Honda GL1100 1982 Owner'S Manual Download Page 5

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Summary of Contents for GL1100 1982

Page 1: ...his mo lfcycle is nut quipped only or the road Operation in leg 1 Obey local laws and regulauon READ OWNER MANUAL CAREFULLY Pay p 1 1Itention to statem s preceded by the following words rJuuwma 1 Il lll 1 part of the vehicle ar d should HI remai Indicate a SlrOng possibility 6 sel ere persG 01 injury or loss of life it instruc tions ar Jl vI o o d CA JTlON Indicates a possibility of p rs na t quip...

Page 2: ...ble at the time of approval for printing HONDA MOTOR CO LTD reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission Honda Motor Co Ltd 1981 _ HONDA GLlIOO INTERSTATE OWNER S MANUAL ...

Page 3: ...THE MOTORCYCLE Also for your own and your Honda s sake please read all the written material which came with your new Honda These items include Honda Owner s Identification Card Set up and Predelivery Checklist Honda Motorcycle Emission Control System Distributor s Warranty Honda Motorcycle Distributor s Limited Warranty When service is required remember thaI your 1I0nda dealer knows what it takes ...

Page 4: ...rting the Engine 39 Break in 41 Riding 42 Braking 44 Parking 45 Anti theft Tips 45 Page SPECIAL PROCEDURES 46 Tool Kit 47 Front Wheel Removal 48 Rear Wheel Removal 51 Fuse Replacement 54 MAINTENANCE 56 Maintenance Schedule 58 Maintenance Record 60 Engine Oil 61 Oil Filter 62 Spark Plug 63 Idle Speed 64 Air Cleaner 65 Crankcase Breather 66 Final Drive Oil 67 Clutch 68 Brakes 70 Side Stand 73 Batter...

Page 5: ...t useen the motorcyclist Make 19unelf conspicuous to help avoid the Idllident that wasn t your fault Wear brisht or r n ctive clothing Don t drive in another motorist s d spot 4 Obey all federal state and local laws and regulations Excessive speed is a factor in many accidents Obey the speed limits and NEVER travel faster than con ditions warrant Signal before you make a turn or lane change Your s...

Page 6: ...ederal state and local equipment reguhzt ons LOADING AND ACCESSORIES liJd i li iiI To prevent an accident use extreme care when adding and riding with accessories and cargo Addition of accessories and cargo can reduce a motorcycle s stability performance and sofe operating speed Never ride an accessory equipped motorcycle at speeds above 80 mph And remember that this 80 mph limit may be reduced by...

Page 7: ...r fender bIe bandJing or slow steering IF may JeOU1t 6 Do not exceed maximum capacity load of Honda accessories Travel trunk 20 Ibs 9 kg Saddlebags 20 Ibs 9 kg each side Fairing pockets 5 lbs 2 kg each side 7 Honda fairing travel trunk and saddle bags are designed for GLIIOO and GLlIOO INTERSTATE only Do not install them on any other motorcycle 8 Do not store articles between fairing and motorcycl...

Page 8: ... which alter your riding position by moving hands or feet away from controls may increase reaction time in an emergency_ 4 Do not add electrical equipment that will exceed the motorcycle s electrical system capacity A blown fuse could cause a dangerous loss of lights or engine power at night or in traffic 5 This motorcycle was not designed to pull a sidecar or trailer Handling may be seriously imp...

Page 9: ...3 G508 BRIDGESTONE DUNLOP FII KI27C nRES TUBELESS This motorcycle is equipped with tubeless tireI valves and wheel rims Use only tires ed TUBELESS and lubeless valves marked TUBElESS TIRE APPl cd E air pressure will provide maximum riding comfort and tire life pressure frequently and adjust Dry weight Curb weight wet Gross vehicle weight raling Vehicle capacity load kg lb kg lb kg lbs kg lb 308 67...

Page 10: ... in 6 Tire Repair Replacement See your authorized Honda Dealer IdW WiWi The use of tires other than those listed on the tire information label may adversely affect handling Do not install tube type tires on tube less rims The beads may not seat and the tires could slip on the rims causing tire deflation Do not install a tube inside a tubeless tire Excessive heat build up may cause the tube to burs...

