Honda EX4D Owner'S Manual Download Page 6

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HONDA EX4D/5D (

)

36ZC8625 -2-

1. SAFETY INSTRUCTIONS ................................................................... 3
2. SAFETY LABEL LOCATIONS............................................................. 5

CE mark and noise label locations ................................................... 6

3. COMPONENT IDENTIFICATION ........................................................ 7
4. PRE-OPERATION CHECKS ............................................................... 9

5. STARTING AND STOPPING THE ENGINE ..................................... 16
6. GENERATOR USE............................................................................ 19
7. MAINTENANCE................................................................................. 24

CONTENTS

EX4D_5D_EN.book Page 2 Wednesday, April 8, 2009 3:31 PM

Summary of Contents for EX4D

Page 1: ...HONDA EX4D 5D E 36ZC8625 1 OWNER S MANUAL MANUEL DEL UTILISATEUR BEDIENUNGSANLEITUNG MANUAL DE EXPLICACIONES Honda EX4D EX5D EX4D_5D_EN book Page 1 Wednesday April 8 2009 3 31 PM...

Page 2: ...HONDA EX4D 5D E 36ZC8625 2 EX4D_5D_EN book Page 2 Wednesday April 8 2009 3 31 PM...

Page 3: ...HONDA EX4D 5D E 36ZC8625 3 OWNER S MANUAL Honda EX4D EX5D EX4D_5D_EN book Page 3 Wednesday April 8 2009 3 31 PM...

Page 4: ...HONDA EX4D 5D E 36ZC8625 4 EX4D_5D_EN book Page 4 Wednesday April 8 2009 3 31 PM...

Page 5: ...a qualified electrician electrical inspector or licensed contractor READ THIS OWNER S MANUAL CAREFULLY Pay special attention to these symbols and any instructions that follow Indicates a strong possi...

Page 6: ...15 5 STARTING AND STOPPING THE ENGINE 16 6 GENERATOR USE 19 7 MAINTENANCE 24 Maintenance Schedule 25 Engine oil change 26 Engine oil filter service 27 Air cleaner service 28 Battery service 29 Draini...

Page 7: ...ion and remain hot immediately after stopping the engine To prevent scalding pay attention to the warning marks attached to the generator Diesel fuel is extremely flammable and explosive under certain...

Page 8: ...is in operation Keep away from rotating parts while the generator is running The generator is a potential source of electrical shoks when misused do not operate with wet hands Do not operate the gener...

Page 9: ...cautions described in this manual carefully If a label comes off or becomes hard to read contact your Honda dealer for a replacement FUEL CAUTION B GV F types C type L type READ OWNER S MANUAL HOT CAU...

Page 10: ...e label locations B GV F types only NOISE LABEL CE MARK Manufacturer and address Maximum ambient temperature Performance class IP code Dry weight Maximum altitude Example EX4D B type CE MARK EX4D_5D_E...

Page 11: ...ering parts Frame serial number ________________________________ COOLING AIR OUTLET WHEEL OPTIONAL PARTS AIR CLEANER MUFFLER LIFTING EYE FUEL TANK CAP MAINTENANCE COVER KNOB GROUND TERMINAL MAINTENANC...

Page 12: ...the generator Voltage adjustment knob Use the voltmeter adjustment knob to adjust the generated voltage of the generator Oil alert lamp Lights when the engine oil level is low or engine lubrication sy...

Page 13: ...2 Align the maintenance cover knob OPEN and pull up the cover 3 Set the maintenance cover stopper to the hook and fix the cover To close 1 Lift the maintenance cover slightly to unhook and gently low...

Page 14: ...e manufacturer s requirements for API Service Classification CC or CD Diesel oils intended for Service CC or CD will show this designation on the container SAE 10W 30 is recommended for general all te...

Page 15: ...er certain conditions Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area where the engine is refueled or where diesel fuel is stored Do not ove...

Page 16: ...sure to use the proper grade of diesel fuel which complies with the ambient temperature Refill the fuel frequently especially in winter water could accumulate if there is much air in the fuel tank We...

