Honda Marine BF2D Owner'S Manual Download Page 7

Page: 7 / 87

CONTENTS

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STORAGE

. 51

...................................

STORAGE PREPARATION

. 51

................................................................

Cleaning

. 51

........................................................................

Fuel

. 51

.......................................

Adding a Fuel Stabilizer

. 52

................

Draining the Fuel Tank and Carburetor

. 52

.............................................................

Engine Oil

. 53

...................................

STORAGE PRECAUTIONS

. 53

...............................

REMOVAL FROM STORAGE

. 54

........................................................

TRANSPORTING

. 55

WITH OUTBOARD MOTOR INSTALLED

.............................................................

ON BOAT

. 55

WITH OUTBOARD MOTOR REMOVED

.......................................................

FROM BOAT

. 55

....

TAKING CARE OF UNEXPECTED PROBLEMS

. 56

..................................

ENGINE WILL NOT START

. 56

HARD STARTING OR STALLS AFTER

...........................................................

STARTING

. 58

ENGINE WILL NOT DRIVE THE PROPELLER . 59

..........................................

SUBMERGED MOTOR

. 60

TECHNICAL AND CONSUMER INFORMATION . 62

...............................

TECHNICAL INFORMATION

. 62

......................................

Serial Number Locations

. 62

Carburetor Modification for High Altitude

...........................................................

Operation

. 63

.................

Emission Control System Information

. 64

..............................................................

Star Label

. 66

........................................................

Specifications

. 68

...............................

CONSUMER INFORMATION

. 69

...............................................

Honda Publications

. 69

..............................

Customer Service Information

. 69

............................

Distributor’s Limited Warranty

. 72

.....................

Emission Control System Warranty

. 76

...........................................................................

INDEX

. 80

09/04/17 16:08:06 31ZW6601_006

Summary of Contents for Marine BF2D

Page 1: ...PANTONE 288 CVC DIC F101 BLACK 00X31 ZW6 6130 BF2D 31ZW6613 2eY1300 2009 05 BF2DK0 N 00X31 ZW6 6130 Printed in Japan ...

Page 2: ...r and should remain with the outboard motor if resold The information and specifications included in this publication were in effect at the time of approval for printing Honda Motor Co Ltd reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever No part of this publication may be reproduced without written...

Page 3: ...aintenance keep in mind that your Honda Marine dealer is specially trained in servicing Honda outboard motors Your Honda Marine dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Best Wishes Honda Motor Co Ltd As you read this manual you will find information preceded by a symbol That information is intended to help you avoid damage to your outboard ...

Page 4: ...ctical or possible to warn you about all the hazards associated with operating or maintaining an outboard motor You must use your own good judgment You will find important safety information in a variety of forms including This entire book is filled with important safety information please read it carefully preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION T...

Page 5: ...ttle Friction Knob SCHA LCHA type 12 Fuel Valve Lever 13 Starter Grip 13 Engine Cover Retaining Strap 13 Transom Angle Adjusting Bolt 14 Tilt Lever 14 Steering Friction Bolt 15 Clamp Screws 15 Fuel Filler Cap Vent Knob 15 OTHER FEATURES 16 Centrifugal Clutch SCHA LCHA type 16 Oil Level Inspection Window 16 Anode 16 INSTALLATION 17 POWER REQUIREMENTS 17 INSTALLATION POSITION 17 ATTACHMENT 18 TRANSO...

Page 6: ...ING BEACHING LAUNCHING 34 SERVICING YOUR OUTBOARD MOTOR 36 THE IMPORTANCE OF MAINTENANCE 36 MAINTENANCE SAFETY 37 TOOL KIT AND EMERGENCY STARTER ROPE 38 MAINTENANCE SCHEDULE 39 ENGINE COVER REMOVAL AND INSTALLATION 41 Engine Oil Level Check 41 Engine Oil Change 41 Engine Oil Recommendations 42 Gear Case Oil Change 43 Lubrication Points 44 Spark Plug Service 45 REFUELING 47 FUEL RECOMMENDATIONS 48 ...

