Honda EP2500CX Owner'S Manual Download Page 1

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31Z15601

2008 Honda Motor Co., Ltd.

2eY1

2000.2007.12

Printed in Japan

Owner’s Manual

GENERATOR

EP2500CX

00X31-Z25-6100 EU6500is

See page 61 for initial use
instructions.

Black

DIC F101

Summary of Contents for EP2500CX

Page 1: ...31Z15601 o2008 Honda Motor Co Ltd All Rights Reserved 2eY12000 2007 12 Printed in Japan Owner s Manual GENERATOR EP2500CX 00X31 Z25 6100 EU6500is See page 61 for initial use instructions Black DIC F101 ...

Page 2: ...proval for printing Honda Motor Co Ltd reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever Keep this owner s manual handy so that you can refer to it at any time This owner s manual is considered a permanent part of the generator and should remain with the generator if resold The engine exhaust from t...

Page 3: ...r generator other property or the environment When your generator needs scheduled maintenance keep in mind that your Honda servicing dealer is specially trained in servicing Honda generators and is supported by the parts and service divisions of American Honda Your Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Best Wishes Honda M...

Page 4: ...ds associated with operating or maintaining a generator You must use your own good judgement You will find important safety information in a variety of forms including on the generator preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean be or if you don t follow instructions be or if you don t follow instructions be if you don t follow ...

Page 5: ...d Burn Hazards 7 Refuel With Care 8 SAFETY LABEL LOCATIONS 9 COMPONENT CONTROL LOCATIONS 10 CONTROLS 12 Fuel Valve Lever 12 Choke Lever 12 Engine Switch 13 Starter Grip 13 AC Circuit Breaker 13 FEATURES 14 Oil Alert System 14 Ground Terminal 14 Fuel Gauge 15 ARE YOU READY TO GET STARTED 16 Knowledge 16 IS YOUR GENERATOR READY TO GO 16 Check the Engine 17 07 11 08 17 59 22 31Z15600_004 ...

Page 6: ...uirements 26 THE IMPORTANCE OF MAINTENANCE 27 MAINTENANCE SAFETY 28 Safety Precautions 28 MAINTENANCE SCHEDULE 29 REFUELING 30 FUEL RECOMMENDATIONS 31 ENGINE OIL LEVEL CHECK 32 ENGINE OIL CHANGE 33 ENGINE OIL RECOMMENDATIONS 34 AIR CLEANER SERVICE 35 FORM AIR FILTER CLEANING 37 SEDIMENT CUP CLEANING 38 SPARK PLUG SERVICE 39 SPARK ARRESTER SERVICE 41 STORAGE PREPARATION 43 Cleaning 43 Fuel 43 Engin...

Page 7: ...R 50 NO POWER AT THE RECEPTACLES 51 TECHNICAL INFORMATION 52 Serial Number Location 52 Carburetor Modification for High Altitude Operation 53 Emission Control System Information 54 Air Index 56 Specifications 57 Wiring Diagram 58 CONSUMER INFORMATION 59 Dealer Locator Information 59 Honda Publications 59 Customer Service Information 60 ENGINE OIL 61 FUEL 61 BEFORE OPERATION 62 07 11 08 17 59 30 31...

Page 8: ... Be sure that anyone who operates the generator receives proper instruction Do not let children operate the generator without parental supervision Know how to stop the generator quickly in case of emergency Understand the use of all generator controls output receptacles and connections Exhaust contains poisonous carbon monoxide a colorless odorless gas Breathing carbon monoxide can cause loss of c...

Page 9: ...can cause a malfunction or short circuit in electrical components that could result in electrocution Do not connect to a building s electrical system unless an isolation switch has been installed by a qualified electrician The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot Let the engine cool befor...

Page 10: ...or has been in operation Refuel only outdoors in a well ventilated area with the engine OFF Do not overfill the fuel tank Never smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved container Make sure that any spilled fuel has been wiped up before starting the engine 07 11 08 17 59 52 31Z15600_009 ...

Page 11: ... LOCATIONS These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your Honda servicing dealer for a replacement 07 11 08 18 00 10 31Z15600_010 ...

Page 12: ...ENT CONTROL LOCATIONS AC RECEPTACLES AC CIRCUIT BREAKER CONTROL PANEL ENGINE SWITCH GROUND TERMINAL Use the two illustrations on these pages to locate and identify the most frequently used controls 07 11 08 18 00 15 31Z15600_011 ...

