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Honda EXT10D, Maintenance Manual

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Honda EXT10D Maintenance Manual Download Page 9

9

COMPONENT IDENTIFICATION

3.

FUEL FILLER CAP

COOLING AIR OUTLET

WHEEL (Optional part)

MAINTENANCE LID OPENING KNOB

GROUND TERMINAL

LIFTING HOOK

MAINTENANCE LID

AIR CLEANER

ENGINE OIL FILLER CAP

FUSE BOX

FUEL VALVE

BATTERY

COOLANT RESERVE TANK

OIL LEVEL GAUGE

COOLANT DRAIN BOLT

FUEL DRAIN BOLT

FUEL FILTER

FUSE BOX

FRAME SERIAL NUMBER

EXHAUST OUTLET

ENGINE OIL DRAIN PLUG

Record the frame serial number in the space below. You will need this
serial number when ordering parts.

Frame serial number:

06/03/10 13:14:17 32ZC6612_013

Summary of Contents for EXT10D

Page 1: ...Voltage Adjustment Knob Equipped type only 14 Ammeter Equipped type only 15 Fuel Meter 15 Hour Meter 16 Warning Lamps 16 PRE OPERATION CHECKS 19 Maintenance Lid Opening and Closing 19 Engine Oil 20 F...

Page 2: ...change 40 Air cleaner service 41 Fuel filter service 43 Battery service 44 Fuse replacement 46 TRANSPORTING STORAGE 47 TROUBLESHOOTING 49 SPECIFICATIONS 50 REMOTE CONTROL KIT 52 WIRING DIAGRAM 57 MAJO...

Page 3: ...ician electrical inspector or licensed contractor All information in this publication is based on the latest product information available at the time of approval for printing The illustrations in thi...

Page 4: ...r run the generator in an enclosed area Be sure to provide adequate ventilation When installed inside adequate ventilation should be provided The muffler becomes very hot during operation and remains...

Page 5: ...codes Improper connections can allow electrical current from the generator to back feed into the utility lines Such back feed may electrocute utility company workers or others who contact the lines du...

Page 6: ...rate with wet hands Do not operate the generator in rain or snow and do not let it get wet Refuel in a well ventilated area with the engine stopped Connections for standby power to a building s electr...

Page 7: ...CONNECT CAUTION FUEL CAUTION These labels warn you of potential hazards that can cause serious injury Read the labels and safety notes and precautions described in this manual carefully If a label com...

Page 8: ...8 Manufacturer and address NOISE LABEL Maximum altitude Maximum ambient temperature IP code Performance class Dry weight CE MARK CE mark and noise label locations Example EXT12D CE MARK...

Page 9: ...TENANCE LID AIR CLEANER ENGINE OIL FILLER CAP FUSE BOX FUEL VALVE BATTERY COOLANT RESERVE TANK OIL LEVEL GAUGE COOLANT DRAIN BOLT FUEL DRAIN BOLT FUEL FILTER FUSE BOX FRAME SERIAL NUMBER EXHAUST OUTLE...

Page 10: ...ADUSTMENT KNOB VOLT METER AC RECEPTACLES SINGLE PHASE WARNING LAMPS PILOT LAMP AMMETER CIRCUIT PROTECTOR ENGINE SWITCH FUEL METER HOUR METER VOLT METER AMMETER CIRCUIT PROTECTOR WARNING LAMPS PILOT L...

Page 11: ...itch is set to OFF position when the engine is stopped The Charge warning light will come on if the switch is left in ON position Lights when the generator is generating power To start the engine The...

Page 12: ...PROTECTOR ON OFF ON OFF ON OFF CIRCUIT PROTECTOR The protector will automatically switch OFF if abnormality or overload is detected in the circuit during operation Check for abnormality or overload in...

Page 13: ...peed may result in damage to the generator and the equipment connected to it ON OFF Equipped type only AUTOMATIC THROTTLE SWITCH With this receptacle the automatic throttle does not function ON OFF OF...

Page 14: ...GW types VOLTMETER MIN MAX MIN MAX VOLTAGE ADUSTMENT KNOB Turn the automatic throttle switch OFF for checking the voltage To adjust the generated voltage of the generator Indicates the generated AC v...

Page 15: ...METER AMMETER LED Indicates loaded current Indicates the amount of fuel in the fuel tank when the engine switch ON Refill the fuel tank when the LED starts lighting near the E EMPTY mark F G and GW t...

Page 16: ...automatically stops Check the engine oil level and add recommended oil if level is low see page Engine speed will decrease without load when the fuel tank become empty That causes oil pressure remaini...

Page 17: ...F once and start according to the starting procedure The water temperature warning lamp may not function if the coolant in the radiator is insufficient The general warning lamp lights and engine will...

