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Honda FOREMAN RUBICON TRX500FM6 2018, Owner'S Manual, Page: 156 / 269

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Honda FOREMAN RUBICON TRX500FM6 2018 Owner'S Manual Download Page 156

Servicing Your Honda

149

Air Cleaner

(cont’d)

1. Remove the seat (page 120).

2. Unlatch the spring hooks (1) and retainer clips (2).
3. Remove the air cleaner housing cover (3).

Cleaning

UNDER SEAT

(1)

(2)

(1) spring hooks

(3) air cleaner housing cover

(3)

(2)

(2) retainer clips

Summary of Contents for FOREMAN RUBICON TRX500FM6 2018

Page 1: ...Instruments Controls 9 The location and function of indicators and controls on your ATV and operating instructions for various controls and features Before Riding 55 The importance of wearing a helmet...

Page 2: ...nd transport your ATV and how to be an environmentally responsible rider Taking Care of the Unexpected 203 What to do if you have a flat tire your engine won t start etc Technical Information 225 ID n...

Page 3: ...ty Standards or US EPA On Highway Exhaust Emission regulations and operation on public streets roads or highways is illegal The vehicle is equipped with a USDA qualified spark arrester Obey local laws...

Page 4: ...c checks detailed in this manual We also recommend that you read this owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manu...

Page 5: ...dealer knows your ATV best and is dedicated to your complete satisfaction Please report any change of address or ownership to your dealer so we will be able to contact you concerning important product...

Page 6: ...r information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associ...

Page 7: ...uch as ATV Safety Instructions how to use this ATV correctly and safely This entire manual is filled with important safety information please read it carefully 3DANGER You WILL be KILLED or SERIOUSLY...

Page 8: ...the most important information and recommendations to help you ride your ATV safely Please take a few moments to read these pages This section also includes information about the location of safety l...

Page 9: ...s ATV model is 16 Children under age 16 should never operate this vehicle Refer to the age warnings provided in this manual and on the ATV Always Wear a Helmet It s a proven fact helmets significantly...

Page 10: ...es Practice in a safe area until you build your skills and get accustomed to the ATV s size and weight Because many crashes involve inexperienced or untrained riders we urge all riders to take a ATV o...

Page 11: ...Alcohol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t le...

Page 12: ...ls containing important safety information Anyone who rides the vehicle should read and understand this information before riding The labels should be considered permanent parts of the vehicle If a la...

Page 13: ...sengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pave...

Page 14: ...ath Cold tire pressure Maximum weight capacity 573lbs 260kg Front 4 4psi 30kPa Rear 4 4psi 30kPa Overloading this ATV or carrying cargo improperly can change handling stability and braking performance...

Page 15: ...if you are under the age of 16 increases your chance of severe injury or death NEVER operate this ATV if you are under age 16 WARNING Improper ATV use can result in SEVERE INJURY or DEATH without prop...

Page 16: ...in this section Instructions for other components are presented in other sections of this manual where they will be most useful Operation Component Locations 11 Indicators Displays 14 Multi function D...

Page 17: ...tart Over Ride Button 39 Engine Stop Switch 40 Headlight Switch 41 Headlight Dimmer Switch 41 Recoil Starter Canada only 42 Throttle Lever 43 Front Brake Lever 44 Rear Brake Lever Parking Brake Lever...

Page 18: ...Component Locations headlight dimmer switch P R lever rear brake lever parking brake lever engine stop switch start over ride button ignition switch differential lock switch throttle lever front brake...

Page 19: ...Instruments Controls 12 Operation Component Locations rear cargo rack front cargo rack rear brake pedal recoil starter Canada only flag pole bracket...

Page 20: ...Instruments Controls 13 Operation Component Locations trailer hitch shift lever storage compartment accessory socket utility box utility pocket...

Page 21: ...riding safer and more enjoyable Refer to the indicators frequently Their functions are described on the following pages 3 4 5 6 7 2 1 3 differential lock indicator 4 PGM FI indicator 2 reverse indicat...

Page 22: ...r comes back on for a few seconds and then go off after initial lamp check These indicators are identified in the table on page 17 with the words Lamp Check When applicable the reverse or neutral indi...

Page 23: ...The displays are identified in the table on page 18 with the words Display Check If any part of these displays does not come on when it should have your dealer check for problems Meter Input Signal F...

Page 24: ...WD indicator there is any abnormality in the differential system See page 38 Lamp Check 4 PGM FI indicator Lights when there is any abnormality in the PGM FI Programmed Fuel Injection system Should al...

Page 25: ...r Shows the gear position page 23 Maintenance minder indicator Shows when specified maintenance interval is reached page 32 Speedometer Shows riding speed Fuel gauge Shows approximate fuel supply avai...

Page 26: ...lects display in the lower parts of multi function display Adjusts the digital clock page 26 Changes the speed and mileage units page 22 Resets the tripmeter to zero 0 page 27 This button also used to...

Page 27: ...ange the lower part of the multi function display push the mode select button 7 Multi function Display 4WD indicator Odometer Gear position indicator Tripmeter Speedometer Coolant temperature gauge Ma...

Page 28: ...lly return to the fuel gauge If there is a coolant temperature warning with your ATV the display will automatically change to the coolant temperature gauge If you try to change the display back to ord...

Page 29: ...and MILE or KM H and KM To change the speed and mileage units press and hold the mode select button 1 for more than 5 seconds in the odometer mode page 21 with the ATV stopped The 4WD indicator 1 sho...

Page 30: ...heck that the gear position is properly displayed on the gear position indicator If the gear position indicator shows or blinks turn the ignition switch to the OFF w position and then turn it back to...

Page 31: ...S gal 14 7 Regardless of what mode the display is in when the fuel level reaches 1st segment 3 the display will automatically switch to the fuel gauge display You should refuel as soon as possible The...

Page 32: ...FUEL 5 blink 3 times alternately and fuel mark blinks you should refuel as soon as possible The amount of fuel reserve is approximately 1 29 US gal 4 9 Fuel gauge failure If the fuel gauge E F 6 is bl...

Page 33: ...ress and hold the mode select button the display will begin advancing fast Press and hold the button for 0 5 5 5 seconds advance one minute at a time 5 5 10 5 seconds advance five minutes at a time 10...

