Riding 06 10 10 14 13 49 31KSZ630_051...

Page 52: ...w to start and stop your engine and how to use the throttle and brakes It also provides important information on riding with a passenger or cargo Safe Riding Precautions 44 Starting Stopping the Engin...

Page 53: ...page Even if you have ridden other scooters take time to become familiar with how this scooter works and handles Practice in a safe area until you build your skills and get accustomed to the scooter...

Page 54: ...stand is down the engine cannot be started Operate the start button for slightly longer than usual without opening the throttle if the scooter has been left standing for a long time or when the fuel t...

Page 55: ...rting Stopping the Engine Basic Operation Riding Place the scooter on its center stand Lock the rear wheel by squeezing the rear brake lever and setting the parking brake lever The electric starter wi...

Page 56: ...BAR 2 rear brake lever 3 parking brake lever 2 47 Starting Stopping the Engine Basic Operation Riding With the throttle closed push the start button Release the start button as soon as the engine star...

Page 57: ...the engine Allow the engine to warm up before riding see page Do not blip rapidly open and close the throttle This action may cause the scooter to move forward suddenly If You Cannot Restart a Warm E...

Page 58: ...ne is OFF Emergency Engine Stop To stop the engine in an emergency use the engine stop switch To operate press the switch to the OFF position To stop the engine turn the ignition switch OFF If your sc...

Page 59: ...on the left side of the scooter and push it forward and off the center stand To prevent unexpected movement make sure the throttle is closed and the parking brake is locked page before moving the sco...

Page 60: ...asic Operation Riding Riding Mount the scooter from the left side keeping at least one foot on the ground to steady the scooter To unlock the rear wheel release the parking brake lever cont d 3 4 1 06...

Page 61: ...als and check for safe traffic conditions Grasp the handlebars firmly with both hands To accelerate open the throttle gradually The scooter will move forward To decelerate close the throttle Do not bl...

Page 62: ...e models are not equipped with an Anti lock Brake System Excessive brake application may cause either wheel to lock reducing control of the scooter To slow the scooter reduce the throttle and apply th...

Page 63: ...Operation Riding When approaching a corner or turn slow the scooter by closing the throttle fully and applying both the front and rear brakes at the same time After completing a turn open the throttl...

Page 64: ...ration Riding Riding When descending a steep grade close the throttle fully and apply both the front and rear brakes to slow the scooter Avoid continued use of the brakes which may cause the brakes to...

Page 65: ...For your safety Exercise extreme caution when braking accelerating or turning Ride at slower speeds and allow for extra stopping distance Keep the scooter as upright as possible Use extreme caution wh...

Page 66: ...rt before coming to a complete stop put your left foot down first then your right foot down Your scooter is equipped with a Combined Braking System Operating the front brake lever applies the front br...

Page 67: ...cooter When riding in wet or rainy conditions or on loose surfaces the ability to maneuver and stop will be reduced All of your actions should be smooth under these conditions Rapid acceleration braki...

Page 68: ...n equivalent scooter without ABS ABS cannot make up for road conditions bad judgment or improper operation of the brakes It is still your responsibility to ride at reasonable speeds for weather road s...

Page 69: ...the ignition ON again The light should come on and go off after you ride the scooter at speeds above 6 mph 10 km h If it does not go off ABS is not functioning but the brakes still work the Combined B...

Page 70: ...rt the scooter while parked If you must park on a hill position the rear tire against the curb at a 45 degree angle If you have to park on a soft surface insert something solid under the stand for sup...

Page 71: ...arking Basic Operation Riding Use the steering lock which locks the handlebar in place Turn the handlebar all the way to the left or right Push in on the ignition key and turn it to LOCK Remove the ke...

Page 72: ...to unlock Remove the helmet holder cable from the plastic bag page and route it through the helmet D rings Hook the loops of the holder cable onto the helmet holder Lower the seat to lock To remove a...

Page 73: ...a waiting truck In addition to the steering lock use a good quality anti theft device made specifically to lock a scooter to a secure object Keep your owner s manual current registration and insuranc...

