Honda Generator EB6500X Owner'S Manual Download Page 92 | Manualshive

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TECHNICAL INFORMATION

90

WIRING DIAGRAM

Abbreviations

Wire color code

Symbol

Part name

Bl
Y
Bu
G
R
W
Br
Lg
Gr
Lb
O
P

BLACK
YELLOW
BLUE
GREEN
RED
WHITE
BROWN
LIGHT GREEN
GRAY
LIGHT BLUE
ORANGE
PINK

AC O
AC CB
AC CP
AuSw
CBB
CT
D-AVR

D-CDI
ECU
ESw
EgB
EX W
FrB
FW
GeB
GFCI

GND
GT
J/B
MW
OLSw
PoC
SP
VSSw

AC Outlet
AC Circuit Breaker
AC Circuit Protector
Auto Throttle Switch
Control Box Block
Current Transformer
Digital-Automatic Voltage
Regulator
Digital-CDI
Engine Control Unit
Engine Switch
Engine Block
Exciter Winding
Frame Block
Field Winding
Generator Block
Ground Fault Circuit
Interrupter
Ground
Ground Terminal
Junction Box
Main Winding
Oil Level Switch
Power Coil
Spark Plug
Voltage Selector Switch

Engine Switch

IGN

E

OFF

ON

o

o

31Z238200.book 90 ページ２０２０年２月２０日　木曜日　午前１０時５７分

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Summary of Contents for Generator EB6500X

Page 1: ...X31 Z23 8200 GENERATOR Owner s Manual H i FM AH PANTONE 186C K 3mm EB5000X EB6500X 2020 Honda Motor Co Ltd All Rights Reserved C See page 11 for instructions on assembling your generator See page 17 f...

Page 2: ...ange specifications or design at any time without notice and without incurring any obligation whatsoever The illustration may vary according to the type Theengineexhaustfromthisproduct contains chemic...

Page 3: ...d Warranty see page 94 to fully understand its coverage and your responsibilities of ownership When your generator needs scheduled maintenance keep in mind that your Honda servicing dealer is speciall...

Page 4: ...ator Instructions how to use this generator correctly and safely Safety Headings such as IMPORTANT SAFETY INFORMATION Safety Messages preceded by a safety alert symbol and one of three signal words DA...

Page 5: ...anger 12 Handle Installation 13 Wheel Kit Installation 15 Hanger Kit Installation 16 INITIAL USE INSTRUCTIONS 17 ENGINE OIL 17 ENGINE OIL RECOMMENDATIONS 18 FUEL 19 FUEL RECOMMENDATIONS 21 CONTROLS FE...

Page 6: ...N STOPPED BY CO MINDER CO SHUT OFF SYSTEM 48 GFCI OPERATION CHECK 49 GFCI System 120V 30A 120V 240V 30A Receptacles 50 GFCI System 120V 20A Duplex Receptacle 52 AC OPERATION 55 AC Applications 57 AC R...

Page 7: ...E AUTOMATICALLY STOP AND THE FAULT CO SENSOR LIFE INDICATOR FLASHING 82 FAULT CO SENSOR LIFE INDICATOR FLASHING WHEN RUNNING THE ENGINE 82 TECHNICAL INFORMATION 83 SERIAL NUMBER LOCATION 83 CARBURETOR...

Page 8: ...are discussed below along with the best way to protect yourself and others Operator Responsibility Never attempt to modify the generator It can cause an accident as well as damage to the generator and...

Page 9: ...exposure include headache fatigue shortness of breath nausea and dizziness Continued exposure to carbon monoxide can cause loss of muscular coordination loss of consciousness and then death To alert y...

Page 10: ...ets hot enough to ignite some materials Keep the generator at least 3 feet 1 meter away from buildings and any type of vehicle trailer boat or other equipment during operation Do not enclose the gener...

Page 11: ...fuel has been wiped up and cleaned before starting the engine Always store gasoline in an approved container Vehicles and Transportation Hazards Do not operate the generator while it is being transpor...

