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Honda FOREMAN, Owner'S Manual

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Honda FOREMAN Owner'S Manual Download Page 241

Technical Information

231

Specifications

Capacities

passenger 
capacity

operator only

maximum 
weight capacity

250 kg (551 lb)
rider, all cargo and accessories

Engine Specifications

displacement

475 cm

3

 (29.0 cu-in)

bore & stroke

92.0 × 71.5 mm (3.62 × 2.81 in)

compression ratio

9.5 : 1

spark plug 
(standard)

BKR5E-11 (NGK) or 
K16PR-U11 (DENSO)

spark plug gap

1.00 – 1.10 mm (0.039 – 0.043 in)

valve clearance 
(cold)

intake:

0.15 mm (0.006 in)

exhaust:

0.23 mm (0.009 in)

idle speed

1,400 ± 100 min

–1

 (rpm)

Power Transmission

primary reduction

2.103

secondary reduction

1.875

final 
reduction

front

3.230

rear

3.153

gear ratio

1st

4.230

2nd

2.388

3rd

1.608

4th

1.178

5th

0.848

reverse

5.743

final drive

shaft

19 TRX500FM1 FM2 (U)-32HR4A40.backup.book  Page 231  Wednesday, April 18, 2018  3:36 PM

Summary of Contents for FOREMAN

Page 1: ...TRX500FM1 FM2 FOURTRAX FOREMAN Part Number...

Page 2: ...re printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permissi...

Page 3: ...Honda TRX500FM1 4 4 TRX500FM2 4 4 with Power Steering OWNER S MANUAL 19 TRX500FM1 FM2 U 32HR4A40 backup book Page 2 Wednesday April 18 2018 3 36 PM...

Page 4: ...perform all pre ride and other periodic checks detailed in this manual We also recommend that you read this owner s manual before you ride It s full of facts instructions safety information and helpf...

Page 5: ...questions or if you ever need special service or repairs remember that your dealer knows your ATV best and is dedicated to your complete satisfaction Happy riding 19 TRX500FM1 FM2 U 32HR4A40 backup bo...

Page 6: ...ual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining an A...

Page 7: ...e this ATV correctly and safely This entire manual is filled with important safety information please read it carefully 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions 3W...

Page 8: ...Controls 9 The location and function of indicators and controls on your ATV and operating instructions for various controls and features Before Riding 55 The importance of wearing a helmet and other p...

Page 9: ...enance and adjustment items Tips 197 How to store and transport your ATV and how to be an environmentally responsible rider Taking Care of the Unexpected 207 What to do if you have a flat tyre your en...

Page 10: ...19 TRX500FM1 FM2 U 32HR4A40 backup book Page 9 Wednesday April 18 2018 3 36 PM...

Page 11: ...mmendations to help you ride your ATV safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your ATV Important Safety Infor...

Page 12: ...odel is 16 Children under age 16 should never operate this vehicle Always Wear a Helmet It s a proven fact helmets significantly reduce the number and severity of head injuries So always wear an appro...

Page 13: ...ice Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice in a safe area until you build your skills and get accustomed to the ATV s size and wei...

Page 14: ...rink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either Ke...

Page 15: ...ne who rides the vehicle should read and understand this information before riding The labels should be considered permanent parts of the vehicle If a label comes off or becomes hard to read contact y...

Page 16: ...increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and...

Page 17: ...imum front cargo limit of 88 lbs 40 kg Refer to instructions in the Owner s Manual WARNING Improper tire pressure or overloading can cause loss of control Loss of control can result in severe injury o...

Page 18: ...aking performance and can lead to an accident Never exceed the maximum rear cargo limit combined weight on the rear rack and in the storage area of 176 lbs 80 kg Refer to instructions in the Owner s M...

Page 19: ...omponents are presented in other sections of this manual where they will be most useful Operation Component Locations 11 Indicators Displays 14 Multi function Display 20 Speed and Mileage Unit Changin...

Page 20: ...dlight Switch 41 Headlight Dimmer Switch 41 Horn Button 41 Recoil Starter 42 Throttle Lever 43 Front Brake Lever 44 Rear Brake Lever Parking Brake Lever 44 Rear Brake Pedal 44 Parking Brake Reverse Le...

Page 21: ...rake lever start over ride button front brake lever throttle lever engine stop switch 4WD switch differential lock switch P R lever headlight switch headlight dimmer switch ignition switch horn button...

Page 22: ...nts Controls 12 Operation Component Locations front cargo rack flag pole bracket rear brake pedal recoil starter rear cargo rack 19 TRX500FM1 FM2 U 32HR4A40 backup book Page 12 Wednesday April 18 2018...

Page 23: ...Controls 13 Operation Component Locations utility box trailer hitch shift lever accessory socket storage compartment utility pocket 19 TRX500FM1 FM2 U 32HR4A40 backup book Page 13 Wednesday April 18 2...

Page 24: ...dicators frequently Their functions are described on the following pages 1 5 1 neutral indicator 3 8 7 6 4 2 2 reverse indicator 3 differential lock indicator 5 high coolant temperature indicator 6 PS...

Page 25: ...and then go off after initial lamp check These indicators are identified in the table on page 17 with the words Lamp Check When applicable the reverse or neutral indicators comes back on and remain o...

Page 26: ...e on page 18 with the words Display Check If any part of these displays does not come on when it should have your dealer check for problems Meter Input Signal Failure If the neutral indicator reverse...

Page 27: ...there is any abnormality in the PGM FI Programmed Fuel Injection system Should also light for a few seconds and then go off when the ignition switch is turned on If the indicator comes on at any other...

Page 28: ...eached page 32 Speedometer Shows riding speed Fuel gauge Shows approximate fuel supply available page 24 Digital clock Shows the time hours and minutes page 26 Odometer Shows accumulated mileage page...

Page 29: ...i function display Adjusts the digital clock page 26 Changes the speed and mileage units page 22 Resets the tripmeter to zero 0 page 27 This button also used to reset the maintenance tripmeter and mai...

Page 30: ...n display push the mode select button 7 Multi function Display 4WD indicator Gear position indicator Speedometer Maintenance minder indicator Fuel gauge Digital clock Odometer Tripmeter Coolant temper...

