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Honda INTERCEPTOR ABS 2005, Owner'S Manual

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Honda INTERCEPTOR ABS 2005 Owner'S Manual Download Page 96

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04/10/19 10:48:45 31KSZ610_096

Summary of Contents for INTERCEPTOR ABS 2005

Page 1: ...time without notice and without incurring any obligation This Owner s Manual covers all versions of the model You may find descriptions and features that are not found on your particular model All illustrations are based on the model This manual should be considered a permanent part of the scooter and should remain with the scooter when it is resold 2004 Honda Motor Co Ltd NSS250 NSS250A 04 10 19 ...

Page 2: ...2005 Honda NSS250 A S AS REFLEX ABS Sport ABS Sport OWNER S MANUAL 04 10 19 10 37 06 31KSZ610_002 ...

Page 3: ...ntents and an index at the back of the book As you read this manual you will find information that is preceded by a symbol This information is intended to help you avoid damage to your Honda other property or the environment Congratulations on choosing your Honda scooter Before riding take time to get acquainted with your scooter and how it works To protect your investment we urge you to take resp...

Page 4: ... concerning important production information You may also want to visit our website at www honda com Happy riding California Proposition 65 Warning This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm If you have any questions or if you ever need special service or repairs remember that your Honda dealer knows your s...

Page 5: ...ded operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a scooter You must use your own good judgment You will find important safety information in a variety of forms including on the scoo...

Page 6: ...don t follow instructions A Few Words About Safety Safety Messages Safety Headings Safety Section Instructions This entire manual is filled with important safety information please read it carefully such as Important Safety Reminders or Important Safety Precautions such as Scooter Safety how to use this scooter correctly and safely 04 10 19 10 37 33 31KSZ610_006 ...

Page 7: ...riding precautions and important information about riding with a passenger or cargo Important safety information you should know plus a look at the safety related labels on your scooter The location and function of indicators and controls on your scooter and operating instructions for various controls and features The importance of wearing a helmet and other protective gear how to make sure you an...

Page 8: ...r technical facts Information on warranties emission controls how to get Honda service manuals and Sequential listing of topics in this owner s manual Handy facts about fuel engine oil tire sizes and air pressures Why your scooter needs regular maintenance what you need to know before servicing your Honda an owner maintenance schedule and instructions for specific maintenance and adjustment items ...

Page 9: ...04 10 19 10 37 57 31KSZ610_009 ...

Page 10: ...d recommendations to help you ride your scooter safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your scooter Important Safety Information 2 Accessories Modifications 5 Safety Labels 7 04 10 19 10 38 01 31KSZ610_010 ...

Page 11: ...oven fact helmets significantly reduce the number and severity of head injuries So always wear an approved motorcycle helmet and make sure your passenger does the same We also recommend that you wear eye protection sturdy boots gloves and other protective gear page Your scooter can provide many years of service and pleasure if you take responsibility for your own safety and understand the challeng...

Page 12: ...ycle Safety Foundation MSF See page The most frequent scooter collision happens when a car turns left in front of a scooter Another common situation is a car moving suddenly into your lane Some drivers do not see scooters because they are not looking for them To make yourself more visible wear bright reflective clothing position yourself so other drivers can see you signal before turning or changi...

Page 13: ...Alcohol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either It s important to keep your scooter properly maintained and in safe riding condition To help avoid problems inspect your scooter before every ride and perform all ...

Page 14: ...with operating any controls Modifying your scooter or using non Honda accessories can make your scooter unsafe Before you consider making any modifications or adding an accessory be sure to read the following information We strongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your scooter Because Honda cannot test all other accessories ...

Page 15: ...gned for these attachments and their use can seriously impair your scooter s handling We strongly advise you not to remove any original equipment or modify your scooter in any way that would change its design or operation Such changes could seriously impair your scooter s handling stability and braking making it unsafe to ride Removing or modifying your lights exhaust system emission control syste...

Page 16: ...read contact your Honda dealer for a replacement Safety labels on your scooter either warn you of potential hazards that could cause serious injury or they provide important safety information Read these labels carefully and don t remove them 04 10 19 10 38 41 31KSZ610_016 ...

Page 17: ...8 Safety Labels Scooter Safety 04 10 19 10 38 51 31KSZ610_017 ...

Page 18: ...eful This section shows the location of all gauges indicators and controls you would normally use before or while riding your scooter Component Locations 10 Gauges Indicators 13 Digital Clock 18 Controls Features Ignition Switch 19 Start Button 20 Engine Stop Switch 20 Headlight Dimmer Switch 21 Turn Signal Switch 21 Horn Button 22 Tripmeter Reset Button 22 Parking Brake Lock 22 04 10 19 10 38 57 ...

Page 19: ...on start button engine stop switch rearview mirror headlight dimmer switch front brake lever throttle grip ignition switch glove box rear brake lever rear brake fluid reservoir speedometer tachometer 10 Component Locations Instruments Controls 04 10 19 10 39 03 31KSZ610_019 ...

Page 20: ...otpeg oil filler cap dipstick fuel fill cap battery main fuse fuse box tool kit center compartment document compartment parking brake lever 11 Component Locations Instruments Controls 04 10 19 10 39 07 31KSZ610_020 ...

Page 21: ...passenger footpeg side stand helmet holder center stand glove box air cleaner coolant reserve tank 12 Component Locations Instruments Controls 04 10 19 10 39 12 31KSZ610_021 ...

Page 22: ...rs frequently Their functions are described on the following pages 1 fuel gauge 2 speedometer 3 odometer 4 tachometer 5 anti lock brake system ABS indicator NSS250A AS 6 tachometer red zone 7 coolant temperature gauge 8 digital clock 9 right turn signal indicator 10 parking brake indicator 11 high beam indicator 12 left turn signal indicator 13 tripmeter 14 tripmeter reset button Odometer tripmete...

Page 23: ...select the low beam release the parking brake lever and begin riding If one of these indicators does not come on when it should have your Honda dealer check for burned out bulbs or other problems The anti lock brake system ABS indicator comes on when you turn the ignition switch ON This indicator goes off after you ride the motorcycle at a speed above 6 mph 10 km h 04 10 19 10 39 25 31KSZ610_023 ...

Page 24: ...our odometer Shows the total miles ridden tachometer Shows engine speed in revolutions per minute rpm 1 2 3 4 5 Lights when there is any abnormality in the anti lock brake system ABS Normally this indicator comes on when the ignition switch is turned ON and goes off after you ride the scooter at a speed above 6 mph 10 km h If the indicator comes on while riding stop the scooter in a safe place and...

Page 25: ...olant temperature When the needle moves above the C cold mark the engine is warm enough to start riding If the needle approaches the H hot mark pull safely to the side of the road See page for instructions and cautions digital clock Shows hour and minute page Flashes when the right turn signal operates right turn signal indicator amber 6 7 8 9 10 parking brake indicator Lights as a reminder that y...

Page 26: ...left turn signal indicator amber Flashes when the left turn signal operates tripmeter Resets the tripmeter to zero 0 page 11 12 13 14 tripmeter reset button Shows the number of miles ridden since you last reset the meter To zero 0 the tripmeter press the tripmeter reset button 22 04 10 19 10 39 56 31KSZ610_026 ...

Page 27: ...nition switch ON To set the hour press the H button 1 until the desired hour and AM PM setting are displayed To set the minute press the M button 2 until the desired minute is displayed The minute dispiay will return to 00 when 60 is reached without affecting the hour display The clock will reset to 1 00 if the battery is disconnected 1 2 3 04 10 19 10 40 04 31KSZ610_027 ...

Page 28: ...Features Instruments Controls The ignition switch is used for starting and stopping the engine page and to lock the steering for theft prevention page Insert the key and turn it to the right for the ON position Push down on the key and turn it to the left to the LOCK steering lock position To unlock the steering lock insert the key and turn it to the right to the OFF position 45 62 04 10 19 10 40 ...

Page 29: ...stop switch is in the OFF position when the start button is pushed The start button is used for starting the engine Pushing the button in starts the engine See page The engine stop switch is used to stop the engine in an emergency To operate push the switch to the OFF position The switch must be in the RUN position to start the engine and it should normally remain in the RUN position even when the...

Page 30: ...per direction and release it The appropriate turn signal lights will start blinking To cancel the light push the switch in If your scooter is stopped with the ignition switch ON and the engine stop switch OFF the headlight and taillight will remain on resulting in battery discharge The headlight dimmer switch is used to change between the high and low beams of the headlight To operate turn the swi...

Page 31: ...tarting and warming up the engine The parking brake lock will not function if the parking brake is not adjusted properly page Pull the parking brake lever down to lock the rear wheel See illustration on page The parking brake lock will not be applied if the parking brake is not adjusted properly page The tripmeter reset button resets the tripmeter to zero 0 when pushed 3 1 To Apply the Brake Lock ...

