Honda Marine BF2.3D Owner'S Manual Download Page 49

Page: 49 / 91

−

U14FSR-UB (DENSO)

CR4HSB (NGK)

0.024

0.028 in

(0.6

0.7 mm)

Spark Plug Service

SERVICING YOUR OUTBOARD MOTOR

SPARK PLUG WRENCH

0.024

0.028 in

(0.6

0.7 mm)

SIDE ELECTRODE

New plug

INSULATOR

SEALING
WASHER

Plug needing
replacement

Incorrect spark plug can cause
engine damage.

RECOMMENDED SPARK PLUG:

The gap should be:

Measure the spark plug electrode
gap with a wire-type feeler gauge.
Correct the gap, if necessary, by
carefully bending the side
electrode.

Remove the spark plug with a
spark plug wrench and screwdriver
supplied in the tool kit.

Disconnect the spark plug cap
from the spark plug.

Remove the engine cover (p.

Inspect the spark plug. Replace it
if the electrode is worn, or if the
insulator is cracked or chipped.

11/09/04 17:00:57 31ZW6630_048

Summary of Contents for Marine BF2.3D

Page 1: ...ONE 288CVC DIC F101 Black 31ZW6630 00X31 ZW6 6300 K2 N2eY11000 2011 10 Printed in China Includes US and Canadian Models BF2 3D 00X31 ZW6 6300 BF2 3D Cover AH 1 1 00X31 ZW6 6300 BF2 3D Cover AH 1 1 2011 09 17 18 28 18 2011 09 17 18 28 18 ...

Page 2: ...r and should remain with the outboard motor if resold The information and specifications included in this publication were in effect at the time of approval for printing Honda Motor Co Ltd reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever No part of this publication may be reproduced without written...

Page 3: ...uled maintenance keep in mind that your Honda Marine dealer is specially trained in servicing Honda outboard motors Your Honda Marine dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Best Wishes Honda Motor Co Ltd As you read this manual you will find information preceded by a symbol That information is intended to help you avoid damage to your out...

Page 4: ...ctical or possible to warn you about all the hazards associated with operating or maintaining an outboard motor You must use your own good judgment You will find important safety information in a variety of forms including This entire book is filled with important safety information please read it carefully preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION T...

Page 5: ... Friction Knob 14 Fuel Valve Lever 15 Starter Grip 15 Engine Cover Retaining Strap 15 Transom Angle Adjusting Bolt 16 Tilt Lever 16 Steering Friction Bolt 17 Clamp Screws 17 Fuel Filler Cap Vent Knob 17 OTHER FEATURES 18 Centrifugal Clutch 18 Oil Level Inspection Window 18 Anode 18 INSTALLATION 19 POWER REQUIREMENTS 19 INSTALLATION POSITION 19 ATTACHMENT 20 TRANSOM ANGLE ADJUSTMENT 21 BEFORE OPERA...

Page 6: ...CRUISING 35 MOORING BEACHING LAUNCHING 36 SERVICING YOUR OUTBOARD MOTOR 38 THE IMPORTANCE OF MAINTENANCE 38 MAINTENANCE SAFETY 39 TOOL KIT AND EMERGENCY STARTER ROPE 40 MAINTENANCE SCHEDULE 41 ENGINE COVER REMOVAL AND INSTALLATION 43 Engine Oil Level Check 43 Engine Oil Change 43 Engine Oil Recommendations 44 Gear Case Oil Change 45 Lubrication Points 46 Spark Plug Service 47 REFUELING 49 FUEL REC...

Page 7: ...ILL NOT START 58 HARD STARTING OR STALLS AFTER STARTING 60 ENGINE WILL NOT DRIVE THE PROPELLER 61 SUBMERGED OUTBOARD MOTOR 62 TECHNICAL INFORMATION 64 Serial Number Locations 64 Carburetor Modification for High Altitude Operation 65 Emission Control System Information 66 Star Label 68 Specifications 70 CONSUMER INFORMATION 71 Honda Publications 71 Customer Service Information 71 Warranty Statement...