Page 13: ...ROL FEATURES FUEL TANK CAP FUEL GAUGE FUEL VALVE LEVER CHOKE LEVER AIR CLEANER SEDIMENT CUP STARTER GRIP SPARK PLUG OIL DRAIN PLUG OIL FILLER CAP DIPSTICK MUFFLER SPARK ARRESTER 07 11 08 18 00 21 31Z15600_012 ...

Page 14: ...lever opens and closes the choke valve in the carburetor The CLOSED position enriches the fuel mixture for starting a cold engine The OPEN position provides the correct fuel mixture for operation after starting and for restarting a warm engine The fuel valve lever must be in the ON position for the engine to run After stopping the engine turn the fuel valve lever to the OFF position 07 11 08 18 00...

Page 15: ...snap back against the engine Return it gently to prevent damage to the starter Pulling the starter grip operates the recoil starter to crank the engine for starting Do not let the starter rope rub against the generator body or the rope will wear out prematurely The circuit breaker will automatically switch OFF if there is a short circuit or a significant overload at the receptacles The circuit bre...

Page 16: ...l remain in the ON position If the engine stops and will not restart check the engine oil level see page before troubleshooting in other areas The ground terminal is connected to the frame of the generator the metal non current carrying parts of the generator and the ground terminals of each receptacle Before using the ground terminal consult a qualified electrician electrical inspector or local a...

Page 17: ...the fuel level in the tank The red indicator in the window will reference the level in relation to full or empty To provide increased operating time start with a full tank before beginning operation Check the fuel level with the generator on a level surface Always refuel with the engine OFF and cool 07 11 08 18 00 58 31Z15600_016 ...

Page 18: ...to maximize the service life of your equipment it is very important to take a few moments before you operate the generator to check its condition Be sure to take care of any problem you find or have your servicing dealer correct it before you operate the generator Improperly maintaining this generator or failing to correct a problem before operation could cause a malfunction in which you could be ...

Page 19: ... engine To prevent a possible fire keep the generator at least 3 feet 1 meter away from building walls and other equipment during operation Do not place flammable objects close to the engine Before beginning your preoperation checks be sure the generator is on a level surface and the engine switch is in the OFF position Operating this generator less than 3 feet 1 meter from a building or other obs...

Page 20: ... can build up to dangerous levels in closed areas Breathing carbon monoxide can cause unconsciousness or death Never run the generator in a closed or even partly closed area where people may be present To prevent a possible fire keep the generator at least 3 feet 1 meter away from building walls and other equipment during operation Do not place flammable objects close to the engine Operating this ...

Page 21: ...ectric shock Operate the generator at least 3 feet 1 meter away from buildings and other equipment Do not operate the generator in an enclosed structure Before connecting an AC appliance or power cord to the generator Make sure the electrical rating of the tool or appliance does not exceed that of the generator Never exceed the maximum power rating of the generator Power levels between rated and m...

Page 22: ...art a cold engine Leave the choke lever in the OPEN position to restart a warm engine Refer to SAFE OPERATING PRECAUTIONS on page and perform the IS YOUR GENERATOR READY TO GO checks see page Refer to AC OPERATION see page for connecting loads to the generator Make sure that the AC circuit breaker is in the OFF position The generator may be hard to start if a load is connected 1 2 3 18 16 23 07 11...

Page 23: ...briskly in the direction of the arrow as shown Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter Do not let the starter rope rub against the generator body or the rope will wear out prematurely If the choke lever was moved to the CLOSED position to start the engine gradually move it to the OPEN position as the engine warms up 4 5 6 07 1...

Page 24: ...top the engine in an emergency simply turn the engine switch to the OFF position Under normal conditions use the following procedure Move the AC circuit breaker to the OFF position Turn the engine switch to the OFF position Turn the fuel valve lever to the OFF position 1 2 3 07 11 08 18 01 57 31Z15600_023 ...

Page 25: ...r the problem is in the appliance or the rated load capacity of the generator has been exceeded Substantial overloading may damage the generator Marginal overloading may shorten the service life of the generator Start the engine see page Switch ON the AC circuit breaker Plug in the appliance Most motorized appliances require more than their rated wattage for startup 1 2 3 20 07 11 08 18 02 05 31Z1...

Page 26: ...ceed the maximum power rating of the generator Power levels between rated and maximum may be used for no more than 30 minutes Substantial overloading will open the circuit breaker Exceeding the time limit for maximum power operation or slightly overloading the generator may not switch the circuit breaker OFF but will shorten the service life of the generator Limit operation requiring maximum power...

Page 27: ... to a building s electrical system can allow current from the generator to backfeed into the utility lines Such backfeed may electrocute utility company workers or others who contact the lines during a power outage and the generator may explode burn or cause fires when utility power is restored Consult the utility company or a qualified electrician prior to making any power connections Your genera...