Page 34: ...99 999 The tripmeter 1 shows mileage per trip since you last reset the tripmeter while the ignition switch is ON q with the TRIP mark 2 The tripmeter returns to 0 0 when the readout exceeds 999 9 To r...

Page 35: ...ile the ignition switch is ON q The normal operating temperature range is within the section between the 1st segment 3 and 4th segment 4 When coolant temperature is low the coolant temperature gauge w...

Page 36: ...ts If this occurs stop the engine and check the reserve tank coolant level Read pages 213 214 and do not ride the ATV until the problem has been corrected NOTICE Continuing to ride with an overheated...

Page 37: ...ted hours while the ignition switch is ON q with the hourmeter mark 2 The hourmeter provides accurate service period information for initial and regular maintenance The hourmeter locks at 99 999 9 whe...

Page 38: ...the ignition switch is ON q with the maintenance minder indicator The maintenance tripmeter decreases from 600 miles 1 000 km after reset The maintenance hourmeter decreases from 100 hour after reset...

Page 39: ...appears in the display Initial Maintenance Appears at 100 miles 150 km or 20 operating hours whichever comes first Regular Maintenance Interval 1 Appears 600 miles 1 000 km or 100 operating hours aft...

Page 40: ...aintenance minder indicator will appear then it will blinks twice and the multi function display will temporarily show all the modes and digital segments The indicator message will disappear Reset ope...

Page 41: ...sert the key and turn it to the right for the ON q position The ignition switch is also used to reset the maintenance tripmeter maintenance hourmeter page 33 Ignition Switch Key Position Function ON q...

Page 42: ...check your present drive mode look at the 4WD indicator 2 2WD mode the 4WD indicator disappears when the 2WD mode engages 4WD mode the 4WD indicator appears when the 4WD mode engages If the 4WD indica...

Page 43: ...o rotate at the same speed Because locking all four wheels together changes the way the vehicle handles and increases the amount of room necessary to turn a speed limiter restricts the speed to 20 mph...

Page 44: ...king process will be interrupted and the differential lock indicator will slowly flash If the differential lock indicator does not stay on when the front differential lock mode is selected steer the h...

Page 45: ...ash when there is any abnormality in the differential system If this occurs the differential actuator will stop moving and the differential system will be fixed in the current position either 2WD mode...

Page 46: ...rt over ride button is pushed the starter motor will crank the engine The starter motor will not operate if the engine stop switch is in the OFF r position when the start over ride button is pushed To...

Page 47: ...be in the RUN e position to start the engine and it should normally remain in the RUN e position even when the engine is OFF If your ATV is stopped with the ignition switch ON q and the engine stop s...

Page 48: ...or OFF t The headlight dimmer switch 2 is used to change between the high and low beams of the headlights and to activate the assist headlight To operate turn the switch to HI u for high beam of the h...

Page 49: ...s Controls 42 Controls Features The recoil starter 1 is used to start the engine when the battery is low See Using the Recoil Starter Canada only page 84 Recoil Starter Canada only RIGHT SIDE 1 recoil...

Page 50: ...e engine rpm press the throttle lever 1 with your thumb To reduce engine rpm release pressure on the throttle lever The throttle will automatically return to the closed position engine idle when you r...

Page 51: ...page 89 The rear brake lever parking brake lever is used to slow or stop your ATV To operate pull the lever For information on braking techniques see page 89 The rear brake pedal is used to slow or s...

Page 52: ...The P R lever 1 on the rear brake lever parking brake lever 2 is used to apply the parking brake or to shift the transmission into reverse Parking Brake Reverse Lever P R Lever LEFT HANDLEBAR 1 P R l...

Page 53: ...ket For more information on Parking see page 104 To release the parking brake Squeeze the rear brake lever parking brake lever until the P R lever is released from the slot on the rear brake lever par...

Page 54: ...al equipment available from your dealer To mount a pole in the bracket 1 follow the instructions that come with the flag pole kit Flag poles are required in some riding areas Check local regulations b...

Page 55: ...To use the hitch you ll need a proper size ball 2 as specified by the trailer manufacturer To attach the ball and properly hook up a trailer follow the trailer manufacturer s instructions For load li...

Page 56: ...t CB radio or cell phone etc NOTICE Do not plug in any heat generating accessory such as an automobile cigarette lighter because it can damage the socket To use the accessory socket turn the ignition...

Page 57: ...t otherwise you may drain the battery The accessory socket s rated capacity is DC 12 V 120 Watts 10 A or less If you exceed this limit you may blow a fuse See If a Fuse Blows page 215 When you are don...

Page 58: ...tems in the box To open Pull up the front of the utility box cover 2 To close Push down the front of the utility box cover until it locks in place Make sure that the stud 3 is locked securely in posit...

Page 59: ...trols Features The utility pocket 1 is located on the left side cover You may store small lightweight items in the pocket NOTICE Do not store valuable item in the utility pocket Utility Pocket LEFT SI...

Page 60: ...rage compartment 1 is located below the rear cargo rack 2 To open the compartment unhook the rubber strap 3 Be careful not to flood this area when washing your ATV Storage Compartment REAR 1 storage c...

Page 61: ...s a normal non PS system during this brief period After cooling down it will then return to normal PS operation The PS indicator should light when the ignition switch is turned on and remain on until...

Page 62: ...r ATV and adjustments to make for your comfort convenience or safety This section also includes important information about loading Are You Ready to Ride 56 Protective Apparel 56 Rider Training 58 Age...

Page 63: ...rotective clothing You don t have any alcohol or drugs in your system For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves long pants an...

Page 64: ...off road motorcycle boots to help protect your feet ankles and lower legs Off road motorcycle gloves to help protect your hands Riding pants with knee and hip pads a riding jersey with padded elbows a...

Page 65: ...Safety Institute ASI For information about the ASI training course nearest you call the national toll free number 800 887 2887 USA only Other riding tips can be found in the Tips Practice Guide for t...

Page 66: ...on the seat or on the front or rear cargo racks Age Recommendation WARNING 3WARNING A child using an ATV that is not recommended for their age could lose vehicle control while riding resulting in seve...