Page 31: ...a coolant temperature warning with your ATV the display will automatically change to the coolant temperature gauge If you try to change the display back to ordinary display it will automatically retur...

Page 32: ...peed and mileage units press and hold the mode select button 1 for more than 5 seconds in the odometer mode page 21 with the ATV stopped The 4WD indicator 1 shows when the 4WD mode engages page 35 Spe...

Page 33: ...displayed on the gear position indicator If the gear position indicator shows or blinks turn the ignition switch to the OFF w position and then turn it back to the ON q position again If the gear posi...

Page 34: ...isplay is in when the fuel level reaches 1st segment 3 the display will automatically switch to the fuel gauge display You should refuel as soon as possible The amount of fuel remaining when the fuel...

Page 35: ...links you should refuel as soon as possible The amount of fuel reserve is approximately 4 9 1 29 US gal 1 08 Imp gal Fuel gauge failure If the fuel gauge E F 6 is blinking the fuel gauge function has...

Page 36: ...nds Press and hold the mode select button the display will begin advancing fast Press and hold the button for 0 5 5 5 seconds advance one minute at a time 5 5 10 5 seconds advance five minutes at a ti...

Page 37: ...trip since you last reset the tripmeter while the ignition switch is ON q with the TRIP mark 2 The tripmeter returns to 0 0 when the readout exceeds 999 9 To reset the tripmeter to zero press the mod...

Page 38: ...al operating temperature range is within the section between the 1st segment 3 and 4th segment 4 When coolant temperature is low the coolant temperature gauge will display Lo 5 Coolant Temperature Gau...

Page 39: ...eck the reserve tank coolant level Read pages 216 217 and do not ride the ATV until the problem has been corrected NOTICE Continuing to ride with an overheated engine can cause serious engine damage I...

Page 40: ...q with the hour meter mark 2 The hour meter provides accurate service period information for initial and regular maintenance The hour meter locks at 99 999 9 when the readout exceeds 99 999 9 Hour met...

Page 41: ...nce minder indicator The maintenance tripmeter decreases from 1 000 km 600 miles after reset The maintenance hour meter decreases from 100 hour after reset Initial setting of the maintenance tripmeter...

Page 42: ...ance Appears at 150 km 100 miles or 20 operating hours whichever comes first Regular Maintenance Interval 1 Appears 1 000 km 600 miles or 100 operating hours after the Initial Maintenance or Regular M...

Page 43: ...then it will blinks twice and the multi function display will temporarily show all the modes and digital segments The indicator message will disappear Reset operation will be cancelled if the mode se...

Page 44: ...the ON q position The ignition switch is also used to reset the maintenance tripmeter maintenance hour meter page 31 Ignition Switch Key Position Function ON q Electrical circuits on OFF w No electri...

Page 45: ...4WD indicator 2 2WD mode the 4WD indicator disappears when the 2WD mode engages 4WD mode the 4WD indicator appears when the 4WD mode engages If the 4WD indicator does not appear when selecting the 4WD...

Page 46: ...ng all four wheels together changes the way the vehicle handles and increases the amount of room necessary to turn a speed limiter restricts the speed to 32 km h 20 mph Pushing and holding the start o...

Page 47: ...differential lock indicator will slowly flash If the differential lock indicator does not stay on when the front differential lock mode is selected steer the handlebar either to the left or right all...

Page 48: ...nt final gear system If this occurs the front final gear actuator will stop moving and the front final gear system will be fixed in the current position either 2WD mode 4WD mode or front differential...

Page 49: ...r motor will crank the engine The starter motor will not operate if the engine stop switch is in the OFF r position when the start over ride button is pushed To activate the speed limiter over ride mo...

Page 50: ...ngine and it should normally remain in the RUN e position even when the engine is OFF If your ATV is stopped with the ignition switch ON q and the engine stop switch OFF r the battery will discharge T...

Page 51: ...and low beams of the headlight and to activate the assist headlight To operate turn the switch to HI u for high beam of the headlight and activate the assist headlight LO i for low beam of the headli...

Page 52: ...res The recoil starter 1 is used to start the engine when the battery is low See Using the Recoil Starter page 82 Recoil Starter RIGHT SIDE 1 recoil starter 1 19 TRX500FM1 FM2 U 32HR4A40 backup book P...

Page 53: ...with your thumb To reduce engine rpm release pressure on the throttle lever The throttle will automatically return to the closed position engine idle when you remove your thumb Throttle Lever RIGHT HA...

Page 54: ...ake lever is used to slow or stop your ATV To operate pull the lever For information on braking techniques see page 87 The rear brake pedal is used to slow or stop your ATV To operate depress the peda...

Page 55: ...rking brake lever 2 is used to apply the parking brake or to shift the transmission into reverse Parking Brake Reverse Lever P R Lever 2 1 1 P R lever 2 rear brake lever parking brake lever LEFT HANDL...

Page 56: ...ge 102 To release the parking brake Squeeze the rear brake lever parking brake lever until the P R lever is released from the slot on the rear brake lever parking brake lever bracket The brake light i...

Page 57: ...To mount a pole in the bracket 1 follow the instructions that come with the flag pole kit Flag poles are required in some riding areas Check local regulations before riding Flag Pole Bracket RIGHT REA...

Page 58: ...er size ball 2 as specified by the trailer manufacturer To attach the ball and properly hook up a trailer follow the trailer manufacturer s instructions For load limits and operational guidelines see...

Page 59: ...plug in any heat generating accessory such as an automobile cigarette lighter because it can damage the socket To use the accessory socket turn the ignition switch to ON q start the engine Then turn...

Page 60: ...he accessory socket s rated capacity is DC 12V 120 Watts 10A or less If you exceed this limit you may blow a fuse See If a Fuse Blows page 218 When you are done using an accessory unplug it and cover...

Page 61: ...t of the utility box cover 2 To close Push down the front of the utility box cover until it locks in place Make sure that the stud 3 is locked securely in position by pulling up lightly on the front o...

Page 62: ...ocated on the left side cover You may store small lightweight items in the pocket NOTICE Do not store valuable item in the utility pocket Utility Pocket LEFT SIDE COVER 1 1 utility pocket 19 TRX500FM1...