Page 32: ...ore riding check that the parking brake indicator is turned OFF and make sure that the rear brake is fully released so there is no drag on the rear wheel To Release the Brake Lock Release the parking brake lever by lightly pulling down on the rear of the lever 1 04 10 19 10 40 48 31KSZ610_032 ...

Page 33: ...24 Instruments Controls 04 10 19 10 40 50 31KSZ610_033 ...

Page 34: ... safety This section also includes important information about loading For information about adjusting the suspension on your Honda see page Are You Ready to Ride 26 Protective Apparel 26 Rider Training 28 Is Your Scooter Ready to Ride 30 Pre ride Inspection 30 Load Limits Guidelines 33 Loading 33 Load Limits 34 Loading Guidelines 35 Cargo Compartments 36 Center Compartment 36 Glove Box 38 Comfort...

Page 35: ...e protection is not possible wearing proper gear can reduce the chance of injury when you ride Following are suggestions to help you choose the proper gear If you must carry an extra helmet while riding use a commercially available elastic cord strap or net to secure the helmet to the seat Before you ride your scooter for the first time we urge you to You are wearing an approved motorcycle helmet ...

Page 36: ...our head comfortably and securely A bright colored helmet and reflective strips can make you more noticeable in traffic Leather gloves to help protect your hands Sturdy boots with non slip soles to help protect your feet and ankles In addition to a helmet and eye protection we also recommend Additional Riding Gear An open face helmet offers some protection but a full face helmet offers more Regard...

Page 37: ...rt as well as protection Bright colored and reflective clothing can help make you more noticeable in traffic Avoid loose clothes that could get caught on any part of your scooter Developing your riding skills is an on going process Even if you have ridden other scooters take time to become familiar with how this scooter works and handles Practice riding the scooter in a safe area to build your ski...

Page 38: ...YS wear a helmet You should also wear a face shield or goggles Wear bright or reflective clothing Wear gloves Clothes should be close fitting Boots should be close fitting have low heels and offer ankle protection 04 10 19 10 41 27 31KSZ610_038 ...

Page 39: ... Wheels Before each ride it s important to inspect your scooter and make sure any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or even a flat tire can be a major inconvenience Check the following items before you get on the scooter Look at the tires If a tire appears low use an air pressure gauge to check its pressure Also look fo...

Page 40: ...ly without binding Walk around your scooter and look for anything that appears unusual such as a leak or loose cable Make sure the headlight brakelight taillight and turn signals are working properly Pull the front and rear brake levers to check that they operate normally Turn the ignition on and check for normal operation of the gauges and indicators page 13 04 10 19 10 41 44 31KSZ610_040 ...

Page 41: ...is secure If you haven t ridden the scooter in over a week you should also check other items such as the oil level and other fluids See page Periodic maintenance should also be done at least once a month no matter how often you ride Remember be sure to take care of any problem you find or have your Honda dealer correct it before you ride Adjust the rear suspension page according to your load 34 74...

Page 42: ...u keep your scooter well maintained with good tires and brakes you can safely carry loads within the given limits and guidelines However exceeding the weight limit or carrying an unbalanced load can seriously impair your scooter s handling braking and stability Non Honda accessories improper modifications and poor maintenance can also reduce your safety margin How much weight you put on your scoot...

Page 43: ...e Riding Following are the load limits for your scooter includes the weight of the rider passenger all cargo and all accessories includes following maximum compartment weights The weight of added accessories will reduce the maximum cargo weight you can carry glove box center compartment center compartment weight limit glove box weight limit 04 10 19 10 42 10 31KSZ610_043 ...

Page 44: ...n if your scooter is properly loaded you should ride at reduced speeds and never exceed 80 mph 130 km h when carrying cargo Follow these guidelines whenever you carry a passenger or cargo Check that both tires are properly inflated and that pressure in the rear tire is increased to suit the load page To prevent loose items from creating a hazard make sure that all cargo is tied down securely befor...

Page 45: ...ock and turn the key clockwise To Close the Center Compartment Lower and push down on the opposite side of the hooks 3 until it locks Remove the key Do not place luggage or clothing near the seat catch It could make the seat difficult to open if it gets caught between the seat hook and catch while closing the seat Before riding make sure the seat is closed securely If not closed the center compart...

Page 46: ... 2 1 3 1 center compartment 2 ignition key 3 hooks 4 seat catch 4 4 37 Cargo Compartments Before Riding 04 10 19 10 42 31 31KSZ610_046 ...

Page 47: ... more than the maximum weight limit Be careful not to flood this area when washing your scooter To Open the Glove Box To Close the Glove Box Insert the ignition key turn it clockwise and close the glove box cover Turn the key back to lock the glove box Remove the key Make sure the cover is closed securely Insert the ignition key and turn it clockwise Pull the lever 1 2 3 04 10 19 10 42 41 31KSZ610...

Page 48: ...or fragile articles in the map box Be careful not to flood this area when washing your scooter Do not open and close the map box while riding the scooter The map box may be used to store lightweight items To Open the Map Box Push the PUSH mark on the right of the map box cover 2 1 04 10 19 10 42 50 31KSZ610_048 ...

Page 49: ...he seat to be adjusted to the rider s preference To Adjust the Backrest Open the seat page remove the bolts on the back and move the backrest back and forth to the rider s preference After cleaning or riding in the rain wipe off water collected under the backrest before riding the scooter again 1 2 36 04 10 19 10 42 59 31KSZ610_049 ...

Page 50: ... Light Before Riding Comfort Convenience The trunk light turns ON automatically when the seat is opened It remains ON as long as the seat is opened regardless of the position of the main switch 1 04 10 19 10 43 05 31KSZ610_050 ...

Page 51: ...42 Before Riding 04 10 19 10 43 07 31KSZ610_051 ...

Page 52: ...ow to start and stop your engine and how to use the throttle and brakes It also provides important information on riding with a passenger or cargo Safe Riding Precautions 44 Starting Stopping the Engine 45 Preparation 45 Starting Procedure 46 How to Stop the Engine 49 Riding 50 Braking 57 Parking 61 Riding with a Passenger or Cargo 65 To protect the catalytic converter in your scooter s exhaust sy...

Page 53: ...n page Even if you have ridden other scooters take time to become familiar with how this scooter works and handles Practice in a safe area until you build your skills and get accustomed to the scooter s size and weight Make sure flammable materials such as dry grass or leaves do not come in contact with the exhaust system when riding idling or parking your scooter 25 04 10 19 10 43 19 31KSZ610_053...

Page 54: ...stand is down the engine cannot be started Operate the starter button for slightly longer than usual without opening the throttle if the scooter has been left standing for a long time or when the fuel tank has just been refilled Before starting insert the key turn the ignition switch ON and confirm the following The engine stop switch is set to RUN This scooter has an automatic fuel valve and star...

Page 55: ...Stopping the Engine Basic Operation Riding Place the scooter on its center stand Lock the rear wheel by squeezing the rear brake lever and setting the parking brake lever The electric starter will only work when the rear brake lever is pulled in and the side stand is up Make sure the engine stop switch is at RUN Turn the ignition switch ON 1 2 O ON N 4 3 1 2 3 04 10 19 10 43 38 31KSZ610_055 ...

Page 56: ...EBAR 2 rear brake lever 3 parking brake lever 2 47 Starting Stopping the Engine Basic Operation Riding With the throttle closed push the start button Release the start button as soon as the engine starts cont d 5 4 04 10 19 10 43 46 31KSZ610_056 ...

Page 57: ...p the engine Allow the engine to warm up before riding see page Do not blip rapidly open and close the throttle This action may cause the scooter to move forward suddenly If You Cannot Restart a Warm Engine Place the scooter on its center stand squeeze the rear brake lever and set the parking brake lock page Open the throttle 1 8 1 4 turn while starting the engine 1 2 6 7 5 50 5 22 04 10 19 10 43 ...

Page 58: ...ine is OFF Emergency Engine Stop To stop the engine in an emergency use the engine stop switch To operate press the switch to the OFF position To stop the engine turn the ignition switch OFF If your scooter is stopped with the engine stop switch OFF and the ignition switch ON the headlight and taillight will remain on resulting in battery discharge 04 10 19 10 44 01 31KSZ610_058 ...

Page 59: ...d on the left side of the scooter and push it forward and off the center stand To prevent unexpected movement make sure the throttle is closed and the parking brake is locked page before moving the scooter off its center stand 1 2 22 04 10 19 10 44 07 31KSZ610_059 ...

Page 60: ...Basic Operation Riding Riding Mount the scooter from the left side keeping at least one foot on the ground to steady the scooter To unlock the rear wheel release the parking brake lever cont d 3 4 1 04 10 19 10 44 14 31KSZ610_060 ...

