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Honda EG5500CXS, Manual

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Summary of Contents for EG5500CXS

Page 1: ...riate clothing and using safety equipment When performing any service task be especially careful of the following Read all of the instructions before you begin and make sure you have the tools the rep...

Page 2: ...otherwise without prior written permission of the publisher This includes text figures and tables As you read this manual you will find information that is preceded by a symbol The purpose of this me...

Page 3: ...e recommended engine oil unless otherwise specified Use molybdenum oil solution mixture of engine oil and molybdenum grease in a ratio of 1 1 Use multi purpose grease lithium based multi purpose greas...

Page 4: ...How to use this manual 0 4 Item After Before Starter Motor Harness Clip Base OUTLINE OF CHANGES...

Page 5: ...MEMO...

Page 6: ...2 1 2 2 SERVICE INFORMATION MAINTENANCE STANDARDS 2 2 CABLE HARNESS ROUTING 2 2...

Page 7: ...Item Standard Service limit Starter motor Brush length 10 5 0 41 4 0 0 16 Mica depth 1 5 0 06 0 5 0 02 Terminal number Wire color Bl W Do not secure the starter cable at harness band BATTERY CABLE TE...

Page 8: ...9 1 9 9 STARTING SYSTEM STARTER MOTOR REMOVAL INSTALLATION 9 2 STARTER MOTOR DISASSEMBLY ASSEMBLY 9 3 STARTER MOTOR INSPECTION 9 4...

Page 9: ...ALLATION Disconnect the starter motor wires and battery cable from the starter motor Remove the fan cover Base shop manual page 7 9 SPRING WASHER 2 5 N m 0 3 kgf m 2 lbf ft BATTERY POSITIVE CABLE STAR...

Page 10: ...N GEAR NUT 6 mm SCREW 5 x 13 mm 2 LEFT HAND THREADS SCREW 5 x 20 mm SNAP RING ASSEMBLY Install the brush holder brush springs positive brushes negative brushes and two screws to the center bracket as...

Page 11: ...ative brushes 2 There should be continuity between both the positive brushes There should be continuity between both the negative brushes There should be no continuity from either positive brush to ei...

Page 12: ...G CLUTCH Do not apply oil or grease to the pinion gear 1 and dumper clutch 2 Do not use non flammable solvent for cleaning the pinion gear and dumper clutch Check the pinion gear operation by holding...

Page 13: ...STARTING SYSTEM 9 6 STARTER SOLENOID WIRE Check the starter solenoid wire for continuity...

Page 14: ...INDEX 10 1 2 C CABLE HARNESS ROUTING 2 2 M MAINTENANCE STANDARDS 2 2 S STARTER MOTOR DISASSEMBLY ASSEMBLY 9 3 STARTER MOTOR INSPECTION 9 4 STARTER MOTOR REMOVAL INSTALLATION 9 2 INDEX...

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