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Owner's Manual

LAWN TRACTOR

HA4118H38A HA4120H48A

©1998 American Honda Motor Co., Inc. — All Rights Reserved

Summary of Contents for HA4118H38A

Page 1: ...Owner s Manual LAWN TRACTOR HA4118H38A HA4120H48A 1998 American Honda Motor Co Inc All Rights Reserved...

Page 2: ...is owner s manual is considered a permanent part of the lawn tractor and should remain with the tractor if resold The information and specifications included in this publication were in effect at the...

Page 3: ...ctor other property or the environment We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership The warranty policy is a separate document that s...

Page 4: ...t use your own good judgment You will find important safety information in a variety of forms including l Safety Labels on the lawn tractor l Safety Messages preceded by a safety alert symbol a and on...

Page 5: ...TRANSPORTING 49 How to load and transport your lawn tractor safely MAINTENANCE 51 When and how to perform routine inspection service and adjustments TROUBLESHOOTING a9 What to check if you have a pro...

Page 6: ...INTRODUCTION...

Page 7: ...SAFETY INFORMATION 6 Avoid Rotating Blades 6 Clear Mowing Area 6 Keep Shields in Place 6 Refuel with Care 7 Wear Protective Clothing 7 Turn Engine Off When Not Operating the Lawn Tractor 7 Operation o...

Page 8: ...key Disconnect the spark plug cap and wear heavy gloves when you need to clean the mower deck or handle a blade Clear Mowing Area A lawn tractor blade can throw rocks and other objects with enough for...

Page 9: ...s platform and pedals Turn Engine Off When Not Operating the Lawn Tractor If you need to leave the lawn tractor for any reason even just to inspect the lawn ahead always turn the engine off And take...

Page 10: ...IONS These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your Honda lawn tractor dealer for a replacement...

Page 11: ...LAWN TRACTOR SAFETY 9...

Page 12: ...enough MATURITY AND RESPONSIBILITY to safely operate this lawn tractor Does the young person think through problems and come to logical solutions Be honest Anyone who takes unnecessary risks and does...

Page 13: ...ey work CONTROL LOCATIONS 12 DESCRIPTION OF CONTROLS 14 Fuel Valve 14 Ignition Switch 14 Indicator Lamps 14 Travel Pedals 15 BrakePedal Parking Brake 16 Throttle Lever Choke 16 PTOKnob 17 Mower Deck L...

Page 14: ...CONTROLS CONTROL LOCATIONS Use the two illustrations on these pages to locate and identify the most frequently used controls THROlTLE CHOKE I WEL VALVE Iunder hood CUTTING HEIGHT ADJUSTMENT KNOB 12...

Page 15: ...CONTROLS INDICATOR LIGHT B HEADLIGHT SWITCH w RELEASE REVERSE TRAVEL PEDAL PARKING BRAKE 13...

Page 16: ...uel line under the tractor hood on the left side of the engine The fuel valve must be ON to start the engine and should be OFF when transporting the lawn tractor Ignition Switch The ignition switch is...

Page 17: ...er the pedal is pushed the greater the speed The pedals are linked so only one pedal may be pressed at one time REVERSE Brake Pedal The brake pedal is located on the right side of the lawn tractor Whe...

Page 18: ...ard or reverse travel pedal Throttle Lever Choke BRAKE PEDAL Your lawn tractor has separate throttle and choke controls located on the left side of the instrument panel The throttle lever controls the...

Page 19: ...e mower deck to work when the lawn tractor is operated with the reverse travel pedal REVERSE IMPLEMENT Lift Lever TRANSPORT Raises mower for transport LoCKo FLOAT Mower should drop to desired cutting...

Page 20: ...ssed in it Transmission Release This control is used to engage or disengage the hydrostatic transmission When operating the lawn tractor under its own power leave the control in the engaged R position...

Page 21: ...OUR LAWN 20 Objects 2 0 People and Pets 20 Lawn 2 0 CHECK YOUR LAWN TRACTOR 21 General Items 21 Engine Oil Level 22 Tire Pressure 22 Grass Bag optional kit 22 Parking Brake 23 Hydrostatic Transmission...