Page 63: ...rear cargo rack 2 To open the compartment unhook the rubber strap 3 Be careful not to flood this area when washing your ATV Storage Compartment REAR 3 1 storage compartment 2 1 2 rear cargo rack 3 rub...

Page 64: ...d After cooling down it will then return to normal EPS operation The PS indicator should light when the ignition switch is turned on and remain on until the engine is started The PS indicator also lig...

Page 65: ...omfort convenience or safety This section also includes important information about loading Are You Ready to Ride 56 Protective Apparel 56 Rider Training 58 Age Recommendation 59 No Passengers 59 No A...

Page 66: ...lcohol or drugs in your system For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves trousers and a long sleeved shirt or jacket whenever...

Page 67: ...oves to help protect your hands Riding trousers with knee and hip pads a riding jersey with padded elbows and a chest shoulder protector WARNING 3WARNING Operating this ATV without wearing an approved...

Page 68: ...rols and feel comfortable with its size and weight Rider Training WARNING 3WARNING Operating this ATV without proper instruction could increase your risk of an accident which could lead to serious inj...

Page 69: ...o racks Age Recommendation WARNING 3WARNING A child using an ATV that is not recommended for their age could lose vehicle control while riding resulting in severe injury or death A child under 16 shou...

Page 70: ...ur doctor to be sure it is safe to operate a vehicle after taking medication No Alcohol or Drugs WARNING 3WARNING Operating this ATV after consuming alcohol or drugs can seriously affect your judgemen...

Page 71: ...There may be damage or other problems you cannot see Check the following items before you get on the ATV WARNING 3WARNING Improperly maintaining this ATV or failing to correct a problem before riding...

Page 72: ...h to make sure all accessible nuts bolts and fasteners are tight Underbody Exhaust System Check for and remove any dirt vegetation or other debris that could be a fire hazard or interfere with the pro...

Page 73: ...needed Press the throttle to make sure it moves smoothly without sticking and snaps shut automatically when it is released in all steering positions page 155 Brakes Squeeze the front and rear brake le...

Page 74: ...hts and Headlight Dimmer Switch Check for proper function page 41 Engine Stop Switch Check for proper function page 40 Steering Check that the wheels turn properly as you steer the handlebar Move the...

Page 75: ...ge this ATV s design and performance can also make it unsafe Also the weight of any accessories will reduce the maximum load the ATV can carry More specific information on load limits accessories and...

Page 76: ...e jack or other support to keep the trailer level The weight of added accessories will reduce the maximum cargo weight you can carry Load Limits maximum weight capacity 250 kg 551 lb includes the weig...

Page 77: ...or cable to the rear rack Load cargo on the rear rack as far forward as possible Make sure cargo on the front rack does not interfere with handlebar movement Do not allow cargo to extend beyond the ed...

Page 78: ...guidelines Make sure the accessory does not obscure any lights reduce ground clearance limit suspension travel or steering travel or interfere with operating any controls Make sure the accessory does...

Page 79: ...nge its design or operation Such changes could seriously impair your ATV s handling stability and braking making it unsafe to ride Removing or modifying your lights exhaust system emission control sys...

Page 80: ...Before Riding 70 19 TRX500FM1 FM2 U 32HR4A40 backup book Page 70 Wednesday April 18 2018 3 36 PM...

Page 81: ...life refer to Break in Guidelines page 234 Safe Riding Precautions 73 Off road Use Only 73 Keep Hands and Feet on Controls 74 Control Speed 75 Use Care on Unfamiliar or Rough Terrain 75 Do Not Perfor...

Page 82: ...ATV 89 Making Turns 89 Skidding or Sliding 91 Riding Up Hills 92 Riding Down Hills 96 Crossing or Turning on Hills or Slopes 97 Riding Over Obstacles 99 Riding Through Water 100 Parking 102 19 TRX500...

Page 83: ...road use only not for pavement Riding on pavement can affect handling and control You should not ride your ATV on pavement When riding off road also remember to always obey local off road riding laws...

Page 84: ...foot from the footpegs can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV WARNING 3WARNING Operating this ATV on public streets roads or highways...

Page 85: ...o react Control Speed WARNING 3WARNING Operating this ATV at excessive speeds increases your chances of losing control of the ATV which can result in an accident Always go at a speed that is proper fo...

Page 86: ...ough slippery or loose terrain could cause loss of traction or vehicle control which could result in an accident including an overturn Do not operate on excessively rough slippery or loose terrain unt...

Page 87: ...llect rapidly in an enclosed area and cause illness or death WARNING 3WARNING Running the engine of your vehicle while in an enclosed or even partially enclosed area can cause a rapid build up of toxi...

Page 88: ...urn the ignition switch 1 to ON q Confirm the following The transmission is in neutral the neutral indicator 2 is ON and the gear position indicator shows N The engine stop switch 3 is set to RUN e Pr...

Page 89: ...t over ride button with the throttle completely closed The engine will not start if the throttle is fully open because the electronic control module cuts off the fuel supply Snapping the throttle or f...

Page 90: ...slightly if idling is unstable If the engine does not start wait 10 seconds then follow steps 1 4 again If the engine still won t start refer to If Your Engine Quits or Won t Start page 210 Your vehic...

Page 91: ...e gradually Normal Engine Stop To stop the engine make sure the transmission is in neutral by checking that the neutral indicator light is on then turn the ignition switch OFF w The engine stop switch...

Page 92: ...proximately 100 mm 4 0 in 4 Pull the grip up briskly and fully 5 After the engine starts allow the starter grip to return slowly Pull the recoil starter grip straight out so that the cord does not tou...

Page 93: ...To upshift to a higher gear put the toe of your boot under the shift lever and raise it one full stroke To downshift step on the shift lever and depress it one full stroke To select reverse see Riding...

Page 94: ...ine Close the throttle completely before shifting Improper shifting may damage the engine transmission and drivetrain Upshift to a higher gear or reduce throttle before engine rpm speed gets too high...

Page 95: ...lever squeeze the rear brake lever parking brake lever 3 then depress the shift lever once to shift into R reverse gear 5 Make sure that the reverse indicator comes on and the gear position indicator...