Page 67: ...gerous while operating an ATV Consult your doctor to be sure it is safe to operate a vehicle after taking medication No Alcohol or Drugs WARNING 3WARNING Operating this ATV after consuming alcohol or...

Page 68: ...il it has been inspected by your dealer There may be damage or other problems you cannot see Check the following items before you get on the ATV WARNING 3WARNING Improperly maintaining this ATV or fai...

Page 69: ...ges 181 Nuts Bolts Check the wheels to see that the axle nuts are tightened Use a wrench to make sure all accessible nuts bolts and fasteners are tight Underbody Exhaust System Check for and remove an...

Page 70: ...s secure Throttle Check the freeplay and adjust if needed Press the throttle to make sure it moves smoothly without sticking and snaps shut automatically when it is released in all steering positions...

Page 71: ...dealer correct it before you ride Headlight and Headlight Dimmer Switch Check for proper function page 41 Engine Stop Switch Check for proper function page 40 Steering Check that the wheels turn prope...

Page 72: ...sories or making modifications that change this ATV s design and performance can also make it unsafe Also the weight of any accessories will reduce the maximum load the ATV can carry More specific inf...

Page 73: ...e under the tongue using either a tongue jack or other support to keep the trailer level The weight of added accessories will reduce the maximum cargo weight you can carry Load Limits maximum weight c...

Page 74: ...e or trailer Do not tow by tying a rope or cable to the rear rack Load cargo on the rear rack as far forward as possible Make sure cargo on the front rack does not interfere with handlebar movement Do...

Page 75: ...our dealer for assistance and always follow these guidelines Make sure the accessory does not obscure any lights reduce ground clearance limit suspension travel or steering travel or interfere with op...

Page 76: ...air your ATV s handling stability and braking making it unsafe to ride We also advise you not to make any modifications or remove any equipment such as the USDA qualified spark arrester or emission co...

Page 77: ...Before Riding 70 BLANK PAGE...

Page 78: ...oy optimum performance and service life refer to Break in Guidelines page 233 Safe Riding Precautions 73 Off road Use Only 73 Keep Hands and Feet on Controls 74 Control Speed 75 Use Care on Unfamiliar...

Page 79: ...Operation Riding Braking 89 Riding Your ATV 91 Making Turns 91 Skidding or Sliding 93 Riding Up Hills 94 Riding Down Hills 98 Crossing or Turning on Hills or Slopes 99 Riding Over Obstacles 101 Ridin...

Page 80: ...ires are designed and manufactured for off road use only not for pavement Riding on pavement can affect handling and control You should not ride your ATV on pavement When riding off road also remember...

Page 81: ...even one hand from the handlebars or one foot from the footpegs can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV WARNING 3WARNING Operating this...

Page 82: ...r vehicle the terrain visibility and other operating conditions plus your own skills and experience Control Speed WARNING 3WARNING Operating this ATV at excessive speeds increases your chances of losi...

Page 83: ...cult to see obstructions like hidden rocks bumps or holes in time to react Use Care on Unfamiliar or Rough Terrain WARNING 3WARNING Failure to use extra care when operating this ATV on unfamiliar terr...

Page 84: ...e extra care when operating on excessively rough slippery or loose terrain could cause loss of traction or vehicle control which could result in a crash including an overturn Do not operate on excessi...

Page 85: ...isonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death WARNING 3WARNING Running the engine of your vehicle while in an enclosed or even partially enclosed...

Page 86: ...e and lock the parking brake page 45 2 Turn the ignition switch 1 to ON q Confirm the following The transmission is in neutral the neutral indicator 2 is ON and the gear position indicator shows N The...

Page 87: ...w Any Air Temperature Press the start over ride button with the throttle completely closed The engine will not start if the throttle is fully open because the electronic control module cuts off the fu...

Page 88: ...mal starting procedure 5 If the engine starts then open the throttle slightly if idling is unstable If the engine does not start wait 10 seconds then follow steps 1 4 again If the engine still won t s...

Page 89: ...brake lever and pressing the start over ride button Do not press the throttle lever while starting in gear The engine will not start if the throttle is fully open because the electronic control module...

Page 90: ...he ignition switch to OFF w The engine stop switch should normally remain in the RUN e position even when the engine is OFF If your ATV is stopped with the engine stop switch OFF r and the ignition sw...

Page 91: ...r grip 1 firmly then pull it out slowly approximately 4 in 100 mm 4 Pull the grip up briskly and fully 5 After the engine starts allow the starter grip to return slowly Pull the recoil starter grip st...

Page 92: ...he horizontal position when released To upshift to a higher gear put the toe of your boot under the shift lever and raise it one full stroke To downshift step on the shift lever and depress it one ful...

Page 93: ...e shift while moving in a straight line Close the throttle release completely before shifting Improper shifting may damage the engine transmission and drivetrain Upshift to a higher gear or reduce thr...

Page 94: ...2 4 While continuing to hold the P R lever squeeze the rear brake lever parking brake lever 3 then depress the shift lever once to shift into R reverse gear 5 Make sure that the reverse indicator come...

Page 95: ...p close the throttle and gradually apply both the front and rear brakes Do not abruptly apply the rear brake by alone 9 To shift out of reverse and into neutral raise the shift lever one stroke to shi...

Page 96: ...front and rear wheels As a general rule the front braking system provides about 70 percent of total stopping power For full braking effectiveness use both the pedal and lever simultaneously Using both...

Page 97: ...rd in an emergency situation are important riding skills When descending a long steep grade use engine compression braking by downshifting with intermittent use of both brakes Continuous brake applica...

Page 98: ...ering the handlebar in the front differential lock mode will cause steering to be heavy and increase turning radius Making Turns WARNING 3WARNING Turning improperly can make the ATV go out of control...

Page 99: ...rn at low speed It helps to shift your body slightly forward on the seat and lean inside as you steer the handlebar Shifting weight forward allows the rear wheels to turn easier and it also improves f...

Page 100: ...ATV skids sideways during a turn steer in the direction of the skid Avoid hard braking or accelerating until you have regained directional control Remember that steering the handlebar in the front dif...

Page 101: ...must shift weight toward the front wheels to help keep them on the ground To do this shift your body slightly forward on the seat and lean forward For greater weight shift move your body farther forw...