Page 8: ...e boat Familiarize yourself with all laws and regulations relating to boating and the use of outboard motors Be sure that anyone who operates the outboard motor receives proper instruction Be sure the outboard motor is properly mounted on the boat Do not remove the engine cover while the engine is running Most injuries or property damage can be prevented if you follow all instructions in this manu...

Page 9: ...the fuel tank After refueling tighten the filler cap securely If any fuel is spilled make sure the area is dry before starting the engine Exhaust contains poisonous carbon monoxide a colorless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in an area that is confined or even partly enclosed the air you breathe could contain a dang...

Page 10: ...Y The labels shown here contain important safety information Please read them carefully These labels are considered permanent parts of your outboard motor If a label comes off or becomes hard to read contact an authorized Honda Marine dealer for a replacement 11 09 04 16 54 04 31ZW6630_009 ...

Page 11: ...ls shown here contain important safety information Please read them carefully These labels are considered permanent parts of your outboard motor If a label comes off or becomes hard to read contact an authorized Honda Marine dealer for a replacement 11 09 04 16 54 10 31ZW6630_010 ...

Page 12: ... and understand the Owner s Manual before operating the outboard motor Failure to do so could result in personal injury or equipment damage The engine system will be heated during operation and remain hot immediately after stopping the engine 10 OUTBOARD MOTOR SAFETY Canadian Types 11 09 04 16 54 16 31ZW6630_011 ...

Page 13: ...HC BF2 3D S L Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications TYPE CODE example S C H A Destination C With centrifugal clutch Shaft length S Short shaft L Long shaft Throttle type H Throttle grip Centrifugal clutch A American C Canadian 11 09 04 16 54 26 31ZW6630_012 ...

Page 14: ...ING FRICTION BOLT ANTIVENTILATION PLATE PROPELLER GEAR OIL DRAIN FILL SCREW GEAR OIL LEVEL SCREW TRANSOM ANGLE ADJUSTING BOLT AND WING NUT CLAMP SCREW EMERGENCY STOP SWITCH LANYARD CASE PROTECTOR FUEL FILLER CAP CHOKE KNOB TILT LEVER STERN BRACKET THROTTLE GRIP THROTTLE GRIP FRICTION KNOB EMERGENCY STOP SWITCH STARTER GRIP ENGINE COVER ANODE FUEL VALVE LEVER 11 09 04 16 54 33 31ZW6630_013 ...

Page 15: ...starting and for restarting a warm engine The emergency stop switch clip must be inserted in the emergency stop switch in order for the engine to start and run The emergency stop switch lanyard must be attached securely to the operator or to the operator s PFD Personal Flotation Device When used as described the emergency stop switch and emergency stop switch lanyard system stops the engine if the...

Page 16: ...the tiller arm shows throttle position and is helpful for setting the throttle correctly when starting p The throttle grip friction knob adjusts resistance to throttle grip rotation Turn the knob clockwise to increase friction for holding a throttle setting while cruising Turn the knob counterclockwise to decrease friction for easy throttle grip rotation 26 11 09 04 16 54 56 31ZW6630_015 ...

Page 17: ... The fuel valve opens and closes the passage between the fuel tank and the carburetor The fuel valve lever must be in the ON position for the engine to run When the engine is not in use leave the fuel valve lever in the OFF position to prevent carburetor flooding and to reduce the possibility of fuel leakage Use the retaining strap to hold the engine cover closed Do not remove the engine cover whi...

Page 18: ...the wing nut Be sure that the bolt head and wing nut are seated in one of the four recesses in the adjustment slot The tilt lever enables the outboard motor to be tilted for beaching launching or mooring Tilt the outboard motor by holding the carrying handles as shown The spring loaded tilt lever will automatically move into position and hold the outboard motor when it reaches approximately 75 To ...

Page 19: ... allows the outboard motor to turn more easily More friction helps to hold a steady course while cruising or to prevent the outboard motor from swinging while trailering the boat The steering friction bolt adjusts steering resistance Use the clamp screws to secure the outboard motor to the transom The fuel filler cap is provided with a vent knob to seal the fuel tank Open the vent by turning the v...