Page 28: ...ply to the intended use of the generator Please consult a qualified electrician electrical inspector or the local agency having jurisdiction In some areas generators are required to be registered with local utility companies If the generator is used at a construction site there may be additional regulations that must be observed 07 11 08 18 02 27 31Z15600_027 ...

Page 29: ...lly performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your generator under unusual conditions such as sustained high load or high temperature operation or use it in dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Improper maintenance or failure to ...

Page 30: ... killed Always follow the procedures and precautions in the owner s manual Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Operate outside away from open windows or doors Let the engine and exhaust system cool before touching Do not run the engine unless instructed to do so Read the instructions before you begin and make sure yo...

Page 31: ...tems should be serviced by your Honda servicing dealer unless you have the proper tools and are mechanically proficient Refer to the Honda shop manual for service procedures Service more frequently when used in dusty areas Failure to follow this maintenance schedule could result in non warrantable failures Every 2 years Replace if necessary 2 After every 500 Hrs 2 2 2 32 33 35 37 38 39 39 41 Check...

Page 32: ...ell ventilated area before starting the engine If the engine has been running allow it to cool Refuel carefully to avoid spilling fuel Never refuel the engine inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spil...

Page 33: ...eaded gasoline with a pump octane rating of 86 or higher After refueling reinstall the fuel tank cap securely Use of fuels with content of ethanol or methanol greater than shown above may cause starting and or performance problems It may also damage metal rubber and plastic parts of the fuel system Engine damage or performance problems that result from using a fuel with percentages of ethanol or m...

Page 34: ...s below safe limits However to avoid the inconvenience of an unexpected shutdown check the oil level regularly Remove the oil filler cap dipstick and wipe it clean Insert and remove the dipstick without screwing it into the oil filler hole Check the oil level shown on the dipstick Screw in the oil filler cap dipstick securely If the oil level is low fill to the outer edge of the oil filler hole wi...

Page 35: ... in the oil filler cap dipstick securely With the generator in a level position fill with the recommended oil to the outer edge of the oil filler hole see page Improper disposal of engine oil can be harmful to the environment If you change your own oil please dispose of the used oil properly Put it in a sealed container and take it to a recycling center Do not discard it in a trash bin dump it on ...

Page 36: ...se Other viscosities shown in the chart may be used when the average temperature in your area is within the indicated range Use 4 stroke motor oil that meets or exceeds the requirements for API service category SJ or later or equivalent Always check the API SERVICE label on the oil container to be sure it includes the letters SJ or later or equivalent 07 11 08 18 03 45 31Z15600_035 ...

Page 37: ... on the air cleaner case and remove the air cleaner cover to the right side of the frame pipe taking care not to damage the air cleaner cover Remove the foam air filter from the air cleaner case Check the foam air filter to be sure it is clean and in good condition If the foam air filter is dirty clean it as described on page Replace the foam air filter if it is damaged 2 1 4 3 37 07 11 08 18 03 5...

Page 38: ...etting pins securely then push the air cleaner cover to lock the latch tabs Be sure that the cover is set securely There must be no clearance between the air cleaner cover and case Operating the engine without an air filter or with a damaged air filter will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered by the Distributor s Limited Warranty 5 6 07 11 08...

Page 39: ...r in warm soapy water rinse and allow to dry thoroughly or clean in non flammable solvent and allow to dry Dip the foam air filter in clean engine oil and then squeeze out all excess oil The engine will smoke when started if too much oil is left in the filter Wipe dirt from the air cleaner housing and cover using a moist rag Be careful to prevent dirt from entering the air duct that leads to the c...

Page 40: ...and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately Clean the sediment cup and filter in nonflammable solvent and dry them thoroughly Reinstall the filter new O ring and sediment cup and tighten the sediment cup securely Turn the fuel valve lever to the ON position and check...

Page 41: ...can cause engine damage Disconnect the spark plug cap and remove any dirt from around the spark plug area Remove the spark plugs with a spark plug wrench The gap should be Measure the spark plug electrode gap with a wire type feeler gauge Correct the gap if necessary by carefully bending the side electrode Inspect the spark plug Replace it if the electrodes are worn or if the insulator is cracked ...

Page 42: ...a 13 16 inch spark plug wrench to compress the washer If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats If installing a new spark plug tighten 1 2 turn after the spark plug seats A loose spark plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the cylinder head Attach the spark plug cap 6 7 5 07 11 08 18 04 38 31Z15600_04...

