Honda Harmony HRB215PDA Owner'S Manual Download

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Summary of Contents for Harmony HRB215PDA

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Page 4: ...e your own good judgment You will find important safety information in a variety of forms including l Safety Labels on the lawn mower 0 Safety Messages preceded by a safety alert symbol m and one of t...

Page 5: ...ANSPORTING 37 How to load and carry your mower safely MAINTENANCE 39 When and how to perform routine inspection service and adjustments to keep your mower in good operating condition TROUBLESHOOTING 5...

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Page 7: ...perate your mower safely IMPORTANT SAFETY INFORMATION 6 Avoid Rotating Blades 6 Clear Mowing Area 6 Keep Shields in Place 6 Refuel with Care 6 Wear Protective Clothing 6 Turn Engine Off When Not Mowin...

Page 8: ...and remove all sticks stones pieces of wire and other loose objects Never operate the blade s over gravel Keep Shields in Place Guards and shields are designed to protect you from being hit by thrown...

Page 9: ...ILITY to safely operate this mower Does the young person think through problems and come to logical solutions Be honest Anyone who takes unnecessary risks and doesn t obey rules should not operate thi...

Page 10: ...ly These labels are considered permanent parts of your mower So if a label comes off or becomes hard to read contact an authorized Honda dealer for a replacement HRB215 UNDER NORMAL USAGE THIS GAG MAT...

Page 11: ...er important parts of your mower and it tells you how the controls work COMPONENT iDENTiFiCATiON 10 DESCRIPTION OF CONTROLS 12 FuelValve 12 ThrottleLever 12 Flywheel Brake Lever 13 Drive Clutch Lever...

Page 12: ...HRB215 REAR CUlTING HEIGHT ADJUSTMENT LEVER OIL FILLER CAP MUFFLER V FRONT CUlTlNG HEIGHT ADJUSTMENT LEVERS MOWER DECK HRB215K3PDA Manually propelled high lift blade and grass bag HRB215K3SDA Self pro...

Page 13: ...R CUlTlNG HEIGHT ADJUSTMENT LEVER FRONT iNG HEIGHT ADJUSTMENT LEVERS CARBURETOR Record the frame and engine serial numbers in the space below You will need these serial numbers when ordering parts and...

Page 14: ...S Fuel Valve The fuel valve opens and closes the fuel passage from the fuel tank to the carburetor Throttle Lever I I N CHOKE For starting a cold engine b FAST For restarting a warm engine and for mow...

Page 15: ...o the engine flywheel brake and the ignition switch The engine will not start unless this lever is pushed forward FLYWHEEL BRAKE LEVER Drive Clutch Lever SDA The drive clutch lever engages and disenga...

Page 16: ...iate self propelled mowing speed 3 fast For maximum self propelled transport speed Cuttlng Height Adjustment Levers There are six settings to choose from as shown in the illustration The cutting heigh...

Page 17: ...nd yourself before you begin mowing ARE YOU READY TO MOW 16 CHECK YOUR LAWN 16 Objects 16 PeopleandPets 16 Lawn 16 CHECK YOUR MOWER 17 Blade s 17 Engine Oil Level 18 Fuel 19 Air Cleaner Inspection 20...

Page 18: ...l hazard to you and others Look for things like stones sticks bones and wire Remove them from the mowing area People and Pets People and animals near the mowing area can move into your path or into a...

Page 19: ...dangerous projectiles Thrown objects can cause serious injury Inspect the blade regularly and do not operate the mower with a worn or damaged blade i lI u w NORMAL EXCESSIVELY WORN BENT CRACKED A dul...

Page 20: ...nsert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick FILLER CAP DIPSTICK 3 If the oil level is low add the recommended oil see page 46 to re...

Page 21: ...p securely Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel l Stop the engine and keep heat sparks and flame away l Handle fuel only outdoors l Wipe...

Page 22: ...hat the air filters are clean and in good condition Dirty air filters will restrict air flow to the carburetor reducing engine performance Refer to page 47 for air cleaner service AIR CLEANER HOUSING...

Page 23: ...Loosen the handlebar locking knobs 2 Spread the lower ends of the handlebars to release the locating pins 3 Move the handlebar up or down so the locating pins engage the other holes on the handlebar m...

Page 24: ...cessive wear The grass bag wears during normal use and will eventually require replacement Grass bag replacement is explained on page 58 Installation 1 Raise the discharge guard and hook the grass bag...

