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Summary of Contents for EM5000SX

Page 1: ...1 Z23 6200 2020 Honda Motor Co Ltd All Rights Reserved GENERATOR EM5000SX EM6500SX Owner s Manual H i FM N C AH K See page 12 for instructions on assembling your generator See page 17 for Initial Use...

Page 2: ...ange specifications or design at any time without notice and without incurring any obligation whatsoever The illustration may vary according to the type Theengineexhaustfromthisproduct contains chemic...

Page 3: ...d Warranty see page 98 to fully understand its coverage and your responsibilities of ownership When your generator needs scheduled maintenance keep in mind that your Honda servicing dealer is speciall...

Page 4: ...ator Instructions how to use this generator correctly and safely Safety Headings such as IMPORTANT SAFETY INFORMATION Safety Messages preceded by a safety alert symbol and one of three signal words DA...

Page 5: ...eel kit and handle 13 Handle Installation 14 Wheel Kit Installation 15 Battery 16 INITIAL USE INSTRUCTIONS 17 ENGINE OIL 17 ENGINE OIL RECOMMENDATIONS 18 FUEL 19 FUEL RECOMMENDATIONS 21 CONTROLS FEATU...

Page 6: ...TER CHECK 41 SAFE OPERATING PRECAUTIONS 43 OPERATION 44 STARTING THE ENGINE 44 STOPPING THE ENGINE 48 STARTING AND STOPPING THE ENGINE with Bluetooth ENABLED SMARTPHONE 49 HOW TO RESTART WHEN STOPPED...

Page 7: ...attery Installation 74 FUSE 76 STORAGE 77 STORAGE PREPARATION 77 Cleaning 77 Fuel 77 Engine Oil 80 Engine Cylinder 80 Battery 80 STORAGE PRECAUTIONS 81 REMOVAL FROM STORAGE 81 TRANSPORTING 82 TAKING C...

Page 8: ...ING DIAGRAM 94 CONSUMER INFORMATION 96 DEALER LOCATOR INFORMATION 96 Honda PUBLICATIONS 96 CUSTOMER SERVICE INFORMATION 97 Distributor s Limited Warranty 98 Emission Control System Warranty 103 REGIST...

Page 9: ...are discussed below along with the best way to protect yourself and others Operator Responsibility Never attempt to modify the generator It can cause an accident as well as damage to the generator and...

Page 10: ...exposure include headache fatigue shortness of breath nausea and dizziness Continued exposure to carbon monoxide can cause loss of muscular coordination loss of consciousness and then death To alert y...

Page 11: ...ets hot enough to ignite some materials Keep the generator at least 3 feet 1 meter away from buildings and any type of vehicle trailer boat or other equipment during operation Do not enclose the gener...

Page 12: ...fuel has been wiped up and cleaned before starting the engine Always store gasoline in an approved container Vehicles and Transportation Hazards Do not operate the generator while it is being transpor...

Page 13: ...LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your Honda generator dealer for a rep...

Page 14: ...f every conceivable hazard that can arise in performing this assembly Only you can decide whether or not you should perform a given task Improper assembly can cause an unsafe condition Failure to prop...

Page 15: ...engine or your property Check all loose parts against the following list Contact your dealer if any of the loose parts shown below are not included with your generator Ref No Description Qty Ref No De...

Page 16: ...ter attaching the handle Check that the handle can be folded smoothly Check that the handle does not hang down by its own weight To extend handle raise the handle to the horizontal position The handle...

Page 17: ...fter installing the split pins bend the pins to ensure that the wheels are secured to the axle 3 Install the axle assembly on the generator using four 8 16 mm flange bolts and 8 mm flange nuts Torque...

Page 18: ...tighten the bolt securely 3 Slide the battery boot over the positive cable and terminal 4 Connect the battery negative cable to the battery negative terminal and tighten the bolt securely 5 Install th...

Page 19: ...k on the oil dipstick SAE 10W 30 API service category SJ or later or equivalent is recommended for general use for additional recommendations see page 18 Maximum oil capacity 1 2 US qt 1 1 L Do not ov...