Page 22: ...things like stones sticks bones nails and wire and remove them from the mowing area People and Pets People and animals near the mowing area can move into your mowing path or into a position where the...

Page 23: ...ch is OFF and the key is removed l The parking brake is set General Items Walk around the lawn tractor and check its general condition Look around and underneath it for signs of fluid leaks Remove any...

Page 24: ...e upper limit Recheck the oil level after adding any new oil If the oil level is close to the upper i I UPPER LIMIT 0 0 LOWER LIMIT limit mark no additional oil is needed Replace the dipstick and scre...

Page 25: ...d lOW30 API SE CC or CD oil to bring the level to the upper line Do not use Honda Hydrostatic Fluid in this lawn tractor See page 88 Muffler and Exhaust Area Inspect the muffler and exhaust area aroun...

Page 26: ...aximum fill mark Gasoline is highly flammable and explosive You can be burned or seriously injured when refueling l Stop the engine and keep heat sparks and flame away l Refuel only outdoors l Wipe up...

Page 27: ...e discharge or Bagging The mower deck on your lawn tractor was manufactured with high lift blades for side discharge mowing Optional kits are available for mulching and baging Refer to the operator s...

Page 28: ...s operation before you begin mowing Know what to do in case of emergencies Clothing Wearing protective clothing will reduce your risk of injury Long pants and eye protection reduce the risk of injurie...

Page 29: ...ing 3 4 Adjusting Cutting Height 34 Adjusting Anti Scalp Rollers 34 STOPPING THE LAWN TRACTOR 36 Emergency Stop 36 Normal Stop 36 SAFE MOWING PRACTICES 37 Operation on Slopes 38 Obstacles 3 9 Gravel a...

Page 30: ...OPERATION Cleaning Other Areas 45 TOWING 46 Towing Safety 46 Towing Weight Limits 47 28...

Page 31: ...ecome familiar with how this lawn tractor works and practice in a safe area until you build up your skills Never tamper with or alter any of the controls or safety devices on the lawn tractor For your...

Page 32: ...and sit in the operator s seat Make sure the PTO is OFF disengaged 3 Engage the parking brake 4 5 To start a cold engine move the throttle lever to FAST Pull the choke out all the way To restart a war...

Page 33: ...armed you should keep the throttle in the FAST position while mowing This keeps the blades spinning at the proper speed and provides the best cut quality Do not use the throttle lever to adjust the la...

Page 34: ...ake 1 Push and hold the brake pedal down 2 Pull up on the parking brake lever 3 Remove foot from brake pedal The parking brake lever should remain up and the brake pedal should remain down Releasing t...

Page 35: ...rd and reverse directions l To travel forward push down on the forward travel pedal l To travel in reverse push down on the reverse travel pedal Your ground speed is controlled by the amount of pressu...

Page 36: ...peo ple pets or objects 2 Pull up and hold the PTO knob in the REVERSE IMPLEMENT position 3 Press the reverse travel pedal You can release the PTO knob once the reverse pedal is pressed You ll need t...

Page 37: ...ti scalp roller in i 2 inch 13 mm increments set the roller one hole lower 1 To adjust the anti scalp roller by less than l 2 inch 13 mm 2 Remove the plastic cap on the outside of the wheel bolt 3 Loo...

Page 38: ...ring the lawn tractor to a full stop 2 Push the PTO clutch knob to OFF 3 Press the brake pedal down and set the parking brake 4 Move the throttle lever to SLOW 5 Turn the ignition switch OFF 6 Remove...

Page 39: ...ctor by putting your foot on the ground Keep your feet on the platform and near the pedals Take extra care when mowing near blind corners shrubs trees or any other objects that may obscure your vision...

Page 40: ...ure the area in question 10 DEGREES 17 GRADE MAXIMUM Always mow up and down a sloped surface never across Avoid sharp turns when operating the lawn tractor on a sloped surface When mowing on slopes em...

Page 41: ...orward or reverse travel pedal 4 Gradually depress the forward or reverse travel pedal as required for a safe ground speed Obstacles Use the side of the mower deck to cut close to large obstacles such...

