Honda Dream Neo Owner'S Manual Download Page 67

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Honda Motorcycle & Scooter India Pvt. Ltd.

master link retaining clip (1) with a pair

of pliers. Do not bend or twist the clip.

Remove the master link. Remove the

drive chain from the vehicle.

2. Clean the drive chain in high flash-point

solvent and allow it to dry. Inspect the

damaged rollers, loose fitting links or

otherwise appears unserviceable.

3. Inspect the sprocket teeth for possible

wear or damage. Replace if necessary.

Never use a new drive chain on badly

worn sprockets. Both chain and

sprockets must be in good condition, or

the new replacement chain or sprocket

will wear rapidly.

4. Lubricate the drive chain (page 58).
5. Pass the chain over the sprockets and

join the ends of the chain with the

master link. For ease of assembly,

hold the chain ends against adjacent

rear sprocket teeth while inserting the

master link.

The master link is the most critical part

affecting the security of the drive chain.

Master links are reusable, if they

remain in excellent condition, but it

is recommended that a new master link

retaining clip be installed whenever the

drive chain is reassembled.

Install the master link retaining clip so

that the closed end of the clip will face

the direction of forward wheel rotation.

6. Adjust the drive chain (page 56) and

rear brake pedal free play.

7. Install the drive chain cases.

(1)

(1) Retaining Clip

¼fjVsfuax fDyi½

Summary of Contents for Dream Neo

Page 1: ...Dream Neo OWNER S MANUAL Honda Motor Co Ltd 2016 ...

Page 2: ...USE This vehicle is designed to be used only on the road READ THIS OWNER S MANUAL CAREFULLY Pay special attention to the safety messages that appear throughout the manual These messages are fully explained in the A Few Words About Safety section which appears before the contents page This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold ...

Page 3: ...lication is based on the latest production information available at the time of approval for printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission ...

Page 4: ...ual BEFORE YOU RIDE THE VEHICLE As you read this manual you will find information that is preceded by a symbol This information is intended to help you avoid damage to your vehicle other property or the environment When service is required remember that your Honda dealer knows your vehicle If you have the required mechanical know how and tools your dealer can supply you an official Honda shop manu...

Page 5: ...ormation on labels in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a vehicle You must use your own good judgement You will find important safety information in a variety of forms including Safety labels on the vehicle Safety messages precede...

Page 6: ...u don t follow instructions You CAN be HURT if you don t follow instructions Safety Heading such as Important Safety Reminders or Important Safety Precautions Safety Section such as vehicle Safety Instructions how to use this vehicle correctly and safely This entire manual is filled with important safety information please read it carefully CAUTION DANGER WARNING ...

Page 7: ...this vehicle 12 Suspension 13 Brakes 16 Clutch 17 Fuel 20 Engine Oil 21 Tyres 26 ESSENTIAL INDIVIDUAL COMPONENTS 26 Ignition Switch Page 27 Right Handlebar Controls 27 Left Handlebar Controls 29 FEATURES Not required for operation 29 Steering Lock 30 Right Side Cover 31 Storage Compartment 32 Headlight Aim Vertical Adjustment 32 OPERATION 32 Pre ride Inspection 33 Starting the Engine 35 Running in...

Page 8: ... Code 46 Engine Oil 48 Crankcase Breather 49 Spark Plug 50 Valve Clearance 52 Idle Speed 53 Throttle Operation 53 Air Cleaner 54 Drive Chain Page 60 Front and Rear Suspension Inspection 60 Side Stand 60 Wheel Removal 65 Brake Shoe Wear 65 Battery 67 Fuse Replacement 69 Brake Light Switch Adjustment 70 Bulb Replacement 75 CLEANING 77 STORAGE GUIDE 77 Storage 79 SPECIFICATIONS 83 CATALYTIC CONVERTER...

Page 9: ... approved helmet and make sure your passenger does the same We also recommend that you wear eye protection sturdy boots gloves and other protective gear page 2 Make Yourself Easy to be Visible Some drivers do not see vehicles because they are not looking for them To make yourself more visible wear bright reflective clothing position yourself so other drivers can see you signal before turning or ch...

Page 10: ...gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either PROTECTIVE APPAREL For your safety we strongly recommend that you always wear an approved helmet eye protection boots gloves long pants and a long sleeved shirt or jacket whenever you ride Although complete protection is not possible wearing proper gear can reduce the chance of injury wh...