Page 20: ...ral use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range Read the instructions on the oil container before use The SAE oil vis...

Page 21: ...the fuel level If the fuel level is low wait for the generator to cool off and refill the fuel tank This engine is certified to operate on unleaded gasoline with a pump octane rating 86 or higher Refe...

Page 22: ...nk cap securely Fuel can damage paint and plastic Be careful not to spill fuel when filling your fuel tank Damage caused by spilled fuel is not covered under the Distributor s Limited Warranty Move th...

Page 23: ...s and corrosion inhibitors Use of fuels with content of ethanol or methanol greater than shown above may cause starting and or performance problems It may also damage metal rubber and plastic parts of...

Page 24: ...pages to locate and identify the most frequently used controls VOLTAGE SELECTOR SWITCH AC CIRCUIT BREAKER DC CIRCUIT PROTECTOR ENGINE SWITCH DC TERMINALS AUTO THROTTLE SWITCH GROUND TERMINAL AC CIRCUI...

Page 25: ...AIR CLEANER FUEL VALVE LEVER SEDIMENT CUP STARTER GRIP OIL DRAIN PLUG OIL FILLER CAP DIPSTICK BATTERY COVER CONTROL PANEL HANDLE SPARK PLUG FUEL TANK CAP FUEL GAUGE WHEEL MUFFLER STAND MANUAL CHOKE LE...

Page 26: ...ed when the battery voltage is too low to turn the starter motor Pulling the starter grip operates the recoil starter to crank the engine Do not allow the starter grip to snap back against the generat...

Page 27: ...he fuel valve lever is located between the fuel tank and carburetor The fuel valve must be in the ON position for the engine to run After stopping the engine turn the fuel valve to the OFF position ON...

Page 28: ...al attention immediately if you feel sick or suspect you have inhaled carbon monoxide Ventilate the area or space where the generator is located If the engine is stopped by the CO MINDER system change...

Page 29: ...ystem malfunction If this occurs do not attempt to restart the generator more than two times If the CO MINDER system is malfunctioning it cannot warn you of potential high concentrations of carbon mon...

Page 30: ...appliance is being connected to any of the 120V 3 prong receptacles select the 120V ONLY position Select the voltage before starting the engine SWITCH POSITION 120V 240V The 120V and 120V 240V recepta...

Page 31: ...ls when no load is applied to the generator OFF The Auto Throttle system does not operate Recommended to minimize warm up time when the generator is started and when starting a load with large start u...

Page 32: ...at the appliance is working properly and does not exceed the rated load capacity of the circuit before resetting the AC circuit protector ON AC CIRCUIT PROTECTOR for Receptacle AC CIRCUIT PROTECTOR fo...

Page 33: ...ame time is in contact with an electrical ground such as a plumbing fixture wet floor or earth The GFCI will protect against current flowing through that person The GFCI will not protect against short...

Page 34: ...ry positive to generator red terminal and battery negative to the generator black terminal DC Circuit Protector The DC circuit protector automatically shuts off the DC battery charging circuit when th...

Page 35: ...rator is stationary Do not rest objects on the extended handle To extend the handle lift handle upward Lock lever will lock and secure the handle into place To fold the handle 1 Press handle lock leve...

Page 36: ...N During operation the engine will automatically stop if there is not enough oil in the tank Moreover if the generator is on a slope the oil alert function may operate and stop the engine OVERSPEED DE...

Page 37: ...the normal starting procedure iAVR Intelligent Auto Voltage Regulator This generator is equipped with an intelligent automatic voltage regulator The iAVR provides power in excess of the maximum rating...

Page 38: ...to the frame of the generator the metal non current carrying parts of the generator and the ground terminals of each receptacle Before using the ground terminal consult a qualified electrician electr...

Page 39: ...ator engine from a distance Remote monitoring Displays power output level Receive notifications Can receive error and maintenance alerts Downloading the app Go to the App Store iOS or Google Play Andr...