Page 11: ...at speeds over 80 mph the tire if the sidewall is or damaged Sidewall flex t tIust Tepair failure and tire try to remove tubeless tires lpecild tools and rim pro You mtly damage the rim _ tICe or dll lIUre the rim 7 ...

Page 12: ...fork air valve cap l and rear shock absorber air valve ca 2 3 Check the air pressure using the pressure gauge supplied in the tool compartment 8 SUSPENSION The front and rear suspension of this motorcycle can provide the desired ride under various rider cargo weights and driving conditions through adjustment of the air pressure the recommended pressures under normal conditions are Front 14 21 psi ...

Page 13: ...mend that you do not exceed recommended air pressure or the ride will be harsh and uncomfortable I Valve cap front If the rear suspension air pressure warning light stays on while riding reduce speed to below 50 mph and proceed immediately 0 the nearest filling station to add air Do not con tinue riding because stability and handling may be adversely affected 2 Valve cap rear 9 ...

Page 14: ...ight dimmer switch 9 Left rear view mirror 10 Choke knob PARTS LOCATION 11 Speedometer 12 Coolant temperature gauge 13 Warning and indicator lights 14 Fuel gauge 15 Tachometer 16 Front brake fluid reservoir 17 Right rear view mirror 18 Front brake lever 19 Engine stop switch 20 Throttle grip 21 Starter button 22 Ignition switch 23 Coolant reserve tank cap ...

Page 15: ... ...

Page 16: ...12 1 Cooling fan 2 Fuel filler cap 3 Fuel valve 4 Gearshift pedal 5 Center stand 6 Side stand 7 Battery ...

Page 17: ... 4 Operator footpeg 7 Engine oil filler cap 5 Rear brake pedal 6 Engine Oil inspection window 13 ...

Page 18: ...ering replacement parts Record the numbers here for your refer ence FRAME No J lf 6 l1 lCA QJI63 2 ENGINE NO Q D 7 8 2 l VIN number 14 The VIN Vehicle Identification Number I is on the Safety Certification Label affixed to the left side of the steering head The frame number 2 is stamped on the right side of the steering head YIN flEsccJ dId C AWI ...

Page 19: ...the engine number 3 is stamped on lhe t side of the crankcase 15 ...

Page 20: ...d trip meter read in miles Canadian model Odometer and tripmeter read in kilometers 1 Tripmeter 2 Speedometer 3 Odometer 4 Left turn signal indicator 5 Coolant temperature gauge 6 Fuel gauge 7 Right turn signal indicator 8 Tachometer 9 Tachometer red zone 10 Tripmeter reset knob 11 Oil pressure warning light 12 High beam indicator 13 Neutral indicator 14 Rear suspension air pressure warning light ...

Page 21: ...perature see page 19 gauge 6 Fuel Gauge Shows approximate fuel supply available see page 19 7 Right turn signal Flashes when right turn signal operates indicator amber 8 Tachometer Shows engine rpm Avoid operating the engine in the red zone NEVER operate beyond the red zone 9 Tachometer red zone CAUTION Exceeding recommended maximum engine rpm may cause serious engine damage 10 Tripmeter reset Res...

Page 22: ...nsufficient oil pressure will cause serious engine damage Lights when headlight is on high beam Lights when transmission is in neutral Light should come on for 5 seconds after turning the ignition switch on then go Qut If light does no come on or comes on and does not go Qut there is fault in the pressure warning system If light com on while riding over 10 mph rear suspension pressure must be incr...

Page 23: ...ntil the problem has been corrected CAUTION Exceeding maximum running temperature may cause serious engine damage Fuel Gauge The fuel gauge shows the approximate fuel supply available At F full there is 20 liters 5 3 US gal including the reserve supply When the gauge needle first points to RES there is about 4 5 liters 1 2 US gal left in the tank Refill the tank as soon as possible If the main fue...

Page 24: ... lights are off The ACC terminal is on The engine cannot be started Headlight taillight and instrument lights are on and other lights can be operated Engine can be started All electrical circuits are off except for the ACC terminal Engine and lights cannot be operated Steering is locked Engine and lights cannot be operated Key Removal Remove the key Key cannot be removed Key cannot be removed Remo...