Page 102: ...running start in an appropriate gear and speed for the conditions Maintain a steady speed as you ascend the hill Never open the throttle suddenly or make sudden gear changes The ATV could flip over b...

Page 103: ...tral set the parking brake and turn the engine off 4 Then assess the situation If the ATV starts rolling backwards before you begin braking 1 Keep your weight uphill 2 Carefully apply the front brakes...

Page 104: ...ou may be able to walk the ATV back down the hill Make sure your intended path is clear in case you lose control of the ATV 1 Stand with your body facing downhill beside the vehicle so you can reach t...

Page 105: ...e As you approach a downhill stop and survey the terrain below Never ride past the limit of your visibility Never go down a hill at high speed Riding Down Hills WARNING 3WARNING Going down a hill impr...

Page 106: ...eness is reduced on any hill with a loose surface Riding on hills or slopes is different from riding on level terrain Be careful when riding on any hill Make sure that you practice on gentle smooth sl...

Page 107: ...e On a slippery or loose surface you may also need to steer slightly uphill to maintain a straight course across the slope Avoid crossing hills that are excessively steep slippery or rough Making Turn...

Page 108: ...pproach any obstacle reduce your speed and be prepared to stop Never try to ride over large obstacles such as large rocks or fallen logs Riding Over Obstacles WARNING 3WARNING Improperly operating ove...

Page 109: ...sensor and result in emissions control system malfunction Have your ATV dealer inspect the oxygen sensor immediately after water enters the muffler Riding Through Water WARNING 3WARNING The ATV tires...

Page 110: ...ed obstacles and slippery rocks 4 Avoid getting the spark plug or air cleaner wet as this would cause the engine to stop 5 After leaving the water always test both the front and rear brakes Riding thr...

Page 111: ...ght is activated by applying the parking brake When using the parking brake be sure to turn the ignition switch to OFF w to avoid discharging the battery Parking on a Steep Incline or a Loose or Slipp...

Page 112: ...e U S Environmental Protection Agency EPA the California Air Resources Board CARB and Environment Climate Change Canada ECCC see page 234 USA only Maintenance replacement or repair of the emission con...

Page 113: ...ilter 127 Rear Final Gear Oil 136 Front Final Gear Oil 138 Coolant 140 Air Cleaner 148 Engine Throttle 154 Clutch System 156 Reverse Inhibitor System 157 Spark Plug 158 Valves 161 Spark Arrester 162 C...

Page 114: ...rovides a Maintenance Schedule The service intervals in this schedule are based on average riding conditions Frequent servicing of the air cleaner is especially important to help you avoid a possible...

Page 115: ...normally be handled only by a Honda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions fo...

Page 116: ...you begin and make sure you have the tools and skills required To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flammable solvent not gasoline to...

Page 117: ...dule can be performed with basic mechanical skills and hand tools Procedures for these items are provided in this manual Other items involve more extensive procedures and may require special training...

Page 118: ...s Consult your dealer Summary of Maintenance Schedule Notes Procedures NOTES 1 Service more frequently when riding in dusty areas sand or snow 2 Service more frequently after riding in very wet or mud...

Page 119: ...CY WHICHEVER COMES FIRST INITIAL REGULAR Refer to page MAINT MAINT INTERVAL mi 100 600 1200 km 150 1000 2000 MONTH 1 6 12 ITEMS NOTE HOURS 20 100 200 FUEL LINE I THROTTLE OPERATION I 154 AIR CLEANER N...

Page 120: ...R Refer to page MAINT MAINT INTERVAL mi 100 600 1200 km 150 1000 2000 MONTH 1 6 12 ITEMS NOTE HOURS 20 100 200 DRIVETRAIN BOOTS I I 182 FRONT REAR FINAL GEAR OIL R EVERY 2 YEARS I 136 138 BRAKE FLUID...

Page 121: ...eduled maintenance including the 100 mile 150 km or 1 month or 20 hours initial maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under Notes...

Page 122: ...vicing Your Honda 115 Service Preparations Maintenance Component Locations front brake lever P R lever rear brake lever parking brake lever throttle lever front brake fluid reservoir reverse assist le...

Page 123: ...nk battery fuse box main fuse 1 main fuse 2 PS fuse rear brake pedal rear brake light switch front final gear oil fill cap front final gear oil drain bolt fuel fill cap engine oil filter rear final ge...

Page 124: ...s manual air pressure gauge 40 A spare fuse tool kit spark arrester rear suspension spring pre load adjusters spark plug engine oil fill cap dipstick engine oil drain bolt clutch adjuster coolant rese...

Page 125: ...stored in the storage compartment page 53 After using the tools be sure to use the rubber band 2 to fasten the tool kit securely An optional larger tool kit may be available Check with your dealer s...

Page 126: ...rear fender cover 3 The owner s manual air pressure gauge 4 and 40 A spare fuse 5 should be stored in the plastic document bag and fastened with the rubber band 6 To remove the rear fender cover see...

Page 127: ...mbly to access the owner s manual air pressure gauge and 40 A spare fuse Removal 1 Pull the seat latch 1 at the rear of the seat 2 Slide the seat 2 back and lift it Installation 1 Insert the front pro...

Page 128: ...nual air pressure gauge and 40 A spare fuse Removal 1 Remove the seat page 120 2 Unhook the rubber strap 1 3 Firmly pull the studs 2 from the grommets 3 4 Slide the rear fender cover 4 forward to dise...

Page 129: ...nd spark plug maintenance Removal 1 Remove the seat page 120 2 Carefully remove the right studs 1 and left studs from the grommets 3 Remove the tank cover assembly 2 by releasing the right tabs 3 and...

Page 130: ...Honda 123 Clip Removal Removal 1 Pull up the center pin to release the lock 2 Pull out the clip of the hole Installation 1 Insert the clip into the hole 2 Press down the center pin securely to lock th...

Page 131: ...ormation on the use of oxygenated fuels see page 238 Use of lower octane gasoline can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Light pingi...

Page 132: ...al 14 7 Reserve capacity 1 29 US gal 4 9 When there is only one segment left in the fuel gauge page 24 fuel will be low and you should refuel as soon as possible Refer to Safety Precautions on page 10...