Page 74: ...er or cargo you must be careful not to exceed the total load limits for this vehicle page Make sure your cargo is properly secured page Be aware that carrying a passenger or heavy cargo can affect acc...

Page 75: ...66 Basic Operation Riding 06 10 10 14 16 11 31KSZ630_075...

Page 76: ...d CARB see page For information about replacing fuses see page cont d To help keep your scooter in good shape this section includes a Maintenance Schedule for required service a list of periodic check...

Page 77: ...olant 103 Air Cleaner 107 Belt Case Air Cleaner 109 Crankcase Breather 111 Throttle 112 Engine Idle Speed 114 Spark Plug 116 Suspension 119 Brakes 122 Tires 129 Side Stand 136 Battery 137 Appearance C...

Page 78: ...d The following table summarizes the three types of inspections and servicing recommendations for your scooter Both the pre ride inspection and the scheduled maintenance at the recommended intervals a...

Page 79: ...al to your safety It s also a good way to protect your investment get maximum performance avoid breakdowns and have more fun A properly maintained scooter will also help to reduce air pollution Rememb...

Page 80: ...a Honda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn...

Page 81: ...fore touching Do not run the engine unless instructed to do so To help prevent the scooter from falling over park it on a firm level surface using the side stand center stand or a maintenance stand to...

Page 82: ...ped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement If you have the tools and skills required for...

Page 83: ...ions In addition to the regularly scheduled maintenance page and daily pre ride inspection page consider performing the periodic checks on the following page at least once a month even if you haven t...

Page 84: ...eners and tighten as needed Check the freeplay of the parking brake lever page and throttle grip Tires Wheels Check the air pressure with a gauge and add air if needed page Examine the tread for wear...

Page 85: ...his schedule are provided in an official Honda Service Manual available for purchase page The service intervals in this Maintenance Schedule are based on average riding conditions Some items will need...

Page 86: ...aintenance period Each item on the maintenance schedule requires some mechanical knowledge Certain items particularly those marked and may require more technical information and tools Consult your Hon...

Page 87: ...ace Service more frequently if the scooter is ridden in unusually wet or dusty areas Service more frequently if the scooter is ridden often at full throttle or in the rain Replace every 2 years or at...

Page 88: ...2 R C I I I 16 25 6 I I C R I C I I I I 20 32 0 C I I 24 38 4 I I R C R I C I R I I I Refer to page 113 107 111 116 93 101 114 103 ODOMETER READING Note 1 ITEM FREQUENCY EMISSION RELATED ITEMS INITIA...

Page 89: ...I 16 25 6 C I I I I I I I I I I I I 24 38 4 R C R I I I I I I I I I I I 12 19 2 R C R I I I NOTE 5 6 4 Refer to page 109 123 126 122 22 136 ODOMETER READING Note 1 ITEM FREQUENCY NON EMISSION RELATED...

Page 90: ...ify the maintenance was performed If the scooter is sold these receipts should be transferred with the scooter to the new owner Make sure whoever performs the maintenance completes this record All sch...

Page 91: ...Miles km Odometer Date Notes Performed By 24 000 38 400 28 000 44 800 32 000 51 200 36 000 57 600 40 000 64 000 44 000 70 400 48 000 76 800 52 000 83 200 56 000 89 600 60 000 96 000 64 000 102 400 68...

Page 92: ...front brake lever front brake fluid reservoir rear brake lever rear brake fluid reservoir throttle grip 83 Servicing Your Honda Maintenance Component Locations 06 10 10 14 18 06 31KSZ630_092...

Page 93: ...fuse box fuel fill cap rear suspension spring pre load adjuster engine oil filler cap dipstick owner s manual storage compartment engine oil drain plug 84 Servicing Your Honda Maintenance Component Lo...

Page 94: ...per engine idle speed air cleaner belt case air cleaner coolant reserve tank rear suspension spring pre load adjuster spark plug 85 Servicing Your Honda Maintenance Component Locations 06 10 10 14 18...