Page 25: ...your motorcycle is stopped with the ignition switch ON and the engine stop switch OFF the headlight and taillight will still be on resulting in battery dis charge Starter Button The starter button 2 is below the engine stop switch I When the starter button is pressed the starter motor will crank the engine and the headlight will automatically go out during starting but the taillight will stay on S...

Page 26: ...he handlebars are returned to the stra ahead position To signal a lane change partially move switch right or left ot the A position hold it there the switch will return center OFF when released The three controls next to left handlebar grip are Headlight Dimmer Switch I Select HI for high beam LO for low beam Horn Bulton 2 Press the button to sound the horn 1 Headlight dimmer switch 2 Horn button ...

Page 27: ... the pin in to lock it To unlock insert the ignition key 2 and turn it counterclockwise 4Wi WWfI The heimet holder is designed for use while parked Do not operate the motorcycle with a helmet attached to the holder The helmet may interfere with the rear wheel possibly stopping the wheel A Push in B Tum to LOCK I Ignition key Steering Lock To lock the steering turn the handlebars all the way to the...

Page 28: ...o suit your riding preference and needs I Loosen the rear view mirror screws 1 2 Loosen the two front panel screws 2 3 Move the windshield up or down to the desired position 4 Tighten the two front panel screws first then tighten the rear view mirrors NOTE Optional windshields of varying heights are available 24 ...

Page 29: ...ll the lid To ttach the pocket lid slide the front end of the lid over the fairing and push the rear end down 1 4 1 I il 11 Fairing pockets are for light weight items Do not carry more than 5 lbs in each side Load weight equally in both sides to minimize imbalance Review Loading and Accessories before loading l Left fairing pocket 2 Pocket lid 3 Ignition switch key 25 ...

Page 30: ...e ventilation louvers while riding the motorcycle Keep both hands on the handlebars while riding 1 Ventilation louver 26 Headlight Beam Adjustment The headlight beam can lowered by turning the vertical beam adjusting knob I Obey local laws and regulations Id f l fli i Do not adjust the headlight beam while riding the motorcycle Keep both hands on the handlebars while riding ...

Page 31: ...clockwise Open both latches To close the lid Close both latches Insert the ignition switch key into each latch and lock by turning clockwise Remove the key To remove the travel trunk Insert the ignition switch key into the trunk holder 3 and turn it counterclock 1 Ignition switch key 2 Latches 3 Trunk holder 4 Hook 5 BaI 27 ...

Page 32: ...e latches To install the lid Close both latches Insert the ignition switch key into each latch and lock by turning clockwise Remove the key 12I 1 I 1 11 Saddlebags are for light weight items Do not carry more than 20 Ibs in each side Load weight equally in both sides to minimize imbalance Review Loading and A ccessor es before loading 28 ...

Page 33: ...uld be stored in the plastic bag in this compart ment When washing your motorcycle be careful not to Oood the compartment I Tool compartment Seat The seat can be set in three positions To adjust remove the left saddlebag lid pull the seat lock l and move the seat After adjustment make sure the seat is secure and your riding position is com fortable I Seat lock 29 ...

Page 34: ... state of charge and also the condition while being subjected to prolonged maximum loads Higher current demands may blow the fuse or discharge the battery Review the LOADING AND ACCEC SaRlES WARNING pages 2 4 before installing accessories Connect accessory electrical leads securely and keep them insulated away from hot parts and sharp edges 30 I ACC lerminal 2 Fuse box FUE Fuel The side OFI At to ...

Page 35: ... fuel supply to the carburetors Use the reserve fuel only when the main supply is gone Refill the tank as soon as possible after switching to RES The reserve fuel supply is approximately 4 liters 1 1 US gal NOTE Do not operate the motorcycle with the fuel valve at RES after refueling You could run out of fuel with no reserve 1 Q ii 13 Know how to operate the fuel valve while riding the motorcycle ...

Page 36: ...y oe used I Fuel tiller cap 32 If knocking or pinging occurs try a different brand of gasoline or higher octane grade This fuel system is pressurized Open the filler cap slowly Gasoline is extremely flnmmable and is explosive under certain conditions Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area where the motorcycle is refueled or store...