Page 42: ...r s Limited Warranty does not cover parts damaged by accident or collision Gravel and Loose Objects Gravel loose stones and landscaping material can be picked up by the lawn tractor and thrown many fe...

Page 43: ...attempt to move the lever when the lawn tractor is moving A higher cut may be needed to protect the lawn during the summer months Consult a local nursery or lawn and garden center for advice about spe...

Page 44: ...trying to cut too much grass Mow a narrower swath operate the lawn tractor at a slower ground speed or raise the cutting height of the mower deck Blade Sharpness Sharp blades cut cleanly Dull blades t...

Page 45: ...uipped with the optional mulch kit see the operator s manual supplied with the kit for removal instructions Clear a clogged deck with a stick not your hands Mowing Patterns Your Honda lawn tractor wil...

Page 46: ...mower scalps easily cutting height may be too low for ground conditions especially on lawns with many small mounds and ridges l Anti scalp rollers must be adjusted correctly l Drive over ridges and t...

Page 47: ...or days or weeks at a time Mower Deck Cleaning Wash the mower deck only when the lawn tractor is cool The bearings on the blade pulley shafts expand as they heat up Cooling rapidly with water can allo...

Page 48: ...jury l The weight of a trailer or attachment increases stopping distances use extra care especially when operating on a slope l To avoid loss of control use extra care when towing a trailer or attachm...

Page 49: ...eight Maximum allowable weight for the trailer or attachment and any items carried by the trailer or attachment On a flat surface 500 lb 227 kg On a grade 10 degrees or less 200 lb 90 kg Maximum Tongu...

Page 50: ...OPERATION 48...

Page 51: ...TRANSPORTING This section explains how to load and transport your lawn tractor safely BEFORE LOADING so LOADING AND UNLOADING so 49...

Page 52: ...re the transmission release control is in the RELEASED position See page 18 LOADING AND UNLOADING 1 Transport the lawn tractor on a flat level trailer or truck bed The tiedown points should be near or...

Page 53: ...Source of Emissions 56 The U S and California Clean Air Act 56 Tampering and Altering 56 Problems That May Affect Emissions 56 Replacement Parts 57 Maintenance 5 7 MAINTENANCE SCHEDULE 58 MAINTENANCE...

Page 54: ...mower deck 74 BLADES 7 5 Blade Inspection 75 Removing and Installing Mower Blades 77 Blade Sharpening 79 Left to Right Inspection Adjustment 80 TIRES AND WHEELS 82 Lifting Points 82 Removing Mower De...

Page 55: ...t are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal...

Page 56: ...n cause you to be seriously hurt or killed Always follow the procedures and precautions in the owner s manual Safety Precautions l Make sure the engine is off before you begin any maintenance or repai...

Page 57: ...ep cigarettes sparks and flames away from all fuel related parts l For certain operations the lawn tractor must be raised off the ground Be sure the lawn tractor is solidly supported before you put an...

Page 58: ...emission control systems The following instructions and procedures must be followed in order to keep the Honda engine emissions within the emission standards Tampering and Altering Tampering with or a...

Page 59: ...ign and quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emission performan...

Page 60: ...very IO hours or daily when used in dusty areas 2 Replace paper filter element only 3 These items should only be serviced by an authorized Honda servicing lawn tractor dealer unless you are mechanical...

Page 61: ...this page for the locations of specific maintenance items and service points HYDROSTATIC FLUID RESERVOIR CARBURETOR OIL DIPSTICK I FILLFR CAP I LF A S W OIL FILTER MUFFLER I SPARK ARRE L DRAIN BOLT F...

Page 62: ...ood The engine hood must be raised to perform some maintenance procedures on the lawn tractor The engine hood does not lock in the open position so be careful not to bump or knock it when it is open A...

Page 63: ...oes not need cleaning Reinstall the cover PAPER ELEM LARGE 0 RIN FOAM ELEMENT If the foam element appears dirty go to step 2 2 Remove the two 5 mm screws from the air cleaner cover and remove the pape...

Page 64: ...ck off dirt or by blowing compressed air at less than 30 psi through the filter from the cover side Never try to brush off the dirt that will just force it into the filter fibers Use a damp cloth to w...