Page 7: ...6 ENGINE WILL NOT START 56 HARD STARTING OR STALLS AFTER STARTING 58 ENGINE WILL NOT DRIVE THE PROPELLER 59 SUBMERGED MOTOR 60 TECHNICAL AND CONSUMER INFORMATION 62 TECHNICAL INFORMATION 62 Serial Number Locations 62 Carburetor Modification for High Altitude Operation 63 Emission Control System Information 64 Star Label 66 Specifications 68 CONSUMER INFORMATION 69 Honda Publications 69 Customer Se...

Page 8: ...he boat Familiarize yourself with all laws and regulations relating to boating and the use of outboard motors Be sure that anyone who operates the outboard motor receives proper instruction Be sure the outboard motor is properly mounted on the boat Do not remove the engine cover while the engine is running Most injuries or property damage can be prevented if you follow all instructions in this man...

Page 9: ...extremely flammable and gasoline vapor can explode Refuel outdoors in a well ventilated area with the engine stopped Never smoke near gasoline and keep other flames and sparks away Refuel carefully to avoid spilling fuel Avoid overfilling the fuel tank After refueling tighten the filler cap securely If any fuel is spilled make sure the area is dry before starting the engine 09 04 17 16 08 21 31ZW6...

Page 10: ...e contain important safety information Please read them carefully These labels are considered permanent parts of your outboard motor If a label comes off or becomes hard to read contact an authorized Honda Marine dealer for a replacement 09 04 17 16 08 31 31ZW6601_009 ...

Page 11: ...rt for an explanation of the Type Codes used in this manual to identify control and feature applications Destination A S C H Throttle type H Throttle grip Shaft length S Short shaft L Long shaft Centrifugal clutch C With centrifugal clutch None Without centrifugal clutch TYPE CODE example A B America A Throttle lever Throttle lever 09 04 17 16 08 40 31ZW6601_010 ...

Page 12: ...E KNOB STERN BRACKET CLAMP SCREW STARTER GRIP CASE PROTECTOR OIL LEVEL INSPECTION WINDOW TILT LEVER FUEL VALVE LEVER STEERING FRICTION BOLT TILLER HANDLE THROTTLE GRIP FRICTION KNOB SCHA LCHA type THROTTLE GRIP SCHA LCHA type THROTTLE LEVER SCAB type GEAR OIL DRAIN FILL SCREW TRANSOM ANGLE ADJUSTING BOLT AND WING NUT GEAR OIL LEVEL SCREW EMERGENCY STOP SWITCH EMERGENCY STOP SWITCH LANYARD 09 04 17...

Page 13: ...FF position provides the correct fuel mixture for operation after starting and for restarting a warm engine The emergency stop switch clip must be inserted in the emergency stop switch in order for the engine to start and run The emergency stop switch lanyard must be attached securely to the operator or to the operator s PFD Personal Flotation Device When used as described the emergency stop switc...

Page 14: ...s helpful for setting the throttle correctly when starting p The throttle friction knob adjusts resistance to throttle grip rotation Turn the knob clockwise to increase friction for holding a throttle setting while cruising Turn the knob counterclockwise to decrease friction for easy throttle grip rotation The throttle lever controls engine speed An index mark on the engine cover shows throttle po...

Page 15: ...r while the engine is running The fuel valve opens and closes the passage between the fuel tank and the carburetor The fuel valve lever must be in the ON position for the engine to run When the engine is not in use leave the fuel valve lever in the OFF position to prevent carburetor flooding and to reduce the possibility of fuel leakage Pulling the starter grip operates the recoil starter to crank...