Page 20: ... the oil level inspection window to check the engine oil level with the engine stopped and the outboard motor in the upright position The anode is made of a sacrificial material that helps to protect the outboard motor from corrosion The centrifugal clutch automatically engages and transmits power when engine speed is increased above approximately 2 700 rpm At idle speed the clutch is disengaged 1...

Page 21: ...commended maximum horsepower If the certification plate information is not available contact the boat dealer or manufacturer For most applications the outboard motor should have a horsepower rating which provides 80 of the maximum recommended horsepower for the boat Install the outboard motor on the center of the boat transom The antiventilation plate of the outboard motor should be 0 2 in 0 50 mm...

Page 22: ...urer and follow their recommendations for corrective action When the outboard motor is installed extremely low water may enter into the engine under case and negatively affect the performance and durability When installing check that the outboard motor is high enough from the water level to keep the engine under case from waves splash etc when the engine is stopped with the boat fully loaded If th...

Page 23: ...OM ANGLE ADJUSTMENT INSTALLATION Use the transom angle adjusting bolt p to adjust the angle of the outboard motor so the propeller is perpendicular to the surface of the water 24 11 09 04 16 56 09 31ZW6630_022 ...

Page 24: ...nd its operation before you get underway Know what to do in case of an emergency Familiarize yourself with all laws and regulations relating to boating and the use of outboard motors Always wear a PFD Personal Flotation Device while on the boat Attach the emergency stop switch lanyard securely to the operator or to the operator s PFD For your safety and to maximize the service life of your equipme...

Page 25: ...the engine with a low oil level can cause engine damage Make sure the tool kit and emergency starter rope are onboard p Replace any missing items Check the fuel level in the fuel tank p Check the emergency stop switch for proper operation p Start the engine Make sure the engine stops by pulling the emergency stop switch clip from the emergency stop switch p Check to be sure the propeller is undama...

Page 26: ...ains poisonous carbon monoxide a colorless odorless gas that can collect rapidly Breathing carbon monoxide can cause loss of consciousness and may lead to death Proper break in procedure allows the moving parts to wear in smoothly for best performance and long service life For the first 10 hours run the outboard motor at low speed and avoid full throttle operation The transom angle adjusting bolt ...

Page 27: ... to the operator s PFD before starting the engine The engine will not start or run unless the emergency stop switch clip is in the emergency stop switch If your outboard motor will be used on an infrequent or intermittent basis please refer to the fuel section of the STORAGE chapter p for additional information regarding fuel deterioration Put the emergency stop switch clip in the emergency stop s...

Page 28: ...ART Move the fuel valve lever to the ON position Move the throttle grip to the START position Do not start the engine with the throttle grip in the FAST position or the boat will move suddenly when the engine starts 4 3 11 09 04 16 57 06 31ZW6630_027 ...

Page 29: ...art the engine gradually push it to the OFF position as the engine warms up Pull the starter grip lightly until you feel resistance then pull briskly in the direction of the arrow as shown above Return the starter grip gently Also as the engine warms up the throttle grip can be turned to the SLOW position without stalling Before getting underway allow the engine to warm up sufficiently to ensure g...

Page 30: ...d end of the emergency starter rope in the notch in the flywheel pulley Wind the rope clockwise around the flywheel pulley as shown If the recoil starter is not working properly you can start the engine manually using the emergency starter rope supplied with the tool kit Remove the engine cover Remove the three 5 mm nuts with an 8 mm wrench and remove the recoil starter 4 3 1 2 25 27 11 09 04 16 5...

Page 31: ...urn the knob to the normal operating position as the engine warms up Leave the recoil starter assembly off but install the engine cover p If it was necessary to remove the emergency stop switch lanyard from you to perform the emergency starting procedure be sure the lanyard is attached securely to operator before operating the outboard motor Have your closest authorized Honda marine dealer check y...