Page 25: ...the plug is fully inserted and the discharge guard is closed Cutting Height Check the mower deck cutting height settings and be sure that all four adjustment levers are set to the same cutting height...

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Page 27: ...Lever 29 Drive Clutch Lever SDA 30 Shift Lever SDA 30 STOPPING THE ENGINE 31 SAFE MOWING PRACTICES 32 Slopes 32 Obstacles 33 Gravel and Loose Objects 33 MOWING TIPS 34 WhentoMow 34 Cutting Height 34...

Page 28: ...T ON Even if you have operated other mowers take time to become familiar with how this mower works and practice in a safe area until you build up your skills For your safety avoid starting or operati...

Page 29: ...e engine in a clear or mowed area where the blade can turn freely 1 Turn the fuel valve to the ON position 2 Move the throttle lever to the proper starting position COLD ENGINE Move the throttle lever...

Page 30: ...l briskly Return the starter grip gently Keep your hands and feet away from the mower deck at all times when starting and running the engine Continue to hold the flywheel brake lever against the handl...

Page 31: ...uld fracture and come apart When you need to empty the grass bag or leave the mower for any reason always turn the engine OFF Flywheel Brake Lever The lever must be pushed forward against the handleba...

Page 32: ...clutch lever against the handlebar during self propelled mowing This will help to extend the service life of the clutch mechanism Shift Lever SDA Use the shift lever to select the forward speed at wh...

Page 33: ...the throttle lever to the SLOW position THROTTLE LEVER 2 Release the flywheel brake lever and the drive clutch lever SDA FLYWHEEL BRAKE LEVER DRIVE CLUTCH LEVER WA 3 When the mower is not in use turn...

Page 34: ...ar to control the mower The blade is sharp and spins at high speed A spinning blade can cut you severely and can amputate fingers and toes l Wear protective footwear l Keep your hands and feet away fr...

Page 35: ...immediately disconnect the spark plug cap and check for damage see page 17 Striking objects may damage the blade s bend the crankshaft and or break the mower deck or other components Vibration usually...

Page 36: ...you look closely you ll see that most grass has stems and leaves If you cut off the leaves you ll scalp the lawn Let the grass recover between mowings Your mower will work better and your lawn will l...

Page 37: ...ippings will clog the mower deck and collect in clumps on the lawn Always wait for wet grass to dry before mowing Fallen Leaves When equipped with a grass bag your mower can be used to pick up fallen...

Page 38: ...sections where you can use counterclockwise mowing patterns Bagging HRM215 requires optional grass bag kit Use a clockwise mowing pattern This will give the best bagging performance leaving the least...

Page 39: ...TRANSPORTING This chapter explains how to load and carry your mower safely BEFORE LOADING 38 LOADING AND UNLOADING 38 37...

Page 40: ...ty of fuel leakage 2 If equipped remove grass bag LOADING AND UNLOADING If a suitable loading ramp is not available two people should lift the mower on and off the transport vehicle while holding the...

Page 41: ...cts 42 Tampering and Altering 42 Problems that may Affect Emissions 42 Replacement Parts 43 Maintenance 43 MAINTENANCE SCHEDULE 44 ENGINE MAINTENANCE 45 EngineOil Change 45 Engine Oil Recommendations...

Page 42: ...ance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other...

Page 43: ...ine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the en...

Page 44: ...enance of emission control systems The following instructions and procedures must be followed in order to keep the emissions from your Honda engine within the emission standards Tampering and Altering...

Page 45: ...esign and quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emission perform...

Page 46: ...related items Replace the paper filter only 1 Service more frequently when used in dusty areas 2 These items should be serviced by an authorized Honda servicing dealer unless you have the proper tools...

Page 47: ...side The used oil will drain through the filler neck Allow the oil to drain completely Please dispose of used motor oil and the containers in a manner that is compatible with the environment We sugge...

Page 48: ...ow oil level can cause engine damage d Screw in the filler cap dipstick securely Engine Oil Recommendations Oil is a major factor affecting performance and service life Use 4 stroke automotive deterge...

Page 49: ...CLEANER HOUSING PAPER 1 Unscrew and remove the air cleaner housing cover screw then remove the air cleaner housing cover 2 Remove the paper filter from the air cleaner housing Remove the foam filter...