Page 40: ...with environmental regulations and to maximize the service life of your equipment it is very important to take a few moments before you operate the generator to check its condition Be sure to take car...

Page 41: ...ith a full tank will help to eliminate or reduce operating interruptions for refueling Check the GFCI Check the GFCI operation see page 50 after starting the engine AC Appliance and Power Cord Before...

Page 42: ...vel shown on the dipstick 3 If the oil level is low fill with the recommended oil see page 18 to the upper limit on the oil filler cap dipstick 4 Reinstall the oil filler cap dipstick securely The Oil...

Page 43: ...to damage the air cleaner cover 3 Remove the air cleaner element from the air cleaner case 4 Check the air cleaner element to be sure it is clean and in good condition If the air cleaner element is d...

Page 44: ...must be no clearance between the air cleaner cover and air cleaner case Operating the engine without the air filters or with a damaged air filters will allow dirt to enter the engine causing rapid eng...

Page 45: ...s vehicles trailers or boats Do not operate the generator when it is in a storage cargo or security enclosure including any RV generator bay Always completely remove the generator from the vehicle tra...

Page 46: ...compartment bay can cause overheating and damage the generator For proper cooling allow at least 3 feet 1 meter of empty space above and around the generator Since the CO MINDER may detect the carbon...

Page 47: ...all appliances are disconnected from the AC receptacle 2 Make sure that the AC circuit breaker is in the OFF position 3 Turn the fuel valve lever to the ON position AC CIRCUIT BREAKER FUEL VALVE LEVE...

Page 48: ...return to the ON position If the engine fails to start within 5 seconds release the key and wait at least 10 seconds before operating the starter again Using the electric starter for more than 5 seco...

Page 49: ...turn it gently to prevent damage to the starter Do not let the starter rope rub against the generator body or the rope will wear out prematurely Be careful not to hit your hand against the handle when...

Page 50: ...ditions use the following procedure 1 Turn off or disconnect all appliances that are connected to the generator 2 Move the AC circuit breaker to the OFF position 3 Turn the engine switch to the OFF po...

Page 51: ...re for starting the engine When the CO ALARM indicator or the FAULT CO MINDER LIFE indicator flashes press the CO MINDER reset button to turn off the indicator However even if the CO MINDER reset butt...

Page 52: ...n against electric shock as designed An electric shock can result in serious injury or death Always perform the GFCI system inspection before using the generator If the GFCI system fails the test the...

Page 53: ...Blink once green Lights continuously If the green GFCI indicator does not light on press the GFCI RESET button If the red GFCI indicator starts to blink continuously contact an authorized Honda Power...

Page 54: ...ress the GFCI RESET button If the GFCI cannot be reset the GFCI is faulty Contact an authorized Honda Power Equipment dealer If the GFCI RESET button extends this usually indicates a faulty power tool...

Page 55: ...he generator 1 Turn the voltage selector switch to either position With the voltage selector switch in the 120V 240V position you can use the 120V and 120V 240V receptacles simultaneously If you are N...

Page 56: ...o switch OFF reduce the electrical load on the circuit wait a few minutes and then reset the AC circuit breaker or AC circuit protector If the generator is overloaded and the internal circuit is overh...

Page 57: ...ted wattage for startup Make sure the electrical rating of the tool or appliance does not exceed the maximum power rating of the generator Maximum power is EM5000SX 5 0 kVA EM6500SX 6 5 kVA For contin...

Page 58: ...h of the two power producing circuits supplies power to specific receptacles When the voltage selector switch is in the 120V ONLY position the power producing circuits operate in parallel sharing the...

Page 59: ...tage selector switch is in the 120V 240V position you must balance the load Divide the load between the two sets of receptacles shown below Balancing is necessary because each set of receptacles is po...

Page 60: ...ING Battery posts terminals and related accessories contain lead and lead compounds Wash your hands after handling 2 Connect the red lead of battery charging cable into the positive DC terminal of the...

Page 61: ...ear circuit protector button will pop out If this happens wait a few minutes before pushing in the circuit protector button to resume operation If the circuit protector continues to go OFF discontinue...