Page 16: ...the wing nut Be sure that the bolt head and wing nut are seated in one of the four recesses in the adjustment slot To return the outboard motor to the normal running position hold the outboard motor and pull the tilt lever then slowly lower the outboard motor The tilt lever enables the outboard motor to be tilted for beaching launching or mooring Tilt the outboard motor by holding the carrying han...

Page 17: ... friction allows the outboard motor to turn more easily More friction helps to hold a steady course while cruising or to prevent the outboard motor from swinging while trailering the boat The steering friction bolt adjusts steering resistance Use the clamp screws to secure the outboard motor to the transom The fuel filler cap is provided with a vent knob to seal the fuel tank Open the vent knob 2 ...

Page 18: ...ODE Use the oil level inspection window to check the engine oil level with the engine stopped and the outboard motor in the upright position The anode is made of a sacrificial material that helps to protect the outboard motor from corrosion The centrifugal clutch automatically engages and transmits power when engine speed is increased above approximately 2 700 rpm At idle speed the clutch is disen...

Page 19: ...on plate information is not available contact the boat dealer or manufacturer For most applications the outboard motor should have a horsepower rating which provides 80 of the maximum recommended horsepower for the boat Install the outboard motor on the center of the boat transom Install the outboard motor so the antiventilation plate is at or slightly below the bottom of the boat When the boat is...

Page 20: ...ufacturer and follow their recommendations for corrective action When the outboard motor is installed extremely low water may enter into the engine under case and negatively affect the performance and durability When installing check that the outboard motor is high enough from the water level to keep the engine under case from waves splash etc when the engine is stopped with the boat fully loaded ...

Page 21: ...OM ANGLE ADJUSTMENT INSTALLATION Use the transom angle adjusting bolt p to adjust the angle of the outboard motor so the propeller is perpendicular to the surface of the water 22 09 04 17 16 09 59 31ZW6601_020 ...

Page 22: ...to operate them Familiarize yourself with the outboard motor and its operation before you get underway Know what to do in case of an emergency Familiarize yourself with all laws and regulations relating to boating and the use of outboard motors Always wear a PFD Personal Flotation Device while on the boat Attach the emergency stop switch lanyard securely to the operator or to the operator s PFD Fo...

Page 23: ...the engine with a low oil level can cause engine damage Check to be sure the propeller is undamaged p Check that the anode is securely attached to the antiventilation plate p and is not excessively worn The anode helps to protect the outboard motor from corrosion Make sure the tool kit and emergency starter rope are onboard p Replace any missing items Check the fuel level in the fuel tank p Check ...

Page 24: ...ngine s exhaust contains poisonous carbon monoxide gas that can collect rapidly in an enclosed area and cause illness or death Proper break in procedure allows the moving parts to wear in smoothly for best performance and long service life For the first 10 hours run the outboard motor at low speed and avoid full throttle operation The transom angle adjusting bolt is used to adjust the angle of the...

Page 25: ...ckwise Put the emergency stop switch clip in the emergency stop switch and attach the emergency stop switch lanyard securely to the operator or to the operator s PFD Personal Flotation Device Always attach the emergency stop switch lanyard securely to the operator or to the operator s PFD before starting the engine The emergency stop switch clip and emergency stop switch lanyard system is a safety...

Page 26: ...GRIP type SCHA LCHA Move the throttle lever or the throttle grip to the START position Move the fuel valve lever to the ON position Do not start the engine with the throttle lever or the throttle grip in the FAST position or the boat will move suddenly when the engine starts 4 3 09 04 17 16 10 41 31ZW6601_025 ...

Page 27: ...e gradually push it to the OFF position as the engine warms up Also as the engine warms up the throttle lever or the throttle grip can be turned to the SLOW position without stalling Before getting underway allow the engine to warm up sufficiently to ensure good performance Pull the starter grip lightly until you feel resistance then pull briskly in the direction of the arrow as shown above Return...