Page 12: ...LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your Honda generator dealer for a rep...

Page 13: ...f every conceivable hazard that can arise in performing this assembly Only you can decide whether or not you should perform a given task Improper assembly can cause an unsafe condition Failure to prop...

Page 14: ...and hanger Check all loose parts against the following list Contact your dealer if any of the loose parts shown below are not included with your generator Ref No Description Qty Ref No Description Qt...

Page 15: ...olts handle bush A handle bush B and handle lower bracket Torque 19 5 lbf ft 26 5 N m 2 7 kgf m Operation must be checked after attaching the handle Check that the handle can be folded smoothly Check...

Page 16: ...handle to the horizontal position The handle will click into place when locked Pressing down on the handles may damage the handle holder assembly Only pull up on the handles to move the generator HAND...

Page 17: ...er installing the split pins bend the pins to ensure that the wheels are secured to the axle 3 Install the axle assembly on the generator using four 8 16 mm flange bolts and 8 mm flange nuts Torque 19...

Page 18: ...lance point as shown below 2 Fit the end tabs of the hanger through the bracket slots and bolt the brackets to the hanger and tighten securely Torque 19 5 lbf ft 26 5 N m 2 7 kgf m 8 16 mm FLANGE BOLT...

Page 19: ...imit mark on the oil dipstick SAE 10W 30 API service category SJ or later or equivalent is recommended for general use for additional recommendations see page 18 Maximum oil capacity 1 2 US qt 1 1 L D...

Page 20: ...ral use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range Read the instructions on the oil container before use The SAE oil vis...

Page 21: ...the fuel level If the fuel level is low wait for the generator to cool off and refill the fuel tank This engine is certified to operate on unleaded gasoline with a pump octane rating 86 or higher Refe...

Page 22: ...cap securely Fuel can damage paint and plastic Be careful not to spill fuel when filling your fuel tank Damage caused by spilled fuel is not covered under the Distributor s Limited Warranty Move the g...

Page 23: ...s and corrosion inhibitors Use of fuels with content of ethanol or methanol greater than shown above may cause starting and or performance problems It may also damage metal rubber and plastic parts of...

Page 24: ...these pages to locate and identify the most frequently used controls ENGINE SWITCH LED GFCI TEST BUTTON VOLTAGE SELECTOR SWITCH GROUND TERMINAL AUTO THROTTLE SWITCH AC CIRCUIT BREAKER AC CIRCUIT PROT...

Page 25: ...UEL TANK CAP CONTROL PANEL OIL FILLER CAP DIPSTICK OIL DRAIN PLUG STARTER GRIP SEDIMENT CUP FUEL VALVE LEVER AIR CLEANER LIFTING HANGER FUEL GAUGE HANDLE SPARK PLUG MANUAL CHOKE LEVER STAND MUFFLER WH...

Page 26: ...recoil starter to crank the engine Do not allow the starter grip to snap back against the generator Return it gently to prevent damage to the starter Do not let the starter rope rub against the gener...

Page 27: ...he fuel valve lever is located between the fuel tank and carburetor The fuel valve must be in the ON position for the engine to run After stopping the engine turn the fuel valve to the OFF position FU...

Page 28: ...al attention immediately if you feel sick or suspect you have inhaled carbon monoxide Ventilate the area or space where the generator is located If the engine is stopped by the CO MINDER system change...

Page 29: ...ystem malfunction If this occurs do not attempt to restart the generator more than two times If the CO MINDER system is malfunctioning it cannot warn you of potential high concentrations of carbon mon...

Page 30: ...appliance is being connected to any of the 120V 3 prong receptacles select the 120V ONLY position Select the voltage before starting the engine SWITCH POSITION 120V 240V The 120V and 120V 240V recepta...

Page 31: ...engine returns to the rated speed SWITCH POSITION ON Recommended to minimize fuel consumption and further reduce noise levels when no load is applied to the generator OFF The Auto Throttle system does...