Page 61: ...nals and check for safe traffic conditions Grasp the handlebars firmly with both hands To accelerate open the throttle gradually The scooter will move forward To decelerate close the throttle Do not blip rapidly open and close the throttle as the scooter will move forward suddenly 5 6 7 2 04 10 19 10 44 22 31KSZ610_061 ...

Page 62: ...se models are not equipped with an Anti lock Brake System Excessive brake application may cause either wheel to lock reducing control of the scooter To slow the scooter reduce the throttle and apply the front and rear brakes together Using only one brake reduces stopping performance 8 2 3 4 04 10 19 10 44 29 31KSZ610_062 ...

Page 63: ...c Operation Riding When approaching a corner or turn slow the scooter by closing the throttle fully and applying both the front and rear brakes at the same time After completing a turn open the throttle gradually to accelerate the scooter 9 10 2 4 3 04 10 19 10 44 35 31KSZ610_063 ...

Page 64: ...eration Riding Riding When descending a steep grade close the throttle fully and apply both the front and rear brakes to slow the scooter Avoid continued use of the brakes which may cause the brakes to overheat and reduce braking efficiency cont d 11 2 4 3 04 10 19 10 44 42 31KSZ610_064 ...

Page 65: ... For your safety Exercise extreme caution when braking accelerating or turning Ride at slower speeds and allow for extra stopping distance Keep the scooter as upright as possible Use extreme caution when riding over slippery surface such as railroad tracks iron plates manhole covers painted lines etc 12 04 10 19 10 44 46 31KSZ610_065 ...

Page 66: ...ort before coming to a complete stop put your left foot down first then your right foot down Your scooter is equipped with a Combined Braking System Operating the front brake lever applies the front brake Operating the rear brake lever applies the rear brake and a portion of the front brake For full braking effectiveness use the front and rear brake levers simultaneously These models are not equip...

Page 67: ...scooter When riding in wet or rainy conditions or on loose surfaces the ability to maneuver and stop will be reduced All of your actions should be smooth under these conditions Rapid acceleration braking or turning may cause loss of control For your safety exercise extreme caution when braking accelerating or turning When descending a long steep grade use both brakes intermittently Continuous brak...

Page 68: ...an equivalent scooter without ABS ABS cannot make up for road conditions bad judgment or improper operation of the brakes It is still your responsibility to ride at reasonable speeds for weather road surface and traffic conditions and to leave a margin of safety ABS is self checking and always on ABS may be activated by riding over a sharp drop or rise in the road level It is important to follow t...

Page 69: ... the ignition ON again The light should come on and go off after you ride the scooter at speeds above 6 mph 10 km h If it does not go off ABS is not functioning but the brakes still work the Combined Brake System and provide normal stopping ability However you should have the system checked by Honda dealer as soon as possible The ABS indicator light may come on if you turn the rear wheel at high s...

Page 70: ...ort the scooter while parked If you must park on a hill position the rear tire against the curb at a 45 degree angle If you have to park on a soft surface insert something solid under the stand for support To lower the center stand stand on the left side of the scooter Hold the left handle grip and the left passenger handrail Press down on the tip of the stand with your right foot and simultaneous...

Page 71: ...Parking Basic Operation Riding Use the steering lock which locks the handlebar in place Turn the handlebar all the way to the left or right Push in on the ignition key and turn it to LOCK Remove the key 3 1 04 10 19 10 45 31 31KSZ610_071 ...

Page 72: ...wise to unlock Remove the helmet holder cable from the tool kit page and route it through the helmet D rings Hook the loops of the holder cable onto the helmet holder Lower the seat to lock To remove a helmet unlock the seat lock Remove the hooks of the holder cable from the helmet holder Remove the cable from the helmet D rings and return the cable to the tool kit in the center compartment 4 2 3 ...

Page 73: ...o a waiting truck In addition to the steering lock use a good quality anti theft device made specifically to lock a scooter to a secure object Keep your owner s manual current registration and insurance information with your scooter This will make it easier for the authorities to find you if your scooter is stolen and recovered Park your scooter in a locked garage whenever possible If a garage isn...

Page 74: ...ger or cargo you must be careful not to exceed the total load limits for this vehicle page Make sure your cargo is properly secured page Be aware that carrying a passenger or heavy cargo can affect acceleration braking and handling Tell your passenger to hold the passenger handrails or your waist lean with you in the turns and keep their feet on the passenger footpegs at all times even when the sc...

Page 75: ...66 Basic Operation Riding 04 10 19 10 45 56 31KSZ610_075 ...

Page 76: ...rd CARB see page For information about replacing fuses see page cont d To help keep your scooter in good shape this section includes a Maintenance Schedule for required service a list of periodic checks you should perform at least once a month and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keepin...

Page 77: ...Screen 93 Coolant 103 Air Cleaner 107 Belt Case Air Cleaner 109 Crankcase Breather 111 Throttle 112 Engine Idle Speed 114 Spark Plug 116 Suspension 119 Brakes 122 Tires 129 Side Stand 136 Battery 137 Appearance Care 142 Component Locations 83 Tool Kit 86 Owner s Manual Storage 87 Left Floor Skirt Removal 88 Clip Removal 89 04 10 19 10 46 13 31KSZ610_077 ...

Page 78: ...d service data and are mechanically qualified The following table summarizes the three types of inspections and servicing recommendations for your scooter Both the pre ride inspection and the scheduled maintenance at the recommended intervals are necessary to assure safe and dependable performance The periodic checks provide additional confidence in your scooter s performance more often if you rid...

Page 79: ...ial to your safety It s also a good way to protect your investment get maximum performance avoid breakdowns and have more fun A properly maintained scooter will also help to reduce air pollution Remember proper maintenance is the owner s responsibility Be sure to inspect your scooter before each ride perform the periodic checks and follow the Maintenance Schedule in this section If your scooter ov...

Page 80: ... a Honda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task This section includes instructions on how to perform some i...

Page 81: ...efore touching Do not run the engine unless instructed to do so To help prevent the scooter from falling over park it on a firm level surface using the side stand center stand or a maintenance stand to provide support To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flammable solvent not gasoline to clean parts Keep cigarettes sparks and flames ...

Page 82: ...pped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement If you have the tools and skills required for additional maintenance jobs you can purchase an official Honda Service Manual page 200 04 10 19 10 46 52 31KSZ610_082 ...

Page 83: ...tions In addition to the regularly scheduled maintenance page and daily pre ride inspection page consider performing the periodic checks on the following page at least once a month even if you haven t ridden your scooter or as often as once a week if you ride frequently or for long distances It s a good idea to perform this maintenance any time you clean your scooter 30 76 76 04 10 19 10 46 57 31K...

Page 84: ...teners and tighten as needed Check the freeplay of the parking brake lever page and throttle grip Tires Wheels Check the air pressure with a gauge and add air if needed page Examine the tread for wear page Look closely for nails embedded objects cuts and other types of damage page Roll your scooter so you can inspect the entire surface Check the condition of the wheels Make sure the headlight brak...

Page 85: ...this schedule are provided in an official Honda Service Manual available for purchase page The service intervals in this Maintenance Schedule are based on average riding conditions Some items will need more frequent service if you ride in unusually wet or dusty areas or at full throttle Consult your Honda dealer for recommendations applicable to your individual needs and use The required Maintenan...

Page 86: ...maintenance period Each item on the maintenance schedule requires some mechanical knowledge Certain items particularly those marked and may require more technical information and tools Consult your Honda dealer If you do not feel capable of performing a given task or need assistance remember that your Honda dealer knows your scooter best and is fully equipped to maintain and repair it If you decid...

Page 87: ...lace Service more frequently if the scooter is ridden in unusually wet or dusty areas Service more frequently if the scooter is ridden often at full throttle or in the rain Replace every 2 years or at indicated odometer interval whichever comes first Replacement requires mechanical skill Refer to the official Honda service manual Inspect every 8 000 mi 12 800 km after replacement Replace every 2 y...

Page 88: ...ER SPARK PLUG VALVE CLEARANCE ENGINE OIL ENGINE OIL STRAINER SCREEN ENGINE IDLE SPEED RADIATOR COOLANT COOLING SYSTEM SECONDARY AIR SUPPLY SYSTEM EVAPORATIVE EMISSION CONTROL SYSTEM ODOMETER READING Note 1 ITEM FREQUENCY EMISSION RELATED ITEMS 79 Servicing Your Honda Maintenance Schedule Should be serviced by your Honda dealer unless you have the proper tools and service data and are mechanically ...

Page 89: ... I 16 25 6 C I I I I I I I I I I I I 24 38 4 R C R I I I I I I I I I I I 12 19 2 R C R I I I NOTE 5 6 4 Refer to page 109 123 126 122 22 136 ODOMETER READING Note 1 ITEM FREQUENCY NON EMISSION RELATED ITEMS 80 Maintenance Schedule Servicing Your Honda In the interest of safety we recommend these items be serviced only by your Honda dealer Should be serviced by your Honda dealer unless you have the...