Page 18: ...ith the engine switch set to ON position The warning lamp lights and engine will stop when the following occurs during operation Faulty battery charging system No fuel Engine trouble See your authoriz...

Page 19: ...firm level surface with the engine stopped Be sure to block the wheel with the two wheel stoppers provided Remove the flange bolt from the bottom of the maintenance lid Align the maintenance lid knob...

Page 20: ...API Service Classification CC or CD Diesel oils intended for Service CC or CD will show this designation on the container SAE 10W 30 is recommended for general all temperatures use Select the appropr...

Page 21: ...ive under certain conditions Refuel in a well ventilated area with the engine stopped FULL UPPER LEVEL FUEL METER ON ON EMPTY ENGINE SWITCH FUEL FILLER CAP Turn the engine switch ON and check the fuel...

Page 22: ...complies with the ambient temperature Refill the fuel frequently especially in winter Water could accumulate if there is much air in the fuel tank We recommend that you refill after each use of the g...

Page 23: ...until the engine is cool then turn the radiator cap counterclockwise until stops DO NOT PRESS DOWN WHILE TURNING THE CAP After any remaining pressure has been relieved remove the cap by pressing down...

Page 24: ...l drinking water or distilled water A 50 50 mixture of ethylene glycol antifreeze and water is recommended for most temperature and provides good corrosion protection A higher concentration of antifre...

Page 25: ...ly with water Internal Drink large quantities of water or milk Follow with milk of magnesia or vegetable oil and call a physician immediately KEEP OUT OF REACH OF CHILDREN CHEMICAL HAZARD Battery elec...

Page 26: ...N ENGINE SWITCH Turn the engine switch to ON position and check to see whether the warning lamps come on Return the engine switch to OFF position after the check If the warning lamp s does not come on...

Page 27: ...IRCUIT PROTECTOR F G and GW types An initial break in period will result in longer engine life Do not run at high speed during break in Before starting the engine disconnect any load from the AC recep...

Page 28: ...again ON O ON N AUTOMATIC THROTTLE SWITCH ENGINE SWITCH ON START ON START Turn the automatic throttle switch ON Equipped type only Insert the engine switch key and turn the engine switch to ON positi...

Page 29: ...ne oil and lubricates relevant parts reduces abrasion and prevents seizure A little blue smoke might be emitted from the exhaust during warm up but normal Turn the automatic throttle switch ON or OFF...

Page 30: ...n an emergency OFF O OF FF F ENGINE SWITCH OFF OFF AC CIRCUIT PROTECTOR O OF FF F B type AC CIRCUIT PROTECTOR OFF F G and GW types Turn the engine switch OFF Turn off the electrical appliance s switch...

Page 31: ...31 OFF O OF FF F ENGINE SWITCH FUEL VALVE O OF FF F Turn off the engine switch Open the maintenance lid and turn the fuel valve to OFF 3 4...

Page 32: ...ckfeed into the generator which will severely damage the generator and may cause fires 7 GROUND TERMINAL If the generator will be used as an alternative to utility company power an isolation switch mu...

Page 33: ...ces in the house When an extension cable is required be sure to use a tough rubber sheathed flexible cable IEC 245 or equivalent Limit length of extension cables 60 m for cables of 1 5 mm and 100 m fo...

Page 34: ...m is due to an appliance problem or generator overloading Most appliance and power tool motors require more than the rated operating current for start up To match appliance power needs to generator ca...

Page 35: ...35 ON ON ON CIRCUIT PROTECTOR ON CIRCUIT PROTECTOR B type F G and GW types Plug in the appliance Switch on the AC circuit protector 3 4...

Page 36: ...6 kVA Max 3 5 kVA Max at 1 receptacle Total 7 2 kVA Max 3 0 kVA Max at 1 receptacle Total 4 8 kVA Max 2 0 kVA Max at 1 receptacle Total 2 4 kVA Max 1 0 kVA Max at 1 receptacle Three phase Total 12 kV...

Page 37: ...Total 10 kVA Total 2 5 kVA Total 5 0 kVA Total 7 5 kVA Total 7 4 kVA Total 7 4 kVA Total 5 0 kVA Total 2 5 kVA 32 A 3 7 kVA Max 16 A 2 1 8 kVA MAX at one When both 230 V and 115 V receptacles are used...

Page 38: ...orming any maintenance If you run the engine in an area that is confined or even partially enclosed the air you breathe could contain a dangerous amount of exhaust gas If the engine must be run for an...

Page 39: ...Carbon brush Injection nozzle Valve clearance Timing belt Fuel line Check level Change Check Check Change Check Check Check Check Check Change Change Change Check Check Check adjust Change Check Repla...