Page 43: ... arrester Remove the 4 mm screw then pull out the spark arrester Be careful to avoid damaging the screen Use a brush to remove carbon deposits from the spark arrester screen The spark arrester must be serviced every 100 hours to keep it functioning as designed The spark arrester must be free of breaks and tears Replace the spark arrester if it is damaged 1 2 07 11 08 18 04 46 31Z15600_042 ...

Page 44: ...42 SERVICING YOUR GENERATOR SPARK ARRESTER 4 mm SCREW Reinsert the spark arrester tighten the 4 mm screw to reinstall it 3 07 11 08 18 04 51 31Z15600_043 ...

Page 45: ...mendations The does not cover fuel system damage or engine performance problems resulting from neglected storage preparation Gasoline will oxidize and deteriorate in storage Old gasoline will cause hard starting and it leaves gum deposits that clog the fuel system If the gasoline in your generator deteriorates during storage you may need to have the carburetor and other fuel system components serv...

Page 46: ...following the manufacturer s instructions When adding a gasoline stabilizer fill the fuel tank with fresh gasoline If only partially filled air in the tank will promote fuel deterioration during storage If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline You can extend fuel storage life by adding a gasoline stabilizer that is formulated for that purpose o...

Page 47: ...le fuel only outdoors Wipe up spills immediately Place a suitable gasoline container below the carburetor and use a funnel to avoid spilling fuel Place a suitable gasoline container below the carburetor drain hose Remove the drain bolt and sealing washer and drain the gasoline from the carburetor Loosen the carburetor drain screw and drain the gasoline from the carburetor 1 2 Non california type N...

Page 48: ...ean engine oil into the cylinder Remove the spark plug see page Change the engine oil see page After all the gasoline has drained into the container tighten the drain bolt securely After all the gasoline has drained into the container tighten the drain screw securely Place a suitable gasoline container below the sediment cup and use a funnel to avoid spilling gasoline Remove the sediment cup see p...

Page 49: ...n to reduce the possibility of leakage If possible avoid storage areas with high humidity because that promotes rust and corrosion Also avoid any area with a spark producing electric motor or where power tools are operated Select a well ventilated storage area away from any appliance that operates with a flame such as a furnace water heater or clothes dryer Check your generator as described in the...

Page 50: ...ou and can ignite some materials Keep the generator level when transporting to reduce the possibility of fuel leakage Move the fuel valve lever to the OFF position When using ropes or tie down straps to secure the generator for transportation be sure to only use the frame bars as attachment points Do not fasten ropes or straps to any portions of the generator body 07 11 08 18 05 48 31Z15600_049 ...

Page 51: ... gapped Spark plug wet with fuel flooded engine Fuel filter restricted carburetor malfunction ignition malfunction valves stuck etc Turn lever ON Move to CLOSED unless engine is warm Turn engine switch to ON Refuel p 30 Drain fuel tank and carburetor p 45 Refuel with fresh gasoline p 30 Add oil p 32 Turn engine switch to OFF and restart the engine Gap or replace spark plug p 39 Dry and reinstall s...

Page 52: ...ining gasoline or refueled with bad gasoline Fuel filter restricted carburetor malfunction ignition malfunction valves stuck etc Clean or replace air filter p 35 thru 37 Drain fuel tank and carburetor p 45 Refuel with fresh gasoline p 30 Take the generator to an authorized Honda servicing dealer or refer to the shop manual 07 11 08 18 06 00 31Z15600_051 ...

Page 53: ...ker left in the OFF position after starting Faulty power tool or appliance Faulty generator Switch circuit breaker ON Replace or repair power tool or appliance Stop and restart the engine Take the generator to an authorized Honda servicing dealer or refer to the shop manual 07 11 08 18 06 05 31Z15600_052 ...

Page 54: ...UMBER ENGINE SERIAL NUMBER Date purchased Frame serial number Engine serial number Record the engine and frame serial numbers and date purchased in the spaces below You will need this information when ordering parts and when making technical or warranty inquiries 07 11 08 18 06 13 31Z15600_053 ...

Page 55: ...er perform this carburetor modification This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carbu...

Page 56: ...gen and hydrocarbons EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the Honda engine emissions within the emission standards Additionally Honda fuel systems utilize components and control technologies to reduce ev...

Page 57: ...e frequent service The emission control systems on your new Honda engine were designed built and certified to conform with applicable emission regulations We recommend the use of Honda Genuine parts whenever you have maintenance done These original design replacement parts are manufactured to the same standards as the original parts so you can be confident of their performance The use of replaceme...

Page 58: ...scriptive term indicates the useful life period for the engine s emission control system See your Emission Control System Warranty for additional information The bar graph is intended to provide you our customer the ability to compare the emissions performance of available engines The lower the Air Index the less pollution An Air Index Information label is applied to engines certified to an emissi...