Page 95: ...bag 2 inner mat 3 helmet holder cable 3 86 Servicing Your Honda Storage Compartment The plastic bag is stored in the center compartment under the inner mat The helmet holder cable is in the plastic b...

Page 96: ...ful not to flood this area when washing your scooter Your scooter provides storage for the owner s manual so you ll have it with you for easy reference Store your owner s manual and other documents in...

Page 97: ...ur Honda Left Floor Skirt Removal Safety Precautions Refer to on page The left floor skirt must be removed to service the air cleaner and the belt case air cleaner Remove the left floor skirt 1 by rem...

Page 98: ...stallation Removal Push the bottom of the pin Insert the clip into the hole Lightly press down on the center pin to lock the clip Press down on the center pin to release the lock Pull the clip out of...

Page 99: ...ly display the pump octane number For information on the use of oxygenated fuels see page Use of lower octane gasoline can cause persistent pinging or spark knock a loud rapping noise which if severe...

Page 100: ...cautions Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Refer to on page Fuel tank capacity including reserve Insert the ignition...

Page 101: ...p 4 filler neck 92 Fuel Servicing Your Honda Remove the fuel fill cap by turning it counterclockwise Add fuel until the level reaches the bottom of the filler neck Avoid overfilling the tank There sho...

Page 102: ...le Using the proper oil page and filter and regularly checking adding and changing oil will help extend your engine s life Even the best oil wears out Changing oil helps get rid of dirt and deposits i...

Page 103: ...stroke oil Canada only or an equivalent motorcycle oil suggested oil API classification JASO T 903 standard viscosity weight 94 Oil Recommendation Engine Oil Strainer Screen Servicing Your Honda Sugge...

Page 104: ...ur riding area is within the indicated range Your scooter does not need oil additives Use the recommended oil Do not use API SH or higher oils displaying a circular API energy conserving service label...

Page 105: ...icing Your Honda JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on th...

Page 106: ...ty Precautions Refer to on page Remove the oil filler cap dipstick and wipe it clean Stop the engine and wait 2 3 minutes Start the engine and let it idle for 3 5 minutes Park your scooter on its cent...

Page 107: ...mended oil until it reaches the upper level mark Do not overfill Reinstall the oil filler cap dipstick Check for oil leaks This procedure requires mechanical skill and professional tools such as a tor...

Page 108: ...the scooter on its center stand on a firm level surface If the engine is cold start it and let it idle for 3 5 minutes Turn the engine off Wait 2 3 minutes for the oil to settle Place a drain pan und...

Page 109: ...en spring and oil plug Tighten the oil plug to specified torque Fill the crankcase with the recommended oil page approximately Lock the rear wheel page Start the engine and let it idle for 3 5 minutes...

Page 110: ...o drain the oil remove the oil filler cap dipstick oil plug spring and oil strainer screen Refer to on page Place a drain pan under the oil plug If the engine is cold start it and let it idle for 3 5...

Page 111: ...are no oil leaks If a torque wrench is not used for installation see your Honda dealer as soon as possible to verify proper assembly Fill the crankcase with the recommended oil page approximately Inst...

Page 112: ...ning corrosion protection inhibitors specifically recommended for use in aluminum engines Check the antifreeze container label Use only distilled water as a part of the coolant solution Water that is...

Page 113: ...ovide proper corrosion protection Increasing the concentration of antifreeze is not recommended because it decreases cooling system performance Higher concentrations of antifreeze up to 60 should only...

Page 114: ...en the UPPER and LOWER level marks If the reserve tank is empty or if coolant loss is excessive check for leaks and see your Honda dealer for repair Add coolant to the reserve tank as required to brin...

Page 115: ...t Servicing Your Honda You the Environment Safety Precautions Improper disposal of drained fluids is harmful to the environment To properly dispose of drained coolant refer to page Refer to on page Co...

Page 116: ...ride in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Proper air cleaner maintenance can prevent premature engine wear...