Page 28: ...er rope supplied with the tool kit Remove the engine cover Set the controls the same as for normal starting see pages Use the choke control if needed Remove the three 5 mm nuts with an 8 mm wrench and remove the recoil starter Set the knotted end of the emergency starter rope in the notch in the flywheel pulley Wind the rope clockwise around the flywheel pulley as shown 4 3 1 2 25 23 09 04 17 16 1...

Page 29: ...em and correct the problem so you can use the recoil starter If the choke was used to start the engine return the knob to the normal operating position as the engine warms up Pull the emergency starter rope slowly until resistance is felt then pull briskly Keep away from moving parts while pulling the rope The recoil starter assembly should be reinstalled after the recoil starter is working again ...

Page 30: ...rgency stop switch by pulling the emergency stop switch lanyard We suggest that you stop the engine this way occasionally to verify that the engine and emergency stop switch are operating properly Push the emergency stop switch button until the engine stops In the event that the engine does not stop when you push the emergency stop switch pull the emergency stop switch lanyard If the engine contin...

Page 31: ...ATION O OF FF F FUEL VALVE LEVER FUEL CAP VENT KNOB FUEL FILLER CAP Move the fuel valve lever to the OFF position Close the fuel tank vent by turning the vent knob clockwise 3 4 09 04 17 16 11 21 31ZW6601_030 ...

Page 32: ...er type Move the throttle lever toward FAST to increase speed For the throttle grip type Use the throttle friction knob to help hold a constant throttle setting while cruising Turn the knob clockwise to increase throttle grip friction for holding a constant speed Turn the knob counterclockwise to decrease friction for easy grip rotation 09 04 17 16 11 28 31ZW6601_031 ...

Page 33: ...reverse or from reverse to forward reduce the engine speed to SLOW or the boat could capsize When operating in reverse proceed with caution to avoid hitting any underwater obstructions with the propeller For the throttle lever type Move the throttle lever to the SLOW position For the throttle grip type Move the throttle grip to the SLOW position and hold it there by turning the throttle grip frict...

Page 34: ...ise to increase steering friction for holding a steady course Turn the bolt counterclockwise to decrease friction for easy turning Steer by moving the tiller handle opposite the direction you want the boat to turn To reverse direction turn the outboard motor 180 and then pivot the tiller handle as shown Be careful not to hold and move the throttle grip when pivoting the tiller handle 2 09 04 17 16...

Page 35: ...ease the transom angle slightly to level the boat and improve stability With a tail wind increase the transom angle slightly Under normal running conditions the boat will perform best when the antiventilation plate is level with the water surface It is necessary to adjust the transom angle to compensate for changes in boat load weight distribution water conditions or propeller selection Transom an...

Page 36: ...or for maximum clearance when beaching or launching tilt the outboard motor to the 75 position Stop the engine before tilting the outboard motor The 75 position is not an operating position Close the fuel tank vent by turning the vent knob clockwise With the motor in the forward position tilt the outboard motor using the front and rear carrying handles on the engine cover The spring loaded tilt le...

Page 37: ...ts motor is tilted up Don t allow the motor to strike against the pier or other boats To return the outboard motor to the normal running position hold the outboard motor by the front carrying handle on the engine case and pull the tilt level toward you then lower the outboard motor slowly 5 09 04 17 16 12 05 31ZW6601_036 ...

Page 38: ...y care for your outboard motor the following pages include a maintenance schedule routine inspection procedures and simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operatin...

Page 39: ...hould perform a given task Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean parts Keep cigarettes ...

Page 40: ...RIVER EMERGENCY STOP SWITCH CLIP If your tool kit needs replacement it is not available as a kit and each item must be ordered individually The following tools are supplied with the outboard motor for simple maintenance procedures and emergency repairs An emergency starter rope is also supplied Keep these items on the boat so they will always be available if you need them 09 04 17 16 12 27 31ZW660...