Page 62: ...large start up power demands may not allow the engine to reach normal operating rpm when they are connected to the generator Push the Auto Throttle switch to the OFF position and connect the appliance...

Page 63: ...and use procedures System Ground This generator has a system ground that connects generator frame components to ground terminals in the AC output receptacles The system ground is not connected to the...

Page 64: ...hat apply to the intended use of the generator Please consult a qualified electrician electrical inspector or the local agency having jurisdiction In some areas generators are required to be registere...

Page 65: ...perature operation or use it in dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Remember that an authorized Honda Power Equipment dealer...

Page 66: ...gine exhaust Operate outside away from open windows or doors with engine exhaust directed away from occupied structures Burns from hot parts Let the engine and exhaust system cool before touching Inju...

Page 67: ...rvals REGULAR SERVICE PERIOD 3 Perform at every indicated month or operating hour interval whichever comes first Each use First month or 20 Hrs Every 3 months or 50 Hrs Every 6 months or 100 Hrs Every...

Page 68: ...th the generator in a level position fill with the recommended oil to the upper limit on the oil filler cap dipstick see page 18 Maximum oil capacity 1 2 US qt 1 1 L 4 Reinstall the oil filler cap dip...

Page 69: ...the foam air filter in warm soapy water rinse and allow to dry thoroughly or clean in non flammable solvent and allow to dry 2 Dip the foam air filter in clean engine oil and then squeeze out all exce...

Page 70: ...An incorrect spark plug can cause engine damage If the engine is hot allow it to cool before servicing the spark plug 1 Disconnect the spark plug cap and remove any dirt from around the spark plug ar...

Page 71: ...hreading 6 After the spark plug is seated tighten with a spark plug wrench to compress the washer If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug is seated If installing a...

Page 72: ...spark arrester Clean the spark arrester as follows 1 Remove the two 5 mm screws and remove the spark arrester 2 Use a brush to remove carbon deposits from the spark arrester screen Be careful to avoid...

Page 73: ...ring Discard the O ring 3 Clean the sediment cup in nonflammable solvent and dry it thoroughly 4 Reinstall a new O ring and sediment cup and tighten the sediment cup securely 5 Turn the fuel valve le...

Page 74: ...Call your local Poison Center or a doctor immediately Skin Remove contaminated clothing Wash the skin with large quantities of water Call your local Poison Center or a doctor immediately Swallowing Wa...

Page 75: ...rminal and then remove the positive cable from the battery positive terminal 3 Remove the battery holder band The battery gives off explosive hydrogen gas during normal operation A spark or flame can...

Page 76: ...should be used that can be adjusted to deliver 1 1 amps Battery 12 V 11 2 Ah 10 HR 1 Connect the battery charger following the manufacturer s instructions 2 Charge the battery 5 10 hours 3 Clean the o...

Page 77: ...nd 6 Install the battery cover in the reverse order of removal see page 73 Never operate the generator without the battery cover in place as poor engine and generator performance will result BATTERY H...

Page 78: ...Equipment dealer 1 Turn the engine switch to the OFF position and remove the key before checking or replacing the fuse 2 Remove the fuse holder cover and pull the fuse out 3 Replace the fuse with a fu...

Page 79: ...ng and it leaves gum deposits that clog the fuel system If the gasoline in your generator deteriorates during storage you may need to have the carburetor and other fuel system components serviced or r...

Page 80: ...line stabilizer Drain the carburetor float bowl see page 79 Drain the fuel sediment cup see page 71 Remove the spark plug Put a teaspoon of engine oil into the cylinder Turn the engine slowly with the...

Page 81: ...ling fuel 3 Loosen the carburetor drain screw and drain the gasoline from the carburetor Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the e...

Page 82: ...1 Engine Oil Change the engine oil see page 66 Engine Cylinder 1 Remove the spark plug and pour a teaspoon 5 cc of clean engine oil into the cylinder Crank the engine several revolutions to distribute...