Page 133: ...you replace the fuel fill cap use only a Honda Genuine replacement part NOTICE Gasoline can damage the camouflage coating Do not allow spilled gasoline to pool on camouflage colored bodywork Also do...

Page 134: ...s life Even the best oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient...

Page 135: ...SH or higher oils displaying a circular API energy conserving or resource conserving service label on the container They may affect lubrication and clutch performance Do not use non detergent vegetab...

Page 136: ...riding area is within the indicated range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the...

Page 137: ...oil level 1 Park your ATV on a firm level surface 2 Start the engine in a well ventilated area and let it idle for 3 5 minutes If the air temperature is below 10 C 50 F let the engine idle for an addi...

Page 138: ...level mark 5 and the lower level mark 6 on the oil fill cap dipstick 7 If the oil level is near or below the lower level mark then add the specified oil into the fill cap hole up to the upper level m...

Page 139: ...n leaks or engine damage This procedure requires mechanical skill and professional tools such as a torque wrench as well as a means for disposing of the drained fluid page 202 If you do not have the s...

Page 140: ...ing Your Honda 133 Engine Oil Filter cont d 2 Place an oil drain pan under the crankcase and remove the engine oil drain bolt 1 and sealing washer 2 UNDER ENGINE 2 1 engine oil drain bolt 1 2 sealing...

Page 141: ...and crankcase cover 4 Reposition the spring 7 to the crankcase cover and install a new oil filter with the rubber seal 8 facing out away from the engine You will see the OUT SIDE TOWARDS FILTER COVER...

Page 142: ...new sealing washer and tighten it to the specified torque 18 lbf ft 25 N m 2 5 kgf m 2 Fill the crankcase with the recommended grade oil approximately 3 2 US qt 3 0 3 Reinstall the oil fill cap dipst...

Page 143: ...ecautions on page 109 Change the oil with the rear final gear at normal operating temperature to assure complete and rapid draining Oil Recommendation type hypoid gear oil viscosity weight SAE 80W 90...

Page 144: ...5 Pour the drained oil into a suitable container and dispose of it in an approved manner page 202 NOTICE Improper disposal of drained fluids is harmful to the environment 6 Fill the rear final gear ca...

Page 145: ...ecautions on page 109 Change the oil with the front final gear at normal operating temperature to assure complete and rapid draining Oil Recommendation type hypoid gear oil viscosity weight SAE 80W 90...

Page 146: ...Pour the drained oil into a suitable container and dispose of it in an approved manner page 202 NOTICE Improper disposal of drained fluids is harmful to the environment 6 Fill the front final gear ca...

Page 147: ...es Check the antifreeze container label Use only distilled water as a part of the coolant solution Water that is high in mineral content or salt may be harmful to the aluminum engine NOTICE Using cool...

Page 148: ...r Refer to Safety Precautions on page 109 Check the engine coolant level each day before operating your ATV and add if needed 1 Make sure the vehicle is on level ground 2 With the engine at normal ope...

Page 149: ...ays add coolant to the reserve tank Do not attempt to add coolant by removing the radiator cap 5 Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark 6 After...

Page 150: ...fficial Honda Service Manual page 242 To properly dispose of drained coolant refer to You the Environment page 202 NOTICE Improper disposal of drained fluids is harmful to the environment Coolant Repl...

Page 151: ...ove insects mud or any obstruction with low water pressure Have the radiator checked by your dealer if the air flow is restricted over more than 20 of the radiator surface Clean the radiator core afte...

Page 152: ...rill plate 1 Remove the radiator cap lid page 142 2 Remove the reserve tank 1 by removing the bolt 2 and clips 3 page 123 3 Release the hoses 4 from the guides 4 Hold the reserve tank being careful no...

Page 153: ...t 5 Remove the clips 6 Remove the left radiator grill cover 5 by releasing the tab A 6 tab B 7 tab C 8 hook A 9 and hook B 10 9 3 clips 8 tab C 5 left radiator grill cover 6 tab A 7 tab B 9 hook A 10...

Page 154: ...sh the radiator core 12 and radiator grill covers NOTICE Do not apply pressured water directly to the radiator core The pressured water can damage the radiator core 9 Install the removed parts in reve...

Page 155: ...n help you determine the correct service interval for your riding conditions Your ATV s air cleaner has very specific performance requirements Use a new Honda Genuine air cleaner specified for your mo...

Page 156: ...Air Cleaner cont d 1 Remove the seat page 120 2 Unlatch the spring hooks 1 and retainer clips 2 3 Remove the air cleaner housing cover 3 Cleaning UNDER SEAT 1 2 1 spring hooks 3 air cleaner housing co...

Page 157: ...or cracks in the foam or seams of the air cleaner Replace the air cleaner if it is damaged 9 Allow the air cleaner to dry thoroughly before applying oil A wet air cleaner will not fully absorb the oi...

Page 158: ...Insert the air cleaner assembly into the air cleaner housing 14 Fasten the screw 15 Reassemble by reversing the disassembly sequence Install the air cleaner housing cover with the FRONT mark 9 facing...

Page 159: ...Servicing Your Honda 152 Air Cleaner Do not push the dust cover 1 too far into the breather joint 2 If the dust cover is dirty clean it Dust Cover UNDER SEAT 1 2 1 dust cover 2 breather joint...

Page 160: ...uire more frequent inspection If deposits can be seen in the drain tube the tube must be cleaned before starting the vehicle 1 Remove the drain tube 1 by removing the clip 2 under the air cleaner hous...

Page 161: ...djuster 3 2 Loosen the lock nut 4 3 Turn the adjuster to obtain the correct freeplay 4 Tighten the lock nut and reinstall the sleeve 5 After adjustment check for smooth operation of the throttle lever...

Page 162: ...fully closed in all steering positions If there is a problem see your dealer 3 Inspect the condition of the throttle cable from the throttle lever down to the throttle body If the cable is kinked or c...

Page 163: ...t 1 4 Turn the clutch adjuster 2 counterclockwise until you feel slight resistance 5 Turn the adjuster 1 4 turn clockwise then tighten the lock nut to hold the adjuster in this position 6 After adjust...