Page 41: ...k Check adjust Check adjust Check adjust Replace Check Check Check adjust Replace Engine oil Gear case oil Starter rope Carburetor linkage Valve clearance Spark plug Propeller and Cotter pin Anode Idle speed Clutch shoes and drum With clutch type ITEM Perform at every indicated month or operating hour interval whichever comes first REGULAR SERVICE PERIOD Each use 3 Follow the MAINTENANCE SCHEDULE ...

Page 42: ...s and nuts Lubrication Fuel tank and tank filter Crankcase breather tube Emergency stop switch Replace Replace Check Replace Check tightness Grease Clean Check Check Each use 3 For professional commercial use log hours of operation to determine proper maintenance intervals These items should be serviced by an authorized Honda Marine dealer unless you have the proper tools and are mechanically prof...

Page 43: ... engine cover off the outboard motor To install the engine cover place the cover on the outboard motor then hook the engine cover retaining strap securely Check the oil level shown on the oil level inspection window If the oil level is near or below the lower limit mark on the window fill with the recommended oil to the upper limit mark on the window Remove the oil drain screw and washer to drain ...

Page 44: ...rgent oil Remove the oil filler cap and fill the crankcase with the recommended oil up to the upper limit mark on the oil level inspection window Stand the outboard motor in a vertical position and install a new washer and the oil drain screw securely Install the oil filler cap and tighten it securely Install the engine cover Install the outboard on the boat SAE 10W 30 is recommended for general u...

Page 45: ... TORQUE OIL LEVEL PLUG TORQUE GEAR OIL CAPACITY Change the gear case oil with the engine stopped and the outboard motor in the vertical position If water or contaminated milky colored oil flows out the drain hole when the screw is removed have the outboard motor checked by an authorized Honda Marine dealer Add oil through the oil drain hole until it flows out the oil level hole then install the oi...

Page 46: ...ion apply anticorrosion oil to pivot surfaces where grease cannot penetrate Apply Honda Marine waterproof grease to the parts shown below Apply Honda Marine Corrosion Inhibitor or equivalent to all areas under the engine cover and any exposed metal surfaces 10 operating hours or one month after the date of purchase or initial use then every 50 operating hours or 6 months Lubrication interval 09 04...

Page 47: ... the engine cover p Disconnect the spark plug cap from the spark plug Remove the spark plug with a spark plug wrench and screwdriver supplied in the tool kit Inspect the spark plug Replace it if the electrode is worn or if the insulator is cracked or chipped The gap should be Measure the spark plug electrode gap with a wire type feeler gauge Correct the gap if necessary by carefully bending the si...

Page 48: ...y hand to avoid cross threading After the spark plug seats tighten with a spark plug wrench supplied in the tool kit to compress the sealing washer If reinstalling the used spark plug tighten 1 8 1 4 turn after the spark plug seats Attach the spark plug cap Install the engine cover If installing a new spark plug tighten 1 2 turn after the spark plugs seat 6 7 8 9 09 04 17 16 13 49 31ZW6601_047 ...

Page 49: ...y Never refill the fuel tank inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately FUEL TANK CAPACITY With the engine stopped turn the vent knob counterclockwise to open the fuel tank vent then remo...

Page 50: ...ition methanol must contain cosolvents and corrosion inhibitors Use of fuels with content of ethanol or methanol greater than shown above may cause starting and or performance problems It may also damage metal rubber and plastic parts of the fuel system Engine damage or performance problems that result from using a fuel with percentages of ethanol or methanol greater than shown above are not cover...

Page 51: ...The anode must be exposed to the water in order to protect the outboard motor Always keep the emergency starter rope on the boat in case the recoil starter rope fails Inspect the recoil starter rope and replace it if it becomes frayed The anode is made of a sacrificial material that helps to protect the outboard motor from corrosion Replace the anode when it has been reduced to about half its orig...

Page 52: ...itch to prevent any possibility of the engine being started while you are working with the propeller The propeller blades may have sharp edges so wear heavy gloves to protect your hands Remove the cotter pin then remove the propeller and shear pin Install the propeller in the reverse order of removal Operating the outboard motor at higher altitudes will reduce available power This may require decr...