Page 65: ...nt Always check service label on the oil container to be sure it includes the SJ or equivalent the API letters SH 20 0 20 40 60 SO 100 F _ I I I I I I I I 30 20 10 0 10 20 30 40 C AMBIENT TEMPERATURE...

Page 66: ...in out Once the used oil has drained close the oil drain valve and tighten securely Fill the engine with the correct amount of the recommended oil through the oil filler tube Oil drain only 1 9 US qua...

Page 67: ...securely and hand tighten the new oil filter until the O ring seats against the filter base Tighten the oil filter to specified torque 22 0 Nom 16 lb ft 2 20 kg m Use only a Honda genuine oil filter o...

Page 68: ...plug gap with a feeler gauge Correct as necessary by carefully bending the side electrode The gap should be 0 028 to 0 031 inch 0 70 to 0 80 mm mr L 5 Check that the spark plug washer is in good condi...

Page 69: ...e engine Be sure the clamps securely hold the fuel lines to the new filter Open fuel valve start the engine and check for leaks Dispose of the old filter and any spilled fuel properly Carburetor Modif...

Page 70: ...d gasoline with a pump octane rating of 86 or higher This engine is certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system...

Page 71: ...r eyes or on your skin can cause serious burns Wear protective clothing and eye protection when working near the battery KEEP CHILDREN AWAY FROM THE BATTERY Emergency Procedures Eyes Flush with water...

Page 72: ...ring battery 3 Remove the battery from the battery compartment Charging A battery can explode if you do not follow the correct procedure seriously injuring anyone nearby Keep all sparks open flames an...

Page 73: ...window Discard fuse if clip is broken Make sure to replace fuse of proper amperage See your Honda dealer or an automotive parts store for fuse replacement 4 Push new fuse into proper socket 5 Lower h...

Page 74: ...mowers See page 114 for replacement part numbers 1 2 3 4 5 Stop the engine disconnect both spark plug caps engage the parking brake and remove the key from the ignition Move the lift lever to the LOC...

Page 75: ...is the belt on the mower deck only See page 114 for replacement part numbers 1 2 3 4 5 Remove mower deck page 83 Remove belt guard cover Disconnect idler spring with a spring removal tool or self lock...

Page 76: ...emove mower deck See the Removing Mower section 2 Remove cover right hand side by loosening the cap screws 3 Remove belt guard cover left hand side by loosening the cap screws Disconnect idler spring...

Page 77: ...ect the spark plug caps Blade Inspection When the blades need resharpening or replacement take the lawn tractor to an authorized servicing Honda lawn tractor dealer Or if you have a torque wrench you...

Page 78: ...ischarge side blade so it is parallel to the front axle Measure the height of the right side blade at point B and record this mea surement Rotate the right side blade 180 degrees and measure the other...

Page 79: ...feet away from the mower deck while the engine is running l Stop the engine before performing any adjustment inspection or maintenance Removing and Installing Mower Blades 48 Mower Remove the mower pa...

Page 80: ...nstall a new blade See page 114 for replacement part numbers 48 inch mower only Make sure deflector cups are in place between spindle and blade Install blade Fasten with washer and bolt Make sure cupp...

Page 81: ...o a knife edge Remove an equal amount of material from each end of the blade to maintain balance Do not remove material from the inner area of the cutting edge If you need to remove material to restor...

Page 82: ...sition then hold the blade belt steady while you move the other 6 Use a blade height measuring gauge and measure the blade height at outer tips points A and B Heights must be within l 8 inch 3 mm of e...

Page 83: ...cular to the front axle Move one blade into position then hold the blade belt steady while you move the other 4 asure the blade 5 6 height at both points A and B A must be l 2 3 8 6 9 mm lower than B...

Page 84: ...ol Tire pressure Front 10 psi 69 kPa Rear 8 psi 55 kPa Lifting Points Use the following points for jack pad placement When lifting the rear section of the lawn tractor don t place the jack pad on the...

Page 85: ...ed remove them to prevent damage to the mower deck Put the lift lever all the way back to TRANSPORT upper position Turn the height adjustment knob to the blank mark on knob On 48 inch mowers only Pull...