Page 32: ...at the appliance is working properly and does not exceed the rated load capacity of the circuit before resetting the AC circuit protector ON OFF ON AC CIRCUIT PROTECTOR for Receptacle AC CIRCUIT PROTE...

Page 33: ...t circuit or a significant overload at the receptacles If there is a ground fault current from either receptacles A or B The AC circuit breaker may be used to switch the generator power ON or OFF RECE...

Page 34: ...AC circuit breaker will be switched to OFF position and it will shut off power to all receptacles including GFCI system 120 V 20 A DUPLEX RECEPTACLES GFCI SYSTEM 120V 20A DUPLEX RECEPTACLE If there is...

Page 35: ...uch as a plumbing fixture wet floor or earth The GFCI will protect against current flowing through that person The GFCI will not protect against short circuits or overloads GFCIs can be expected to in...

Page 36: ...rator is stationary Do not rest objects on the extended handle To extend the handle lift handle upward Lock lever will lock and secure the handle into place To fold the handle 1 Press handle lock leve...

Page 37: ...N During operation the engine will automatically stop if there is not enough oil in the tank Moreover if the generator is on a slope the oil alert function may operate and stop the engine OVERSPEED DE...

Page 38: ...the normal starting procedure iAVR Intelligent Auto Voltage Regulator This generator is equipped with an intelligent automatic voltage regulator The iAVR provides power in excess of the maximum ratin...

Page 39: ...F and cool Ground Terminal The generator ground terminal is connected to the frame of the generator the metal non current carrying parts of the generator and the ground terminals of each receptacle Be...

Page 40: ...with environmental regulations and to maximize the service life of your equipment it is very important to take a few moments before you operate the generator to check its condition Be sure to take car...

Page 41: ...ith a full tank will help to eliminate or reduce operating interruptions for refueling Check the GFCI Check the GFCI operation see page 49 after starting the engine AC Appliance and Power Cord Before...

Page 42: ...il level shown on the dipstick 3 If the oil level is low fill to the upper limit mark on the dipstick with the recommended oil see page 18 4 Reinstall the oil filler cap dipstick securely The Oil Aler...

Page 43: ...the frame pipe taking care not to damage the air cleaner cover 3 Remove the air cleaner element from the air cleaner case 4 Check the air cleaner element to be sure it is clean and in good condition I...

Page 44: ...e cover is set securely There must be no clearance between the air cleaner cover and air cleaner case Operating the engine without the air filters or with a damaged air filters will allow dirt to ente...

Page 45: ...s vehicles trailers or boats Do not operate the generator when it is in a storage cargo or security enclosure including any RV generator bay Always completely remove the generator from the vehicle tra...

Page 46: ...or proper cooling allow at least 3 feet 1 meter of empty space above and around the generator Since the CO MINDER may detect the carbon monoxide concentration and the engine may stop automatically pay...

Page 47: ...the ON position 4 Make sure the Auto Throttle switch is in the OFF position or more time will be required for warm up 5 Turn the engine switch to the ON position FUEL VALVE LEVER ON OFF AUTO THROTTLE...

Page 48: ...damage to the starter Do not let the starter rope rub against the generator body or the rope will wear out prematurely Be careful not to hit your hand against the handle when pulling the starter grip...

Page 49: ...ditions use the following procedure 1 Turn off or disconnect all appliances that are connected to the generator 2 Move the AC circuit breaker to the OFF position 3 Turn the engine switch to the OFF po...

Page 50: ...y device that may be emitting carbon monoxide such as another generator Press the CO MINDER reset button and then follow the standard procedure for starting the engine When the CO ALARM indicator or t...

Page 51: ...lectric shock as designed An electric shock can result in serious injury or death Always perform the GFCI system inspection before using the generator If the GFCI system fails the test the generator m...

Page 52: ...ine see page 44 3 Turn the AC circuit breaker to the ON position 4 Press the GFCI TEST button The LED comes on and the AC circuit breaker switches to the OFF position GFCI TEST BUTTON LED GFCI SYSTEM...