Page 53: ...s will vary with such factors as gasoline blend your storage temperatures and whether the fuel tank is partially or completely filled The air in a partially filled fuel tank promotes fuel deterioration Very warm storage temperatures accelerate fuel deterioration Fuel deterioration problems may occur in less than 30 days if the gasoline was not fresh when you filled the fuel tank You can extend fue...

Page 54: ...ion place an approved gasoline container below the fuel drain outlet and use a funnel to avoid spilling fuel Starting the engine on land Turn the engine OFF turn the fuel valve lever to the OFF position p and close the fuel filler cap vent knob p Place a container under the outboard motor and fill it with clean fresh water The water level must be at least 6 inches above the antiventilation plate D...

Page 55: ...knob counterclockwise to open the fuel vent then and remove the fuel filler cap Loosen the carburetor drain screw and move the fuel valve lever to the ON position to drain the carburetor and the fuel tank into an approved gasoline container Select a well ventilated storage area If possible avoid storage areas with high humidity Reinstall the spark plug p Pull the starter grip several times to dist...

Page 56: ... handle and rest the outboard motor on its case protectors Cover the outboard motor to keep out dust Do not use plastic sheet as a dust cover A nonporous cover will trap moisture promoting rust and corrosion Check your outboard motor as described in the chapter of this manual If the cylinder was coated with oil during storage preparation the engine may smoke briefly at startup This is normal 09 04...

Page 57: ...n tilt the outboard motor and use a motor support bar or remove the outboard motor from the boat Refer to the manufacturer s instructions for using a motor support bar When trailering a boat with the outboard motor attached leave the engine in the normal running position if possible and tighten the steering friction bolt securely p Remove the outboard motor from the boat and secure the outboard mo...

Page 58: ... Check control positions Clip not inserted in emergency stop switch Insert clip in emergency stop switch Choke knob in OFF position Turn throttle lever or grip to START position p Throttle lever or grip not in START position Pull choke knob to ON position unless engine is warm p 1 2 24 25 09 04 17 16 15 27 31ZW6601_057 ...

Page 59: ... plug Start engine with choke and throttle open Spark plug wet with fuel flooded engine Spark plug faulty fouled or improperly gapped Bad fuel boat stored without treating or draining gasoline or refueled with bad gasoline Gap or replace spark plug p Carburetor malfunction ignition malfunction stuck valves etc Drain fuel tank and carburetor p Refill with fresh gasoline p Open the vent knob p 3 4 5...

Page 60: ...g gasoline or refueled with bad fuel Spark plug faulty fouled or improperly gapped Carburetor malfunction ignition malfunction etc Drain fuel tank and carburetor p Refill with fresh gasoline p Gap or replace spark plug p Replace or repair faulty components as necessary Check fuel Remove and inspect spark plug Take outboard motor to an authorized Honda Marine dealer or refer to the shop manual Open...

Page 61: ... pin p Replace or repair faulty components as necessary Possible Cause Correction Check shear pin Take outboard motor to an authorized Honda marine dealer or refer to the shop manual Broken shear pin Damaged clutch drive train or engagement mechanism 2 1 50 09 04 17 16 15 59 31ZW6601_060 ...

Page 62: ...mination then a second engine oil change should be performed after running the engine for half an hour If the engine was running when it submerged there may be mechanical damage such as a bent connecting rod If the engine binds when cranked do not attempt to run the engine until it has been repaired If there is a Honda Marine dealership nearby take the motor to the dealer immediately If you are fa...

Page 63: ... to run the engine for a half hour or longer As soon as possible take the outboard motor to an authorized Honda Marine dealer for inspection and service If the engine fails to start remove the spark plug and dry it then reinstall the spark plug and attempt to start the engine again Pour a teaspoon of engine oil into the spark plug hole then pull the starter grip several times to lubricate the insi...