Page 37: ... the crankcase The oil level should be between the upper I and lower 2 level marks If the inside of the window is dirty turn the wiper 4 to clean the window 3 If required remove the filler cap 5 add the specified oil up to the upper level mark and replace the filler cap CAUTION Running the engine with insufficient oil can cause serious engine damage I Upper level mark 2 Lower level mark 3 Inspecti...

Page 38: ...emium quality motor oil certified to meet or exceed U S automobile manufacturer s require ments for Service Classification SE or SF MOtOT oils intended for Service SE or SF will show this designation on the container The use of special oil additives is unneces sary and will only increase operating expenses CAUTION Engine oil is a major factor affecting the performance and service life of the engin...

Page 39: ...tand on level ground Remove the oil filler cap I Check that the final gear case is filled up to the lower edge of the oil inspection hole 2 Add the recommended oil until it reaches the lower edge of the oil inspection hole if required Recommended oil HYPOID GEAR OIL SAE 90 Above 5 C 41 F SAE 80 Below 5 C 41 F 1 Oil filler cap 2 Oil inspection hole 35 ...

Page 40: ...nd wa tec in the GL 11 00 INTERSTATE This coolant solution is recommended for most operating temperatures and provides good corrosion protection A higher concentration of antifreeze decreases the cooling system performance and is recom mended only when additional protection against freezing is needed A concentration of less than 40 60 40 an tifreeze will not 36 provide proper corrosion ing freezin...

Page 41: ...empty or if coolant loss is excessive check for leaks and see your authorized Honda dealer for repair Do not remove the radiator cap laWiil ji iN Do not remove the radialOr cap when the engine i hot The coolant is under pressure and severe scalding could result Keep hands and clothing away from the cooling fan as it starts automatically 37 ...

Page 42: ...rmed serious damage or an accident may result Inspect your motorcycle every day before you start the engine The items listed here will only take a few minutes and in the long run they can save you time expense and possibly your life I Engine oil level add engine oil if required page 33 Check for leaks 2 Fuel level fill fuel tank when neces sary pages 19 31 32 Check for leaks 3 Coolant level add co...

Page 43: ...estart a warm engine follow the procedure for High Air Temperature Normal Air Temperatu re 106 3SoC SOo 9SoF I Pull the choke knob I up all the way to Fully Closed A 2 Start the engine leaving the throttle closed e l Choke knob AJ Fully Closed 8 Fully Open 39 ...

Page 44: ...nstable open the throttle slightly High Air Temperature 35 C 9SoF or above I Do not use the choke 2 Open the throttle slightly 3 Start the engine 40 Low Air Temperature 10 C 50 F or bel I Follow steps 1 and 2 under No Air Temperature 2 When engine rpm begins to pick operate the choke knob to keep idle at 2 500 3 500 rpm 3 To speed warm up open and close throttle keeping engine rpm be 3 500 4 About...

Page 45: ... 600 miles 1 000 km do not operate the motorcycle at more than 80 of the lower RED ZONE RPM limit in any gear Avoid full throttle operation and do not operate for a long time at one speed During initial break in newly machined surfaces will be in contact with each other and these surfaces will wear in quickly Break in maintenance at 600 miles 1000km is designed to compensate for this initial minor...

Page 46: ...whee to lose traction Shifting pattern 42 Proper shifting will provide better fu economy When changing gears uod normal conditions use the shifting po recommended by Honda as follows Shifting Up From 1st to 2nd 19 mph 30 km h From 2nd to 3rd 25 mph 40 km h From 3rd to 4th 31 mph 50 km h From 4th to 5th 37 mph 60 km h Shifting Down From 5th to 4th From 4th to 3rd 19 mph 30 km h Disengage the clutch...

Page 47: ...orcycle or coast for long distances while the engine is off The transmission will not be pro perly lubricated and damage may result Va not exceed 6 500 rpm when running the engine without a load Serious engine damage may result d n n I NOTE The battery will not charge while engine speed is below 950 rpm Avoid idling for prolonged periods or con tinuous operation below 950 rpm l3 ...