Page 59: ...her adjustments needed EX 0 20 0 02 mm IN 0 15 0 02 mm Refer to page 39 See your authorized Honda dealer Spark plug gap Valve clearance cold Other specifications 2 500 VA 2 300 VA 19 2 A 60 Hz 120 V Model Type Description code Length Width Height Dry mass weight Model Engine type Displacement Bore Stroke Compression ratio Engine speed Cooling system Ignition system Oil capacity Fuel tank capacity ...

Page 60: ...58 TECHNICAL CONSUMER INFORMATION Wiring Diagram 07 12 06 12 25 21 31Z15600_059 ...

Page 61: ... visit our web site www hondapowerequipment com dea htm Available through your Honda dealer or through Helm Inc at 1 888 292 5395 or visit www hondapowerequipment com own htm Visit www hondapowerequipment com acc htm and click on Generators and Welders to see the entire catalog of accessories Your authorized Honda power equipment dealer offers a wide selection of accessories optional equipment to ...

Page 62: ...ied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta Georgia 30005 8847 When you write or call please give us this information Model and serial numbers see page Name of the dealer who sold the generator to you Na...

Page 63: ... for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the indicated range Do not overfill the engine with oil If the engine is overfilled the excess oil may get transferred to the air cleaner housing and air filter Remove the oil filler cap dipstick Screw in the oil filler cap dipstick securely Refer to pages and Use 4 stroke motor oi...

Page 64: ...TY CONTROLS FEATURES OPERATION STARTING THE ENGINE STOPPING THE ENGINE Before using your generator you should become familiar with information contained in the following chapters and sections page page page page page 10 6 20 22 18 07 11 08 18 07 58 31Z15600_063 ...

Page 65: ...C Applications 24 AC Circuit Breaker 13 AC OPERATION 23 AIR CLEANER SERVICE 35 Air Index 56 ARE YOU READY TO GET STARTED 16 BEFORE OPERATION 16 62 Carbon Monoxide hazards 6 Carburetor Modification for High Altitude Operation 53 Check the Engine 17 Choke Lever 12 Cleaning 43 COMPONENT CONTROL LOCATIONS 10 Connections to a Building s Electrical System 25 CONSUMER INFORMATION 59 CONTROLS 12 CONTROLS ...

Page 66: ...ire and Burn Hazards 7 FOAM AIR FILTER CLEANING 37 Fuel 43 61 Fuel Gauge 15 FUEL RECOMMENDATIONS 31 Fuel Valve Lever 12 GENERATOR SAFETY 6 Ground Terminal 14 IMPORTANT SAFETY INFORMATION 6 INITIAL USE INSTRUCTIONS 61 IS YOUR GENERATOR READY TO GO 16 Knowledge 16 Honda Publications 59 07 11 08 18 08 14 31Z15600_065 ...

Page 67: ...S 18 SAFETY LABEL LOCATIONS 9 Safety Precautions 28 SEDIMENT CUP CLEANING 38 Serial Number Location 52 SERVICING YOUR GENERATOR 27 SPARK ARRESTER SERVICE 41 SPARK PLUG SERVICE 39 Special Requirements 26 Specifications 57 STANDBY POWER 25 Starter Grip 13 STARTING THE ENGINE 20 STOPPING THE ENGINE 22 STORAGE 43 STORAGE PRECAUTIONS 47 STORAGE PREPARATION 43 System Ground 25 07 11 08 18 08 20 31Z15600...

Page 68: ... INDEX T W Wiring Diagram 58 TAKING CARE OF UNEXPECTED PROBLEMS 49 TECHNICAL CONSUMER INFORMATION 52 TECHNICAL INFORMATION 52 THE IMPORTANCE OF MAINTENANCE 27 TRANPORTING 48 07 11 08 18 08 24 31Z15600_067 ...

Page 69: ...67 MEMO 07 11 08 18 08 27 31Z15600_068 ...

Page 70: ...68 MEMO 07 11 08 18 08 29 31Z15600_069 ...

Page 71: ...ular unleaded gasoline with a pump octane rating of 86 or higher Check engine oil level Check air filter Change engine oil See Maintenance Schedule page 29 0 028 0 031 in 0 7 0 8 mm NGK DENSO BPR6ES W20EPR U Electrode Gap First 20 hours Before each use 07 11 08 18 08 36 31Z15600_070 ...

Page 72: ... o2007 Honda Motor Co Ltd All Rights Reserved 2eY12000 2007 12 Printed in Japan Owner s Manual GENERATOR EU6500is 00X31 Z25 6100 EU6500is See page 78 for instructions on assembling your generator Black DIC F101 ...

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