Page 32: ... engine this way occasionally to verify that the engine and emergency stop switch are operating properly In the event that the engine does not stop when you push the emergency stop switch pull the emergency stop switch lanyard If the engine continues to run move the fuel valve lever to the OFF position and pull the choke knob to stop the engine Push the emergency stop switch button until the engin...

Page 33: ...ATION FUEL VALVE LEVER FUEL FILLER CAP O OF FF F VENT KNOB CLOSE Move the fuel valve lever to the OFF position Close the fuel tank vent by turning the vent knob OFF position 3 4 11 09 04 16 57 57 31ZW6630_032 ...

Page 34: ...e the throttle grip friction knob to help hold a constant throttle setting while cruising Turn the knob clockwise to increase throttle grip friction for holding a constant speed Turn the knob counterclockwise to decrease friction for easy grip rotation 11 09 04 16 58 04 31ZW6630_033 ...

Page 35: ...r forward to reverse or from reverse to forward reduce the engine speed to SLOW or the boat could capsize When operating in reverse proceed with caution to avoid hitting any underwater obstructions with the propeller Move the throttle grip to the SLOW position and hold it there by turning the throttle grip friction knob clockwise 1 11 09 04 16 58 10 31ZW6630_034 ...

Page 36: ...irection turn the outboard motor 180 and then pivot the tiller handle as shown Be careful not to hold and move the throttle grip when pivoting the tiller handle Use the steering friction bolt to help hold a steady course while cruising Turn the bolt clockwise to increase steering friction for holding a steady course Turn the bolt counterclockwise to decrease friction for easy turning 2 11 09 04 16...

Page 37: ... wind decrease the transom angle slightly to level the boat and improve stability With a tail wind increase the transom angle slightly Under normal running conditions the boat will perform best when the antiventilation plate is level with the water surface It is necessary to adjust the transom angle to compensate for changes in boat load weight distribution water conditions or propeller selection ...

Page 38: ...he outboard motor out of the water while the boat is moored or for maximum clearance when beaching or launching tilt the outboard motor to the 75 position Stop the engine before tilting the outboard motor The 75 position is not an operating position With the outboard motor in the forward position tilt the outboard motor using the front and rear carrying handles on the engine cover The spring loade...

Page 39: ...board motor is tilted up Don t allow the outboard motor to strike against the pier or other boats To return the outboard motor to the normal running position hold the outboard motor by the front carrying handle on the engine case and pull the tilt level toward you and then lower the outboard motor slowly 5 11 09 04 16 58 51 31ZW6630_038 ...

Page 40: ...y care for your outboard motor the following pages include a maintenance schedule routine inspection procedures and simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operatin...

Page 41: ...should perform a given task Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean parts Keep cigarettes...

Page 42: ...PLUG WRENCH SCREWDRIVER HANDLE The following tools are supplied with the outboard motor for simple maintenance procedures and emergency repairs An emergency starter rope is also supplied Keep these items on the boat so that they will always be available if you need them If your tool kit needs replacement it is not available as a kit and each item must be ordered individually 11 09 04 16 59 20 31ZW...

Page 43: ...djust Replace Check Check Check adjust Check 3 Follow the MAINTENANCE SCHEDULE table and service your outboard motor accordingly Please note a claim for warranty coverage will not be denied simply because the maintenance schedule for your outboard motor was not followed However any part s that fails specifically due to lack of maintenance or improperly performed maintenance would not be covered un...

Page 44: ...ease Clean Check Check Each use 4 Every 2 years If necessary 2 5 3 Lubricate more frequently when used in salt water These items should be serviced by an authorized Marine dealer unless you have the proper tools and are mechanically proficient Refer to the Honda shop manual for service procedures For professional commercial use log hours of operation to determine proper maintenance intervals Check...

Page 45: ...the boat Drain the used oil while the engine is warm Warm oil drains quickly and completely Remove the outboard from the boat The engine cover retaining strap fastens the engine cover to the outboard motor To remove the engine cover unhook the engine cover retaining strap then lift the engine cover off the outboard motor To install the engine cover place the cover on the outboard motor then hook t...