Page 164: ...en the lock nut 4 and turn the adjusting nut 5 to obtain the correct freeplay After adjustment tighten the lock nut securely 4 Return the dust cover and rubber sleeve Other Checks Check the reverse as...

Page 165: ...emove the seat page 120 and tank cover assembly page 122 2 Clean any dirt from around the spark plug base 3 Disconnect the spark plug cap 1 Take care to avoid damaging the spark plug wire when disconn...

Page 166: ...uld have a flat tip and sharp edges and the side electrode 3 should not be eroded If the electrodes and insulator tip appear unusually fouled or burned we suggest that you contact your dealer 6 Discar...

Page 167: ...a First tighten the plug b Then loosen the plug c Next tighten the plug again 1 8 turn after it seats NOTICE An improperly tightened spark plug can damage the engine If a plug is too loose the piston...

Page 168: ...t clearance will cause loss of power and possibly damage the valves For those who are mechanically proficient and have the proper tools instructions on adjusting valve clearances are given in the offi...

Page 169: ...ur engine from reaching the environment The use of safety glasses is recommended for this procedure Because of the possible fire hazard check that there are no combustible materials in the area before...

Page 170: ...ge your normal load by adding or subtracting cargo accessories or when riding conditions change The way you ride your ATV and the type of ride you want to experience can also influence your suspension...

Page 171: ...on page 109 The spring pre load adjuster 1 has 5 positions for different load or riding conditions Use the pin spanner 2 to adjust the shock spring pre load Suspension Spring Pre Load 1 FRONT REAR 1 2...

Page 172: ...o 5 for when the ATV is more heavily loaded Also increase spring pre load for stiffer suspension Make sure that both shock absorbers are adjusted to the same position Always adjust the shock absorber...

Page 173: ...re no fluid leaks If the brake lever or brake pedal freeplay does not feel within the normal range while riding check the brake pads for wear page 169 Worn pads should be replaced If the pads are not...

Page 174: ...er check the system as soon as possible NOTICE Brake fluid can damage plastic and painted surfaces Handle with care Wipe up spills immediately Avoid brake fluid contact with skin or eyes If it comes i...

Page 175: ...vel With the ATV on a level surface check the fluid level It should be between the UPPER 2 and LOWER 3 level mark If the level is at or below the LOWER level mark check the brake pads for wear page 16...

Page 176: ...pect the pads visually during all regular service intervals to determine the pad wear Check the wear indicator 1 If the wear indicator aligns with the edge of the reference mark 2 both pads must be re...

Page 177: ...g Your Honda 170 Brakes Check the wear indicator If the wear indicator 3 aligns with the reference mark 4 replace both pads as a set see your dealer for this service 3 REAR 3 wear indicator 4 referenc...

Page 178: ...he rear brake lever parking brake lever 1 moves before the brake starts to take hold Freeplay measurement at the tip of the end of the brake lever should be 1 1 3 16 in 25 30 mm 3 If necessary adjust...

Page 179: ...the brake caliper Make sure the cutout on the adjusting nut is properly seated on the brake arm pin 3 Check that the brake lever and brake pedal assemblies are positioned properly and the securing bol...

Page 180: ...t the right side behind the engine from time to time Adjustment is done by turning the adjusting nut 2 Hold the rear brake light switch and turn the nut in direction A if the switch operates too late...

Page 181: ...e not immune to punctures Always select your riding area with care The following pages give detailed information on how and when to check your air pressure how to inspect your tires for wear and damag...

Page 182: ...tread life and riding comfort Generally underinflated tires wear unevenly adversely affect handling and are more likely to fail from being overheated Overinflated tires make your ATV ride harshly are...

Page 183: ...ridden for a few miles the readings will be higher If you let air out of warm tires to match the recommended cold tire pressures the tires will be underinflated Be sure to check tire pressure at the...

Page 184: ...heck the tire pressures you should also look for Bumps or bulges in the side of the tire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if yo...

Page 185: ...Wear To check the condition of a tire tread measure the groove depth 1 in the center of the tire or check the wear indicator 2 For best performance you should replace a tire before the tread depth at...

Page 186: ...y cargo and have the tire replaced or permanently repaired as soon as possible For more information on temporary repairs see If You Have a Flat Tire page 209 A permanent repair such as an internal plu...

Page 187: ...originals Never replace just one tire The recommended tires for your ATV are When you replace a tire remember Have the tire replaced by your dealer if possible If you have a tire professionally replac...

Page 188: ...the front driveshafts The rear driveshaft guards 5 protect the rubber driveshaft boots and the rear driveshafts Check the guards and plate for cracks damage or looseness at intervals shown in the Mai...

Page 189: ...09 Check the rubber driveshaft boots 1 rubber propeller shaft boots 2 and rubber yoke joint boot 3 for cuts damage or leaking grease If necessary have your dealer replace them 1 rubber driveshaft boot...

Page 190: ...battery to discharge If you have electrical accessories on your ATV or do not ride frequently we recommend that you charge the battery frequently see Battery Charging page 187 If you do not expect to...

Page 191: ...the best storage results from removing the battery and slow charging it every 30 days see Battery Charging page 187 Before you remove the battery be sure to read all the information that follows as w...

Page 192: ...move the rear fender cover page 121 4 Release the rings and remove the rubber band 1 5 Disconnect the negative terminal lead 2 from the battery 3 first then disconnect the positive terminal lead 4 6 R...

Page 193: ...ng section once every 30 days Installation 1 Check that the battery rubber 6 for damage If necessary replace the battery rubber 2 Make sure the battery rubber is properly installed 3 Reinstall the bat...

Page 194: ...er 1 designed specifically for your Honda which can be purchased from your dealer These units can be left connected for long periods without risking damage to the battery However do not intentionally...

Page 195: ...a SxS If your ATV is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your ATV in bright sunlight may cause the finish to fade because...

Page 196: ...ATV thoroughly with plenty of clean water to remove any residue Detergent residue can corrode alloy parts 6 Dry your ATV with a chamois or a soft towel Leaving water on the surface to air dry can caus...

Page 197: ...lish and wipe paint chrome glass and clear plastic Light road grimes Spray any difficult to reach or very dirty areas with a spray cleaner degreaser Rinse and dry Apply a spray cleaner polish and wipe...