Page 90: ...rify the maintenance was performed If the scooter is sold these receipts should be transferred with the scooter to the new owner Make sure whoever performs the maintenance completes this record All scheduled maintenance including the 600 mile 1 000 km initial maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under Notes to record anything ...

Page 91: ... Miles km Odometer Date Notes Performed By 24 000 38 400 28 000 44 800 32 000 51 200 36 000 57 600 40 000 64 000 44 000 70 400 48 000 76 800 52 000 83 200 56 000 89 600 60 000 96 000 64 000 102 400 68 000 108 800 04 10 19 10 48 10 31KSZ610_091 ...

Page 92: ...front brake lever front brake fluid reservoir ignition switch throttle glove box rear brake lever rear brake fluid reservoir 83 Component Locations Servicing Your Honda 04 10 19 10 48 15 31KSZ610_092 ...

Page 93: ...cap dipstick oil drain bolt tool kit document compartment center compartment parking brake lever battery main fuse fuse box fuel fill cap 84 Component Locations Servicing Your Honda 04 10 19 10 48 20 31KSZ610_093 ...

Page 94: ...ront brake caliper engine idle speed air cleaner helmet holder glove box center stand belt case air cleaner seat lock coolant reserve tank 85 Component Locations Servicing Your Honda 04 10 19 10 48 25 31KSZ610_094 ...

Page 95: ...Some roadside repairs minor adjustments and parts replacement can be performed with the tools contained in the kit 10 12 mm open end wrench 14 17 mm open end wrench tool bag pin spanner spark plug wrench helmet holder cable 5 mm hex wrench screwdriver handle no 2 screwdriver no 2 Phillips screwdriver 8 mm open end wrench 1 2 04 10 19 10 48 39 31KSZ610_095 ...

Page 96: ...eful not to flood this area when washing your scooter Your scooter provides storage for the owner s manual so you ll have it with you for easy reference Store your owner s manual and other documents in the plastic storage bag on the underside of the seat 1 04 10 19 10 48 45 31KSZ610_096 ...

Page 97: ...our Honda Left Floor Skirt Removal Safety Precautions Refer to on page The left floor skirt must be removed to service the air cleaner and the belt case air cleaner Remove the left floor skirt 1 by removing the clips 2 and the screws 3 1 72 04 10 19 10 48 52 31KSZ610_097 ...

Page 98: ...nstallation Removal Push the bottom of the pin Insert the clip into the hole Lightly press down on the center pin to lock the clip Press down on the center pin to release the lock Pull the clip out of the hole 04 10 19 10 49 01 31KSZ610_098 ...

Page 99: ...lly display the pump octane number For information on the use of oxygenated fuels see page Use of lower octane gasoline can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Light pinging experienced while operating under a heavy load such as climbing a hill is no cause for concern If pinging or spark knock occurs at a steady engine speed under ...

Page 100: ...ecautions Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Refer to on page Fuel tank capacity including reserve Insert the ignition key in the fuel tank lid and turn it clockwise to unlock and lift the fuel tank lid cont d 1 1 2 72 04 10 19 10 49 21 31KSZ610_100 ...

Page 101: ...ap 4 filler neck 92 Fuel Servicing Your Honda Remove the fuel fill cap by turning it counterclockwise Add fuel until the level reaches the bottom of the filler neck Avoid overfilling the tank There should be no fuel in the filler neck After refueling install the fuel fill cap by turning it clockwise Lock the fuel tank lid securely Remove the ignition key from the fuel tank lid 2 3 6 5 4 3 4 04 10 ...

Page 102: ...ule Using the proper oil page and filter and regularly checking adding and changing oil will help extend your engine s life Even the best oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause serious damage to the engine and transmission Change the engine oil a...

Page 103: ...ith molybdenum additives 4 stroke oil or an equivalent motorcycle oil suggested oil API classification JASO T 903 standard viscosity weight 94 Oil Recommendation Engine Oil Strainer Screen Servicing Your Honda Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label 04 10 19 10 49 43 31KSZ610_103 ...

Page 104: ...our riding area is within the indicated range Your scooter does not need oil additives Use the recommended oil Do not use API SH or higher oils displaying a circular API energy conserving service label on the container They may affect lubrication and clutch performance Do not use non detergent vegetable or castor based racing oils 04 10 19 10 49 53 31KSZ610_104 ...

Page 105: ...ainer Screen Servicing Your Honda JASO T 903 standard There are two classes MA and MB Oil conforming to the standard has the following classification on the oil container The JASO T 903 standard is an index to choose engine oils for 4 stroke motorcycle engines 04 10 19 10 49 58 31KSZ610_105 ...

Page 106: ...ety Precautions Refer to on page Remove the oil filler cap dipstick and wipe it clean Stop the engine and wait 2 3 minutes Start the engine and let it idle for 3 5 minutes Park your scooter on its center stand on a firm level surface Insert the oil filler cap dipstick until it seats but don t screw it in cont d 2 3 4 5 1 1 72 04 10 19 10 50 08 31KSZ610_106 ...

Page 107: ...mmended oil until it reaches the upper level mark Do not overfill Reinstall the oil filler cap dipstick Check for oil leaks This procedure requires mechanical skill and professional tools such as a torque wrench as well as a means for disposing of the drained fluid page If you do not have the skills or the tools see your Honda dealer Remove the oil filler cap dipstick and check the oil level 2 3 6...

Page 108: ...k the scooter on its center stand on a firm level surface If the engine is cold start it and let it idle for 3 5 minutes Turn the engine off Wait 2 3 minutes for the oil to settle Place a drain pan under the oil plug To drain the oil remove the oil filler cap dipstick oil plug spring and oil strainer screen cont d 1 2 3 4 1 1 4 2 3 04 10 19 10 50 27 31KSZ610_108 ...

Page 109: ...een spring and oil plug Tighten the oil plug to specified torque Fill the crankcase with the recommended oil page approximately Lock the rear wheel page Start the engine and let it idle for 3 5 minutes Make sure there are no oil leaks If a torque wrench is not used for installation see your Honda dealer as soon as possible to verify proper assembly Stop the engine Wait 2 3 minutes Check that the o...

Page 110: ...To drain the oil remove the oil filler cap dipstick oil plug spring and oil strainer screen Refer to on page Place a drain pan under the oil plug If the engine is cold start it and let it idle for 3 5 minutes Turn the engine off Wait 2 3 minutes for the oil to settle Park the scooter on its center stand on a firm level surface cont d 1 2 3 4 72 3 2 1 4 1 04 10 19 10 50 48 31KSZ610_110 ...

Page 111: ... are no oil leaks If a torque wrench is not used for installation see your Honda dealer as soon as possible to verify proper assembly Fill the crankcase with the recommended oil page approximately Install the oil strainer screen spring and oil plug Tighten the oil plug to specified torque Check the oil strainer screen sealing rubber and oil plug O ring are in good condition Clean the oil strainer ...

Page 112: ...ining corrosion protection inhibitors specifically recommended for use in aluminum engines Check the antifreeze container label Use only distilled water as a part of the coolant solution Water that is high in mineral content or salt may be harmful to the aluminum engine Your scooter s liquid cooling system dissipates engine heat through the coolant jacket that surrounds the cylinder and cylinder h...

Page 113: ...rovide proper corrosion protection Increasing the concentration of antifreeze is not recommended because it decreases cooling system performance Higher concentrations of antifreeze up to 60 should only be used to provide additional protection against freezing Check the cooling system frequently during freezing weather Open the fuel tank lid page 1 72 1 91 04 10 19 10 51 18 31KSZ610_113 ...

Page 114: ...een the UPPER and LOWER level marks If the reserve tank is empty or if coolant loss is excessive check for leaks and see your Honda dealer for repair Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark Remove the reserve tank cap Always add coolant to the reserve tank Do not attempt to add coolant by removing the radiator cap Reinstall the fuel tank lid 2...

Page 115: ...nt Servicing Your Honda You the Environment Improper disposal of drained fluids is harmful to the environment Safety Precautions To properly dispose of drained coolant refer to page Refer to on page Coolant should be replaced by your Honda dealer unless you have the proper tools and service data and are mechanically qualified Refer to the official Honda Service Manual page 72 200 157 04 10 19 10 5...

Page 116: ...u ride in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Proper air cleaner maintenance can prevent premature engine wear or damage expensive repairs low engine power poor gas mileage and spark plug fouling Your scooter s air cleaner has very specific performance requirements Use a new genuine Honda air cleaner specifie...

Page 117: ...ment Air Cleaner Servicing Your Honda Remove the six screws 1 that secure the air cleaner housing cover 2 Remove the two screws 3 that secure the air cleaner 4 Discard the air cleaner Install a new air cleaner Install the removed parts in reverse order of removal 1 3 4 5 2 04 10 19 10 51 51 31KSZ610_117 ...