Page 46: ...e with the recommended oil up to the upper limit mark on the oil level inspection window Install the oil filler cap and tighten it securely Install the outboard on the boat Honda 10W 30 FC W outboard motor oil is recommended for general use Stand the outboard motor in a vertical position and install a new washer and the oil drain screw securely Remove the engine cover Engine oil refill capacity In...

Page 47: ...ORQUE OIL LEVEL PLUG TORQUE GEAR OIL CAPACITY Change the gear case oil with the engine stopped and the outboard motor in the vertical position If water or contaminated milky colored oil flows out the drain hole when the screw is removed have the outboard motor checked by an authorized Honda Marine dealer Add oil through the oil drain hole until it flows out the oil level hole and then install the ...

Page 48: ...ion apply anticorrosion oil to pivot surfaces where grease cannot penetrate Apply Honda Marine waterproof grease to the parts shown below Apply Honda Marine Corrosion Inhibitor or equivalent to all areas under the engine cover and any exposed metal surfaces 10 operating hours or one month after the date of purchase or initial use then every 50 operating hours or 6 months Lubrication interval 11 09...

Page 49: ...NDED SPARK PLUG The gap should be Measure the spark plug electrode gap with a wire type feeler gauge Correct the gap if necessary by carefully bending the side electrode Remove the spark plug with a spark plug wrench and screwdriver supplied in the tool kit Disconnect the spark plug cap from the spark plug Remove the engine cover p Inspect the spark plug Replace it if the electrode is worn or if t...

Page 50: ...ghten 1 2 turn after the spark plugs seat Install the spark plug carefully by hand to avoid cross threading After the spark plug seats tighten with a spark plug wrench supplied in the tool kit to compress the sealing washer If reinstalling the used spark plug tighten 1 8 1 4 turn after the spark plug seats Attach the spark plug cap Install the engine cover 6 7 8 9 11 09 04 17 01 05 31ZW6630_049 ...

Page 51: ...ty Never refill the fuel tank inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately FUEL TANK CAPACITY Refuel in a well ventilated area Fill the tank to the maximum fuel level With the engine stoppe...

Page 52: ...on methanol must contain cosolvents and corrosion inhibitors Use of fuels with content of ethanol or methanol greater than shown above may cause starting and or performance problems It may also damage metal rubber and plastic parts of the fuel system Engine damage or performance problems that result from using a fuel with percentages of ethanol or methanol greater than shown above are not covered ...

Page 53: ...node must be exposed to the water in order to protect the outboard motor Always keep the emergency starter rope on the boat in case the recoil starter rope fails Inspect the recoil starter rope and replace it if it becomes frayed The anode is made of a sacrificial material that helps to protect the outboard motor from corrosion Replace the anode when it has been reduced to about two thirds of the ...

Page 54: ...itch to prevent any possibility of the engine being started while you are working with the propeller The propeller blades may have sharp edges so wear heavy gloves to protect your hands Install the propeller in the reverse order of removal Operating the outboard motor at higher altitudes will reduce available power This may require decreasing the propeller pitch to maintain correct engine RPM Spar...

Page 55: ...ze and deteriorate in storage Deteriorated gasoline will cause hard starting and it leaves gum deposits that clog the fuel system If the gasoline in your fuel tank and carburetor deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced Touch up any damaged paint and coat areas that may rust with Honda Corrosion Inhibitor or equivalent Lu...

Page 56: ...ation problems by draining the fuel tank and carburetor For safety remove the propeller from the outboard motor p Turn the engine OFF turn the fuel valve lever to the OFF position p and close the vent knob p With the outboard motor in a vertical position place an approved gasoline container below the fuel drain outlet and use a funnel to avoid spilling fuel When adding a fuel stabilizer fill the f...