Page 11: ... keep your hands warm and help prevent blisters cuts burns and bruises A vehicle riding suit or jacket for comfort as well as protection Bright coloured and reflective clothing can help make you more noticeable in traffic Be sure to avoid loose clothes that could get caught on any part of your vehicle LOAD LIMITS AND GUIDELINES Your vehicle has been designed to carry you and one passenger When you...

Page 12: ...manual Load Limits Following are the load limits for your vehicle Maximum weight capacity 170 kg 375 lbs Includes the weight of the rider passenger all cargo and all accessories LOADING GUIDELINES Your vehicle is primarily intended for transporting you and a passenger You may wish to secure a jacket or other small items to the seat when you are not riding with a passenger If you wish to carry more...

Page 13: ... weight evenly on both sides Do not attach large or heavy items such as a sleeping bag or tent to the handlebars forks or fender Accessories and Modifications Modifying your vehicle or using non Honda accessories can make your vehicle unsafe Before you consider making any modifications or adding an accessory be sure to read the following information WARNING Improper accessories or modifications ca...

Page 14: ...r interfere with operating any controls Be sure not to use any non genuine electrical equipment or equipment having capacity exceeding vehicle s electrical system capacity page 81 A blown fuse can cause a loss of lights or engine power Do not pull a trailer or sidecar with your vehicle This vehicle is not designed for these attachments and their use can seriously impair your vehicle s handling MOD...

Page 15: ...xuy fLop Horn button gkuZ cVu Fuel filler cap wy fQYyj dSi Fuel guage wy xst Throttle grip FkzkSVy fxzi Starter button LVkVZj cVu only for self start dsoy lSYQ LVkVZ ds fy Front brake lever ÝaV czsd yhoj Headlight switch gSMykbV fLop Passing light switch ikflax ykbV fLop Speedmeter LihM ehVj Headlight dimmer switch gSMykbV fMEej fLop Ignition switch bfXu ku fLop ...

Page 16: ...dia Pvt Ltd 8 Main fuse eSu wt Battery cSVjh Storage compartment LVksjst dEikVZesaV Oil filler cap Dipstick vkW y fQyj dSi fMIlfVd Passenger footpeg k h QqViSx Footpeg QqViSx Kickstarter fddLVkVZj Rear brake pedal fj j czsd iSMy ...

Page 17: ...Honda Motorcycle Scooter India Pvt Ltd 9 Air Cleaner j Dyhuj Passenger footpeg k h QqViSx Footpeg QqViSx Side stand lkbZM LVSaM Gearshift pedal fx j f k V iSM y Engine oil drain plug batu vkW y Mªsu Iyx ...

Page 18: ...ned in the instrument panel Their functions are described in the tables on the following pages 1 Speedometer LihMksehVj 2 Odometer vkWMksehVj 3 Fuel meter wy ehVj 4 High beam indicator gkbZ che bafMdsVj 5 Turn signal indicator VuZ flxuy bafMdsVj 6 Neutral indicator U wVªy bafMdsVj 1 2 3 4 5 6 ...

Page 19: ... Shows accumulated mileage 3 Fuel meter Shows approximate fuel function available page 12 4 High beam indicator Indicate when the headlight is glowing on high beam blue 5 Turn signal indicator Flashes when any of the turn signal operates green 6 Neutral indicator green Indicate when the transmission is in neutral ...

Page 20: ...n you need to operate this vehicle SUSPENSION The shock absorber 1 has 5 adjustment positions for different load or riding conditions Use a pin spanner 2 to adjust the rear shock Turning the spring preload adjuster 3 counterclockwise makes the shock absorber firm and turning clockwise makes it soft Always adjust the shock absorber position in sequence 1 2 3 4 5 or 5 4 3 2 1 Attempting to adjust di...

Page 21: ... the front brake lever or rear brake pedal moves before the brake starts to engage is called freeplay Measured at the tip of the front brake lever 1 freeplay should be maintained at 10 20 mm 0 4 0 8 in 1 Front brake lever ÝaV czsd yhoj 1 1 Shock absorber kkWd ctkcZj 2 Pin spanner fiu LiSuj 3 Spring preload adjuster fLfizax izh y M MtLVj 3 2 1 Standard position 2 ...

Page 22: ... nut is seated on the brake arm pin 3 after making final freeplay adjustment Apply the brake several times and check for free wheel rotation after the brake lever is released If proper adjustment cannot be obtained by this method see your Honda dealer Other Checks Check the brake cable for kinks or signs of wear that could cause sticking or failure Make sure the brake arm spring and fasteners are ...