Page 53: ...f the AC circuit breaker trips this usually indicates a faulty power tool appliance or cord If that occurs perform test steps 1 through 5 to verify that the GFCI and AC circuit breaker are in proper w...

Page 54: ...rcuit breaker to the ON position When the GFCI is operating normally the GFCI indicator will continuously light green Light order red Blink once green Light once red Blink once green Lights continuous...

Page 55: ...the green GFCI indicator will go off If the GFCI does not function as described contact an authorized Honda Power Equipment dealer GFCI TEST BUTTON AUTO THROTTLE SWITCH AC CIRCUIT BREAKER GFCI SYSTEM...

Page 56: ...ress the GFCI RESET button If the GFCI cannot be reset the GFCI is faulty Contact an authorized Honda Power Equipment dealer If the GFCI RESET button extends this usually indicates a faulty power tool...

Page 57: ...he generator 1 Turn the voltage selector switch to either position With the voltage selector switch in the 120V 240V position you can use the 120V and 120V 240V receptacles simultaneously If you are N...

Page 58: ...o switch OFF reduce the electrical load on the circuit wait a few minutes and then reset the AC circuit breaker or AC circuit protector If the generator is overloaded and the internal circuit is overh...

Page 59: ...ir rated wattage for startup Make sure the electrical rating of the tool or appliance does not exceed the maximum power rating of the generator Maximum power is EB5000X 5 0 kVA EB6500X 6 5 kVA For con...

Page 60: ...of the two power producing circuits supplies power to specific receptacles When the voltage selector switch is in the 120V ONLY position the power producing circuits operate in parallel sharing the t...

Page 61: ...120V ONLY position you do not need to spread the load over the receptacles You must however make sure the load on any receptacle does not exceed its available power shown in the table above and the to...

Page 62: ...een the two sets of receptacles shown below Balancing is necessary because each set of receptacles is powered by only one power producing circuit that can produce a maximum of amps 18 8 A EB5000X 22 9...

Page 63: ...arge start up power demands may not allow the engine to reach normal operating rpm when they are connected to the generator Push the Auto Throttle switch to the OFF position and connect the appliance...

Page 64: ...on and use procedures System Ground This generator has a system ground that connects generator frame components to ground terminals in the AC output receptacles The system ground is connected to the A...

Page 65: ...hat apply to the intended use of the generator Please consult a qualified electrician electrical inspector or the local agency having jurisdiction In some areas generators are required to be registere...

Page 66: ...perature operation or use it in dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Remember that an authorized Honda Power Equipment dealer...

Page 67: ...gine exhaust Operate outside away from open windows or doors with engine exhaust directed away from occupied structures Burns from hot parts Let the engine and exhaust system cool before touching Inju...

Page 68: ...rvals Each use First month or 20 Hrs Every 3 months or 50 Hrs Every 6 months or 100 Hrs Every year or 300 Hrs Page Engine oil Check level o 40 Change o o 67 Air cleaner Check o 41 Clean o 1 68 GFCI op...

Page 69: ...3 With the generator in a level position fill to the upper limit mark on the dipstick with the recommended oil see page 18 Maximum oil capacity 1 2 US qt 1 1 L 4 Reinstall the oil filler cap dipstick...

Page 70: ...the foam air filter in warm soapy water rinse and allow to dry thoroughly or clean in non flammable solvent and allow to dry 2 Dip the foam air filter in clean engine oil and then squeeze out all exce...

Page 71: ...sure proper engine operation the spark plug must be properly gapped and free of deposits An incorrect spark plug can cause engine damage If the engine is hot allow it to cool before servicing the spar...

Page 72: ...ondition and thread the spark plug in by hand to prevent cross threading 6 After the spark plug is seated tighten with a spark plug wrench to compress the washer If reinstalling a used spark plug tigh...

Page 73: ...spark arrester Clean the spark arrester as follows 1 Remove the two 5 mm screws and remove the spark arrester 2 Use a brush to remove carbon deposits from the spark arrester screen Be careful to avoid...