Page 86: ...ct drive belt tension lever from hook bracket by pulling lever out of hole on bracket then up and toward you to relieve belt tension 7 Remove drive belt from tractor and mower pulleys LOCKOUT kd 8 Pul...

Page 87: ...ct mower from tractor It may be necessary to manually lift up on the rear of the mower deck to pull out the J pins To prevent tension lever from catching on tractor make sure tension lever is latched...

Page 88: ...to lift arms with the J pins Attach front lift rod assembly to hooked end of tractor mounting frame brackets and hooked end of mower attaching brackets Rotate the front lift lever up so pin on lever i...

Page 89: ...ng points Use NGLI 2 Lithium Base EP grease l Front wheel spindles turn steering wheel to distribute grease l Blade spindles 48 DECK belt covers removed for clarity 36 DECK left side shown l Rear anti...

Page 90: ...s cold 2 Park tractor on level surface 3 Oil must be between FILL and ADD marks on reservoir FILL ADD 4 If oil level is low tip seat up and loosen two seat adjusting knobs under seat 5 6 7 Slide seat...

Page 91: ...TROUBLESHOOTING This section helps you to identify the problems their causes and some corrective actions ENGINE PROBLEMS go DRIVE PROBLEMS w VIBRATION a MOWER DECK PROBLEMS w 89...

Page 92: ...d or Check fuse relay starter partially discharged replace if necessary battery or defective Check battery starter relay charge or replace Indicator lamps Possible cause Correction BATTERY Excessive l...

Page 93: ...a cold start Check fuel delivery to engine Fuel valve is OFF Fuel filter clogged Turn fuel valve to ON Check for clogged fuel filter or obstructions in fuel tank Check fuel condition Stale or old fue...

Page 94: ...ck clogged Clear mower deck of with grass clogs Check air cleaner Dirty or clogged air Clean and replace filter s make engine air filter s as run poorly needed Check spark plugs Spark plug caps not Ma...

Page 95: ...drive belt Check transmission release Possible cause Travel pedal not pressed Parking brake lever is engaged Brake pedal not fully released Drive belt worn broken or not on pulleys Lever is in the REL...

Page 96: ...ition Check deck height adjustment lever Check blade belt and primary belt Possible cause PTO knob not ON Deck height not properly set Blade belt worn not on pulleys or not properly installed c Correc...

Page 97: ...uality Check grass Wet grass is difficult Mow only when conditions to mow grass is dry Check mower deck Mower deck not Adjust mower deck level properly level level Check blades Blade bent cracked Insp...

Page 98: ...igh up Adjust deck height to grass conditions Blade belt worn not Inspect blade belt on pulleys or not and make sure it is properly installed properly installed Wet grass is difficult Mow only when to...

Page 99: ...osition slow FAST when mowing Check mower deck Blades obstructed by Clear mower deck of grass mud etc any obstructions Check optional grass Blades obstructed by Clear grass bag bag chute clog in grass...

Page 100: ...TROUBLESHOOTING 98...

Page 101: ...wn tractor from rust and corrosion and ensure that it will start easily when you want to use it again STORAGE PREPARATION I oo Cleaning 10 0 Fuel lO 2 Engine Oil I03 Grease 10 3 Tires 10 3 Battery 10...

Page 102: ...garden hose or pressure washing equipment can force water into the air cleaner Water in the air cleaner will soak the filter elements and can enter the carburetor or engine cylinder causing damage l W...

Page 103: ...operating temperature to evaporate any water remaining on the engine While the engine is running sit on the operator s seat and operate the PTO clutch knob to expel water from the blade pulleys spin d...

Page 104: ...ithin a few months or even less if the gasoline was not fresh when you filled the fuel tank Fuel system damage or engine performance problems resulting from neglected storage preparation are not cover...

Page 105: ...f clean engine oil into each cylinder 4 Operate the electric starter for a few seconds to distribute the oil in the cylinder 5 Reinstall the spark plugs Grease Lubricate all grease points page 87 Tire...

Page 106: ...perated If possible avoid storage areas with high humidity because that pro motes rust and corrosion Unless all fuel has been drained from the fuel tank leave the fuel valve in the off position to red...