Page 23: ...ar brake pedal fj j czsd iSMy 2 Adjusting nut MtfLVax uV 3 Brake arm pin czsd vkeZ fiu A Decrease freeplay Ýh Iys kVk sa B Increase freeplay Ýh Iys c k sa 2 3 3 If adjustment is necessary turn the rear brake adjusting nut 2 Make sure the cut out on the adjusting nut is seated on the brake arm pin 3 after making final free play adjustment 4 Apply the brake several times and check for free wheel rot...

Page 24: ... is 10 20 mm 0 4 0 8 in 1 Clutch lever Dyp yhoj 1 If proper adjustment cannot be obtained by this method see your Honda dealer After adjustment push the brake arm to confirm that there is a gap between the rear brake adjusting nut and the brake arm pin After adjustment confirm the free play of the brake pedal Other Checks Make sure the brake rod brake arm spring and fasteners are in good condition...

Page 25: ...ck nut YkkWd uV 3 Adjusting nut MtfLVax uV A Decrease freeplay Ýh Iys kVk sa B Increase freeplay Ýh Iys c k sa A B 3 2 If proper adjustment cannot be obtained or the clutch does not work correctly see your Honda dealer Other Checks Check the clutch cable for kinks or signs of wear that could cause sticking or failure FUEL Fuel knob The three way fuel knob 1 is on the left side below the fuel tank ...

Page 26: ...e filler neck 1 Fuel fill cap wy fQy dSi 2 Ignition key bXuh ku dh 1 2 RES With the fuel knob in the RES position fuel will flow from the reserve fuel supply to the carburetor Use the reserve fuel only when the main supply is gone Refill the tank as soon as possible after switching to RES The reserve fuel supply is 1 4 L 0 36 US gal 0 30 Imp gal Remember to check that the fuel knob is in ON positi...

Page 27: ...tem components If spark knock or pinking occurs at a steady engine speed under normal load change brands of petrol If the spark knock or pinking persists consult your Honda dealer Failure to do so is considered misuse and damage caused by misuse is not covered by Honda s Limited Warranty Petrol Containing Alcohol If you decide to use a petrol containing alcohol gasohol be sure it s octane rating i...

Page 28: ...mage caused by misuse is not covered under Honda warranty When certain types of petrol containing alcohol are used problem such as hard starting poor performance etc may occur If you notice any undesirable operating symptoms while using a petrol that contains alcohol try another station or switch to another brand of petrol When a problem resulting from the use of petrol containing alcohol occurs c...

Page 29: ... crash in which you can be seriously hurt or killed Follow all instructions in the owner s manual regarding tyre inflation and maintenance 1 Start the engine and let it idle for 3 5 minutes 2 Stop the engine and put the vehicle on its center stand on level ground 3 After 2 3 minutes remove the oil filler cap dipstick wipe it clean and reinsert the oil filler cap dipstick without screwing it in Rem...

Page 30: ...regularly check the tyre for embedded under inflated tyres wear unevenly adversely affect handling and are more likely to fail from being overheated Over inflated tyres make your motorcycle ride harshly are more prone to damage from road hazards and wear unevenly We recommend that you visually check your tyres before every ride and use gauge to measure air pressure at least once a month or any tim...

Page 31: ... to regularly check the tyre for embedded objects Inspection Whenever you check the tyre pressures you should also examine the tyre treads and sidewalls for wear damage and foreign objects Look for Bumps or bulges in the side of the tyre or the tread Replace the tyre if you find any bumps or bulges 2 1 1 Wear indicator fo j bafMdsVj 2 Wear indicator location mark fo j bfMdsVj yksds ku fpUg Cuts sp...

Page 32: ... damaged you should replace it as soon as possible A tube that is repaired may not have the same reliability as a new one and it may fail while you are riding If you need to make a temporary repair by patching a tube or using an aerosol sealant ride cautiously at reduced speed and have the tube replaced before you ride again Any time a tube is replaced the tyre should be carefully inspected as des...

Page 33: ...can cause a crash in which you can be seriously hurt or killed Always use the size and type of tyres recommended in this owner s manual WARNING The recommended tyres for your vehicle are Front 80 100 18M C 47P Rear 80 100 18M C 54P Whenever you replace a tyre use one that is equivalent to the original and be sure the wheel is balanced after the new tyre is installed Also remember to replace the in...