Page 57: ...ne container Change the engine oil p Pour 1 2 teaspoons 5 10 cm of clean engine oil into the cylinder To carry the outboard motor hold it by the carrying handle as shown If your fuel tank contains gasoline store it away from any appliance that operates with a flame such as a furnace water heater or clothes dryer Also avoid any area with a spark producing electric motor or where power tools are ope...

Page 58: ...se plastic sheet as a dust cover A nonporous cover will trap moisture promoting rust and corrosion Check your outboard motor as described in the chapter of this manual If the cylinder was coated with oil during storage preparation the engine may smoke briefly at startup This is normal If storing horizontally be sure to fold the tiller handle and rest the outboard motor on its case protectors 11 09...

Page 59: ...r remove the outboard motor from the boat Refer to the manufacturer s instructions for using a motor support bar When trailering a boat with the outboard motor attached leave the engine in the normal running position if possible and tighten the steering friction bolt securely p To carry hold the outboard motor by the carrying handle as shown Remove the outboard motor from the boat and secure the o...

Page 60: ... Cause Clip not inserted in emergency stop switch Insert clip in emergency stop switch Choke knob in OFF position Pull choke knob to ON position unless engine is warm p Throttle grip not in START position Turn throttle grip to START position p 27 26 11 09 04 17 03 09 31ZW6630_059 ...

Page 61: ...y gapped Gap or replace spark plug p Spark plug wet with fuel flooded engine Dry and reinstall spark plug Start engine with choke and throttle open Carburetor malfunction ignition malfunction stuck valves etc Take outboard motor to an authorized Honda Marine dealer or refer to the shop manual Out of fuel Fuel vent closed Open the vent knob p Refuel p Move the fuel valve lever to the ON position p ...

Page 62: ...ion p Open the vent knob p Fuel vent closed Bad fuel outboard motor stored without treating or draining gasoline or refueled with bad fuel Drain fuel tank and carburetor p Refill with fresh gasoline p Spark plug faulty fouled or improperly gapped Gap or replace spark plug p Carburetor malfunction ignition malfunction etc Take outboard motor to an authorized Honda Marine dealer or refer to the shop...

Page 63: ...T DRIVE THE PROPELLER Possible Cause Correction Broken shear pin Replace shear pin p Damaged clutch drive train or engagement mechanism Take outboard motor to an authorized Honda Marine dealer or refer to the shop manual 52 11 09 04 17 03 42 31ZW6630_062 ...

Page 64: ...d do not attempt to run the engine until it has been repaired If there is a Honda Marine dealership nearby take the outboard motor to the dealer immediately If you are far from a dealer proceed as follows Remove the spark plug p and remove the emergency stop switch clip from the emergency stop switch Pull the starter grip rotate the flywheel a few revolutions to completely expel any water from the...

Page 65: ...Marine dealer for inspection and service If the engine fails to start remove the spark plug and dry it then reinstall the spark plug and attempt to start the engine again Pour a teaspoon of engine oil into the spark plug hole and then pull the starter grip several times to lubricate the inside of the cylinder Reinstall the spark plug and put the emergency stop switch clip into the emergency stop s...

Page 66: ...tification number is stamped on a plate attached on side of the stern bracket The engine serial number is stamped on the engine Record the product identification number the engine serial number and the date of purchase in the space provided on this page You will need these numbers when ordering parts and when making technical or warranty inquiries p 71 11 09 04 17 04 13 31ZW6630_065 ...

Page 67: ...ting Your dealer can determine the appropriate carburetor settings for the altitude at which you operate your outboard motor Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions High altitude operation can be improved by specific modifications to the carburetor If you usually operate your outboard motor at 2 000 ft 6...

Page 68: ...ons require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems Honda utilizes appropriate air fuel ratios and other emissions control systems to reduce the emissions of carbon monoxide oxides of nitrogen and hydrocarbons The following instructions and procedures must be followed in order to keep the emissions from your Honda engin...

Page 69: ...oke or high fuel consumption The emission control systems on your Honda engine were designed built and certified to conform with EPA and California emission regulations We recommend the use of Honda Genuine parts whenever you have maintenance done These original design replacement parts are manufactured to the same standards as the original parts so you can be confident of their performance The us...