Page 50: ...curely Spark Plug Service RECOMMENDED SPARK PLUGS REGULAR RESISTOR NGK BP5ES BPR5ES DENS0 WlGEP U WI GEPR U CHAMPION N12Y RN12Y l Resistor sDark luas reduce intetference with radio and TV reception 1...

Page 51: ...y by carefully bending the side 0 028 0 031 in 0 7 0 8 mm electrode 5 Install the spark plug carefully by hand to avoid cross threading 6 After the spark plug seats tighten with a13 1sin 21 mm spark p...

Page 52: ...to the carburetor If you always operate your mower at altitudes above 5 000 feet 1 500 meters have an authorized Honda servicing dealer perform this carburetor modification Even with carburetor modif...

Page 53: ...y hear light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern If spark knock or pinging occurs at a steady engine speed under normal load ch...

Page 54: ...and move the adjuster up or down as required 2 Tighten the lock nuts and recheck free play 3 Start the engine outdoors Move the throttle to FAST Release the flywheel brake lever the engine should sto...

Page 55: ...ve the adjuster up or down as required 2 Tighten the lock nuts and recheck free play 3 Start the engine outdoors and operate the drive clutch lever Check that the drive clutch engages and releases pro...

Page 56: ...If adjustment is necessary 1 Loosen the lock nuts with a 10 mm wrench and move the adjuster up or down as required 2 Tighten the lock nuts and recheck lever alignment 3 Start the engine outdoors and o...

Page 57: ...cts the stop post on the carburetor Push the choke arm with your finger to verify that it has moved as far as it will go CHOKE ARM 3 Move the throttle lever to the FAST position The choke arm should m...

Page 58: ...replacement blade s or their equivalent Blade Removal 1 Always turn the engine OFF and turn the fuel valve to the OFF position Disconnect the spark plug cap then tilt the mower to the right side so th...

Page 59: ...se only genuine Honda replacement parts 3 Tighten the blade bolts with a torque wrench Use a wooden block to prevent the blade s from turning when tightening the bolts Blade bolt torque 36 43 ft lb 5...

Page 60: ...g quickly Grass Bag Replacement Replace a worn or damaged bag with a Honda replacement bag or its equivalent Bag Removal 1 Unclip the plastic edges of the BAG bag from the frame 2 Remove the bag from...

Page 61: ...ROUBLESHOOTING This chapter shows what to check if you have a problem with your mower ENGINE PROBLEMS 60 Engine will not start 60 Lossofpower 60 VIBRATION PROBLEMS 61 MOWING AND BAGGING PROBLEMS 61 59...

Page 62: ...stuck etc Possible Cause Throttle not set to FAST Grass too tall to cut Mower deck clogged Air filters clogged Bad fuel mower stored without treating or draining gasoline or refueled with bad gasoline...

Page 63: ...k mower deck and blade s Possible Cause Engine speed is too slow to cut well Mower is moving too fast for lawn conditions Adjustment levers set at different positions Grass bag overfilled or clogged M...

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Page 65: ...y when you want to use it again STORAGE PREPARATION 64 Cleaning 64 Engine 64 MowerDeck 64 Grass Bag HRB215 64 Fuel 66 Adding fuel stabilizer to extend fuel storage life 66 Draining the Fuel Tank and C...

Page 66: ...Water contacting a hot engine can cause damage If the engine has been running allow it to cool for at least half an hour before washing Mower Deck If using a garden hose or pressure washing equipment...

Page 67: ...rmal operating temperature to evaporate any water remaining on the engine 4 Stop the engine and allow it to cool 5 After the lawn mower is clean and dry touch up any damaged paint and coat other areas...

Page 68: ...el tank The Distributors Limited Warranty does not cover fuel system damage or engine performance problems resulting from neglected storage preparation You can extend fuel storage life by adding a gas...

Page 69: ...You can be burned or seriously injured when handling fuel l Stop the engine and keep heat sparks and flame away l Handle fuel only outdoors l Wipe up spills immediately 2 Turn the fuel valve ON see p...

Page 70: ...il into the cylinder Pull the starter rope several times to distribute the oil in the cylinder Reinstall the spark plug Pull the starter rope slowly until resistance is felt then return the starter gr...

Page 71: ...e front 2 Remove the starter rope from the rope guides on the handlebar This will prevent damage to the starter rope 3 Loosen the handlebar locking knobs Spread the handlebar struts to release the loc...