Page 34: ...s Locked Engine and lights Key can be removed steering lock cannot be operated OFF Engine and lights cannot be operated Key can be removed ON Engine and lights can be operated Key cannot be removed Turn signal passing light control switch and horn can be operated The position light headlight taillight and meter lights operates only when the engine is running ON 1 1 Ignition switch bfXu ku fLop ...

Page 35: ...e See page 33 for the starting procedure 1 Start button LVkVZ cVu LEFT HANDLEBAR CONTROLS Headlight Switch 1 The headlight switch 1 has three positions and Headlight positionlight taillight and meter lights on Position light taillight and meter light on OFF Headlight taillight and meter lights off The headlight position light taillight and meter lights operates only when the engine is running 1 He...

Page 36: ...eft turn R to signal a right turn Press to turn off the signal Passing Light Control Switch 4 When this switch is pressed the headlight flashes on to signal approaching cars or when passing Horn Button 5 Press the button to sound the horn 2 Headlight dimmer switch gSMykbV fMEej fLop 3 Turn signal switch VuZ flxuy fLop 4 Passing light control switch ikflax ykbV daVª y fLop 5 Horn button gkWuZ cVu ...

Page 37: ...o the left or right turn the ignition key 1 to LOCK position while pushing in Remove the key To unlock the steering turn the key to OFF Do not turn the key to LOCK while riding the vehicle which may result loss of vehicle control 1 Ignition key bXuh ku dh A Push in iq k bu B Turn to LOCK ykWd dh vksj kqek sa C Turn to OFF vkWQ dh vksj kqek sa 1 ...

Page 38: ...intenance Removal 1 Insert the ignition key into the side cover key hole and turn it counterclockwise 2 Carefully pull the right side cover 1 out from the grommet 2 and lug 3 as shown the illustration Installation Installation can be done in the reverse order of removal 2 3 3 1 1 Right Side cover nk k lkbZM doj 2 Grommet xzkWesV 3 Lugs yXl ...

Page 39: ...E COMPARTMENT The storage compartment 1 is located under the right side cover page 30 This compartment is for light weight items Tool kit first aid kit and documents should be stored in this light weight compartment While washing your vehicle be careful not to flood this area with water 1 ...

Page 40: ...e you take care of it or have it corrected by your Honda dealer WARNING Improperly maintaining this vehicle or failing to correct a problem before riding can cause a crash in which you can be seriously hurt or killed Always perform a pre ride inspection before every ride and correct any problems HEADLIGHT AIM VERTICAL ADJUSTMENT ADJUSTMENT Vertical adjustment can be made by moving the headlight as...

Page 41: ...ating the self starter Your vehicle s exhaust contains poisonous carbon monoxide gas High level of carbon monoxide can collect rapidly in enclosed areas such as a garage Do not run the engine with the garage door closed even with the door open run the engine only long enough to move your vehicle out of the garage NOTICE Do not use the electric starter for more than 5 seconds at a time Release the ...

Page 42: ...the bottom with a rapid continuous motion 3 Immediately after the engine starts push the choke lever down to the halfway position NOTICE Extended use of the choke may impair piston and cylinder wall lubrication and damage the engine 4 Warm up the engine by opening and closing the throttle slightly 5 Continue warming up the engine until it runs smoothly and responds to the throttle when the choke l...

Page 43: ...fully OFF C Open the throttle fully and crank the engine several times with the kick starter Turn the ignition switch to ON and open the throttle slightly start the engine using the kick starter RUNNING IN Assure your vehicle s future reliability and performance by paying extra attention to how you ride during the first 500 km 300 miles During this period avoid full throttle starts and rapid accel...

Page 44: ...raising the gearshift pedal This sequence is repeated to progressively shift to 3rd and 4th top gears 5 Coordinate the throttle and brakes for smooth deceleration 6 Both front and rear brakes should be used at the same time and should not be applied strongly enough to lock the wheel or braking effectiveness will be reduced and control of the vehicle be difficult SHIFTING Proper shifting can preven...

Page 45: ...lity to maneuver and stop will be reduced All of your conditions Rapid acceleration braking or turning may cause loss of control For your safety exercise extreme caution when braking accelerating or turning When descending a long steep grade use engine compression braking by down shifting with intermittent use of both brakes Continuous brake application can overheat the brakes and reduce their eff...