Page 96: ...front and rear brakes Do not abruptly apply the rear brake by alone 9 To shift out of reverse and into neutral raise the shift lever one stroke to shift into N neutral gear Make sure that the reverse...

Page 97: ...pedal and lever simultaneously Using both braking systems will stop your ATV faster with greater stability To slow or stop apply the brake lever and brake pedal smoothly while downshifting to match y...

Page 98: ...ttent use of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your foot resting on the brake pedal or your hands on the brake levers may over...

Page 99: ...ntial lock mode will cause steering to be heavy and increase turning radius Making Turns WARNING 3WARNING Turning improperly can make the ATV go out of control causing a collision or overturn Always f...

Page 100: ...ody slightly forward on the seat and lean inside as you steer the handlebar Shifting weight forward allows the rear wheels to turn easier and it also improves front wheel steering To make a turn from...

Page 101: ...he direction of the skid Avoid hard braking or accelerating until you have regained directional control Remember that steering the handlebar in the front differential lock mode will cause steering to...

Page 102: ...ls to help keep them on the ground To do this shift your body slightly forward on the seat and lean forward For greater weight shift move your body farther forward and lean forward Riding Up Hills WAR...

Page 103: ...d speed for the conditions Maintain a steady speed as you ascend the hill Never open the throttle suddenly or make sudden gear changes The ATV could flip over backward Never go over the top of any hil...

Page 104: ...engine off 4 Then assess the situation If the ATV starts rolling backwards before you begin braking 1 Keep your weight uphill 2 Carefully apply the front brakes first then carefully apply the rear bra...

Page 105: ...e hill Make sure your intended path is clear in case you lose control of the ATV 1 Stand with your body facing downhill beside the vehicle so you can reach the rear brake lever parking brake lever wit...

Page 106: ...rvey the terrain below Never ride past the limit of your visibility Never go down a hill at high speed Riding Down Hills WARNING 3WARNING Going down a hill improperly could cause loss of control or ca...

Page 107: ...e surface Riding on hills or slopes is different from riding on level terrain Be careful when riding on any hill Make sure that you practice on gentle smooth slopes before attempting to ride on steepe...

Page 108: ...also need to steer slightly uphill to maintain a straight course across the slope Avoid crossing hills that are excessively steep slippery or rough Making Turns on Slopes Compared to riding on level...

Page 109: ...e prepared to stop Never try to ride over large obstacles such as large rocks or fallen logs Riding Over Obstacles WARNING 3WARNING Improperly operating over obstacles could cause loss of control or a...

Page 110: ...tem malfunction Have your ATV dealer inspect the oxygen sensor immediately after water enters the muffler Riding Through Water WARNING 3WARNING The ATV tyres have some ability to float Operating this...

Page 111: ...is would cause the engine to stop 5 After leaving the water always test both the front and rear brakes Riding through water can make the brakes less effective than normal and may reduce stopping abili...

Page 112: ...ition switch OFF w If it is necessary to start the engine when your ATV in gear and is stopped on a grade rock the vehicle back and forth to allow shifting the transmission into neutral The brake ligh...

Page 113: ...While holding the brakes set the parking brake 2 Turn the ignition switch to OFF w and release the brakes 3 If the ATV begins to move either while sitting on it or after you dismount find a better pa...

Page 114: ...Basic Operation Riding 104 19 TRX500FM1 FM2 U 32HR4A40 backup book Page 104 Wednesday April 18 2018 3 36 PM...

Page 115: ...keeping your Honda looking good For information about replacing fuses see page 218 Before You Service Your Honda The Importance of Maintenance 107 Maintenance Safety 108 Important Safety Precautions...

Page 116: ...Gear Oil 139 Coolant 141 Air Cleaner 149 Engine Throttle 155 Clutch System 157 Reverse Lock System 158 Spark Plug 159 Valves 162 Spark Arrester 163 Chassis Suspension 164 Brakes 167 Tyres 178 Guards 1...

Page 117: ...ce intervals in this schedule are based on average riding conditions Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair If your ATV overtur...

Page 118: ...ician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn you of every...

Page 119: ...Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of a fire or explosion be careful when working around petrol Use only non flammabl...

Page 120: ...echanical skills and hand tools Procedures for these items are provided in this manual Other items involve more extensive procedures and may require special training tools and equipment We recommend t...

Page 121: ...intenance Schedule Notes Procedures NOTES 1 Service more frequently when riding in dusty areas sand or snow 2 Service more frequently after riding in very wet or muddy conditions 3 Replace every 2 yea...

Page 122: ...AINT INTERVAL Refer to page ITEMS km 150 1000 2000 mi 100 600 1200 MONTH 1 6 12 NOTE HOURS 20 100 200 FUEL LINE I THROTTLE OPERATION I 155 AIR CLEANER NOTE 1 C C 149 153 AIR CLEANER HOUSING DRAIN TUBE...

Page 123: ...100 600 1200 MONTH 1 6 12 NOTE HOURS 20 100 200 DRIVETRAIN BOOTS I I 186 FRONT REAR FINAL GEAR OIL R EVERY 2 YEARS I 136 139 BRAKE FLUID NOTE 3 I I 167 169 BRAKE SHOES WEAR NOTE 1 2 I 175 BRAKE PADS W...

Page 124: ...100 mile or 1 month or 20 hours initial maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under Notes to record anything you want to remind y...

Page 125: ...s Maintenance Component Locations rear brake lever parking brake lever front brake fluid reservoir reverse assist lever front brake lever throttle lever P R lever 19 TRX500FM1 FM2 U 32HR4A40 backup bo...

Page 126: ...n spring pre load adjuster coolant reserve tank seat latch rear brake light switch air cleaner fuel fill cap front brake caliper air cleaner housing drain tube front final gear oil fill cap front fina...

Page 127: ...r pressure gauge 40 A spare fuse tool kit clutch adjuster spark arrester engine oil drain bolt rear suspension spring pre load adjuster rear final gear oil fill cap rear final gear oil drain bolt rear...

Page 128: ...ance and simple repairs Any extensive work requiring additional tools should be performed by your dealer The tool kit includes the following items standard Phillips screwdriver screwdriver handle 10 1...