Page 72: ...ith its wheels on a level surface Tilting can cause fuel or oil leakage The handlebar can be folded for compact storage see page 69 With the engine and exhaust system cool cover the mower to keep out...

Page 73: ...chapter gives dimensions capacities and other technical information MOWER MODELS 72 DIMENSIONS WEIGHTS AND CAPACITIES 72 ENGINE DESIGN AND PERFORMANCE 73 TRANSMISSION DESIGN AND PERFORMANCE 73 MAINTEN...

Page 74: ...folded 46 in 1170 mm Width at Mower Deck Overall Height with cutting height set at 2 l 2 in 64 mm Dry Weight 1 Cutting Width 23 l 4 in 590 mm Handlebar high 46 718 in 1 190 mm Handlebar mid 44 l 8 in...

Page 75: ...and Stroke 2 52 x 1 65 in 64 x 42 mm Compression Ratio 8 l Ignition System CDI Maximum Horsepower 5 0 bhp 3 7 kW at 3 600 rpm Maximum Torque 7 6 ft lb 10 3 N m at 2 700 rpm TRANSMISSION DESIGN AND PER...

Page 76: ...for 3 l 6 3 8 in 5 l 0 mm free play at flywheel brake lever See page 52 Drive Clutch Cable SDA Adjust for IS 3 r6 in 1 4 mm free play at drive clutch lever see page 53 Shift Cable SDA Adjust for prope...

Page 77: ...s if you have a question or a warranty repair problem HONDA PUBLICATIONS 76 ShopManual 76 PartsCatalog 76 WARRANTY m 77 Distributor s Limited Warranty 77 Accessories Replacement Parts and Apparel Warr...

Page 78: ...ion for maintaining and repairing your mower You may order them from your Honda lawn mower dealer Shop Manual This manual covers complete maintenance and overhaul procedures It is intended to be used...

Page 79: ...will repair or replace at its option any part that is proven to be defective in material or workmanship under normal use during the applicable warranty time period Warranty repairs and replacements w...

Page 80: ...UT NOT LIMITED TO ABRASIVE DAMAGE Disclaimer of Consequential Damage and Limitation of Implied Warranties AMERICAN HONDA DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF TIME OR USE OF THE PRODUCT TRANSPORTAT...

Page 81: ...those parts will expire coincident with the original product warranty Accessories and replacement parts installed by a dealer who is authorized by American Honda to sell them will be repaired or repl...

Page 82: ...TED TO ABRASIVE DAMAGE Disclaimer of Consequential Damage and Limitation of Implied Warranties AMERICAN HONDA DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF TIME OR USE OF THE PRODUCT OR THE POWER EQUIPMENT...

Page 83: ...el injection system the ignition system and catalytic converter Also included may be hoses connectors and other emission related assemblies Manufacturer s Warranty Coverage The 1995 and later power eq...

Page 84: ...lacement parts not equivalent to the original parts may impair the effectiveness of your engine emission control system If such a replacement part is used in the repair or maintenance of your engine a...

Page 85: ...AMERICAN HONDA MOTOR CO INC DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF TH...

Page 86: ...are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Cu...

Page 87: ...is way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipme...

Page 88: ...taining up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiary Butyl Ether 15 by volume You may use gasoline containing up to 15 MTBE by vol...

Page 89: ...rs to keep it functioning as designed 1 Allow the engine to cool then remove the two nuts from the muffler shield using a 10 mm socket wrench 2 Remove the muffler shield identification plate muffler a...

Page 90: ...Information 42 Emission Control System Warranty 81 Engine Fuel Recommendations 51 Maintenance 45 Oil Change 45 Oil Level 18 Oil Recommendations 46 Refueling 19 Serial Number 11 Specifications 71 Start...

Page 91: ...able Adjustment 54 Operation 14 30 Spark Arrester Service optional equipment 86 Spark Plug Recommendations Service 48 Specifications Capacities 72 Dimensions 72 Engine Design and Performance 73 Mainte...

Page 92: ...mm page 49 Blade bolts Carburetor Torque 36 43 ft lb 5 0 6 0 kg m 49 59 N m page 57 Idle speed 2 100 150 rpm page 50 Check blade s and bolt tightness pages 17 57 Before each Check grass bag page 22 5...

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