Page 74: ...card the O ring 3 Clean the sediment cup in nonflammable solvent and dry it thoroughly 4 Install the sediment cup and a new O ring and tighten the sediment cup securely 5 Turn the fuel valve lever to...

Page 75: ...ng and it leaves gum deposits that clog the fuel system If the gasoline in your generator deteriorates during storage you may need to have the carburetor and other fuel system components serviced or r...

Page 76: ...line stabilizer Drain the carburetor float bowl see page 75 Drain the fuel sediment cup see page 72 Remove the spark plug Put a teaspoon of engine oil into the cylinder Turn the engine slowly with the...

Page 77: ...fuel 3 Loosen the carburetor drain screw and drain the gasoline from the carburetor Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine...

Page 78: ...the sediment cup and a new O ring 8 Turn the fuel valve lever to the OFF position Engine Oil Change the engine oil see page 67 Engine Cylinder 1 Remove the spark plug and pour a teaspoon 5 cc of clean...

Page 79: ...he generator on a level surface Tilting or laying it on its side can cause fuel or oil leakage With the engine and exhaust system cool cover the generator to keep out dust A hot engine and exhaust sys...

Page 80: ...care not to drop or strike the generator when transporting Do not place heavy objects on the generator When using ropes or tie down straps to secure the generator for transportation be sure to only u...

Page 81: ...TRANSPORTING 79 To lift the generator Lift the generator by the lifting hanger Do not try to lift the generator by and other part HANDLE BAR LIFTING HANGER 31Z238200 book 79...

Page 82: ...n restart the engine Spark plug faulty fouled or improperly gapped Gap or replace spark plug see page 70 Spark plug wet with fuel flooded engine Dry and reinstall spark plug Fuel strainer restricted c...

Page 83: ...circuit breaker left in the OFF position after starting Check AC load and reset AC circuit breaker see page 56 GFCI system activated GFCI system Test GFCI and reset AC circuit breaker see page 50 GFC...

Page 84: ...tomatically by CO MINDER press the CO MINDER reset button to restart the engine see page 48 Possible Cause Correction CO sensor malfunction If the engine cannot be started and the CO ALARM indicator f...

Page 85: ...erial number and date purchased in the spaces below You will need this information when ordering parts and when making technical or warranty inquiries Engine serial number Frame serial number Date pur...

Page 86: ...ler perform this carburetor modification This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life...

Page 87: ...hnologies to reduce evaporative emissions The U S and California Clean Air Acts EPA and California regulations require all manufacturers to furnish written instructions describing the operation and ma...

Page 88: ...ed parts and have service performed at non Honda locations However the use of replacement parts that are not of the original design and quality may impair the effectiveness of your emissions control s...

Page 89: ...e durability description is intended to provide you with information relating to the engine s emission durability period The descriptive term indicates the useful life period for the engine s emission...

Page 90: ...ne type 4 stroke overhead valve single cylinder Displacement Bore Stroke 23 7 cu in 389 cm3 3 46 2 52 in 88 0 64 0 mm Compression ratio 8 2 1 Engine speed 3 600 rpm Cooling system Forced air Ignition...

Page 91: ...types and are subject to change without notice ITEM SPECIFICATION MAINTENANCE Spark plug gap 0 028 0 031 in 0 7 0 8 mm Refer to page 70 Valve clearance cold IN 0 15 0 02 mm EX 0 20 0 02 mm See your au...

Page 92: ...B MW OLSw PoC SP VSSw AC Outlet AC Circuit Breaker AC Circuit Protector Auto Throttle Switch Control Box Block Current Transformer Digital Automatic Voltage Regulator Digital CDI Engine Control Unit...

Page 93: ...NERATOR BLOCK CONTROL BOX BLOCK EB6500 5000 AC OUTLET MW MW EX W VOLT CHANGE SW FW S PLUG ECU POWER COIL CO POWER COIL D CD1 OIL LEVEL SW EARTH EARTH EXT EXT OIL ALT LED BREATHER HEATER YOP SET NE COM...