Page 198: ...ome stained by mud or dust To remove mud or dust use a wet sponge and a liquid kitchen abrasive then rinse well with clean water Dry with chamois or a soft towel If necessary remove heat stains by usi...

Page 199: ...ycles or automobiles Apply the polish or wax according to the instructions on the container If a surface on your ATV is chipped or scratched your dealer has touch up paint to match your ATV s color Be...

Page 200: ...ort and store your Honda and how to be an environmentally responsible ATV owner Preparing for a Ride 194 What to Take to the Riding Area 194 What to Take on the Trail 195 Transporting Your Honda 196 S...

Page 201: ...clubs and off road magazines are good sources of information Along with your ATV and riding gear you should take along some tools and supplies in case you have a problem For some of the difficulties y...

Page 202: ...u might go from your base camp or help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the trail be sure you can carr...

Page 203: ...your ATV we recommend that you carry the vehicle in its normal operating position on all four wheels Do not incline the vehicle upright on its rear end This can damage the vehicle and leaking gasoline...

Page 204: ...le from your dealer Ordinary rope is not recommended because it can stretch under load Using tie down straps in any other areas can damage your ATV 3 Rock the vehicle back and forth to make sure the t...

Page 205: ...hat way needed repairs won t be forgotten and it will be easier to get your ATV running again For more information about storage refer to the Honda Winter Storage Guide available from your dealer USA...

Page 206: ...in the cylinder perform the following Remove the spark plug cap from the spark plug page 158 Remove the spark plug Do not connect the spark plug to the spark plug cap Pour a tablespoon 15 20 cc of cl...

Page 207: ...f the floor 10 Cover your ATV with a porous material Avoid using plastic or similar non breathing coated materials that restrict air flow and allow heat and moisture to accumulate NOTICE Do not store...

Page 208: ...red for more than four months change the engine oil page 132 3 If your ATV has been stored for more than two months ask your dealer to drain and replace the fuel 4 Charge the battery page 187 as requi...

Page 209: ...performance and may be illegal Choose Sensible Cleaners Use a biodegradable detergent when you wash your ATV Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosp...

Page 210: ...cal advice to help you deal with a wide range of problems Take time to read this section before you ride Also review the tips in Preparing for a Ride page 194 General Guidelines 204 If Your Engine Qui...

Page 211: ...If you continue riding you could cause more damage and endanger your own safety After stopping take time to assess the situation Carefully inspect your ATV to identify the problem then consider your...

Page 212: ...time to assess the situation and your options before deciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have perma...

Page 213: ...e a problem starting the engine or experience poor engine performance the following information may help you If you can t correct the problem see your dealer If your ATV won t start listen as you pres...

Page 214: ...ttery lead low or dead battery Charge the battery page 187 If charging doesn t help see your dealer faulty starter motor If all possible causes are negative the starter motor may be faulty See your de...

Page 215: ...r blubbers rich fuel mixture See your dealer sooty exhaust rich fuel mixture See your dealer detonates or pings under load If applicable switch to the recommended octane gasoline page 124 or change yo...

Page 216: ...o make a temporary repair As soon as possible have the tire permanently repaired by your dealer Any tire that cannot be repaired should be replaced Whenever the ATV is to be operated far from service...

Page 217: ...WARNING Riding your ATV with a temporary tire repair can be risky If the temporary repair fails you can crash and be seriously injured or killed If you must ride with a temporary tire repair ride slow...

Page 218: ...Raise the front or rear wheels off the ground and place a support block under the vehicle 4 Remove the wheel nuts 5 Remove the wheel Avoid getting grease oil or dirt on the front brake disc or pad sur...

Page 219: ...Hand tighten the wheel nuts on the wheel then lower the ATV to the ground before tightening the nuts in a crisscross rather than circular pattern to the specified torque If a torque wrench was not us...

Page 220: ...indicates a coolant leak Shut the engine off and wait until the steaming stops Look for a leak but don t touch the engine or radiator system Let everything cool off first Check for any restriction of...

Page 221: ...he oil level If necessary add the recommended oil page 130 to the upper level mark If you must leave your ATV to get oil secure it as much as possible Start the engine and check that the coolant tempe...

Page 222: ...you should check for is a blown fuse 1 Check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuses and check component operation The main fuse and th...

Page 223: ...ve the rear fender cover page 121 4 To access the main fuse 1 2 remove the fuse cover 3 5 To access the main fuse 2 4 remove the fuse box cover 5 6 Pull the main fuses out If the main fuse 1 is blown...

Page 224: ...it with a spare fuse 8 of the same rating If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating NOTICE Replacing a fuse with one that has a high...

Page 225: ...before checking the fuse 2 Remove the seat page 120 3 Remove the rear fender cover page 121 4 To access the PS fuse 1 remove the fuse cover 2 If the PS fuse is blown install the spare fuse page 119 5...

Page 226: ...can do without temporarily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses t...

Page 227: ...ely carefully inspect your ATV for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes and wheels If th...

Page 228: ...lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer where you purchased your Honda ATV They may have it listed in th...

Page 229: ...arting is also not recommended If you can t charge the battery or it appears unable to hold a charge contact your dealer Canada only Your ATV will operate even if the battery is low or dead as long as...

Page 230: ...he damage is and what tools and supplies you have with you If any component of the brake system is damaged you may be able to ride carefully back to your base using the other brake components for slow...

Page 231: ...Taking Care of the Unexpected 224 BLANK PAGE...

Page 232: ...ion This section contains dimensions capacities and other technical data plus information on government requirements and how to break in your ATV Vehicle Identification 226 Specifications 228 Break in...

Page 233: ...replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN 1 is stamped on the front of the frame Remove the radiator cap lid page 142 The engine...

Page 234: ...e color label 1 is attached on the left side of the frame The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this...

Page 235: ...ank capacity 3 88 US gal 14 7 including reserve fuel tank reserve 1 29 US gal 4 9 engine oil capacity after disassembly 3 5 US qt 3 3 after draining 3 1 US qt 2 9 after draining oil filter change 3 2...