Page 48: ...ducing control of the motorcycle When possible reduce speed or brake before entering a rurn closing the throttle or braking in mid turn may cause wheel slip Wheel slip will reduce control of the motorcycle I When riding in wet or rainy conditions or on loose surfaces the ability O maneuver and stop will be reduced All of your actions should be smooth under these conditions Sudden acceleration 1 Fo...

Page 49: ... make the motorcycle more visible to traffic The battery will discharge if the ignition switch is left at P for too long a time ANTI THEFT TIPS L Always lock the steering and never leave the key in the ignition switch This sounds simple but people do forget 2 Be sure the registration information for your motorcycle is accurate and current 3 Park your motorcycle in a locked garage whenever possible...

Page 50: ... remove the entire wheel and take to a qualified repair facility Refer to Tires on page 5 Because of the critical nature wheel attachment you should proceed to an authorized Honda dealer as soon as possi after repair to verify proper assembly l ii i1tii 1lj Stop the engine and support the motorcycle securely on a level surface before perform these procedures ...

Page 51: ...as front and rear suspension air pressure I Tool kit 2 Air pressure gauge Lever for screwdriver 8 x 12rnm open end wrench lOx 12mm open end wrench lOx 14mm open end wrench Pliers NO 2 screwdriver No 2 phillips screwdriver No 3 phillips screwdriver Screwdriver grip Spark plug wrench and bar 17mm wrench 19mm wrench 24 mm wrench and handle lever 6mm hex wrench 8mm hex wrench 10 x 12mm wrench Feeler g...

Page 52: ...he speedometer cable set screw I and disconnect the speedo meter cable 2 3 Remove either caliper assembly by loosening the caliper bolts 3 CAUTION Support the caliper assembly so that does not hang from the brake hose not twist the brake hose 4 Remove the front axle holder nuts and axle holders 5 5 Remove the wheel ...

Page 53: ...ing the pads 2 Install the axle holders 5 with the F arrow forward and hand tighten the holder nuts 4 with Oat washers and lock washers Make sure the speed ometer cable gear box is horizontal 3 Fit the brake caliper over the disc install the caliper bolts 3 and tighten them to 30 40 N m 3 0 4 0 kg m 22 29 ft Ib torque 4 Tighten the axle holder nuts 4 on the left axle holder speedometer gearbox sid...

Page 54: ...tightening remove the gauge 8 Feeler gauge on 7 Check that the other three corners the caliper holder 6 have a clea of at least 0 7mm 0 028 in bel caliper holder and disc 8 After installing the wheel apply brakes several times and check free wheel rotation when released 11 f d i1iH fi Failure to provide adequale dis caliper holder clearance may damag brake discs and impair braking elf cy If a torq...

Page 55: ...I CAUTION Support the caliper assembly and swing arm before removing the rear axle so that it does not hang from the brake hose Do not twist the brake hose WHEEL REMOVAL ace the motprcycle on its center land LIft the licence plate up Remove the ree bolts l and remove the sub rear fender 2 3 Remove the rear bumper 3 by re moving the four bolts 4 4 Support the rear wheel so it will not drop when the...

Page 56: ... the wheel is off the motorcycle The cali er pistons will be forced out of the A cylinder with subsequent loss ofb If this occurs servicing of the brake will be necessary See your authorized dealer INSTALLATION Before installing the rear wheel lift driven flange I out of the hub lithium base multipurpose NLGI No 2 additive grease to the final driven 2 and splines 3 and ring gear splines Reinstall ...

Page 57: ... the following bolts in is order 1 Final drive gear case attaching nuts 35 45 N m 3 5 4 5 kg m 25 33 ft lb Axle pinch bolt 24 29 N m 2 4 2 9 kg m 17 21 ft lb hock absorber bolt and nut 30 40 N m 3 0 4 0 kg m 22 29 ft Ib CAUTION When installing the wheel fit the brake disc between the brake pads carefully After installing the wheel apply the brake several times and then check that the wheel rotates...

Page 58: ...one When frequent fuse failure ccurs it usually indicates a short circuit an overload in the electrical system your authorized Honda dealer for The main fuse 3 located near the ryan the pos tive lead is 30A 1 4 hWI I1 Never use a fuse with Q different from thal specified Serious do the electrical system ora fire may causing Q dangerous loss 01 Iig engine power at night or in ra fic CAUTION Turn th...