Page 129: ...gauge 4 and 40 A spare fuse 5 should be stored in the plastic document bag and fastened with the rubber band 6 To remove the rear fender cover see page 121 Be careful not to flood this area when washi...

Page 130: ...e gauge 40 A spare fuse and tool kit Removal 1 Pull the seat latch 1 at the rear of the seat 2 Slide the seat 2 back and lift it Installation 1 Insert the front prongs 3 into the backside of the tank...

Page 131: ...ol kit Removal 1 Remove the seat page 120 2 Unhook the rubber strap 1 3 Firmly pull the studs 2 from the grommets 3 4 Slide the rear fender cover 4 forward to disengage the tabs 5 5 Remove the rear fe...

Page 132: ...e the seat page 120 2 Carefully remove the right studs 1 and left studs from the grommets 3 Remove the tank cover assembly 2 by releasing the right tabs 3 and left tabs from the slits Installation Ins...

Page 133: ...the centre pin to release the lock 2 Pull out the clip of the hole Installation 1 Insert the clip into the hole 2 Press down the centre pin securely to lock the clip 1 2 1 2 19 TRX500FM1 FM2 U 32HR4A...

Page 134: ...of Petrol Containing Alcohol see page 235 Use of lower octane petrol can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Light pinging experience...

Page 135: ...8 Imp gal When there is only one segment left in the fuel gauge page 24 fuel will be low and you should refuel as soon as possible Refer to Safety Precautions on page 109 Fuel Capacity Refueling Proce...

Page 136: ...er refueling turn the fuel fill cap clockwise securely If you replace the fuel fill cap use only a Honda Genuine replacement part WARNING 3WARNING Petrol is highly flammable and explosive You can be b...

Page 137: ...ging oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause serious damage to the eng...

Page 138: ...o not use API SH or higher oils displaying a circular API energy conserving or resource conserving service label on the container They may affect lubrication and clutch performance Do not use non dete...

Page 139: ...ge JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the oil containe...

Page 140: ...el surface 2 Start the engine in a well ventilated area and let it idle for 3 5 minutes If the air temperature is below 10 C 50 F let the engine idle for an additional 5 minutes a total of 10 minutes...

Page 141: ...k 6 on the oil fill cap dipstick 7 If the oil level is near or below the lower level mark then add the specified oil into the fill cap hole up to the upper level mark on the oil fill cap dipstick Do n...

Page 142: ...uires mechanical skill and professional tools such as a torque wrench as well as a means for disposing of the drained fluid page 206 If you do not have the skills or the tools see your dealer Change t...

Page 143: ...2 Place an oil drain pan under the crankcase and remove the engine oil drain bolt 1 and sealing washer 2 2 1 1 engine oil drain bolt 2 sealing washer UNDER ENGINE 19 TRX500FM1 FM2 U 32HR4A40 backup bo...

Page 144: ...he crankcase cover and install a new oil filter with the rubber seal 8 facing out away from the engine You will see the OUT SIDE TOWARDS FILTER COVER mark 9 on the filter body near the seal Use only t...

Page 145: ...ed torque 25 N m 2 5 kgf m 18 lbf ft 2 Fill the crankcase with the recommended grade oil approximately 3 0 3 2 US qt 2 6 Imp qt 3 Reinstall the oil fill cap dipstick 4 Start the engine and let it idle...

Page 146: ...ge 109 Change the oil with the rear final gear at normal operating temperature to assure complete and rapid draining Oil Recommendation type hypoid gear oil viscosity weight SAE 80W 90 Changing Oil 19...

Page 147: ...cap 2 O ring 3 drain bolt and sealing washer 4 4 After the oil has completely drained reinstall the drain bolt with a new sealing washer and tighten it to the specified torque 12 N m 1 2 kgf m 9 lbf...

Page 148: ...t of the oil level check hole 7 Allow oil to settle for 2 3 minutes before moving to next step to prevent overfilling 85 cm3 2 9 US oz 3 0 Imp oz 8 Coat a new O ring with grease and install it into th...

Page 149: ...ge 109 Change the oil with the front final gear at normal operating temperature to assure complete and rapid draining Oil Recommendation type hypoid gear oil viscosity weight SAE 80W 90 Changing Oil 1...

Page 150: ...and dispose of it in an approved manner page 206 NOTICE Improper disposal of drained fluids is harmful to the environment 6 Fill the front final gear case with the recommended oil 325 cm3 11 0 US oz...

Page 151: ...d water as a part of the coolant solution Water that is high in mineral content or salt may be harmful to the aluminum engine NOTICE Using coolant with silicate inhibitors may cause premature wear of...

Page 152: ...eck the engine coolant level each day before operating your ATV and add if needed 1 Make sure the vehicle is on level ground 2 With the engine at normal operating temperature check the coolant level i...

Page 153: ...t attempt to add coolant by removing the radiator cap 5 Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark 6 After adding coolant reinstall the reserve tank...

Page 154: ...ly dispose of drained coolant refer to You the Environment page 206 NOTICE Improper disposal of drained fluids is harmful to the environment Coolant Replacement WARNING 3WARNING Removing the radiator...

Page 155: ...ler if the air flow is restricted over more than 20 of the radiator surface Clean the radiator core after riding the ATV in mud TRX500FM1 The right left and centre radiator grill covers must be remove...

Page 156: ...e 143 2 Remove the reserve tank 1 by removing the bolt 2 and clips 3 page 123 3 Release the hoses 4 from the guides 4 Hold the reserve tank being careful not to spill the coolant LEFT FRONT 1 reserve...

Page 157: ...releasing the tab A tab B tab C hook A hook B and hose 12 then remove the centre radiator grill cover 13 LEFT FRONT 3 clips 3 8 5 6 9 10 5 left radiator grill cover 6 tab A 7 tab B 8 tab C 9 hook A 1...

Page 158: ...rill covers NOTICE Do not apply pressured water directly to the radiator core The pressured water can damage the radiator core 10 Install the removed parts in reverse order of removal FRONT TRX500FM2...

Page 159: ...interval for your riding conditions Your ATV s air cleaner has very specific performance requirements Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality N...

Page 160: ...ve the seat page 120 2 Unlatch the retainer clips 1 3 Remove the air cleaner housing cover 2 Cleaning UNDER SEAT 1 2 1 retainer clips 2 air cleaner housing cover 19 TRX500FM1 FM2 U 32HR4A40 backup boo...