Page 236: ...oling system capacity 1 7 US qt 1 6 Capacities passenger capacity operator only maximum weight capacity 573 lb 260 kg rider all cargo and accessories Engine Specifications displacement 29 0 cu in 475...

Page 237: ...n front 3 231 rear 3 154 transmission ratio 1st 4 230 2nd 2 388 3rd 1 608 4th 1 178 5th 0 848 reverse 5 743 final drive shaft Chassis Suspension caster 1 trail 0 04 in 1 mm tire size front AT25 8 1211...

Page 238: ...ight 12 V 35 35 W 2 assist headlight 12 V 50 W brake tail light LED neutral indicator LED reverse indicator LED high coolant temperature indicator LED PGM FI indicator LED differential lock indicator...

Page 239: ...ne oil filter cover bolts 7 lbf ft 10 N m 1 0 kgf m rear final gear oil drain bolt 9 lbf ft 12 N m 1 2 kgf m rear final gear oil fill cap 9 lbf ft 12 N m 1 2 kgf m front final gear oil drain bolt 9 lb...

Page 240: ...es Help assure your ATV s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles 25 km During this period avoid full throttle starts ra...

Page 241: ...cable exhaust emissions standards during its useful life when operated and maintained according to the instructions provided The Vehicle Emission Control Information Label 1 is attached on the left fr...

Page 242: ...tilizes various systems to reduce carbon monoxide oxides of nitrogen and hydrocarbons Exhaust Emission Control System The exhaust emission control system includes a PGM FI system and oxygen sensor No...

Page 243: ...nce driveability and poor fuel economy Federal regulations prohibit removing or disabling a device or element of design that may affect your engine s emission performance unless your ATV will be used...

Page 244: ...PERING ARE THE FOLLOWING ACTS Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases Removal of or puncturing of any part of the intake system La...

Page 245: ...rovinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates for non road vehicles ETHANOL ethyl or grain alcohol up to 10 by volume You may...

Page 246: ...bber and plastic parts of your fuel system If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline Fuel system damage or performance problem...

Page 247: ...Technical Information 240 BLANK PAGE...

Page 248: ...Information This section contains information on your warranty and how to get an official Honda service manual Authorized Manuals 242 Warranty Coverage 243 Warranty Service 244 Contacting Honda 245 Yo...

Page 249: ...d Service Manual can help you prepare your Honda motorcycle scooter ATV and SxS for winter storage These Honda manuals are written for the professional technician but most mechanically capable owners...

Page 250: ...t posted on our website at www honda ca It is important to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear o...

Page 251: ...you the results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the rep...

Page 252: ...ealership level If you wish to comment on your experiences with your Honda or with your dealer please send your comments to the following address Motorcycle Division American Honda Motor Co Inc P O Bo...

Page 253: ...roducts Canada only The same quality that went into your Honda can be found in Honda Genuine replacement parts You ll also find comparable quality in the accessories and products available from the pa...

Page 254: ...Consumer Information 247 The Honda Rider s Club USA only The Honda Rider s Club of America HRCA sponsors local riding chapters at Authorized Honda Dealerships across the country...

Page 255: ...can Honda contacting 245 apparel protective 56 appearance care 188 authorized manuals 242 B bank angle sensor ignition cut off system 81 battery 183 brake light switch adjustment 173 brakes cable 172...

Page 256: ...delines 67 weight limit 66 cleaning appearance care 188 climbing hills 93 clip 123 clutch system 156 color label 227 compartment owner s manual 119 tool kit 118 component fails 223 consumer informatio...

Page 257: ...etrain boots 182 E electric power steering PS 54 emission control systems 234 engine flooded 80 guard 181 number 226 oil 127 pinging 124 starting 78 stop switch 40 stopping 83 won t start 206 environm...

Page 258: ...ueling 125 reserve fuel supply 125 tank capacity 125 fuses 215 G gap spark plug 158 229 gasohol 238 gasoline 124 gear shifting 85 guards 181 H headlight dimmer switch 41 headlight switch 41 high coola...

Page 259: ...tor 14 17 36 gear position indicator 18 23 high coolant temperature indicator 14 17 213 maintenance minder indicator 20 31 neutral indicator 14 17 PGM FI indicator 14 17 PS Electric Power Steering ind...

Page 260: ...107 minder indicator 20 31 precautions 109 record 114 safety 108 schedule 110 tripmeter 31 manual service 242 maximum weight limit 66 modifications 69 multi function display 20 N neutral indicator 14...

Page 261: ...re ride inspection 61 problems unexpected 204 propeller shaft boots yoke joint boot 182 protective apparel 56 PS Electric Power Steering 54 R rear driveshaft boots 182 rear driveshaft guards 181 rear...

Page 262: ...ons 73 through water 102 S safety important precautions 109 labels 5 riding precautions 73 schedule maintenance 110 seat removal 120 serial numbers 226 service customer 245 manuals 242 warranty 244 sh...

Page 263: ...orage ATV 198 owner s manual 119 suspension adjustment 163 spring pre load 164 switch 4WD 35 differential lock 36 engine stop 40 headlight 41 headlight dimmer 41 ignition 34 T tank cover assembly remo...

Page 264: ...r 27 trouble unexpected 203 troubleshooting starting 206 turning on hills or slopes 99 on level ground 91 U utility box 51 utility pocket 52 V valve clearance 161 vehicle identification no VIN 226 W w...

Page 265: ...e of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of costly r...

Page 266: ...Quick Reference Quick Reference Engine No VIN Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr...

Page 267: ...lights throttle brakes reverse assist lever switches steering Fuel Capacity unleaded gasoline pump octane number 86 or higher 3 88 US gal 14 7 reserve 1 29 US gal 4 9 Engine Oil Capacity API Service...

Page 268: ...ont 4 4 psi 30 kPa Rear 4 4 psi 30 kPa Spark Plugs standard BKR5E 11 NGK or K16PR U11 DENSO Coolant ethylene glycol antifreeze silicate free for aluminum engines in 50 50 solution with Pro Honda HP Co...

Page 269: ...ential lock switch 36 differential lock indicator lights when the front differential lock mode engages 36 start over ride button 39 e RUN engine stop switch 40 r OFF engine stop switch 40 y ON headlig...

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