Page 59: ...der 8 Remove Slide To replace the main fuse loosen the screws and remove the old fuse Install the new fuse and tighten the screws securely To replace fuses in the fuse box remove the fuse box cover Pull the old fuse out of the clips or slide it lengthwise until one end comes out then lift it out with your fingers Push a new fuse into the clips and install the fuse box cover INSTALLATION A 1 Fuse h...

Page 60: ...st and is fully equipped to maintain and repair it The scheduled maintenance may also be performed by a qualified service facility that normally does this kind of work or you may perform most of the work yourself if you are mechanically qualified and have the proper tools and service data These instructions are based on the assumption that the motorcycle will be used ex clusively for its designed ...

Page 61: ... mis alignment and damage that you may not be able to detect Stop the engine and suppOrt the motor cycle securely on a level surface before performing any maintenance Use new genuine Honda parts or their equivalent for maintenance and repair Parts which are not of equivalent quality may impair the safety of your motorcycle and the effective operation of the emission control systems The Vehicle Emi...

Page 62: ...EQUENCY COMES FIRST ITEM EVERY FUEL LINES FUEL FILTER THROITLE OPERATION I I CARBURETOR CHOKE I I AIR CLEANER NOTE I R R Page 65 CRANKCASE BREATHER NOTE 2 C C C C C Page 66 SPARK PLUGS R R R R R _ 63 VALVE CLEARANCE I I I ENGINE OIL YEAR R R R ENGINE OIL FILTER YEAR R R R CARBURETOR 5YNCHRONIZE I I I CARBURETOR IDLE SPEED I I I RAOIATOR COOLANT I I R RADIATOR CORE I I I HOSES CONNECTIONS OF COOLIN...

Page 63: ...I I I I I SIDE STAND I I I Z SUSPENSION I I I I 0 NUTS BOLTS FASTENERS I I I I z WHEELS I I I I STEERING HEAD BEARING I I I I Should be serviced by an authorized HONDA dealer unless the owne oper tools and service data and is mechanically qualified Refer to the official HONDA shop manua t In the interest of safety we recommend these items be serviced ONLY by an authorized HONDA dealer NOTES I Serv...

Page 64: ...nce including the 609 mile break in maintenance is considered owner operating cost and will be charged for by your dealer Detailed receipts verifying the performance of required maintenance hod tained These receipts should tansferred with the motorcycle to the 1 I il i e n totorcycle is sold 6 ...

Page 65: ...er O rings afe in good condition and install the cover aligning the recess in the filter cover with the boss on the water pump cover 4 Filter cover 2 Drain plug 3 Oil filter bolt Engine oil quality is the chief factor affecting engine service life Change the engine oil when specified by the mainte nance schedule NOTE Change engine oil with the engine warm and the motorcycle on its center stand to ...

Page 66: ...y 3 2 liters 3 4 U S quarts of the recom mended grade oil and install the oil filler cap 5 Start the engine and let it idle for a few minutes 6 Stop the engine Make sure the oil level is at the upper level mark and there are no oil leaks NOTE When running in very dusty conditions oil changes should be performed more frequently than specified in the main tenance schedule 62 OIL FILTER NOTE Change t...

Page 67: ...gap I is 0 8 0 9 mm 0 031 0 035 in using a wire type feeler gauge If adjustment is necessary bend the side electrode 2 carefully 5 With the plug washers attached thread the new spark plugs in by hand to pre vent cross threading 6 Tighten the spark plugs 1 2 tum with a spark plug wench to compress the washer 7 Reinstall the spark plug caps CAUTION The spark plug must be securely tighl ened An impro...

Page 68: ... regularly scheduled carburetor adjustments including individual carbure tor adjustment and synchronization NOTE The engine must be warm for accurate idle speed adjustment Ten minutes of stop and go riding is sufficient L Wann up the engine shift to neutral and place the motorcycle on its center stand 2 Adjust idle speed with the throttle stop screw Idle Speed 9SQ 100 rpm In neutral 64 ...