Page 46: ...e the key in the ignition switch This sounds simple but people do forget 3 Be sure the registration information for your vehicle is accurate and current 4 Put your vehicle in a locked garage whenever possible 5 Use an additional anti theft device of good quality 6 Put your name address and phone number in this Owner s Manual and keep it on your vehicles at all times Many times stolen vehicles are ...

Page 47: ... your vehicle overturns or becomes involved in a crash be sure your Honda dealer inspects all major parts even if you are able to make some repairs Improperly maintaining this vehicle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual WARNING...

Page 48: ...an parts Keep cigarettes sparks and flames away from the battery and all fuel related parts Remember that your Honda dealer knows your vehicle best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement WARNING Failure to properly follow maintenance instructions and precautions can ...

Page 49: ...ained and equipped technicians Your Honda dealer meets all of these requirements Should be serviced by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the Official Honda Shop Manual In the interest of safety we recommend these items be serviced only by your Honda dealer Honda recommends that your Honda dealer should road test your veh...

Page 50: ...ATION I I I I I I I I 53 AIR CLEANER NOTE 2 R 53 CRANKCASE BREATHER NOTE 3 C C C C C C C 48 SPARK PLUG I R I R I R 49 VALVE CLEARANCE I I I I I I I 50 ENGINE OIL I R R R R R R R R 46 ENGINE OIL STRAINER SCREEN C C C ENGINE OIL CENTRIFUGAL FILTER C C ENGINE IDLE SPEED I I I I I I I I 52 SECONDARY AIR SUPPLY SYSTEM I I DRIVE CHAIN I EVERY 1000Km 600mi I L 54 The vehicle must be serviced at every 400...

Page 51: ... BRAKE SYSTEM I I I I I I I I I 13 15 BRAKE LIGHT SWITCH I I I I I I I 69 HEADLIGHT AIM I I I I I I I 32 LIGHTS HORN I CLUTCH SYSTEM I I I I I I I I I 16 SIDE STAND I I I I I I I 60 SUSPENSION I I I I I I I 12 NUTS BOLTS FASTENERS I I I I I WHEELS TYRES For Cast I I I I I I I I 21 25 WHEELS TYRES For Spoke I I I I I I I I I 21 25 STEERING HEAD BEARINGS I I I I The vehicle must be serviced at every...

Page 52: ... the kit 14 x 17 mm open end wrench Screwdriver Spark plug wrench Tool bag SERIAL NUMBERS The frame and engine serial numbers are required when registering your vehicle They may also be required by your dealer when ordering replacement parts Record the numbers here for your reference FRAME NO _____________________ The frame number 1 is stamped on the right side of the steering head 1 Tool kit Vwy ...

Page 53: ...allic R355 2 Engine number batu uEcj The engine number 2 is stamped on the left side of the crankcase ENGINE NO __________________ COLOR CODE The color table is attached below It is useful during ordering the replacement parts 2 The above color code table helps in providing the correct color part as per your vehicle color ...

Page 54: ...ine oil should be based on average atmospheric temperature in your riding area The following provides a guide to the selection of the proper grade or viscosity of oil to be used at various atmospheric temperatures Recommended Oil 10W 30 MA Engine Oil Engine oil quality is the chief factor affecting engine service life Change the engine oil as specified in the maintenance schedule page 41 When runn...

Page 55: ...il may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis Always use Honda genuine engine oil It is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil Change the engine oil from the engine at normal operating temperature and the vehicle o...

Page 56: ...r cap dipstick 6 Start the engine and let it idle for 3 5 minutes 7 Wait 2 3 minutes after stopping the engine check oil level with dipstick It should be on upper level mark of the dipstick with vehicle standing upright confirm level ground Make sure there are no oil leaks CRANKCASE BREATHER Refer to the Safety Precautions on Page 40 1 Remove the left side cover 2 Remove the crankcase breather tub...

Page 57: ...ark plug using a spark plug wrench 2 and spanner 3 furnished in the tool kit 3 Inspect the electrodes and center porcelain for deposits erosion or carbon fouling If the erosion or deposit is heavy replace the plug Clean a carbon or wetfouled plug with a plug cleaner otherwise use a wire brush 4 Check the spark plug gap 4 using a wire type feeler gauge If adjustment is necessary bend the side elect...

Page 58: ... will prevent the valve from closing and cause valve damage and power loss Check the valve clearance at the specified intervals when the engine is in cold condition The checking or adjusting of the clearance should be performed while the engine is cold NOTICE 5 Make sure the plug washer is in good condition 6 Washer of the plug attached thread the spark plug in by hand prevent cross threading 4 Sp...