Page 118: ...by releasing the tab 4 Remove the element 5 Remove the left floor skirt page 88 Remove the three bolts 1 and the belt case air cleaner assembly 2 Gently wash the element in clean non flammable high flash point solvent such as kerosene not gasoline After cleaning gently squeeze out the remaining solvent Avoid twisting or wringing the element This can tear the foam cont d 1 2 3 72 4 5 04 10 19 10 51...

Page 119: ...ment for cracks or tears in the foam or seams Replace the element if it is damaged Allow the element to dry thoroughly before installation Install the element Install the element cover Install the belt case air cleaner assembly Install the removed parts in reverse order of removal 6 7 8 9 10 11 04 10 19 10 52 07 31KSZ610_119 ...

Page 120: ...rankcase breather tube plug Remove the plug to drain the deposits in the tube Reinstall the crankcase breather tube plug Service the crankcase breather more frequently if your scooter is ridden in the rain or often at full throttle Service the breather if you can see deposits in the transparent section of the drain tube 1 2 3 1 72 04 10 19 10 52 14 31KSZ610_120 ...

Page 121: ...efer to on page Inspection Check freeplay at the throttle grip flange Freeplay If necessary adjust to the specified range Adjustment Loosen the lock nut Turn the adjuster After adjustment check for smooth rotation of the throttle grip from fully closed to fully open in all steering positions 1 2 3 1 2 72 04 10 19 10 52 26 31KSZ610_121 ...

Page 122: ...to on page Check that the throttle assembly is positioned properly and the securing bolts are tight Check for smooth rotation of the throttle from fully open to fully closed in all steering positions If there is a problem see your Honda dealer 1 2 72 04 10 19 10 52 33 31KSZ610_122 ...

Page 123: ...t be at normal operating temperature for accurate idle speed adjustment For information about high altitude carburetor adjustment see page The best way to assure proper carburetion is to see your Honda dealer for regularly scheduled servicing including carburetor adjustment If the engine is cold start it and warm it up with ten minutes of stop and go riding Stop the engine Place your scooter on it...

Page 124: ... decrease 115 Engine Idle Speed Servicing Your Honda Lock the rear wheel by lowering parking brake lever and squeezing the rear brake lever page Start the engine Adjust idle speed with the throttle stop screw Idle speed 4 5 22 3 04 10 19 10 52 51 31KSZ610_124 ...

Page 125: ...k plugs with an improper heat range can cause engine damage Safety Precautions Use only the recommended type of spark plugs in the recommended heat range Refer to on page Clean any dirt from around the spark plug base Disconnect the spark plug cap Take care to avoid damaging the spark plug wire when disconnecting the cap Using the spark plug wrench provided in the tool kit remove the spark plug Re...

Page 126: ...onda Discard the spark plug Check the spark plug gap using a wire type feeler gauge If adjustment is necessary bend the side electrode carefully The gap should be With the plug washer attached thread the spark plug in by hand to prevent cross threading cont d 5 6 1 2 7 04 10 19 10 53 12 31KSZ610_126 ...

Page 127: ...Tighten the spark plug First tighten the plug NGK turn after it seats DENSO turn after it seats Then loosen the plug Next tighten the plug again 1 8 turn after it seats Reinstall the spark plug cap Take care to avoid pinching any cables or wires Reinstall the maintenance lid If installing a new plug tighten it twice to prevent loosening 8 9 10 1 2 3 4 a b c 04 10 19 10 53 21 31KSZ610_127 ...

Page 128: ...nsion pre load whenever you change your normal load by adding or subtracting a passenger cargo or accessories or when the road or riding conditions change The way you ride your scooter and the type of ride you want to experience can also influence your suspension needs Lower spring pre load provides a softer ride and is usually preferred for light loads and smooth roads Higher spring pre load prov...

Page 129: ...icing Your Honda The rear suspension can be adjusted for rider and passenger weight and riding conditions by changing the spring pre load Do not attempt to disassemble service or dispose of the damper see your Honda dealer The instructions found in this owner s manual are limited to adjustments of the shock assembly only 04 10 19 10 53 33 31KSZ610_129 ...

Page 130: ...onditions Position 3 standard position Positions 4 to 7 for when the motorcycle is more heavily loaded Also increase spring pre load for stiffer rear suspension Always adjust the shock absorber position in sequence 1 2 3 4 5 6 7 or 7 6 5 4 3 2 1 Attempting to adjust directly from 1 to 7 or 7 to 1 may damage the shock absorber Make sure that both shock absorbers are adjusted to the same position 3 ...

Page 131: ...the brake lever freeplay does not feel within the normal range while riding check the brake pads for wear page Worn pads should be replaced If the pads are not worn beyond the recommended limit there is probably air in the brake system See your Honda dealer to have the air bled from the system The hydraulic braking systems on your scooter dissipate the heat generated by the friction of the brake p...

Page 132: ...t add or replace brake fluid except in an emergency If you do add fluid have your Honda dealer check the system as soon as possible The recommended brake fluid is Honda DOT 4 Brake Fluid or any brake fluid of equal quality and performance Use fresh brake fluid from a sealed container Be sure to read the label before opening the sealed container An opened container may be contaminated or may have a...

Page 133: ...s immediately Avoid contact with skin or eyes In case of contact wash thoroughly and call a doctor immediately if it contacts your eyes Place your scooter in an upright position on a firm level surface Check the fluid level It should be above the LOWER level mark If the level is at or below the LOWER level mark check the brake pads for wear page 1 2 1 126 04 10 19 10 54 06 31KSZ610_133 ...

Page 134: ...e replaced If the pads are not worn beyond the recommended limit have your brake system inspected for leaks Other Inspections Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings 04 10 19 10 54 12 31KSZ610_134 ...

Page 135: ... usage the type of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page Check the cutouts in each pad If either pad is worn to the cutout replace both pads as a set See your Honda dealer for this service Front Brake 1 72 80 04 10 19 10 54 20 31KSZ610_135 ...

Page 136: ...ction 127 Brakes Servicing Your Honda If the wear indicator is aligned with the end of the projection on the caliper bracket replace both pads as a set See your Honda dealer for this service Rear Brake 1 2 04 10 19 10 54 25 31KSZ610_136 ...

Page 137: ...ne and put the scooter on its center stand on level ground Count the number of clicks before the brake starts to take hold by slowly pulling the grip down from the fully returned position Parking brake grip free play is If adjustment is necessary have the brake adjusted by your Honda dealer for this service 72 1 2 04 10 19 10 54 32 31KSZ610_137 ...

Page 138: ...ated for the load you are carrying The following pages give detailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recommendations for tire repair and replacement Properly inflated tires provide the best combination of handling tread life and riding comfort Generally underinflated tires wear unevenly adversely affect handling and are m...

Page 139: ... condition may lose one to two psi per month if not checked and adjusted regularly Tubeless tires have some degree of self sealing ability if they are punctured However because leakage is often very slow you should look closely for punctures whenever a tire is not fully inflated The recommended cold tire pressures are Always check air pressure when your tires are cold after the scooter has been pa...

Page 140: ...tire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in the side of the tire or tread Excessive tread wear Also if you hit a pothole or hard object while riding pull to the side of the road as soon as you safely can and carefully inspect the tires for damage Tread Wear 72...

Page 141: ...is repaired either temporarily or permanently will have lower speed and performance limits than a new or undamaged tire If the wear indicators are visible replace the tire immediately as it is no longer safe Refer to on page A temporary repair can sometimes be made in an emergency situation However since a temporary repair may not hold you must ride very slowly preferably without any cargo or pass...

Page 142: ...e to safely carry as much weight If you choose to have a tire repaired be sure the repair work is performed by a professional and that the wheel is balanced before you ride Refer to on page If you have a tire professionally repaired at a non Honda facility we recommend that you have the work checked by your Honda dealer The tires that came on your scooter were designed to match the performance cap...

Page 143: ...be seriously hurt or killed Always use the size and type of tires recommended in this owner s manual 134 Tires Servicing Your Honda You should replace the tires with tires of the same size load range and speed rating as the originals The recommended tires for your scooter are Have the tire replaced by your Honda dealer if possible Have the wheel balanced after the tire is installed Whenever you re...

Page 144: ...ess tire on this scooter Excessive heat build up can cause the tube to burst Use only tubeless tires on this scooter The rims are designed for tubeless tires and during hard acceleration or braking a tube type tire could slip on the rim and cause the tire to rapidly deflate Do not install a radial tire on this scooter Mixing bias ply and radial tires can adversely affect handling and stability 04 ...

Page 145: ...ly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease Check the spring for damage or loss of tension Lower the side stand all the way The engine should stop as you lower the side stand If the engine doesn t stop see your Honda dealer for service Sit astride the scooter Raise the side stand Pull the rear brake lever in 1 2 3 4 1 72 5 04 10 19 1...