Page 69: ...tube Remove the storage tank mounting bolt and the storage tank 2 Empty the deposits 3 Install the tank NOTE Service more frequently when ridden in rain or at full throttle or seIVice if the deposit level can be seen in the trans parent section of the drain tube 66 ...

Page 70: ...lug 2 2 After the oil is completely drained check that the sealing washer 3 on the drain plug is in good condition and install the drain plug Drain Plug Torque 10 14 N m 1 0 1 4 kg m 7 10 It Ib 3 Fill the final drive with approximately 150 cc 5 1 oz of the recommended oil Make sure the recommended oil is filled up to the lower edge of the inspection hole 4 4 Install the oil filler cap 1 Oil tiller...

Page 71: ... play at the clutch lever tighten the lock nut 4 Make the final free play the c1ut ch hand lever CLUTCH Clutch adjustment may be required if the motorcycle stalls when shifting into gear or tends to creep or if the clutch slips causing acceleration to lag behind engine speed Normal clutch lever free play is 10 20 rom 3 8 3 4 in at the lever I Loosen the lock nut 2 and tum the clutch cable adjuster...

Page 72: ... throttle The motorcYcle should start smoothly and accelerate gradually NOTE If proper adjustment cannot be obtain ed or the clutch does not work cor rectly see YOur authorized Honda dealer Other Checks Check the clutch cable for kinks or signs of wear that could cause sticking or failure Lubricate the clutch cable with a com mercially available cable lubricant to prevent premature wear and corros...

Page 73: ...9 there is probably air in lhe brake system and it must be bled See yOUf authorized Honda dealer I td iWW i Brake fluid may cause irritation A void conlaet with skin or eyes In case of can aCI flu h thoroughly with wate and call Q doctor if your eyeJ were exposed 70 Front Brake Fluid Level Remove the reservoir cap and diap Whenever the level is near the lower mark 2 on the front reservoir fill res...

Page 74: ... from a sealed container Handle brake fluid with care because it can damage paint and electric wires Never allow contaminants dirt water etc to enter the brake flUid reservoir Rear Brake Fluid LeveL Remove the reservoir cap washer and Ie diaphreagm Whenever the level is near is the lower level mark 4 on the rear re I servoir fill the reservoir with DOT 3 BRAKE FLUID from a sealed container up to t...

Page 75: ...ds Inspect the pads visually from the direc tion indicated by the arrow l during all regular service intervals to determine the pad wear Remove the left saddlebag If either pad wears to the wear lines 2 both pads must be replaced 1 Arrow 72 Other Checks Make sure that there are no fluid Ie Check for det rioration and cracks of hoses and fittings 2 Wear lines ...

Page 76: ... and wear It must be replaced if any wear extends to the wear line I as shown Check the side stand spring for damage and loss of tension and check the side stand assembly for freedom of movement See your authorized Honda dealer for replacement o J Wear line x ...

Page 77: ...er to check the battery electrolyte The electrolyte level must be maintained between the upper 3 and lower 4 level marks on the side of the battery If the electolyte level is low remove the filler caps 2 Carefully add distilled water to upper level mark using a small syringe or plastic funnel 74 NOTE Use only distilled water in the batte Tap water may of the battery_ CAUTION When checking battery ...

Page 78: ...medical attention Batteries produce explosive gases Keep sparks IIlme cigarettes away Ventilate when dNJrging or using in enclosed space Always Jhield eyes when working near balleries KEEP OUT OF REACH OF CHILDREN CAUTION The battery breather tube must be routed as shown on the label Do not bend or twist the breather tube A bent or kinked breather tube may pressurize the battery and damage its cas...

Page 79: ... finishes and inspect for damage wear and oil or hydraulic fluid seepage 1 Clean the windshield with a soft cloth or sponge and plenty of water Dry with a soft clean cloth Remove minor scratches with commercially available plastic polishing compound Replace the windshield if scratches cannot be removed and they obstruct clear vision CAUTION Do not let battery electrolyte or other acid chemicals ge...

Page 80: ...ntifreeze solution l Drain the fuel tank and carburetors Spray the inside of the tank with an aerosol rust inhibiting oil Reinstall the fuel cap on the tank Gasoline s flammable and is explosive under certain conditions Do not smoke or allow flames or sparks near the equipment while draining fuel 4 Remove the spark plugs and pour a tablespoon 15 20 cc of clean engine oil into each cylinder Operate...