Page 161: ...or cracks in the foam or seams of the air cleaner Replace the air cleaner if it is damaged 9 Allow the air cleaner to dry thoroughly before applying oil A wet air cleaner will not fully absorb the oil...

Page 162: ...he air cleaner housing 14 Fasten the screw 15 Reassemble by reversing the disassembly sequence Install the air cleaner housing cover with the FRONT mark 8 facing forward and fit the cut out of the tab...

Page 163: ...Do not push the dust cover 1 too far into the breather joint 2 If the dust cover is dirty clean it Dust Cover UNDER SEAT 1 dust cover 2 breather joint 2 1 19 TRX500FM1 FM2 U 32HR4A40 backup book Page...

Page 164: ...can be seen in the drain tube the tube must be cleaned before starting the vehicle 1 Remove the drain tube 1 by removing the clip 2 under the air cleaner housing 3 2 Drain the deposits 3 Reinstall th...

Page 165: ...the adjuster to obtain the correct freeplay 4 Tighten the lock nut and reinstall the sleeve 5 After adjustment check for smooth operation of the throttle lever from fully closed to fully open in all s...

Page 166: ...f there is a problem see your dealer 3 Inspect the condition of the throttle cable from the throttle lever down to the throttle body If the cable is kinked or chafed have it replaced 4 Check the throt...

Page 167: ...ounterclockwise until you feel slight resistance 5 Turn the adjuster 1 4 turn clockwise then tighten the lock nut to hold the adjuster in this position 6 After adjustment start the engine and test rid...

Page 168: ...nut 5 to obtain the correct freeplay After adjustment tighten the lock nut securely 4 Return the dust cover and rubber sleeve Other Checks Check the reverse assist lever and cable for loose connection...

Page 169: ...r assembly page 122 2 Clean any dirt from around the spark plug base 3 Disconnect the spark plug cap 1 Take care to avoid damaging the spark plug wire when disconnecting the cap 4 Using a spark plug w...

Page 170: ...side electrode 3 should not be eroded If the electrodes and insulator tip appear unusually fouled or burned we suggest that you contact your dealer 6 Discard the spark plug if there is apparent wear o...

Page 171: ...he plug c Next tighten the plug again 1 8 turn after it seats NOTICE An improperly tightened spark plug can damage the engine If a plug is too loose the piston may be damaged If a plug is too tight th...

Page 172: ...d possibly damage the valves For those who are mechanically proficient and have the proper tools instructions on adjusting valve clearances are given in the official Honda Shop Manual Otherwise the va...

Page 173: ...le materials and make sure the exhaust pipe is cool 2 Remove the bolt 1 3 Start the engine and rev it up approximately twenty times while momentarily creating exhaust system back pressure by blocking...

Page 174: ...cargo accessories or when riding conditions change The way you ride your ATV and the type of ride you want to experience can also influence your suspension needs Lower spring pre load provides a soft...

Page 175: ...1 has 5 positions for different load or riding conditions Use the pin spanner 2 to adjust the shock spring pre load Suspension Spring Pre Load FRONT REAR 1 spring pre load adjuster 2 pin spanner 1 1...

Page 176: ...Also increase spring pre load for stiffer suspension Make sure that both front shock absorbers are adjusted to the same position Always adjust the shock absorber position in sequence 1 2 3 4 5 or 5 4...

Page 177: ...e riding check the brake pads for wear page 170 Worn pads should be replaced If the pads are not worn beyond the recommended limit there is probably air in the brake system See your dealer to have the...

Page 178: ...ystem as soon as possible NOTICE Brake fluid can damage plastic and painted surfaces Handle with care Wipe up spills immediately Avoid brake fluid contact with skin or eyes If it comes in contact with...

Page 179: ...age 170 Worn brake pads should be replaced If the pads are not worn have your brake system inspected for leaks Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fit...

Page 180: ...rvice intervals to determine the pad wear Check the wear indicator 1 If the wear indicator aligns with the edge of the reference mark 2 both pads must be replaced see your dealer for this replacement...

Page 181: ...starts to take hold Freeplay measurement at the tip of the end of the pedal should be 15 20 mm 0 6 0 8 in If necessary adjust to the specified range Rear Brake Pedal Freeplay 1 RIGHT SIDE 1 rear brak...

Page 182: ...tout on the adjusting nut is properly seated on the brake arm pin 3 2 Adjust the freeplay of the rear brake pedal Push the brake arm 4 then check the clearance between the brake arm and the brake arm...

Page 183: ...ts to take hold Freeplay measurement at the tip of the end of the brake lever should be 15 20 mm 0 6 0 8 in If necessary adjust to the specified range Rear Brake Lever Freeplay 1 LEFT HANDLEBAR 1 rear...

Page 184: ...rod at the rear of the frame Make sure the cutout on the adjusting nut is properly seated on the brake arm pin 3 2 Adjust the freeplay of the rear brake lever parking brake lever Push the brake arm 4...

Page 185: ...ou check brake wear without disassembly Application of the brake control causes the arrow on the brake arm to move toward a reference mark on the brake panel 1 Apply the brake control and check the mo...

Page 186: ...d the engine from time to time Adjustment is done by turning the adjusting nut 2 Turn the nut in direction A if the switch operates too late and in direction B if the switch operates too soon Brake Li...

Page 187: ...of the rear brake panel If any water drains the brake seals must be replaced by your dealer as soon as possible 3 Install the rear brake drain bolt with a new sealing washer and tighten it to the spe...

Page 188: ...o Safety Precautions on page 109 Properly inflated tyres provide the best combination of handling tread life and riding comfort Generally underinflated tyres wear unevenly adversely affect handling an...

Page 189: ...be higher If you let air out of warm tyres to match the recommended cold tyre pressures the tyres will be underinflated Be sure to check tyre pressure at the riding site since changes in altitude can...

Page 190: ...for Bumps or bulges in the side of the tyre or the tread Replace any tyre that has a bump or bulge Cuts slits or cracks in the tyres Replace the tyre if you can see fabric or cord Nails or other fore...