Page 59: ...alves are open rotate the flywheel 360 degree and realign the T mark to the index mark Check the clearance of both valves by inserting a feeler gauge 4 between the adjusting screw 5 and the valve stem 1 Timing hole cap Vkbfeax gksy dSi 2 T mark Vh ekdZ 3 Index mark baMSDl ekdZ This condition can be determined by moving the rocker arms If they are free it is an indication that the valves are closed...

Page 60: ...sa B Increase c k sa 1 Clearance should be Intake 0 10 mm 0 004 in Exhaust 0 15 mm 0 006 in Finally recheck the clearance to make sure that adjusting has not been disturbed IDLE SPEED Refer to the safety precautions on page 40 The engine must be at normal operating temperature for accurate idle speed adjusting 10 minutes of stop and go riding is sufficient Do not attempt to compensate for faults i...

Page 61: ... loosen the lock nut 1 and turn the adjuster 2 AIR CLEANER Refer to the Safety Precautions on page 40 The air cleaner element should be replaced at regular intervals page 42 Replace more frequently when riding in unusually wet or dusty areas 1 Remove the screw and left side cover from the grommets 2 Remove the screws 1 4 nos 3 Remove the air cleaner cover 2 4 Take out the air cleaner element 3 and...

Page 62: ...se premature engine wear or performance problem 7 Install the removed parts in the reverse order of removal DRIVE CHAIN Refer to the safety precautions on page 40 The service life of the drive chain is dependent upon proper lubrication and adjustment Poor maintenance can cause premature wear or damage to the drive chain and sprockets The drive chain should be checked and lubricated as part of the ...

Page 63: ...peat this procedure several times Drive chain slack should remain constant If the chain is slack only in certain sections some links are kinked and binding Binding and kinking can be eliminated by lubrication 4 Remove the bolts 3 5 Press the lugs 4 6 Release all the claws 7 from both the chain case covers and carefully remove them from swingarm assembly to expose the drive chain 1 Inspection cap f...

Page 64: ...UPPER CASE 10 Install the upper case into the swingarm by prefiting all claws of the upper case with ones of the lower case 11 Right side of case Total 5 claws Front 1 Mid 3 Rear 1 12 Left side of case Total 1 claws Front 1 13 Visually confirm that all claws are installed correctly 14 Fasten all 4 bolts 15 Install the inspection cap Adjustment Drive chain slack should be checked and adjusted if ne...

Page 65: ... adjusting nuts clockwise to tighten the chain or counterclockwise to provide more slack Align the chain adjuster index marks 4 with the rear edge 5 of the adjusting slots on both sides of the swingarm 3 5 1 6 4 1 Rear Axle nut fj j Dly uV 2 Sleeve nut Lyho uV 3 Drive chain adjusting nut Mªkbo psu MtfLVax uV 4 Index marks baMSDl ekDlZ 5 Rear edge of adjusting slot aMtfLaVx LykV dk fiNyk fdukjk 6 D...

Page 66: ... a spanner 7 Recheck drive chain slack 8 Rear brake pedal freeplay is affected when repositioning the rear wheel to adjust drive chain slack Check rear brake pedal freeplay and adjust as necessary page 15 Lubrication and Cleaning Lubricate every 1000 km 600 miles or sooner if chain appears dry NOTICE Improper maintenance of chain can lead to premature wear of sprockets and chain drive Removal and ...

Page 67: ...will wear rapidly 4 Lubricate the drive chain page 58 5 Pass the chain over the sprockets and join the ends of the chain with the master link For ease of assembly hold the chain ends against adjacent rear sprocket teeth while inserting the master link The master link is the most critical part affecting the security of the drive chain Master links are reusable if they remain in excellent condition ...

Page 68: ...arings 3 Carefully inspect all front and rear suspension fasteners for tightness SIDE STAND Refer to the Safety Precautions on page 40 Check the side stand spring 1 for damage and loss of tension and the side stand assembly for freedom of movement If the side stand is squeaky or stiff clean WHEEL REMOVAL Refer to the Safety Precautions on page 40 Front Wheel Removal 1 Place the vehicle on its cent...

Page 69: ...d MtfLaVx uV 4 Front brake cable ÝaV czsd dscy 5 Brake arm czsd vkeZ 6 Front axle nut ÝaV Dly uV 7 Front axle shaft ÝaV Dly kk V 7 2 4 3 6 5 1 4 Remove the front brake adjusting nut 3 and remove the front brake cable 4 from the brake arm 5 5 Remove the front axle nut 6 6 Remove the front axle shaft 7 and the wheel ...