Page 94: ...uipment honda com support shop manuals Parts Catalog This manual provides complete illustrated parts lists for your generator Visit peparts honda com for free online access to the parts catalog It is...

Page 95: ...ed with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write to American Honda Motor Co Inc Power Equipment Division Customer Rela...

Page 96: ...S Virgin Islands from American Honda or a dealer authorized by American Honda to sell those products This warranty applies to the first retail purchaser and each subsequent owner during the applicable...

Page 97: ...business hours To locate a dealer near you visit our web site at http powerequipment honda com dealer locator If you are unable to obtain warranty service or are dissatisfied with the warranty service...

Page 98: ...heel bearing recoil starter rope cable belt cutter blade Lubricant oil and grease 3 Cleaning adjustment and normal periodic maintenance work carburetor cleaning engine oil draining blade sharpening be...

Page 99: ...ipment accessories replacement parts or apparel that are proven to be defective in material or workmanship under normal use during the applicable warranty time period Anything replaced under warranty...

Page 100: ...is warranty does not extend to accessories parts or apparel affected or damaged by collision normal wear use in an application for which the product was not designed or any other misuse neglect incorp...

Page 101: ...d built and equipped to meet the State s stringent anti smog standards Honda must warrant the emissions control system on your power equipment engine for the periods of time listed below provided ther...

Page 102: ...engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your power equipment engine to a Honda Power Equipment servicing de...

Page 103: ...of Honda Only Honda approved replacement parts may be used in the performance of any warranty repairs and must be provided without charge to the owner A list of warranted parts is on the reverse side...

Page 104: ...However if you require further assistance contact the Honda office in your region EXCLUSIONS Failures other than those resulting from defects in material or workmanship are not covered by this warrant...

Page 105: ...DESCRIPTION Fuel Metering Carburetor assembly includes starting enrichment system Oxygen sensor Throttle body Engine temperature sensor Engine control module Fuel injector Fuel regulator Intake manifo...

Page 106: ...us to contact you with any important updates regarding your generator Please note registration is not required to obtain warranty service You can register your generator by visiting the Honda Power Eq...

Page 107: ...tion 35 B BEFORE OPERATION 38 C Carbon Monoxide Hazards 7 CARBURETOR MODIFICATION FOR HIGH ALTITUDE OPERATION 84 Check the Engine 39 Check the GFCI 39 Cleaning 73 CO MINDER CO Shut off System 26 COMPO...

Page 108: ...INDICATOR FLASHING WHEN RUNNING THE ENGINE 82 FEATURES 35 Fire and Burn Hazards 8 Foam Air Filter Cleaning 68 Folding Handle 34 Fuel Gauge 37 FUEL RECOMMENDATIONS 21 Fuel Valve Lever 25 FUEL 19 73 G...

Page 109: ...AINTENANCE SCHEDULE 66 N NO POWER AT THE AC RECEPTACLES 81 O Oil Alert System 35 OPERATION 44 Operator Responsibility 6 P Power Producing Circuits 58 Q QUICK REFERENCE INFORMATION inside back cover R...

Page 110: ...7 STORAGE PRECAUTIONS 77 STORAGE PREPARATION 73 STORAGE 73 System Ground 62 T TAKING CARE OF UNEXPECTED PROBLEMS 80 TECHNICAL INFORMATION 83 THE IMPORTANCE OF MAINTENANCE 64 The Importance of Proper A...

Page 111: ...SAE 10W 30 API SJ or later or equivalent for general use see page 18 Maximum oil capacity 1 2 US qt 1 1 L Spark Plug Type BPR5ES NGK W16EPR U DENSO Electrode Gap 0 028 0 031 in 0 7 0 8 mm Maintenance...

Page 112: ...X31 Z23 8200 GENERATOR Owner s Manual H i FM AH PANTONE 186C K 3mm EB5000X EB6500X 2020 Honda Motor Co Ltd All Rights Reserved C See page 11 for instructions on assembling your generator See page 17 f...

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