Page 146: ...water as you would with a conventional type battery Electrical accessories use current from the battery even when the ignition is OFF Limited operation also allows the battery to discharge If you have electrical accessories on your scooter or do not ride frequently we recommend that you charge the battery frequently see page If you do not expect to ride your scooter for at least two weeks we recom...

Page 147: ...er to on page If you do not remove the battery we recommend disconnecting the battery cables negative cable first You will get the best storage results from removing the battery and slow trickle charging it every 30 days see page Before you remove the battery be sure to read all the information that follows as well as the information on the battery label If you plan to store your scooter we recomm...

Page 148: ... is located in the battery box below the seat Release the rubber band securing the battery Disconnect the negative terminal lead from the battery first then disconnect the positive terminal lead Pull the battery out of the battery box Lift the seat page Remove the battery cover clips then remove the battery cover cont d 1 2 3 4 5 5 4 6 3 1 2 4 36 04 10 19 10 56 16 31KSZ610_148 ...

Page 149: ...ted from freezing temperatures and direct sunlight Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see following section once every 30 days Refer to on page Be sure to read the information that came with your battery charger and follow the instructions on the battery Improper charging may damage the ...

Page 150: ...periods without risking damage to the battery However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive type battery charger An automotive charger can overheat a scooter battery and cause permanent damage 1 04 10 19 10 56 31 31KSZ610_150 ...

Page 151: ... If your scooter is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your scooter in bright sunlight may cause the finish to fade because water droplets intensify the sun s brightness Spotting is also more likely because surface water can dry before you have time to wipe it off Clean your scooter regularly to protect surface finishes...

Page 152: ...ts of your scooter We recommend the use of a garden hose to wash your scooter High pressure washers like those at coin operated car washes can damage certain parts of your scooter After cleaning inspect for damage wear and leaks fuel oil coolant and brake fluid 04 10 19 10 56 47 31KSZ610_152 ...

Page 153: ...ng liquid or a product made especially for washing scooters or automobiles Wash your scooter with a sponge or a soft towel As you wash check for heavy grime If necessary use a mild cleaner degreaser to remove the grime After washing rinse your scooter thoroughly with plenty of clean water to remove any residue Detergent residue can corrode alloy parts Dry your scooter with a chamois or a soft towe...

Page 154: ...braking performance If the inside of the headlight lens appears clouded immediately after washing it should clear after a few minutes of riding Using plenty of water clean the windshield with a soft cloth or sponge Avoid using detergents or any kind of chemical cleaner on the windshield Dry with a soft clean cloth For a dirtier windshield use a diluted neutral detergent with a sponge and plenty of...

Page 155: ...roducts on the tires or suspension components Suggestions for using spray cleaner s follow Replace the windshield if scratches cannot be removed and they obstruct clear vision Take care to keep battery electrolyte brake fluid or other chemical solvents off the windshield They will damage the plastic 72 04 10 19 10 57 11 31KSZ610_155 ...

Page 156: ...er polish and wipe with a non abrasive cloth Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Apply a high quality chrome aluminum polish and wipe with a non abrasive cloth Dull corroded chrome or aluminum Heavy grime Oil leaks Brake dust Recommended Cleaning Scooter Condition 147 Appearance Care Servicing Yo...

Page 157: ...dirt mud or road salt Clean the wheels after riding through any of these substances Use a wet sponge and mild detergent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compounds After washing rinse with plenty of water and dry with a clean cloth If the paint is chipped apply touch up paint 72 04 10 19 10 57 26 31KSZ610_157 ...

Page 158: ... scooter consider using a commercially available spray cleaner polish or quality liquid or paste wax to finish the job Use only a non abrasive polish or wax made specifically for scooters or automobiles Apply the polish or wax according to the instructions on the container If a surface on your scooter is chipped or scratched your Honda dealer has touch up paint to match your scooter s color Be sur...

Page 159: ...150 Servicing Your Honda 04 10 19 10 57 35 31KSZ610_159 ...

Page 160: ...few helpful tips on how to store and transport your Honda and how to be an environmentally responsible scooter owner Storing Your Honda 152 Transporting Your Scooter 156 You the Environment 157 04 10 19 10 57 39 31KSZ610_160 ...

Page 161: ...n extended period such as during the winter thoroughly inspect your scooter and correct any problem before storing it That way needed repairs won t be forgotten and it will be easier to get your scooter running again Change the engine oil and clean the oil strainer screen page For more information about storage refer to the available from your Honda dealer We suggest you perform the following proc...

Page 162: ... to any convenient plastic body part so that it is positioned away from the spark plug Remove the spark plug from the engine and store it in a safe place Do not connect the spark plug to the spark plug cap Pour a tablespoon 15 20 cc of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth Drain the carburetor into an approved gasoline container and dispose of it in...

Page 163: ...p Inflate the tires to their recommended pressures page Wash and dry your scooter Wax all painted surfaces Apply rust inhibiting oil to the chrome pieces Store your scooter in an unheated area free of dampness away from sunlight with a minimum of daily temperature variation Place your scooter on blocks to lift both tires off the floor Cover your scooter with a porous material Avoid using plastic o...

Page 164: ... for more than four months change the engine oil page If your scooter has been stored for more than two months ask your Honda dealer to drain and replace the fuel Charge the battery page as required Install the battery Perform a pre ride inspection page then test ride your scooter at low speeds 1 2 3 4 5 72 30 98 140 04 10 19 10 58 15 31KSZ610_164 ...

Page 165: ...mp to safely lift the scooter and motorcycle tie down straps If your scooter needs to be transported it should be carried on a motorcycle trailer or a truck or trailer with a flatbed area For information about 24 hour emergency assistance see page Do not tow your scooter as towing can seriously damage the transmission 207 04 10 19 10 58 20 31KSZ610_165 ...

Page 166: ...a recycling center Call your local or state office of public works or environmental services to find a recycling center in your area and to get instructions on how to dispose of non recyclable wastes Owning and riding a scooter can be enjoyable but you must do your part to protect nature Following are tips on how you can be an environmentally responsible scooter owner Use a biodegradable detergent...

Page 167: ...158 Tips 04 10 19 10 58 28 31KSZ610_167 ...

Page 168: ...resume riding If the problem cannot be safely solved this section also gives instructions on the proper way to have your scooter transported For information about transporting your scooter see page General Guidelines 160 If Your Engine Quits or Won t Start 161 If You Have a Flat Tire 166 If Your Engine Overheats 170 If a Fuse Blows 172 If You Crash 176 If You Lose Your Key 177 If Your Battery is L...

Page 169: ...or specific problems follow Remember to take along your owner s manual the tool kit that came with your scooter and any other items such as tire repair supplies and additional tools that might help you solve a problem on your own Do not continue riding if you are hurt or your scooter is not in safe riding condition Keeping your scooter well maintained is the best way to reduce the possibility of h...

Page 170: ...of the problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the following information may help you If you can t correct the problem see your Honda dealer If your scooter won t start listen as you press the start button If you don t hear the starter motor turning refer to the symptom If you can hear the starter motor working n...

Page 171: ... battery lead loose Tighten the battery lead dead battery Charge the battery page If charging doesn t help see your Honda dealer faulty starter motor If all possible causes are negative the starter motor may be faulty See your Honda dealer 140 172 Starter motor doesn t operate 162 If Your Engine Quits or Won t Start Taking Care of the Unexpected 04 10 19 10 59 02 31KSZ610_171 ...

Page 172: ...e spark plug cap securely If the engine still won t start see your Honda dealer loose battery cables Tighten the battery terminal bolts weak battery Charge the battery page If charging doesn t help see your Honda dealer 140 Starter motor works but the engine won t start 163 If Your Engine Quits or Won t Start Taking Care of the Unexpected 04 10 19 10 59 14 31KSZ610_172 ...

Page 173: ...s see your Honda dealer Check the coolant temperature gauge Refer to page See your Honda dealer See your Honda dealer blubbers rich fuel mixture runs erratically misfires 114 170 Engine starts but runs poorly If Your Engine Overheats 164 If Your Engine Quits or Won t Start Taking Care of the Unexpected 04 10 19 10 59 25 31KSZ610_173 ...

Page 174: ... backfires See your Honda dealer If applicable switch to the recommended octane gasoline page or change your brand of gasoline If the problem persists see your Honda dealer See your Honda dealer See your Honda dealer 90 Engine starts but runs poorly cont d 165 If Your Engine Quits or Won t Start Taking Care of the Unexpected 04 10 19 10 59 34 31KSZ610_174 ...

Page 175: ...ooter Transported Option 2 Make a Temporary Roadside Repair If a tire has only a minor nail puncture and is not completely flat you may be able to make an emergency repair that could allow you to continue riding to where you can get the tire replaced or permanently repaired If a tire has a major puncture or a cut in the tread or sidewall or the bead has come loose from the rim there is probably no...