Page 191: ...oove depth 1 in the centre of the tyre or check the wear indicator 2 For best performance you should replace a tyre before the tread depth at the centre reaches the following limits front 4 mm 0 16 in...

Page 192: ...manently repaired as soon as possible For more information on temporary repairs see If You Have a Flat Tire page 213 A permanent repair such as an internal plug patch can be made if a tyre has only a...

Page 193: ...e recommended tyres for your ATV are When you replace a tyre remember Have the tyre replaced by your dealer if possible If you have a tyre professionally replaced at a non Honda facility we recommende...

Page 194: ...l gear case Check the guard and plates for cracks damage or looseness at intervals shown in the Maintenance Schedule Have the engine guard and skid plates replaced if they are cracked or damaged If th...

Page 195: ...guards 2 for cracks damage or looseness Tighten any loose fasteners Replace the front boot guards and front driveshaft guards as required Front Boot Guards Front Driveshaft Guards FRONT 1 front boot...

Page 196: ...e propeller shaft boots 1 and yoke joint boot 2 for cuts damage or leaking grease If necessary have your dealer replace them Propeller Shaft Boots Yoke Joint Boot 1 propeller shaft boots 2 yoke joint...

Page 197: ...recautions on page 109 Check the driveshaft boots 1 for cuts damage or leaking grease If necessary have your dealer replace them Front Driveshaft Boots FRONT 1 driveshaft boots 1 19 TRX500FM1 FM2 U 32...

Page 198: ...on also allows the battery to discharge If you have electrical accessories on your ATV or do not ride frequently we recommend that you charge the battery frequently see Battery Charging page 192 If yo...

Page 199: ...he battery and slow charging it every 30 days see Battery Charging page 192 Before you remove the battery be sure to read all the information that follows as well as the information on the battery lab...

Page 200: ...se the rings and remove the rubber band 1 5 Disconnect the negative terminal lead 2 from the battery 3 first then disconnect the positive terminal lead 4 6 Remove the battery taking care not to drop t...

Page 201: ...ion 1 Check that the battery rubber 6 for damage If necessary replace the battery rubber 2 Make sure the battery rubber is properly installed 3 Reinstall the batter in the reverse order of removal Be...

Page 202: ...a which can be purchased from your dealer These units can be left connected for long periods without risking damage to the battery However do not intentionally leave the charger connected longer than...

Page 203: ...e engine and exhaust system time to cool off Park in a shady area Washing your ATV in bright sunlight may cause the finish to fade because water droplets intensify the sun s brightness Spotting is als...

Page 204: ...the surface to air dry can cause dulling and water spots As you dry inspect for chips and scratches 7 Remove the cover or the plug from exhaust outlet Then start the engine and let it idle for severa...

Page 205: ...ar plastic Light road grimes Spray any difficult to reach or very dirty areas with a spray cleaner degreaser Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Heavy grime O...

Page 206: ...o the instructions on the container The exhaust pipe and muffler are stainless steel but may become stained by mud or dust To remove mud or dust use a wet sponge and a liquid kitchen abrasive then rin...

Page 207: ...environmentally responsible ATV owner Preparing for a Ride 198 What to Take to the Riding Area 198 What to Take on the Trail 199 Transporting Your Honda 200 Storing Your Honda 202 Preparation for Sto...

Page 208: ...s and supplies in case you have a problem For some of the difficulties you might encounter see Taking Care of the Unexpected which begins on page 207 We recommend that you always take water food a fir...

Page 209: ...nd how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the trail be sure you can carry them safely and know how to use them A...

Page 210: ...e vehicle in its normal operating position on all four wheels Do not incline the vehicle upright on its rear end This can damage the vehicle and leaking petrol could be a hazard Follow these procedure...

Page 211: ...ope is not recommended because it can stretch under load Using tie down straps in any other areas can damage your ATV 3 Rock the vehicle back and forth to make sure the tie down straps are tight and t...

Page 212: ...re storing it That way needed repairs won t be forgotten and it will be easier to get your ATV running again We suggest you perform the following procedures to keep your ATV in top condition These sto...

Page 213: ...g in the cylinders perform the following Remove the spark plug cap from the spark plug page 159 Remove the spark plug Do not connect the spark plug to the spark plug cap Pour a tablespoon 15 20 cm3 of...

Page 214: ...ature variation 9 Place your ATV on blocks to lift all tyres off the floor 10 Cover your ATV with a porous material Avoid using plastic or similar non breathing coated materials that restrict air flow...

Page 215: ...engine oil page 134 3 If your ATV has been stored for more than two months ask your dealer to drain and replace the fuel 4 Charge the battery page 192 as required Install the battery 5 Perform a pre...

Page 216: ...ensible Cleaners Use a biodegradable detergent when you wash your ATV Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective ozone layer Don t thro...

Page 217: ...range of problems Take time to read this section before you ride Also review the tips in Preparing for a Ride page 198 General Guidelines 208 If Your Engine Quits or Won t Start 210 If You Have a Flat...

Page 218: ...ore damage and endanger your own safety After stopping take time to assess the situation Carefully inspect your ATV to identify the problem then consider your options before you decide what to do If a...

Page 219: ...tions before deciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible Do...

Page 220: ...ience poor engine performance the following information may help you If you can t correct the problem see your dealer If your ATV won t start listen as you press the start override button If you don t...

Page 221: ...e battery page 192 If charging doesn t help see your dealer faulty starter motor If all possible causes are negative the starter motor may be faulty See your dealer SYMPTOM Starter motor works but the...

Page 222: ...aler sooty exhaust rich fuel mixture See your dealer detonates or pings under load If applicable switch to the recommended octane gasoline page 124 or change your brand of gasoline If the problem pers...

Page 223: ...e have the tire permanently repaired by your dealer Any tire that cannot be repaired should be replaced Whenever the ATV is to be operated far from service facilities or available transportation we re...

Page 224: ...d and place a support block under the vehicle 4 Remove the wheel nuts 5 Remove the wheel Avoid getting grease oil or dirt on the front brake disc or pad surfaces when removing and installing each whee...

Page 225: ...l then lower the ATV to the ground before tightening the nuts in a crisscross rather than circular pattern to the specified torque 64 N m 47 lbf ft 6 5 kgf m If a torque wrench was not used for instal...