Page 40: ...the oil level Install the oil filler cap 4 7 5 0 US qt 4 1 Imp qt Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take it in a sealed container to...

Page 41: ...pen the maintenance lid see page Unhook the clips and remove the air cleaner cover and inner cover Remove the wing bolt and air cleaner element and check the element Replace the element with a new one...

Page 42: ...MENT CLIP Install the element inner cover and air cleaner cover in the reverse order of removal Install the cover with the UP mark facing up and align the tabs of the inner cover and air cleaner cover...

Page 43: ...O RING RING NUT STRAINER CUP ELEMENT SPRING Open the maintenance lid see page Turn the fuel valve to OFF position Loosen the ring nut and then remove the strainer cup spring and element Clean the cup...

Page 44: ...RD Battery electrolyte contains sulfuric acid Contact with eyes or skin even through clothing may cause severe burns Wear a faceshield and protective clothing UPPER LEVEL LOWER LEVEL If the generator...

Page 45: ...an the terminals Remove battery set plate Disconnect the battery cable at the battery negative terminal then at the battery positive terminal Remove the battery and clean the battery terminals and bat...

Page 46: ...specified Serious damage to the electrical system or fire may result MAIN FUSE SUB FUSE 50 A 70 A 5 A 10 A Turn the engine switch OFF and remove the key before checking or replacing fuses to prevent...

Page 47: ...the generator When transporting the generator on a track tie a rope around the carrying handle and frame pipe to secure the generator On the wheel optional parts equipped model Be sure to block the wh...

Page 48: ...ts Disconnect the battery ground cable from the terminal and tape it While storing the battery fully charge the battery once a month Cover the generator and place it in a well ventilated and dry area...

Page 49: ...ngine switch on No electricity at the AC receptacles Is the AC circuit protector ON Turn the AC circuit protector on Check the electrical appliance or equipment for any defects Take the generator to a...

Page 50: ...Stroke Rated output Max torque Cooling system Fuel Fuel tank capacity Oil capacity 55 9 N m 5 7 kgf m 41 2 lbf ft Liquid cooled Diesel fuel 38 10 0 US gal 8 4 Imp gal 4 7 5 0 US qt 4 1 Imp qt EXT12D F...

Page 51: ...nt CONTROL PANEL 1 0 m Center Specifications are subject to change without notice Model Type Sound pressure level Lp According to 98 37 EC Guaranteed sound power level L Tested by 2000 14 EC EXT12D EX...

Page 52: ...th excessive force when disconnecting it from the connector Do not direct jet or water to the remote control switch box Installation CAP 7 PIN CONNECTOR 7 PIN CONNECTOR REMOTE CONTROL CABLE REMOTE CON...

Page 53: ...OTECTOR B type F G and GW types Before starting the engine disconnect any load from the AC receptacle Be sure that the fuel valve lever is at the ON auto throttle switch equipped type only is at the O...

Page 54: ...rol switch to OFF when the starting motor is operated by the engine switch on the generator control panel with the remote control kit installed REMOTE CONTROL SWITCH ON ON Turn the remote control swit...

Page 55: ...N STARTER BUTTON STARTER BUTTON with glow lamp START Push the start button and hold until the engine starts The pilot lamp comes on after the engine starts Turn the engine switch on the remote control...

Page 56: ...he appliance and determine whether the problem is due to an generator problem or generator overloading If the warning lamp lights and engine stops Check the fuel level If the fuel is at the proper lev...

Page 57: ...e Unit Auto Throttle Switch Automatic Voltage Regurator Automatic Throttle Motor Battery Circuit Protector Control Box block Current Trans Combination Switch Diode Engine Block Exciter Winding Engine...

Page 58: ...58 EXT12D F G and GW Types...

Page 59: ...59 EX10D B Type...

Page 60: ...60 RECEPTACLE Shape Type B F G GW...

Page 61: ...00 Aalst Belgium Via della Cecchignola 5 7 00143 ROMA Route des Mouli res 10 Case postale Ch 1214 Vernier Geneve Switzerland Capronilaan 1 1119 NN Schiphol Rijk Netherlands Honda Strasse 1 A 2351 Wien...

Page 62: ...Correos num 206 Santa Cruz de Tenerife Canary Island 148 Rue D Argens Msida Malta Crosslands Business Park Ballymount Road Dublin 12 Ireland P O Box 1200 101 73 Athens Greece Radlick 117 520 158 01 P...

Page 63: ...GENERATOR OWNER S MANUAL MANUEL DE L UTILISATEUR BEDIENUNGSANLEITUNG MANUAL DE EXPLICACIONES EXT12D EX10D 6 6160 oHonda Motor Co Ltd 2002 efgsY1100 2006 04 Printed in Japan...

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