Page 83: ...he generator on a level surface Tilting or laying it on its side can cause fuel or oil leakage With the engine and exhaust system cool cover the generator to keep out dust A hot engine and exhaust sys...

Page 84: ...care not to drop or strike the generator when transporting Do not place heavy objects on the generator When using ropes or tie down straps to secure the generator for transportation be sure to only u...

Page 85: ...TRANSPORTING 83 To lift the generator Lift the generator by the lifting hanger Do not try to lift the generator by and other part 31Z236200 book 83...

Page 86: ...n restart the engine Spark plug faulty fouled or improperly gapped Gap or replace spark plug see page 68 Spark plug wet with fuel flooded engine Dry and reinstall spark plug Fuel strainer restricted c...

Page 87: ...Cause Correction AC circuit breaker left in the OFF position after starting Switch AC circuit breaker ON see page 53 GFCI system activated GFCI receptacle 120 V 20 A duplex receptacle Test GFCI and p...

Page 88: ...ation of the generator and place it in a well ventilated outdoor location see page 26 When the engine is stopped automatically by CO MINDER press the CO MINDER reset button to restart the engine see p...

Page 89: ...number Frame serial number Date purchased Entering the frame serial number of the generator is required during the first Bluetooth connection Read the QR code or enter the 12 digit frame serial numbe...

Page 90: ...ler perform this carburetor modification This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life...

Page 91: ...hnologies to reduce evaporative emissions The U S and California Clean Air Acts EPA and California regulations require all manufacturers to furnish written instructions describing the operation and ma...

Page 92: ...ed parts and have service performed at non Honda locations However the use of replacement parts that are not of the original design and quality may impair the effectiveness of your emissions control s...

Page 93: ...e durability description is intended to provide you with information relating to the engine s emission durability period The descriptive term indicates the useful life period for the engine s emission...

Page 94: ...ead valve single cylinder Displacement Bore Stroke 23 7 cu in 389 cm3 3 46 2 52 in 88 0 64 0 mm Compression ratio 8 2 1 Engine speed 3 600 rpm Cooling system Forced air Ignition system CDI magneto Oil...

Page 95: ...types and are subject to change without notice ITEM SPECIFICATION MAINTENANCE Spark plug gap 0 028 0 031 in 0 7 0 8 mm Refer to page 68 Valve clearance cold IN 0 15 0 02 mm EX 0 20 0 02 mm See your au...

Page 96: ...r Digital CDI DC Diode DC Circuit Protector DC Terminal DC Winding Engine Control Unit Engine Switch Engine Block Exciter Winding Frame Block Fuse Field Winding Generator Block Ground Fault Circuit In...

Page 97: ...PROTECTOR 20A CIRCUIT PROTECTOR 20A COM ECO THROTTLE SW ECO THROTTLE SW DC TERMINAL BLUETOOTH UNIT ENG CONTL UNIT COMB SW COMB SW OFF ON SW OFF ON ST LO ST BAT EXT EXT ENG BLOCK REMOTE CONTROL BLOCK...

Page 98: ...uipment honda com support shop manuals Parts Catalog This manual provides complete illustrated parts lists for your generator Visit peparts honda com for free online access to the parts catalog It is...

Page 99: ...ed with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write to American Honda Motor Co Inc Power Equipment Division Customer Rela...

Page 100: ...S Virgin Islands from American Honda or a dealer authorized by American Honda to sell those products This warranty applies to the first retail purchaser and each subsequent owner during the applicable...

Page 101: ...business hours To locate a dealer near you visit our web site at http powerequipment honda com dealer locator If you are unable to obtain warranty service or are dissatisfied with the warranty service...

Page 102: ...heel bearing recoil starter rope cable belt cutter blade Lubricant oil and grease 3 Cleaning adjustment and normal periodic maintenance work carburetor cleaning engine oil draining blade sharpening be...

Page 103: ...ipment accessories replacement parts or apparel that are proven to be defective in material or workmanship under normal use during the applicable warranty time period Anything replaced under warranty...

Page 104: ...is warranty does not extend to accessories parts or apparel affected or damaged by collision normal wear use in an application for which the product was not designed or any other misuse neglect incorp...