Page 226: ...and wait until the steaming stops Look for a leak but don t touch the engine or radiator system Let everything cool off first Check for any restriction of air flow to the radiator If there s no obvio...

Page 227: ...ended oil page 128 to the upper level mark If you must leave your ATV to get oil secure it as much as possible Start the engine and check that the coolant temperature gauge and high coolant temperatur...

Page 228: ...efore looking elsewhere for another possible cause of the problem Replace any blown fuses and check component operation The main fuse and the circuit fuses are located under the rear fender cover TRX5...

Page 229: ...cess the main fuse 1 2 remove the fuse cover 3 5 To access the main fuse 2 4 remove the fuse box cover 5 6 Pull the main fuses out If the main fuse 1 is blown see your dealer for this service If the m...

Page 230: ...f you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of da...

Page 231: ...e seat page 120 3 Remove the rear fender cover page 121 4 To access the EPS fuse 1 remove the fuse cover 2 If the PS fuse is blown install the spare fuse page 119 5 Install the fuse box cover 6 Instal...

Page 232: ...ce a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed If the replacement fu...

Page 233: ...e and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes and wheels If there is minor damage or you are unsure ab...

Page 234: ...or have one made If you don t know your key number call the dealer where you purchased your Honda ATV They may have it listed in their records If they don t transport your ATV to them or the nearest d...

Page 235: ...rn the ignition switch to the ON q position 4 Use the recoil starter page 82 to start the engine Jump starting is not recommended especially if you use an automobile battery The greater amperage of an...

Page 236: ...you have with you If any component of the brake system is damaged you may be able to ride carefully back to your base using the other brake components for slowing or stopping If you damage a throttle...

Page 237: ...nsions capacities and other technical data plus information on government requirements and how to break in your ATV Vehicle Identification 228 Specifications 230 Break in Guidelines 234 Petrol Contain...

Page 238: ...mped on the front of the frame Remove the radiator cap lid page 143 VIN ______________________________________________________ The engine number 2 is stamped on the upper side of the rear crankcase EN...

Page 239: ...elpful when ordering replacement parts Record the colour and code here for your reference COLOUR__________________________________________________ CODE ________________________________________________...

Page 240: ...ly 3 3 3 5 US qt 2 9 Imp qt after draining 2 9 3 1 US qt 2 6 Imp qt after draining oil filter change 3 0 3 2 US qt 2 6 Imp qt engine oil recommendation API Service Classification SG or higher except o...

Page 241: ...rk plug standard BKR5E 11 NGK or K16PR U11 DENSO spark plug gap 1 00 1 10 mm 0 039 0 043 in valve clearance cold intake 0 15 mm 0 006 in exhaust 0 23 mm 0 009 in idle speed 1 400 100 min 1 rpm Power T...

Page 242: ...psi Electrical battery GYZ16H 12 V 16 Ah 10HR generator 0 481 kW 5 000 min 1 rpm Lights headlight 12 V 35 35 W 2 assist headlight 12 V 45 W brake tail light LED neutral indicator LED reverse indicator...

Page 243: ...ft rear final gear oil drain bolt 12 N m 1 2 kgf m 9 lbf ft rear final gear oil fill cap 12 N m 1 2 kgf m 9 lbf ft rear final gear oil level check bolt 12 N m 1 2 kgf m 9 lbf ft front final gear oil...

Page 244: ...ity and performance by paying extra attention to how you ride during the first operating day or 25 km 15 miles During this period avoid full throttle starts rapid acceleration and constant rpm operati...

Page 245: ...ol even if it has cosolvents and corrosion inhibitors Engine performance problems resulting from the use of fuels that contain alcohol are not covered under the warranty Honda cannot endorse the use o...

Page 246: ...or ignition cut off system 80 battery 188 brake light switch adjustment 176 brakes cables 175 draining water from 177 fluid 167 front brake lever 44 pad wear 170 parking 45 rear brake lever freeplay 1...

Page 247: ...system 157 colour label 229 compartment owner s manual 119 tool kit 118 component fails 226 controls features 34 coolant temperature gauge 28 crash if you 223 crossing or turning on hills or slopes 9...

Page 248: ...t 210 environment 206 exhaust system cleaning 62 purge 163 F final gear oil front 139 rear 136 flag pole bracket 47 flat tyre 213 flooded engine 80 front boot guards 185 front differential lock 36 fro...

Page 249: ...ng 83 guards 184 H headlight dimmer switch 41 headlight switch 41 high coolant temperature indicator 14 17 216 hills crossing or turning on slopes 97 riding down hills 96 riding up hills 92 stopping o...

Page 250: ...14 17 PGM FI indicator 14 17 PS Electric Power Steering indicator TRX500FM2 only 14 17 reverse indicator 14 17 inspection pre ride 61 K key lost 224 number 224 kit tool 118 L labels safety 5 lamp chec...

Page 251: ...31 maximum weight limit 66 modifications 69 multi function display 20 N neutral indicator 17 numbers serial 228 O obstacles riding over 99 odometer 27 oil engine 127 front final gear 139 rear final ge...

Page 252: ...ke joint boot 186 protective apparel 56 EPS Electric Power Steering TRX500FM2 only 54 R rear fender cover removal 121 rear final gear oil 136 recoil starter 42 removal rear fender cover 121 seat 120 t...

Page 253: ...s 5 riding precautions 73 schedule maintenance 110 seat removal 120 serial numbers 228 shifting gears 83 skid plates 184 skidding or sliding 91 spark arrester 163 spark knock 124 spark plug 159 specif...

Page 254: ...fferential lock 36 engine stop 40 headlight 41 headlight dimmer 41 ignition 34 T tank cover assembly removal 122 throttle cable 155 lever 43 155 tool kit 118 trailer hitch 48 trailer towing operationa...

Page 255: ...182 replacing 183 tread conditions 180 U utility box 51 utility pocket 52 V valve clearance 162 vehicle identification no VIN 228 W warning labels 5 washing your ATV 194 water draining from brakes 17...

Page 256: ......

Page 257: ...00X32 HR4 A400 32HR4A40 WPCXXXX 2018 XX 19 PRINTED IN USA U...

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