Page 64: ...n side of the stern bracket Product identification number The engine serial number is stamped on the engine Engine serial number Record the product identification number the engine serial number and the date of purchase in the space provided on this page You will need these numbers when ordering parts and when making technical or warranty inquiries p Date of purchase 69 09 04 17 16 16 22 31ZW6601_...

Page 65: ...ur dealer can determine the appropriate carburetor settings for the altitude at which you operate your outboard motor Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions High altitude operation can be improved by specific modifications to the carburetor If you usually operate your outboard motor at 2 000 ft 600 mete...

Page 66: ...ystems to reduce the emissions of carbon monoxide oxides of nitrogen and hydrocarbons Tampering with or altering the emission control system may increase emissions beyond the legal limit Among those acts that constitute tampering are Removal or alteration of any part of the intake fuel or exhaust systems Alterations that would cause the engine to operate outside its design parameters EPA and Calif...

Page 67: ...ust smoke or high fuel consumption The emission control systems on your Honda engine were designed built and certified to conform with EPA and California emission regulations We recommend the use of Honda Genuine parts whenever you have maintenance done These original design replacement parts are manufactured to the same standards as the original parts so you can be confident of their performance ...

Page 68: ...gine A Star label was applied to this outboard motor in accordance with the requirements of the California Air Resources Board for healthier lifestyle and environment burns up to 30 40 percent less gas and oil than conventional carbureted two stroke engines saving money and resources protects consumer for worry free operation This engine has been certified as a 09 04 17 16 16 57 31ZW6601_067 ...

Page 69: ...andards Engines meeting these standards have 20 lower emissions than One Star Low Emission engines The three star label identifies engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2008 exhaust emission standards or the Sterndrive and Inboard marine engine 2003 2008 exhaust emission standards Engines meeting these standards have 65 lower emissions than One ...

Page 70: ...E 10W 30 0 05 US qt 0 05 L 0 26 US qt 0 25 L 0 26 US gal 1 0 L 0 024 0 028 in 0 6 0 7 mm 37 2 in 945 mm Gear case Engine Engine Gear case Intake Exhaust Transistorized Ignition Control Module ICM 68 Specifications TECHNICAL AND CONSUMER INFORMATION Tuneup MODEL Description code Type Overall length Overall width Overall height CARB star label Cooling system Exhaust system Fuel Tank capacity Steerin...

Page 71: ...nd click on accessories to see the entire catalog of accessories Your Owner s Manual was written to cover most of the questions you might ask about your Honda Any questions not answered in the Owner s Manual can be answered by your Honda dealer If your dealer doesn t have an immediate answer they should be able to get it for you If you have a difference of opinion with your dealer please remember ...

Page 72: ...lities restrictions and exclusions that apply to these warranties To obtain warranty service you must take your Honda outboard engine together with proof of original retail purchase date at your expense to a Honda engine dealer or distributor authorized to sell that product in the United States Puerto Rico or the U S Virgin Islands It is important to realize that your warranty applies to defects i...

Page 73: ...n spite of the best intentions of all concerned a misunderstanding may occur If you aren t satisfied with your dealer s handling of the situation we suggest you discuss your problem with the appropriate member of the dealership s management team If the problem has already been reviewed with the appropriate manager of the Service Parts or Sales department contact the owner of the dealership or thei...

Page 74: ...parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincidentally with the original product warranty You must take your Honda Outboard Motor and proof of the original purchase date at your expense to any dealer who is authorized to service Honda Outboard Motors in the United States Puerto Rico or the U S Virgin Islands durin...

Page 75: ...ion to steering system or electrical components corrosion due to electrolysis water born foreign chemicals improper service or corrosion caused by damage or abuse Reimbursement for towing charges in and out of water charges or technician travel time Growth of marine organisms on motor surfaces external or internal Any product that has ever been declared a total loss or sold for salvage by a financ...