Page 117: ...acement Air Cleaner Servicing Your Honda Remove the A screws 1 that secure the air cleaner housing cover 2 Remove the B screws 3 that secure the air cleaner 4 Discard the air cleaner Install a new air...

Page 118: ...3 by releasing the tab 4 Remove the element 5 Gently wash the element in clean non flammable high flash point solvent such as kerosene not gasoline After cleaning gently squeeze out the remaining solv...

Page 119: ...ent for cracks or tears in the foam or seams Replace the element if it is damaged Allow the element to dry thoroughly before installation Install the element Install the element cover Install the belt...

Page 120: ...ankcase breather tube plug Remove the plug to drain the deposits in the tube Reinstall the crankcase breather tube plug Service the crankcase breather more frequently if your scooter is ridden in the...

Page 121: ...fer to on page Inspection Check freeplay at the throttle grip flange Freeplay If necessary adjust to the specified range Adjustment Loosen the lock nut Turn the adjuster After adjustment check for smo...

Page 122: ...o on page Check that the throttle assembly is positioned properly and the securing bolts are tight Check for smooth rotation of the throttle from fully open to fully closed in all steering positions I...

Page 123: ...be at normal operating temperature for accurate idle speed adjustment For information about high altitude carburetor adjustment see page The best way to assure proper carburetion is to see your Honda...

Page 124: ...decrease 115 Engine Idle Speed Servicing Your Honda Lock the rear wheel by lowering parking brake lever and squeezing the rear brake lever page Start the engine Adjust idle speed with the throttle sto...

Page 125: ...k plugs with an improper heat range can cause engine damage Safety Precautions Use only the recommended type of spark plugs in the recommended heat range Refer to on page Clean any dirt from around th...

Page 126: ...nda Discard the spark plug Check the spark plug gap using a wire type feeler gauge If adjustment is necessary bend the side electrode carefully The gap should be With the plug washer attached thread t...

Page 127: ...Tighten the spark plug First tighten the plug NGK turn after it seats DENSO turn after it seats Then loosen the plug Next tighten the plug again 1 8 turn after it seats Reinstall the spark plug cap Ta...

Page 128: ...sion pre load whenever you change your normal load by adding or subtracting a passenger cargo or accessories or when the road or riding conditions change The way you ride your scooter and the type of...

Page 129: ...on can be adjusted for rider and passenger weight and riding conditions by changing the spring pre load To adjust use an appropriate pin spanner or see your Honda dealer Do not attempt to disassemble...

Page 130: ...ditions Position 3 standard position Positions 4 to 7 for when the motorcycle is more heavily loaded Also increase spring pre load for stiffer rear suspension Always adjust the shock absorber position...

Page 131: ...he brake lever freeplay does not feel within the normal range while riding check the brake pads for wear page Worn pads should be replaced If the pads are not worn beyond the recommended limit there i...

Page 132: ...add or replace brake fluid except in an emergency If you do add fluid have your Honda dealer check the system as soon as possible The recommended brake fluid is Honda DOT 4 Brake Fluid or any brake f...

Page 133: ...immediately Avoid contact with skin or eyes In case of contact wash thoroughly and call a doctor immediately if it contacts your eyes Place your scooter in an upright position on a firm level surface...

Page 134: ...replaced If the pads are not worn beyond the recommended limit have your brake system inspected for leaks Other Inspections Make sure there are no fluid leaks Check for deterioration or cracks in the...

Page 135: ...usage the type of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page Check the cutouts in each pad If eith...

Page 136: ...tion 127 Brakes Servicing Your Honda If the wear indicator is aligned with the end of the projection on the caliper bracket replace both pads as a set See your Honda dealer for this service Rear Brake...

Page 137: ...ne and put the scooter on its center stand on level ground Count the number of clicks before the brake starts to take hold by slowly pulling the grip down from the fully returned position Parking brak...

Page 138: ...flated for the load you are carrying The following pages give detailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recommendations for...

Page 139: ...condition may lose one to two psi per month if not checked and adjusted regularly Tubeless tires have some degree of self sealing ability if they are punctured However because leakage is often very sl...