Page 17: ...lace the elements if necessary page 28 If you operate the generator in very dusty areas clean the elements more often than shown in the MAINTENANCE SCHEDULE page 25 CAUTION Operating the engine withou...

Page 18: ...contains sulfuric acid Contact with eyes or skin even through clothing may cause severe burns Wear a faceshield and protective clothing Keep flames and sparks away and do not smoke in the area ANTIDOT...

Page 19: ...and check to see whether the oil alert lamp comes on Return the engine switch to OFF after the check If the oil alert lamp does not come on consult an authorized Honda dealer ENGINE SWITCH OFF ON ON...

Page 20: ...f the AC circuit protector or breaker 2 Turn the engine switch to START and hold it there until the engine starts CAUTION Do not use the starter motor for more than 5 seconds If the engine fails to st...

Page 21: ...the engine starts let the engine switch return to ON 4 The pilot lamp comes on after the engine starts Warm up the engine for 2 or 3 minutes ON START ENGINE SWITCH ON START PILOT LAMP EX4D_5D_EN book...

Page 22: ...rn off the engine switch CONTROL LEVER ENGINE SWITCH OFF OFF Turn the engine switch OFF NOTE If the engine cannot be stopped open the maintenance lid by removing the bottom flange bolt and lower the c...

Page 23: ...to backfeed into utility lines and may cause serious injury or death to utility company workers or others who contact the lines Consult the utility company or a qualified electrician CAUTION Improper...

Page 24: ...e connecting them to the generator If an appliance begins to operate abnormally becomes sluggish or stops suddenly turn it off immediately Disconnect the appliance and determine whether the problem is...

Page 25: ...ould not be used with appliances rated at 115V and 230V The type C and L generators are for 120V and 240V appliances Although voltage adjustment is usually not required fine adjustments may be made by...

Page 26: ...D E 36ZC8625 22 3 Switch on the AC circuit protector or breaker 4 Plug in the appliance always use three pronged plugs AC CIRCUIT PROTECTOR OR BREAKER ON ON ON EX4D_5D_EN book Page 22 Wednesday April...

Page 27: ...components of the generator when the battery is removed while in operation Circuit Protector C type only The circuit protectors will automatically switch OFF it the individual circuit is overloaded or...

Page 28: ...ntenance If you run the engine in an area that is confined or even partially enclosed the air you breathe could contain a dangerous amount of exhaust gas If the engine must be run for any reason be su...

Page 29: ...ce intervals 4 Clean at every 1000 hours or every 2 years REGULAR SERVICE PERIOD EACH USE FIRST 50 HRS 3 EVERY 100 HRS 3 EVERY 200 HRS 3 EVERY 600 HRS 3 EVERY 1000 HRS 3 ITEM Engine oil Check level Ch...

Page 30: ...r oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis it is still advisable to thoroughly...

Page 31: ...e 26 2 Remove the oil filter from the engine by removing the two 6 mm bolts 3 Wash the filter in nonflammable or high flash point solvent Allow the filter to dry thoroughly 4 Reinstall the filter and...

Page 32: ...thoroughly or wash in nonflammable or high flash point solvent Allow the element to dry thoroughly Soak the element in clean engine oil and squeeze out the excess oil The engine will smoke during ini...

Page 33: ...L HAZARD Battery electrolyte contains sulfuric acid Contact with eyes or skin even through clothing may cause severe burns Wear a faceshield and protective clothing Keep flames and sparks away and do...

Page 34: ...battery cells Dry the battery thoroughly 4 Connect the battery positive cable to the battery positive terminal then the battery negative cable to the battery negative terminal Tighten the bolts and n...

Page 35: ...tank should be performed when the fuel level is low 1 Place a suitable container under the the fuel drain bolt 2 Loosen the fuel drain bolt slowly and remove it NOTE Do not the fuel drain bolt quickl...