Page 81: ...ated area free of dampness with a minimum of daily temperature vari ation Do not store the motorcycle in direct sunlight REMOVAL FROM STORAGE 1 Uncover and clean the motorcy Change the engine oil if more 4 months have passed since the start storage 2 Check the battery electrolyte and charge the battery as req Install the battery 3 Drain any excess aerosol rust inhibi oil from the fuel tarue Fill t...

Page 82: ...to sunlight Carbon monoxide does not react in the same way but it is toxic Honda Motor Co Ltd utilizes lean carburetor settings and other systems to reduce carbon monoxide and hydrocarbons Exhaust Emission Control System The exhaust emission control system is composed of lean carburetor settings and no adjustments should be made except idle speed adjustment with the throttle srop screw The exhaust...

Page 83: ...uipped with a closed crankcase system to prevent dis charging crankcase vapors into the atmosphere Blow by gas is returned to the combus tion chambers through the air cleaner and carburetors 80 l Fresh Air _ Blow by Gas Crankcase Emission Control System ...

Page 84: ...owing symptoms have the vehicle inspected and repaired by your local Honda Motorcycle Dealer Symptoms I Hard starting or stalling after starting 2 Rough id Ie 3 Misfiring or backfiring during acceleration 4 After burning backfiring 5 Poor performance driveability and poor fuel economy ...

Page 85: ...175 190 o 50 100 1 0 200 Load Light Maximum This figure indicates braking perfonnance that can be met or exceeded by the vehicles to which it applies without locking the wheels under different conditions of loading The information presented represents results obtainable by skilled drivers under controlled road and vehicle conditions and the information may not be correct under other conditions 2 ...

Page 86: ... tank Fuel reserve Cooling system capacity Passenger capacity Vehcile capacity load 2 400 mm 94 5 in 920 mm 36 2 in 1 495 mm 58 9 in 1 605 mm 63 2 in 140 mm 5 5 in 308 kg 679Ib 3 2 liter 3 4 US qt 2 8 Imp qt after draining ISO cc 5 9 02 20 liter 5 3 US gal 4 4 Imp gaIl 4 liter J I US gal 0 9 Imp gaIl 3 4 liter 3 6 US qt 3 0 Imp qt Operator and one passenger 179 kg 395 Ib ...

Page 87: ...42 in 9 2 I 1 085 em 66 2 cu in 0 8 0 9 mm 0 031 0 035 iit Intake 0 10 mm 0 004 in Exhaust 0 13 mm 0 005 in 950 100 rpm For extended high speed rid iog Standard For cold climate Below 5 C 41 F Idle speed Spark plug gap Valve clearance cold ENGINE Bore and stroke Compression ratio Displacement Spark plug r 84 ...

Page 88: ...SSION Primary reduction Secondary reduction Gear ratio 1st 2nd 3rd 4th 5th Final reduction ELECTRICAL Battery Generator SE 60 50 132 mm 5 2 in 120 90 18 6SH 140 90 16 71H 1 708 0 973 2 500 1 667 l 2S0 1 000 0 829 3 100 12V 20AH A C generator 0 3 kW S OOO rpm SA lOA and ISA 30A Main fuse ...

Page 89: ...ts Net al indicator lid Tum silnal indicar0T hght High beam indicator light Oil pressure w lim light H4 BULB Philips 12342 99 or equivalent I2V 3 32 cp NO 1157 I2V 32 cp NO FRONT 1034 REAR 1073 l2V 2 cp NO 57 12V 2 cp NO 57 12V 2 cp NO 57 l2V 2 cp NO 57 12V 2 cp NO 57 ...

Page 90: ...ur dealer s Service Departmcll Some Never despitl the be t intentions of all concerned J1lisundt rstanding can ocelli If your las no been kmdled to your satisfaction we suggest you take th fo o ing action s your probkm with a member of dealership management Often complaints Can be qu ly resolved at that level If the problem has already been reviewed with the Service War geT COnl tct th owner of th...

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Honda GL1100 1982, Owner'S Manual

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