Page 70: ...brake panel 3 Tighten the front axle nut to the specified torque Front axle nut torque 54 N m 5 5 kgf m 40 lbf ft Adjust the brake page 14 After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your Honda dealer as soon as pos...

Page 71: ...ke panel by removing the cotter pin 5 stopper arm nut 6 5 Loose the drive chain lock nuts 8 and drive chain adjusting nut 7 6 Remove the rear axle nut 9 and sleeve nut 10 1 Brake adjusting nut czsd MtfLaVx uV 2 Brake rod czsd jksM 3 Brake arm czsd vkeZ 4 Brake stopper arm czsd LVkij vkeZ 5 Cotter pin dkWVj fiu 6 Stopper arm nut LVkWij vkeZ uV 7 Drive chain adjusting nut Mªkbopsu MtfLVax uV 8 Drive...

Page 72: ... kgf m 16 lbf ft Adjust the brake page 15 and drive chain page 56 After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely Always replace used cotter pins with new ones If a torque wrench was not used for installation see your Honda dealer as soon as possible to verify proper asse...

Page 73: ...ery is a maintenance free sealed type If your battery seems weak and or is leaking electrolyte causing hard starting or other electrical troubles contact your Honda dealer or battery manufacturer 4 4 1 1 3 3 2 2 NOTICE Your battery is maintenance free type and can be permanently damaged if the cap strip is removed This symbol on the battery means that this product must not be treated as household ...

Page 74: ...rmal operation A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you Wear protective clothing and a face shield or have a skilled mechanic do the battery maintenance Keep children away from the battery Installation 1 Reinstall in the reverse order of removal Be sure to connect the positive terminal first then the negative terminal 2 Check all bolts and o...

Page 75: ...old fuse and install a new fuse The spare fuse 2 is attached to the fuse holder 1 Fuse holder wt gksYMj 2 Spare fuse Lis j wt 1 2 Blown fuse FUSE REPLACEMENT Refer to the safety precautions on page 40 When frequent fuse failure occurs it usually indicates a short circuit or an overload in the electrical system See your Honda dealer for repair NOTICE Never use a fuse with a different rating from th...

Page 76: ...mage to the electrical system and even start a fire If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system If the replacement fuse of the same rating burns out in a short time there is probably a serious electrical problem o...

Page 77: ...replacing the fuses to prevent an accidental short circuit 2 Remove the right side cover pages 30 3 Disconnect the wire connector 2 of the relay comp start self drum 3 4 Pull out the old fuse If the main fuse is blown install a new fuse The spare fuse 4 is located near the battery 5 Reconnect the wire connection and install the right side cover BRAKELIGHT SWITCH ADJUSTMENT Refer to the safety Prec...

Page 78: ...s very hot while the light is ON and remains hot for a while after it is turned OFF Be sure to let it cool down before servicing Do not put finger prints on the headlight bulb as they may create hot spots on the bulb and cause it to break Wear clean gloves while replacing the bulb If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol to prevent its early failure B...

Page 79: ... front cowl 1 mounting screws 3 nos 2 2 Remove the front cowl carefully by holding it from the lower end 3 Disconnect the connector 3 and position light bulb 4 4 Install a new bulb in the reverse order of removal 1 Front cowl ÝaV dkmy 2 Screws LØwl 3 Connector duDsVj 4 Position light bulb iksft ku ykbV cYc 1 2 3 4 2 2 ...

Page 80: ...he bulb 6 while pressing down the locking pin 7 5 Install a new bulb in the reverse order of removal 5 Dust cover MLV doj 6 Bulb cYc 7 Locking pin ykWfdax fiu 8 Top mark VkWi ekdZ 7 8 5 6 CAUTION Before installing the cowl ensure all 3 clips are fitted on to their lugs CAUTION Removing the front cowl from the upper side may cause damage to the lugs 6 Install the dust cover with its TOP mark 8 faci...

Page 81: ...new bulb in the reverse order of removal 5 Push the taillight lens upwards on installing it back into place to lock the tab 4 into the groove 5 of the rear cowl as shown in illustration Removal 1 Screws LØwl 2 Taillight lens Vsy ykbV ysal 3 Bulb cYc 4 Tabs VSCl 5 Rear cowl groove fj j dkmy xzwo Place tail light lens in rear cowl Push upwards to lock into groove Pull down tail light lens Pull out t...