Page 36: ...use out of the clips with your finger Push a new fuse into the clips CAUTION If frequent fuse failure occurs determine the cause and correct the problem before attempting to operate the generator furt...

Page 37: ...ansporting or shorting indoors Take care not to drop or strike the generator when transporting Do not place heavy object on the generator Load unload the generator in a level place to avoid that the g...

Page 38: ...nerator after storage Refer to page 26 for engine oil replacement 4 Fill the fuel tank with fresh diesel fuel 5 Disconnect the battery ground cable from the terminal and tape it While storing the batt...

Page 39: ...ngine switch on Add the recommended oil NO NO YES NO Is the AC circuit protector or breaker on Check the electrical appliance or equipment for any defects Turn the AC circuit protector or breaker on T...

Page 40: ...CAUTION Be sure to install the cap on the connector when the remote control kit is not used CAUTION Do not pull on the remote control cable with excessive force when disconnecting it from the connecto...

Page 41: ...ngine 1 Check that the AC circuit protector or breaker and engine switch on the generator control panel are set to their OFF positions AC CIRCUIT PROTECTOR OR BREAKER OFF OFF OFF OFF ENGINE SWITCH OFF...

Page 42: ...n the remote control switch to OFF when the starting motor is operated by the engine switch on the generator control panel with the remote control kit installed 3 Flip the engine switch on the remote...

Page 43: ...east 10 seconds before operating the starter motor again For operation of the generator refer to page 19 thru 23 Stopping the engine 1 Turn the engine switch on the remote control switch box and AC ci...

Page 44: ...3 2 x 3 1 in Max output 6 7 kW 9 0 HP 3 600 min 1 rpm Max torque 20 6 N m 2 1 kgf m 15 2 lbf ft 2 500 min 1 rpm Cooling system Forced air Fuel Diesel fuel Fuel tank capacity 26 lit 27 5 US qt 22 9 Im...

Page 45: ...change without notice Model EX4D EX5D Type B F GV L C Sound pressure level LpA According to 98 37 EC 78 dB Guaranteed sound power level LwA Tested by 2000 14 EC 93 dB Microphone point CONTROL PANEL Ce...

Page 46: ...42 HONDA EX4D 5D E 36ZC8625 42 12 WIRING DIAGRAM B type EX4D_5D_EN book Page 42 Wednesday April 8 2009 3 31 PM...

Page 47: ...43 HONDA EX4D 5D E 36ZC8625 43 F type EX4D_5D_EN book Page 43 Wednesday April 8 2009 3 31 PM...

Page 48: ...44 HONDA EX4D 5D E 36ZC8625 44 GV type EX4D_5D_EN book Page 44 Wednesday April 8 2009 3 31 PM...

Page 49: ...45 HONDA EX4D 5D E 36ZC8625 45 L type EX4D_5D_EN book Page 45 Wednesday April 8 2009 3 31 PM...

Page 50: ...46 HONDA EX4D 5D E 36ZC8625 46 C type EX4D_5D_EN book Page 46 Wednesday April 8 2009 3 31 PM...

Page 51: ...47 HONDA EX4D 5D E 36ZC8625 47 RECEPTACLE Shape Type C GV F L B EX4D_5D_EN book Page 47 Wednesday April 8 2009 3 31 PM...

Page 52: ...A Via della Cecchignola 5 7 00143 ROMA Tel 06 54928 1 Fax 06 54928 400 Honda Suisse S A Route des Mouli res 10 Case Postale Ch 1214 Vernier Geneve Switzerland Tel 022 341 22 00 Fax 022 341 09 72 Hond...

Page 53: ...3 Two Wheels Ltd Crosslands Business Park Ballymount Road Dublin 12 Ireland Tel 4602111 Fax 4566539 General Automotive Co S A P O Box 1200 101 73 Athens Greece Tel 346 5321 Fax 346 7329 BG Technik s r...

Page 54: ...HONDA EX4D 5D E 36ZC8625 50 EX4D_5D_EN book Page 50 Wednesday April 8 2009 3 31 PM...

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