Page 70: ...er Marine Engine for healthier lifestyle and environment burns up to 30 40 percent less gas and oil than conventional carbureted two stroke engines saving money and resources protects consumer for worry free operation This engine has been certified as a A Star label was applied to this outboard motor in accordance with the requirements of the California Air Resources Board 11 09 04 17 05 00 31ZW66...

Page 71: ... Engines meeting these standards have 20 lower emissions than One Star Low Emission engines The three star label identifies engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2008 exhaust emission standards or the Sterndrive and Inboard marine engine 2003 2008 exhaust emission standards Engines meeting these standards have 65 lower emissions than One Star Lo...

Page 72: ...e page 47 See shop manual See shop manual 0 08 0 02 mm 0 11 0 02 mm No other adjustment is needed 2 000 100 rpm Engine Gear case Engine Gear case Intake Exhaust 70 Specifications TECHNICAL INFORMATION Tuneup Description code Type Overall length Overall height MODEL Overall width CARB star label Cooling system Exhaust system Spark plug Fuel Tank capacity Transom height when transom angle at 5 Dry m...

Page 73: ... entire catalog of accessories Your Owner s Manual was written to cover most of the questions you might ask about your Honda Any questions not answered in the Owner s Manual can be answered by your Honda dealer If your dealer doesn t have an immediate answer they should be able to get it for you If you have a difference of opinion with your dealer please remember that each dealership is independen...

Page 74: ...ctions and exclusions that apply to these warranties To obtain warranty service you must take your Honda outboard motor together with proof of original retail purchase date at your expense to a Honda engine dealer or distributor authorized to sell that product in the United States Puerto Rico the U S Virgin Islands or Canada It is important to realize that your warranty applies to defects in mater...

Page 75: ... of the best intentions of all concerned a misunderstanding may occur If you aren t satisfied with your dealer s handling of the situation we suggest you discuss your problem with the appropriate member of the dealership s management team If the problem has already been reviewed with the appropriate manager of the Service Parts or Sales department contact the owner of the dealership or their desig...

Page 76: ...roducts Covered by Warranty Length of Warranty from date of original retail purchase NONCOMMERCIAL NONRENTAL COMMERCIAL RENTAL STATE LOCAL FEDERAL GOVERNMENT The same duration as the outboard with which they were purchased 36 months 12 months 12 months 24 months 24 months 60 months All models purchased before July 1 2008 All Models purchased on or after July 1 2008 Related original equipment items...

Page 77: ...or parts or labor Anything replaced under warranty becomes the property of American Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincidentally with the original product warranty You must at your expense take your Honda Outboard Motor and proof of the original purchase date to any dealer who...

Page 78: ...orporation of unsuitable attachments or parts Corrosion to steering system or electrical components corrosion due to electrolysis water born foreign chemicals improper service or corrosion caused by damage or abuse Reimbursement for towing charges in and out of water charges or technician travel time Growth of marine organisms on outboard motor surfaces external or internal Any product that has ev...

Page 79: ...erican Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincidentally with the original product warranty Accessories and replacement parts installed by a dealer who is authorized by American Honda to sell them will be repaired or replaced under warranty without charge for parts or labor If inst...

Page 80: ...unsuitable attachments or parts unauthorized alteration improper installation or any causes other than defects in material or workmanship of the product Installing parts and accessories on non Honda products or engines voids this warranty American Honda disclaims any responsibility for loss of time or use of the outboard motor or the boat on which the product is installed transportation commercial...

Page 81: ...engines American Honda Motor Co Inc must warranty the emission control system on your outboard engine for the period of time listed below provided there has been no abuse neglect or improper maintenance of your outboard engine Where a warranty condition exists American Honda Motor Co Inc will repair your outboard engine at no cost to you including diagnosis parts and labor Your emission control sy...

Page 82: ...s are covered by this warranty for a minimum of five years or 250 hours of operation whichever comes first or the length of the Honda Marine Distributor s Limited warranty whichever is longer from the date of delivery to the retail purchaser This warranty is transferred to each subsequent purchaser for the duration of the warranty period Warranty repairs will be made without charge for diagnosis p...