Page 140: ...ire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in the side of the t...

Page 141: ...s repaired either temporarily or permanently will have lower speed and performance limits than a new or undamaged tire If the wear indicators are visible replace the tire immediately as it is no longe...

Page 142: ...to safely carry as much weight If you choose to have a tire repaired be sure the repair work is performed by a professional and that the wheel is balanced before you ride Refer to on page If you have...

Page 143: ...e seriously hurt or killed Always use the size and type of tires recommended in this owner s manual 134 Tires Servicing Your Honda You should replace the tires with tires of the same size load range a...

Page 144: ...ss tire on this scooter Excessive heat build up can cause the tube to burst Use only tubeless tires on this scooter The rims are designed for tubeless tires and during hard acceleration or braking a t...

Page 145: ...y If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease Check the spring for damage or loss of tension Lower the side stand all the way The engine s...

Page 146: ...ater as you would with a conventional type battery Electrical accessories use current from the battery even when the ignition is OFF Limited operation also allows the battery to discharge If you have...

Page 147: ...r to on page If you do not remove the battery we recommend disconnecting the battery cables negative cable first You will get the best storage results from removing the battery and slow trickle chargi...

Page 148: ...y box below the seat Release the rubber band securing the battery Disconnect the negative terminal lead from the battery first then disconnect the positive terminal lead Pull the battery out of the ba...

Page 149: ...d direct sunlight Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see following section once every 30...

Page 150: ...e the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive type battery charger An automotive charger can overheat a scooter battery and ca...

Page 151: ...If your scooter is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your scooter in bright sunlight may cause the finish to fade becaus...

Page 152: ...s of your scooter We recommend the use of a garden hose to wash your scooter High pressure washers like those at coin operated car washes can damage certain parts of your scooter After cleaning inspec...

Page 153: ...g liquid or a product made especially for washing scooters or automobiles Wash your scooter with a sponge or a soft towel As you wash check for heavy grime If necessary use a mild cleaner degreaser to...

Page 154: ...raking performance If the inside of the headlight lens appears clouded immediately after washing it should clear after a few minutes of riding Using plenty of water clean the windscreen with a soft cl...

Page 155: ...oducts on the tires or suspension components Suggestions for using spray cleaner s follow Replace the windscreen if scratches cannot be removed and they obstruct clear vision Take care to keep battery...

Page 156: ...r polish and wipe with a non abrasive cloth Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Apply a high qual...

Page 157: ...irt mud or road salt Clean the wheels after riding through any of these substances Use a wet sponge and mild detergent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compo...

Page 158: ...scooter consider using a commercially available spray cleaner polish or quality liquid or paste wax to finish the job Use only a non abrasive polish or wax made specifically for scooters or automobile...

Page 159: ...150 Servicing Your Honda 06 10 10 14 25 59 31KSZ630_159...

Page 160: ...ew helpful tips on how to store and transport your Honda and how to be an environmentally responsible scooter owner Storing Your Honda 152 Transporting Your Scooter 156 You the Environment 157 06 10 1...

Page 161: ...ended period such as during the winter thoroughly inspect your scooter and correct any problem before storing it That way needed repairs won t be forgotten and it will be easier to get your scooter ru...

Page 162: ...to any convenient plastic body part so that it is positioned away from the spark plug Remove the spark plug from the engine and store it in a safe place Do not connect the spark plug to the spark plug...

Page 163: ...Inflate the tires to their recommended pressures page Wash and dry your scooter Wax all painted surfaces Apply rust inhibiting oil to the chrome pieces Store your scooter in an unheated area free of...

Page 164: ...for more than four months change the engine oil page If your scooter has been stored for more than two months ask your Honda dealer to drain and replace the fuel Charge the battery page as required In...

Page 165: ...safely lift the scooter and motorcycle tie down straps If your scooter needs to be transported it should be carried on a motorcycle trailer or a truck or trailer with a flatbed area For information a...

Page 166: ...recycling center Call your local or state office of public works or environmental services to find a recycling center in your area and to get instructions on how to dispose of non recyclable wastes O...