Page 176: ...repair you should ride slowly not over 30 mph 50 km h and carefully preferably without a passenger or cargo until the tire is replaced or permanently repaired Stop frequently and check the air pressure If the tire is losing pressure it may be unsafe to continue riding As the tire gets low it will affect the handling of your scooter especially with a passenger and cargo and it may overheat and blow...

Page 177: ...in the tire tread do not remove it at this time The idea here is to do something to temporarily stop the leak If you have a tubeless tire repair kit you can pull out the nail and try inserting an external plug in the puncture Follow the instructions that came with the repair kit and be sure to inflate the tire to the correct pressure We strongly recommend that you replace not permanently repair an...

Page 178: ...e Unexpected Safety Precautions Refer to on page We recommend wheel removal be done only by your Honda dealer or another qualified mechanic Do not attempt to remove the wheel on your own Wheel removal requires mechanical skill and professional tools 72 04 10 19 11 00 00 31KSZ610_178 ...

Page 179: ...ther may cause the needle to rise higher than normal So will temporary stress such as climbing a hill If you re stuck in stop and go traffic the needle may climb some but the radiator fan is designed to prevent overheating Be aware of these variations as you monitor the gauge If the needle moves toward H for no apparent reason pull safely to the side of the road If possible park in a shady area If...

Page 180: ...n t drop do not ride The engine needs repair Transport your scooter to a Honda dealer page If the temperature drops to normal check the coolant level If it has gone down add more coolant Check the radiator fan If the fan is not working turn the engine off Open the fuse box page and check the radiator fan fuse If the fuse is blown replace it with the proper same rating spare fuse Start the engine I...

Page 181: ...rt on the circuit fuse box cover which fuse or fuses control that component Check those fuses first but check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuses and check component operation A spare circuit fuse is located in the fuse box Recommended Fuses To prevent an accidental short circuit turn the ignition switch OFF before checking or re...

Page 182: ...d Main Fuse Access Disconnect the wire connector of the starter magnetic switch cont d Pull the fuse out If the main fuse is blown install the spare main fuse Reconnect the wire connector Install the battery cover and close the seat To access the main fuse lift the seat page and remove the battery cover page 3 4 2 5 6 1 2 3 4 5 36 139 04 10 19 11 00 34 31KSZ610_182 ...

Page 183: ... fuses pull out the clips and remove the battery cover page To check or replace a circuit fuse pull the old fuse out of its retaining clips Look for a burned wire inside the fuse If the fuse is blown replace it with a spare fuse of the same rating or lower Open the fuse box cover to access the fuse box 7 8 9 139 7 6 8 4 04 10 19 11 00 42 31KSZ610_183 ...

Page 184: ...ce a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed If the replacement fuse of the same rating burns out in a short time there is probably a serious electrical problem on your scooter Leave the blown fuse in that circuit and have your scooter checked by your Honda dealer C...

Page 185: ... riding safely carefully inspect your scooter for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes and wheels If there is minor damage or you are unsure about possible damage ride slowly and cautiously Sometimes crash damage is hidden or not immediately apparent so you should have your scooter thoro...

Page 186: ...e a duplicate key made You should receive a key number plate with your keys Store this plate in a safe place If you lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer you purchased your Honda from They may have it listed in their records If they don t transport your scooter to them or the nearest Honda dealer The d...

Page 187: ... t charge the battery or it appears unable to hold a charge contact your Honda dealer Jump starting is not recommended especially if you use an automobile battery The greater amperage of an automobile battery when the car engine is running can damage your scooter s electrical system 04 10 19 11 01 09 31KSZ610_187 ...

Page 188: ...echnical data plus information on government requirements and how to break in your scooter Vehicle Identification 180 Specifications 183 Break in Guidelines 189 High Altitude Carburetor Adjustment 190 Emission Control Systems 191 Catalytic Converter 196 Oxygenated Fuels 197 04 10 19 11 01 14 31KSZ610_188 ...

Page 189: ...required when you register your scooter They may also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN vehicle identification number appears on the Safety Certification Label attached to the left front cover 04 10 19 11 01 20 31KSZ610_189 ...

Page 190: ...engine number 3 181 Vehicle Identification Technical Information The frame number is stamped on the right side of the frame body The engine number is stamped on the back of the crankcase near the rear wheel 2 3 04 10 19 11 01 28 31KSZ610_190 ...

Page 191: ...e Identification Technical Information The color label is located in the center compartment The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual 04 10 19 11 01 34 31KSZ610_191 ...

Page 192: ... 1 in 130 mm 85 0 in 2 160 mm 46 1 in 1 170 mm 379 lbs 172 kg NSS250 A NSS250S AS NSS250 A NSS250S AS NSS250 S NSS250A NSS250AS overall length overall width overall height wheelbase ground clearance dry weight Dimensions Weight 183 Specifications Technical Information 04 10 19 11 01 45 31KSZ610_192 ...

Page 193: ...um additives 4 stroke oil or an equivalent motorcycle oil 1 3 US qt 1 2 including reserve after disassembly after draining fuel recommendation fuel tank capacity engine oil capacity engine oil recommendation cooling system capacity cooling system recommendation Pro Honda HP Coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically reco...

Page 194: ... 12 mm 0 005 in 0 12 mm 0 031 0 035 in 0 80 0 90 mm 366 lbs 166 kg 1 500 100 rpm or or or intake exhaust passenger capacity maximum weight capacity displacement bore stroke compression ratio spark plug standard spark plug cold climate spark plug high speed riding valve clearance cold spark plug gap idle speed Capacities Engine Specifications 185 Specifications Technical Information 04 10 19 11 02 ...

Page 195: ...s than 200 lbs 90 kg of added weight more than 200 lbs 90 kg of added weight 6 876 bias ply tubeless tire size rear tire size front trail caster primary reduction final reduction generator battery tire pressure rear cold tire pressure front cold tire type Chassis Suspension Power Transmission Electrical 186 Specifications Technical Information 04 10 19 11 02 29 31KSZ610_195 ...

Page 196: ...W 2 12V 1 7W 12V 1 7W 12V 3 4W front rear headlight turn signal lights instrument lights brake tail light license light turn signal indicator parking indicator high beam indicator trunk light Lights 187 Specifications Technical Information 04 10 19 11 02 42 31KSZ610_196 ...

Page 197: ...30A 10A 15A 20A 30A 15 lbf ft 20 N m 2 0 kgf m 10A 15A NSS250A AS NSS250 S main other fuses oil plug Fuses Torque Specifications 188 Specifications Technical Information 04 10 19 11 02 50 31KSZ610_197 ...

Page 198: ...tion Help assure your scooter s future reliability and performance by paying extra attention to how you ride during the first 300 miles 500 km During this period avoid full throttle starts and rapid acceleration 04 10 19 11 02 54 31KSZ610_198 ...

Page 199: ...h when operated at high altitudes Above 6 500 feet 2 000 m a rich mixture can cause driveability problems reduce engine performance and increase fuel consumption To compensate you can have the carburetor adjusted for high altitude riding See your Honda dealer However the carburetor must be returned to standard factory specifications before riding again at lower altitudes below 5 000 feet 1 500 m S...

Page 200: ...rotection Agency EPA and the California Air Resources Board CARB require that your scooter comply with applicable exhaust emissions standards during its useful life when operated and maintained according to the instructions provided The Vehicle Emission Control Information label is attached to the inside of the center compartment 1 04 10 19 11 03 05 31KSZ610_200 ...

Page 201: ...he terms of the Distributor s Warranties for Honda Scooter Emission Control Systems is necessary in order to keep the emissions system warranty in effect The combustion process produces carbon monoxide CO oxides of nitrogen NOx and hydrocarbons HC Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected t...

Page 202: ...prove emission performance The oxidation catalytic converter is in the exhaust system Through chemical reactions they convert HC and CO in the engine s exhaust to carbon dioxide CO and water vapor This scooter complies with the requirements of the California Air Resources Board CARB evaporative emission regulations Fuel vapor from the fuel tank and carburetor is directed into the charcoal canister...

Page 203: ...here Blow by gas is returned to the combustion chamber through the air cleaner and the carburetor Hard starting or stalling after starting Rough idle Misfiring or backfiring during acceleration After burning backfiring Poor performance driveability and poor fuel economy If you are aware of any of the following symptoms have the vehicle inspected and repaired by your authorized Honda scooter dealer...

Page 204: ...trol prior to its sale or delivery to the ultimate purchaser or while it is in use or the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases Removal of or puncturing of any part of the intake system Lack of proper maintenance Re...

Page 205: ...ical reactions to take place It can set fire to any combustible materials that come near it Park your scooter away from high grasses dry leaves or other flammables A defective catalytic converter contributes to air pollution and can impair your engine s performance Follow these guidelines to protect your scooter s catalytic converter Always use unleaded gasoline Even a small amount of leaded gasol...