Page 107: ...ge preparation fill the tank with fresh gasoline If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline Gasoline oxidizes and deteriorates over time causing har...

Page 108: ...STORAGE 106...

Page 109: ...s and other technical information LAWN TRACTOR MODEL 108 DIMENSIONS WEIGHTS AND CAPACITIES I08 ENGINE I09 TRANSMISSION DESIGN AND PERFORMANCE I IO MOWER DECK DESIGN AND PERFORMANCE I I o MAINTENANCE I...

Page 110: ...e American model 20 HP engine 48 inch deck DIMENSIONS WEIGHTS AND CAPACITIES Length Width Height Wheel Base Weight Front Tires Rear Tires 68 4 inches 1724 mm 49 7 inches 1262 mm 38 deck 59 2 inches 15...

Page 111: ...200 150 rpm Idle Speed 1400 150 rpm Ignition System Transistorized magneto Valve Clearance cold Intake 0 13 0 17 mm Exhaust 0 18 0 22 mm Spark Plugs ND BPR5ES NGK WlGEPR U Spark Plug Gap 0 028 0 031 i...

Page 112: ...K DESIGN AND PERFORMANCE Type Cutting Width Height Range Blade Brake Adjustments 38 inch Twin blade belt drive four point link three anti scalp roll ers side discharge model 38 inches 974 mm 48 inch T...

Page 113: ...ft lb 75 N m 48 deck 50 ft lb 68 N m TUNEUP Spark Plug Gap 0 028 0 031 inch 0 7 0 8 mm Engine Idle PTO OFF 1400 150 rpm Valve Clearance cold Intake 0 13 0 17 mm Exhaust 0 18 0 22 mm Other Specificatio...

Page 114: ...SPECIFICATIONS 112...

Page 115: ...ions Honda publications available to you and tells you how to contact us if you have a question or warranty repair problem REPLACEMENT PARTS 114 HONDA PUBLICATIONS I 15 ShopManual Parts Catalog I15 WA...

Page 116: ...blade right side 72511 V09 A01 not applicable High lift blade left right or center not applicable 72531 V09 DO1 Blade bolt Blade bolt washer 90119 V09 A01 90104 V09 DO1 90527 V09 A01 90501 V09 DO1 Fi...

Page 117: ...er motor on the right rear side of the engine HONDA PUBLICATIONS These publications will give you additional information for maintaining and repairing your lawn tractor You may order them from your Ho...

Page 118: ...dissatisfied with the decision made by the dealership s man agement contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Cust...

Page 119: ...is way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipme...

Page 120: ...aining up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiary Butyl Ether 15 by volume You may use gasoline containing up to 15 MTBE by volu...

Page 121: ...ion key If the engine has been running the muffler will be very hot Allow the muffler to cool before servicing the spark arrester 1 Remove the front lift link page 84 2 3 4 EXHAUST DEFLECTOR SHIELD Re...

Page 122: ...justment knob 18 igntion switch 14 indicator lamps 14 lift lever 17 locations 12 parking brake 16 pedals 15 PTO knob 17 throttle 16 transmission release lever 18 D drive problems 93 driving the lawn t...

Page 123: ...hing 43 patterns 43 precautions 29 safe practices 37 side discharge 43 tips 41 trimming tips 44 what to do after 45 mulching 43 0 oil changing 64 checking level 22 filter 65 lamp 14 recommended 63 P p...

Page 124: ...36 normal 36 storage 100 T throttle 16 tie downs 50 tire pressure 22 towing 46 transmission checking oil level 23 transmission release 18 transpdrting 50 trimming tips 44 troubleshooting drive 93 engi...

Page 125: ...INDEX 122...

Page 126: ...N m 48 deck 50 ft lb 88 N m dle Speed PTO clutch lever OFF 1400i150rpm ont 3ear 3efore Each Use 10 psi 89 kPa 8 psi 55 kPa Check blades and tightness Check grass bag Check engine oil level Check air c...

Page 127: ...Printed on Recycled Paper 50009903 PRINTED IN U S A ECP 31V09610 00X31 V09 6100 EM POM52882 A...

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