Page 76: ... Honda products or engines voids this warranty You must be the first retail purchaser This warranty is not transferable to subsequent owners American Honda will repair or replace at its option any marine product accessories or replacement parts that are proven to be defective in material or workmanship under normal use during the applicable warranty time period Anything replaced under warranty bec...

Page 77: ...al damage Any implied warranties are limited to the duration of this written warranty Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary...

Page 78: ...d there has been no abuse neglect or improper maintenance of your outboard engine Where a warranty condition exists American Honda Motor Co Inc will repair your outboard engine at no cost to you including diagnosis parts and labor Your emission control system may include such parts as the carburetor or fuel injection system and catalytic converter Also included may be hoses connectors and other em...

Page 79: ...ulation are covered by this warranty for a minimum of five years or 250 hours of opetation whichever comes first or the length of the Honda Marine Distributor s Limited warranty whichever is longer from the date of delivery to the retail purchaser This warranty is transferred to each subsequent purchaser for the duration of the warranty period Warranty repairs will be made without charge for diagn...

Page 80: ...all the Honda Marine Customer Relations Office of American Honda Motor Co Inc Failures other than those resulting from defects in material or workmanship are not covered by this warranty This warranty does not extend to emission control systems or parts which are affected or damaged by owner abuse neglect improper maintenance misuse misfueling improper storage and or collision the incorporation of...

Page 81: ...ves Crankcase breather tube Positive crankcase ventilation valve Oil filler cap Oil pump and internal parts Flywheel magneto Ignition pulse generator Ignition coil assembly Ignition control module Engine control module Crankshaft position sensor Spark plug cap Spark plug Knock sensor and Camshaft position sensor Air intake duct Vapor separator Intake manifold tuning valve Intake air bypass control...

Page 82: ...UISING 33 Customer Service Information 69 Distributor s Limited Warranty 72 EMERGENCY STARTING 26 Emergency Stop Switch and Emergency Stop Switch Clip 11 Emission Control System Information 64 Emission Control System Warranty 76 Engine Cover REMOVAL AND INSTALLATION 41 Retaining Strap 13 Oil Change 41 Level Check 41 Level Inspection Window 16 Recommendations 42 ENGINE WILL NOT DRIVE THE PROPELLER ...

Page 83: ...ROM STORAGE 54 REVERSING THE OUTBOARD MOTOR 31 SAFE OPERATING PRECAUTIONS 22 SAFETY LABEL LOCATIONS 8 Serial Number Locations 62 SERVICING YOUR OUTBOARD MOTOR 36 Spark Plug Service 45 Specifications 68 Star Label 66 Starter Grip 13 STARTING THE ENGINE 23 STEERING 32 Steering Friction Bolt 15 STOPPING THE ENGINE Emergency Engine Stopping 28 Normal Engine Stopping 28 STORAGE 51 STORAGE PRECAUTIONS 5...

Page 84: ...riction Knob SCHA LCHA type 12 Throttle Grip SCHA LCHA type 12 Throttle Lever SCAB type 12 THROTTLE OPERATION 30 Tilt Lever 14 TOOL KIT AND EMERGENCY STARTER ROPE 38 Transom Angle Adjusting Bolt 14 TRANSOM ANGLE ADJUSTMENT 22 TRANSPORTING 55 WITH OUTBOARD MOTOR INSTALLED ON BOAT 55 WITH OUTBOARD MOTOR REMOVED FROM BOAT 55 09 04 17 16 19 32 31ZW6601_083 ...

Page 85: ...83 MEMO 09 04 17 16 19 34 31ZW6601_084 ...

Page 86: ...84 MEMO 09 04 17 16 19 35 31ZW6601_085 ...

Page 87: ...PANTONE 288 CVC DIC F101 BLACK 00X31 ZW6 6130 BF2D 31ZW6613 2eY1300 2009 05 BF2DK0 N 00X31 ZW6 6130 Printed in Japan ...

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