Page 167: ...158 Tips 06 10 10 14 26 45 31KSZ630_167...

Page 168: ...esume riding If the problem cannot be safely solved this section also gives instructions on the proper way to have your scooter transported For information about transporting your scooter see page Gen...

Page 169: ...ecific problems follow Remember to take along your owner s manual the tool kit that came with your scooter and any other items such as tire repair supplies and additional tools that might help you sol...

Page 170: ...f the problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the following information may help you If you can t correct the prob...

Page 171: ...tarter motor may be faulty See your Honda dealer Charge the battery page If charging doesn t help see your Honda dealer Tighten the battery lead Replace with a new fuse of the same rating page Raise t...

Page 172: ...l the spark plug cap securely If the engine still won t start see your Honda dealer Tighten the battery terminal bolts Charge the battery page If charging doesn t help see your Honda dealer 140 Starte...

Page 173: ...dealer Check the coolant temperature gauge Refer to page runs erratically misfires See your Honda dealer See your Honda dealer May damage catalytic converter blubbers rich fuel mixture 114 170 Engine...

Page 174: ...asoline page or change your brand of gasoline If the problem persists see your Honda dealer pre ignition runs on after ignition switched OFF See your Honda dealer May damage catalytic converter See yo...

Page 175: ...Transported Option 2 Make a Temporary Roadside Repair If a tire has only a minor nail puncture and is not completely flat you may be able to make an emergency repair that could allow you to continue...

Page 176: ...epair you should ride slowly not over 30 mph 50 km h and carefully preferably without a passenger or cargo until the tire is replaced or permanently repaired Stop frequently and check the air pressure...

Page 177: ...n the tire tread do not remove it at this time The idea here is to do something to temporarily stop the leak If you have a tubeless tire repair kit you can pull out the nail and try inserting an exter...

Page 178: ...Unexpected Safety Precautions Refer to on page We recommend wheel removal be done only by your Honda dealer or another qualified mechanic Do not attempt to remove the wheel on your own Wheel removal...

Page 179: ...her may cause the needle to rise higher than normal So will temporary stress such as climbing a hill If you re stuck in stop and go traffic the needle may climb some but the radiator fan is designed t...

Page 180: ...t drop do not ride The engine needs repair Transport your scooter to a Honda dealer page If the temperature drops to normal check the coolant level If it has gone down add more coolant Check the radi...

Page 181: ...t on the circuit fuse box cover which fuse or fuses control that component Check those fuses first but check all the fuses before looking elsewhere for another possible cause of the problem Replace an...

Page 182: ...Main Fuse Access Disconnect the wire connector of the starter magnetic switch cont d Pull the fuse out If the main fuse is blown install the spare main fuse Reconnect the wire connector Install the b...

Page 183: ...uit fuses pull out the clips and remove the battery cover page To check or replace a circuit fuse pull the old fuse out of its retaining clips Look for a burned wire inside the fuse If the fuse is blo...

Page 184: ...e a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed If the replacement fus...

Page 185: ...riding safely carefully inspect your scooter for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes an...

Page 186: ...a duplicate key made You should receive a key number plate with your keys Store this plate in a safe place If you lose your key and aren t carrying a duplicate either get your spare or have one made...

Page 187: ...t charge the battery or it appears unable to hold a charge contact your Honda dealer Jump starting is not recommended especially if you use an automobile battery The greater amperage of an automobile...

Page 188: ...chnical data plus information on government requirements and how to break in your scooter Vehicle Identification 180 Specifications 183 Break in Guidelines 189 High Altitude Carburetor Adjustment 190...

Page 189: ...scooter They may also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN vehicle identification number is stampe...

Page 190: ...HT SIDE 2 LEFT REAR 3 engine number 3 2 VIN 181 Vehicle Identification Technical Information The engine number is stamped on the back of the crankcase near the rear wheel 3 06 10 10 14 29 17 31KSZ630_...

Page 191: ...Identification Technical Information The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual The color lab...