Page 105: ...d built and equipped to meet the State s stringent anti smog standards Honda must warrant the emissions control system on your power equipment engine for the periods of time listed below provided ther...

Page 106: ...engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your power equipment engine to a Honda Power Equipment servicing de...

Page 107: ...of Honda Only Honda approved replacement parts may be used in the performance of any warranty repairs and must be provided without charge to the owner A list of warranted parts is on the reverse side...

Page 108: ...However if you require further assistance contact the Honda office in your region EXCLUSIONS Failures other than those resulting from defects in material or workmanship are not covered by this warrant...

Page 109: ...DESCRIPTION Fuel Metering Carburetor assembly includes starting enrichment system Oxygen sensor Throttle body Engine temperature sensor Engine control module Fuel injector Fuel regulator Intake manifo...

Page 110: ...us to contact you with any important updates regarding your generator Please note registration is not required to obtain warranty service You can register your generator by visiting the Honda Power Eq...

Page 111: ...4 pin connector 2 Connect the remote control cable to the back of the control panel and remote control box When the remote control is not being used replace it with the plug on the connector REMOTE CO...

Page 112: ...on when the engine starts STOPPING THE ENGINE WITH REMOTE CONTROL 1 Turn off or disconnect all appliances or devices that are connected to the receptacles 2 Turn the MAIN switch of the remote control...

Page 113: ...e point as shown below 2 Fit the end tabs of the hanger through the bracket slots and bolt the brackets to the hanger and tighten securely Torque 19 5 lbf ft 26 5 N m 2 7 kgf m 8 16 mm FLANGE BOLT 4 H...

Page 114: ...Note The Bluetooth unit included with this equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to...

Page 115: ...34 B Battery Charging 74 Battery Installation 74 Battery Removal 73 BATTERY SERVICE 72 Battery 16 80 BEFORE OPERATION 38 Bluetooth Function 37 C Carbon Monoxide Hazards 8 CARBURETOR MODIFICATION FOR H...

Page 116: ...HE CO ALARM INDICATOR FLASHING 86 ENGINE AUTOMATICALLY STOP AND THE FAULT CO SENSOR LIFE INDICATOR FLASHING 86 Engine Cylinder 80 ENGINE LACKS POWER 85 ENGINE OIL CHANGE 66 ENGINE OIL LEVEL CHECK 40 E...

Page 117: ...I iAVR Intelligent Auto Voltage Regulator 35 IMPORTANT SAFETY INFORMATION 7 INITIAL USE INSTRUCTIONS 17 INTRODUCTION 1 IS YOUR GENERATOR READY TO GO 38 K Knowledge 38 L Loose Parts Wheel kit and hand...

Page 118: ...ERVICING YOUR GENERATOR 63 Smartphone application 37 SPARK ARRESTER SERVICE 70 SPARK PLUG SERVICE 68 Special Requirements 62 SPECIFICATION 92 STANDBY POWER 61 Starter Grip 24 STARTING AND STOPPING THE...

Page 119: ...117 INDEX U Unpacking 13 V Vehicles and Transportation Hazards 10 Voltage Selector Switch 28 57 W Wheel Kit Installation 15 WIRING DIAGRAM 94 31Z236200 book 117...

Page 120: ...118 MEMO 31Z236200 book 118...

Page 121: ...119 MEMO 31Z236200 book 119...

Page 122: ...120 MEMO 31Z236200 book 120...

Page 123: ...SAE 10W 30 API SJ or later or equivalent for general use see page 18 Maximum oil capacity 1 2 US qt 1 1 L Spark Plug Type BPR5ES NGK W16EPR U DENSO Electrode Gap 0 028 0 031 in 0 7 0 8 mm Maintenance...

Page 124: ...1 Z23 6200 2020 Honda Motor Co Ltd All Rights Reserved GENERATOR EM5000SX EM6500SX Owner s Manual H i FM N C AH K See page 12 for instructions on assembling your generator See page 17 for Initial Use...

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