Page 206: ...aded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by Volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed ...

Page 207: ...spill fuel when filling the fuel tank Wipe up any spills immediately If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline METHANOL methyl or wood alcohol 5 by Volume You may use gasoline containing methanol containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system G...

Page 208: ...nformation on your warranty and how to get an official Honda service manual Authorized Manuals 200 Warranty Coverage 203 Warranty Service 204 Contacting Honda 205 Your Honda Dealer 206 The Honda Rider s Club 207 Reporting Safety Defects 208 04 10 19 11 03 54 31KSZ610_208 ...

Page 209: ...a dealer is available from Helm Inc Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems common to all Honda motorcycles motor scooters and ATVs These Honda manuals are written for the professional technician but most mechanically capable owners should find them easy to use if ...

Page 210: ...ing Charge Grand Total 201 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00 PM EST By completing this form you can order the materials desired You can pay by check or money order or charge to your credit card Mail to Helm Inc at the address shown on the back of this order form USA only Can...

Page 211: ...oney order enclosed payable to Helm Inc U S funds only Do not send cash MasterCard VISA Discover Account Number Date These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery On returns a restocking fee may be applied against the original order Expiration Mo Yr Customer Signature Apartment Number Street Address No P O Box Number P O BOX 072...

Page 212: ... It is important to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with using the scooter There are responsibilities restrictions and exclusions which apply to these warranties Please read the Warranties Booklet given to you by your Honda dealer at the time of purchase Be sure t...

Page 213: ...handling of the situation we suggest you discuss your problem with the appropriate member of the dealership s management team If the problem has already been reviewed with the Service Manager Parts Manager Sales Manager etc contact the Owner of the dealership or their designated representative If you believe you have a problem with your scooter call the service department of your Honda dealer Make...

Page 214: ... supplied with your vehicle Please include the following information in your letter name address and telephone number product model year and frame VIN serial number date of purchase dealer name and address We will likely ask your Honda dealer to respond or possibly acknowledge your comments directly If you have a difference of opinion with your dealer please remember that each dealership is indepe...

Page 215: ...ity that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accessories and products available from the parts department The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage Your Honda dealer can inform you about competition and other riding events in your area You ll also find that your de...

Page 216: ... service facility if roadside assistance can t get you going again Reimbursement to 75 for motorcycle and scooter rider training from the Motorcycle Safety Foundation Free ATV rider training is available from the Specialty Vehicle Institute of America with the purchase of a new Honda ATV A subscription to a bi monthly insider s magazine for all members Special members only HRCA website Discounts f...

Page 217: ... Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other information about motor vehicle safety from the Hotline If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign...

Page 218: ...209 Consumer Information 04 10 19 11 05 18 31KSZ610_218 ...

Page 219: ...es Ignition Switch 19 Start Button 20 Engine Stop Switch 20 Headlight Dimmer Switch 21 Turn Signal Switch 21 Horn Button 22 Tripmeter Reset Button 22 Parking Brake Lock 22 Are You Ready to Ride 26 Protective Apparel 26 Rider Training 28 Is Your Scooter Ready to Ride 30 Pre ride Inspection 30 Load Limits Guidelines 33 Loading 33 Load Limits 34 Loading Guidelines 35 Cargo Compartments 36 Center Comp...

Page 220: ...tion 45 Starting Procedure 46 How to Stop the Engine 49 Riding 50 Braking 57 Parking 61 Riding with a Passenger or Cargo 65 The Importance of Maintenance 70 Maintenance Safety 71 Important Safety Precautions 72 Periodic Maintenance 74 Maintenance Schedule 76 Maintenance Record 81 Component Locations 83 Tool Kit 86 Owner s Manual Storage 87 Left Floor Skirt Removal 88 Clip Removal 89 04 10 19 11 05...

Page 221: ...Engine Oil Strainer Screen 93 Coolant 103 Air Cleaner 107 Belt Case Air Cleaner 109 Crankcase Breather 111 Throttle 112 Engine Idle Speed 114 Spark Plug 116 Suspension 119 Brakes 122 Tires 129 Side Stand 136 Battery 137 Appearance Care 142 Storing Your Honda 152 Transporting Your Scooter 156 You the Environment 157 04 10 19 11 05 40 31KSZ610_221 ...

Page 222: ...eats 170 If a Fuse Blows 172 If You Crash 176 If You Lose Your Key 177 If Your Battery is Low or Dead 178 Vehicle Identification 180 Specifications 183 Break in Guidelines 189 High Altitude Carburetor Adjustment 190 Emission Control Systems 191 Catalytic Converter 196 Oxygenated Fuels 197 Authorized Manuals 200 Warranty Coverage 203 Warranty Service 204 Contacting Honda 205 Your Honda Dealer 206 T...

Page 223: ...ir cleaner 109 brakes fluid 123 pad wear 126 parking brake lever freeplay 128 braking 57 break in guidelines 189 button digital clock adjusting 18 tripmeter reset 22 capacity fuel 91 carburetor altitude adjustment 190 care appearance 142 catalytic converter 196 cleaning appearance care 142 clock digital 18 color label 182 compartment center 36 glove box 38 04 10 19 11 05 51 31KSZ610_223 ...

Page 224: ...ormation 199 coolant 103 customer service 205 defects safety 208 digital clock 18 emission control systems 191 engine idle speed 114 number 181 oil 93 overheats 168 pinging 90 starting 45 stop switch 20 stopping 49 won t start 161 environment 157 flat tire 166 frame number 181 04 10 19 11 05 58 31KSZ610_224 ...

Page 225: ...mmer switch 21 helmet holder 63 high altitude carburetor adjustment 190 high beam indicator 13 Honda contacting 205 Rider s Club 207 dealer 206 Honda service manual 200 horn button 22 identification vehicle 180 idle speed engine 114 ignition cutoff system side stand 45 ignition switch 19 indicators 13 inspection pre ride 30 04 10 19 11 06 05 31KSZ610_225 ...

Page 226: ...s 35 location components gauges indicators controls 10 maintenance 83 lock steering 62 key lost 177 kit tool 86 maintenance importance 70 periodic 74 record 81 safety 72 schedule 76 manual service 200 maximum weight limit 34 modifications 6 numbers serial 180 04 10 19 11 06 12 31KSZ610_226 ...

Page 227: ...ock 22 pinging engine 90 plug spark 116 pre ride inspection 30 problems unexpected 158 protective apparel 26 removal clip 89 left floor skirt cover 88 reporting safety defects 208 rider training 3 28 Rider s Club Honda 207 riding basic operation 43 clothing 26 precautions 44 safety 2 safety precautions 44 with passenger or cargo 65 04 10 19 11 06 18 31KSZ610_227 ...

Page 228: ...y 204 side stand 136 side stand ignition cutoff system 45 spark knock 90 spark plug 116 specifications 183 speedometer 13 stand side 136 start button 20 starting engine 45 troubleshooting 161 steering lock 62 stop switch engine 20 stopping engine 49 storage owner s manual 87 scooter 152 switch engine stop 20 headlight dimmer 21 ignition 19 turn signal 21 04 10 19 11 06 22 31KSZ610_228 ...

Page 229: ... training rider 3 28 transporting your scooter 156 tripmeter 22 tripmeter reset button 22 trouble unexpected 159 troubleshooting starting 161 turn signal indicator 13 vehicle identification no VIN 180 warranty coverage 203 extended 203 service 204 washing your scooter 144 weight limit 34 04 10 19 11 06 28 31KSZ610_229 ...

Page 230: ... engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of costly repairs are Engine oil insufficient quantity improper oil Air cleaner dirty leaking because of improper installation poor seal Record important information on the following page 04 10 19 11 06 36...

Page 231: ... Reference Quick Reference VIN Frame No Engine No Frame No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr 04 10 19 11 06 40 31KSZ610_231 ...

Page 232: ...ems monthly page tires wheels fluids lights freeplay fuses nuts bolts Maximum Weight Capacity rider passenger all cargo and accessories Engine Oil Coolant API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label SAE 10W 40 JASO T 903 standard MA or MB Pro Honda GN4 HP4 without molybdenum additives or HP4M with molybdenum additives 4 stroke ...

Page 233: ...9 DENSO 36 psi 250 kPa 2 50 kgf cm 29 psi 200 kPa 2 00 kgf cm 25 psi 175 kPa 1 75 kgf cm bias ply tubeless NSS250A AS NSS250 S Quick Reference Quick Reference Tires Fuses Spark Plugs Tire Pressure cold Front Rear Front Rear main other or or standard cold climate high speed riding or with less than 200 lbs 90 kg of added weight with more than 200 lbs 90 kg of added weight Type 04 10 19 11 07 06 31K...

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