Page 192: ...9 in 760 mm 5 1 in 130 mm 85 0 in 2 160 mm 46 1 in 1 170 mm NSS250 A NSS250S AS NSS250 A NSS250S AS overall length overall width overall height wheelbase ground clearance Dimensions 183 Specifications...

Page 193: ...anada only or an equivalent motorcycle oil 1 3 US qt 1 2 including reserve after disassembly after draining fuel recommendation fuel tank capacity engine oil capacity engine oil recommendation cooling...

Page 194: ...in 249 cm rider passenger all cargo and accessories 366 lbs 166 kg 375 lbs 170 kg or or or intake exhaust USA Canada passenger capacity maximum weight capacity idle speed spark plug gap valve clearanc...

Page 195: ...GESTONE HOOP B02 DUNLOP D305 bias ply tubeless less than 200 lbs 90 kg of added weight more than 200 lbs 90 kg of added weight 6 876 tire size front trail caster primary reduction final reduction tire...

Page 196: ...0 40 kW 5 000 rpm 12V 11 10 Ah front rear trunk light parking indicator high beam indicator turn signal indicator license light instrument lights turn signal lights brake tail light headlight battery...

Page 197: ...15A 20A 30A 15 lbf ft 20 N m 2 0 kgf m 10A 15A NSS250A AS NSS250 S main other fuses engine oil drain plug Fuses Torque Specifications 188 Specifications Technical Information 06 10 10 14 30 32 31KSZ6...

Page 198: ...ion Help assure your scooter s future reliability and performance by paying extra attention to how you ride during the first 300 miles 500 km During this period avoid full throttle starts and rapid ac...

Page 199: ...when operated at high altitudes Above 6 500 feet 2 000 m a rich mixture can cause driveability problems reduce engine performance and increase fuel consumption To compensate you can have the carburet...

Page 200: ...U S Environmental Protection Agency EPA the California Air Resources Board CARB and Environment Canada require that your scooter comply with applicable exhaust emissions standards during its useful li...

Page 201: ...he same way but it is toxic Honda Motor Co Ltd utilizes various systems to reduce carbon monoxide oxides of nitrogen and hydrocarbons The EPA also requires that scooters built after January 1 1983 com...

Page 202: ...rove emission performance The oxidation catalytic converter is in the exhaust system Through chemical reactions they convert HC and CO in the engine s exhaust to carbon dioxide CO and water vapor This...

Page 203: ...ere Blow by gas is returned to the combustion chamber through the air cleaner and the carburetor Hard starting or stalling after starting Rough idle Misfiring or backfiring during acceleration After b...

Page 204: ...rol prior to its sale or delivery to the ultimate purchaser or while it is in use or the use of the vehicle after such device or element of design has been removed or rendered inoperative by any perso...

Page 205: ...bustible materials that come near it Park your scooter away from high grasses dry leaves or other flammables A defective catalytic converter contributes to air pollution and can impair your engine s p...

Page 206: ...ded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The follo...

Page 207: ...pill fuel when filling the fuel tank Wipe up any spills immediately If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline METHANOL methyl...

Page 208: ...on your warranty and how to get an official Honda Service Manual Authorized Manuals 200 Warranty Coverage 203 Warranty Service 204 Contacting Honda 205 Your Honda Dealer 206 The Honda Rider s Club US...

Page 209: ...c USA only Canada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and bas...

Page 210: ...ng Charge Grand Total 201 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00 PM EST By compl...

Page 211: ...ney order enclosed payable to Helm Inc U S funds only Do not send cash MasterCard VISA Discover Account Number Date These Publications cannot be returned for credit without receiving advance authoriza...

Page 212: ...ortant to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with using the scooter...

Page 213: ...andling of the situation we suggest you discuss your problem with the appropriate member of the dealership s management team If the problem has already been reviewed with the Service Manager Parts Man...

Page 214: ...was supplied with your vehicle Please include the following information in your letter name address and telephone number product model year and VIN date of purchase dealer name and address If you hav...