Page 83: ... Honda Marine Customer Relations Office of American Honda Motor Co Inc Failures other than those resulting from defects in material or workmanship are not covered by this warranty This warranty does not extend to emission control systems or parts which are affected or damaged by owner abuse neglect improper maintenance misuse misfueling improper storage and or collision the incorporation of or use...

Page 84: ...gen sensor or Air fuel ratio sensor Portable fuel tank Fuel cap Fuel hoses Primer bulb Fuel hose joint Air intake duct Vapor separator Intake manifold tuning valve Intake air bypass control valve Flywheel magneto Ignition pulse generator Ignition coil assembly Ignition control module Engine control module Crankshaft position sensor Spark plug cap Spark plug Knock sensor and Camshaft position senso...

Page 85: ...Honda marine product within the relevant warranty period necessary repairs and replacements with a new part or the Honda equivalent shall be made at no cost to the consumer for parts and labour when Honda acknowledges that such defects are attributable to faulty material or workmanship at the time of manufacture Any marine product on which required maintenance services have been performed as presc...

Page 86: ...spark plugs and wires fuses belts lubricants and other expendables susceptible to natural wear Outboard propeller or shear pin All accessories or attachments In order to maintain the validity of this DISTRIBUTORS WARRANTY the required maintenance services as set forth in the Owner s Manual must be performed at the proper intervals and detailed receipts and records retained as proof You must take y...

Page 87: ...ACEMENT PARTS AND ACCESSORY WARRANTY are the only and the entire written warranties given by Honda for Marine engines No dealer or his agent or employee is authorized to extend or enlarge on these warranties on behalf of Honda by any written or verbal statement or advertisement To the extent the law permits Honda disclaims any responsibility for loss of time or use of the product transportation or...

Page 88: ...ission Control System Information 66 Emission Control System Warranty 79 Engine Cover REMOVAL AND INSTALLATION 43 Retaining Strap 15 Oil Change 43 Level Check 43 Level Inspection Window 18 Recommendations 44 ENGINE WILL NOT DRIVE THE PROPELLER 61 ENGINE WILL NOT START 58 Carburetor Modification for High Altitude Operation 65 Centrifugal Clutch 18 Choke Knob 13 Clamp Screws 17 COMPONENT AND CONTROL...

Page 89: ...LE 41 MOORING BEACHING LAUNCHING 36 Lubrication Points 46 SAFE OPERATING PRECAUTIONS 24 SAFETY LABEL LOCATIONS 8 Serial Number Locations 64 SERVICING YOUR OUTBOARD MOTOR 38 Spark Plug Service 47 Specifications 70 Star Label 68 Starter Grip 15 STARTING THE ENGINE 25 STEERING 34 Steering Friction Bolt 17 STOPPING THE ENGINE Emergency Engine Stopping 30 Normal Engine Stopping 30 STORAGE 53 STORAGE PR...

Page 90: ...Friction Knob 14 Throttle Grip 14 THROTTLE OPERATION 32 Tilt Lever 16 TOOL KIT AND EMERGENCY STARTER ROPE 40 Transom Angle Adjusting Bolt 16 TRANSOM ANGLE ADJUSTMENT 24 TRANSPORTING 57 WITH OUTBOARD MOTOR INSTALLED ON BOAT 57 WITH OUTBOARD MOTOR REMOVED FROM BOAT 57 Warranty Statements 74 11 09 04 17 09 02 31ZW6630_089 ...

Page 91: ...ONE 288CVC DIC F101 Black 31ZW6630 00X31 ZW6 6300 K2 N2eY11000 2011 10 Printed in China Includes US and Canadian Models BF2 3D 00X31 ZW6 6300 BF2 3D Cover AH 1 1 00X31 ZW6 6300 BF2 3D Cover AH 1 1 2011 09 17 18 28 18 2011 09 17 18 28 18 ...

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