Page 215: ...only The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accessories and products available from the parts department...

Page 216: ...ica for purchasers of new ATVs One full year of magazine six issues Discounts from HRCA partners for experienced rider courses Discounted vehicle insurance from the HRCA s insurance partner Racing con...

Page 217: ...ou purchased an off road motorcycle ATV or PWC your benefits do not include roadside assistance or trip interruption protection Contact your Honda dealer for more information or call 1 800 847 4722 or...

Page 218: ...SA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to or write to Administrator NHTSA 400 Seventh Street SW Washington DC 20590 You can also obtain other info...

Page 219: ...ures 19 Ignition Switch 19 Start Button 20 Engine Stop Switch 20 Headlight Dimmer Switch 21 Turn Signal Switch 21 Horn Button 22 Tripmeter Reset Button 22 Parking Brake Lock 22 Are You Ready to Ride 2...

Page 220: ...ing Procedure 46 How to Stop the Engine 49 Riding 50 Braking 57 Parking 61 Riding with a Passenger or Cargo 65 The Importance of Maintenance 70 Maintenance Safety 71 Important Safety Precautions 72 Pe...

Page 221: ...ngine Oil Strainer Screen 93 Coolant 103 Air Cleaner 107 Belt Case Air Cleaner 109 Crankcase Breather 111 Throttle 112 Engine Idle Speed 114 Spark Plug 116 Suspension 119 Brakes 122 Tires 129 Side Sta...

Page 222: ...f a Fuse Blows 172 If You Crash 176 If You Lose Your Key 177 If Your Battery is Low or Dead 178 Vehicle Identification 180 Specifications 183 Break in Guidelines 189 High Altitude Carburetor Adjustmen...

Page 223: ...r cleaner 109 brakes fluid 123 pad wear 126 parking brake lever freeplay 128 braking 57 break in guidelines 189 button digital clock adjusting 18 tripmeter reset 22 capacity fuel 91 carburetor altitud...

Page 224: ...l systems 191 engine idle speed 114 number 181 oil 93 overheats 168 pinging 90 starting 45 stop switch 20 stopping 49 won t start 161 environment 157 defects safety 209 digital clock 18 flat tire 166...

Page 225: ...igh altitude carburetor adjustment 190 high beam indicator 13 Honda contacting 205 Rider s Club 207 dealer 206 Honda service manual 200 horn button 22 identification vehicle 180 idle speed engine 114...

Page 226: ...nt locations 83 importance 70 periodic 74 record 81 safety 72 schedule 76 manual service 200 maximum weight limit 34 modifications 6 key lost 177 labels safety 7 limit weight 34 load limits 34 loading...

Page 227: ...parking brake lock 22 pinging engine 90 plug spark 116 pre ride inspection 30 problems unexpected 158 protective apparel 26 removal clip 89 left floor skirt cover 88 reporting safety defects 209 ride...

Page 228: ...204 side stand 136 side stand ignition cutoff system 45 spark knock 90 spark plug 116 specifications 183 speedometer 13 stand side 136 start button 20 starting engine 45 troubleshooting 161 steering...

Page 229: ...our scooter 144 weight limit 34 theft prevention tips 64 throttle 112 tires air pressure 129 flat 166 replacing 133 training rider 3 28 transporting your scooter 156 tripmeter 22 tripmeter reset butto...

Page 230: ...engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of cos...

Page 231: ...Quick Reference Quick Reference VIN Engine No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr 06 10 10 14 33 43 31KSZ630_231...

Page 232: ...indicators lights Check the following items monthly page tires wheels fluids lights freeplay fuses nuts bolts Engine Oil API Service Classification SG or higher except oils labeled as energy conservin...

Page 233: ...DENSO 36 psi 250 kPa 2 50 kgf cm 29 psi 200 kPa 2 00 kgf cm 25 psi 175 kPa 1 75 kgf cm bias ply tubeless NSS250A AS NSS250 S Quick Reference Quick Reference Tires Fuses Spark Plugs Tire Pressure cold...

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