Page 82: ... signal lens VuZ flxuy ysal 2 Screw LØw 3 Bulb cYc FRONT REAR TURN SIGNAL BULB 1 Remove the turn signal lens 1 by removing the screw 2 2 Slightly press the bulb 3 and turn it counterclockwise 3 Install a new bulb in the reverse order of removal 3 1 2 ...

Page 83: ... headlight lens may be clouded immediately after washing the vehicle Moisture condensation inside the headlight lens will disappear gradually by lighting the headlight on high beam Cleaning Clean your vehicle regularly to protect the surface finishes and inspect for damage wear and oil leakage Avoid cleaning products that are not specifically designed for motorcycle or automobile surfaces They may...

Page 84: ...following point after it runs through such a place 1 Clean the vehicle using cool water Ref page 75 Do not use warm water This worsens the effect of the salt 2 Dry the vehicle and to protect surface of metal apply wax on it 4 After cleaning rinse the vehicle thoroughly with plenty of clean water strong detergent residue can corrode alloy parts 5 Dry the vehicle start the engine and let it run for ...

Page 85: ...ll cap on the tank To assure proper performance after storage lasting more than one month it is important to drain the carburetor WARNING Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Refuel only outdoors Wipe up spills immediately 3 To prevent rusting in the cylinder perform the following Remo...

Page 86: ...fe riding area away from traffic Crank the engine several times to distribute the oil Reinstall the spark plug and spark plug cap 4 Remove the battery Store in an area protected from freezing temperatures and direct sunlight 5 Wash and dry the vehicle Wax all painted surfaces Coat chrome with rust inhibiting oil 6 Lubricate the drive chain page 58 7 Inflate the tyres to their recommended pressures...

Page 87: ...und clearance 179 mm 7 0 in WEIGHT Dry weight Kick spoke 100 kg 220 lbs Self Cast 101 kg 222 6 lbs Kick Cast 99 kg 218 2 lbs CAPACITIES Engine oil After draining 0 9 L 0 9 US qt 0 75 lmp qt After disassembly 1 0 liter 1 1 US qt 0 91 lmp qt Fuel tank 8 liter 2 1 US gal 1 76 lmp gal Fuel tank reserve 1 4 liter 0 39 US gal 0 32 lmp gal Passenger capacity Operator and one passenger Maximum weight capa...

Page 88: ...n Compression ratio 9 9 0 2 1 Valve train Chain driven OHC with rocker arm Intake valve opens at 1 0 mm 0 04 in lift 10º BTDC closes at 1 0 mm 0 04 in lift 35º ABDC Exhaust valve opens at 1 0 mm 0 04 in lift 25º BBDC closes at 1 0 mm 0 04 in lift 10º ATDC Lubrication system Wet Forced and wet sump Oil pump type Trochoid Cooling system Free air Air filtration Viscous Paper filter Oil Permitted Type...

Page 89: ...r 80 100 18M C 54P Suspension Front Telescopic fork Rear Twin Turning radius 1 85 m FUEL SYSTEM Type Carburetor POWER TRANSMISSION Primary reduction 3 722 67 18 Gear ratio 1st 3 181 35 11 2nd 1 764 30 17 3rd 1 190 25 21 4th 0 916 22 24 Final reduction 2 928 41 14 ELECTRICAL Battery 12V 3Ah MF Maintenance Free Generator 0 14 kW 5 000 min 1 rpm ...

Page 90: ... Headlight 12 V 35 35W Position light 12 V 5W Brake Taillight 12 V 21 5W Turn signal light 12 V 10W x 4 Turn signal indicator 12 V 1 7W x 1 High beam indicator 12 V 1 7W x 1 Neutral indicator 12 V 1 7W x 1 FUSE Main fuse 15 A x 1 Other fuse 10 A x 1 ...

Page 91: ...perature for the chemical reactions to take place It can set on fire any combustible materials that come near it Park your vehicle away from high grasses dry leaves or other flammables A defective catalytic converter contributes to air pollution and can impair your engine s performance Follow these guidelines to protect your vehicle catalytic converter Always use unleaded petrol Even a small amoun...

Page 92: ...Honda Motorcycle Scooter India Pvt Ltd 84 ...

Page 93: ...battery are warranted by their respective manufacturers and should be claimed on them directly by customer NOTE Battery Warranty is applicable from 21 months from Date Of Charging at manufacturer or 18 Months from the Date Of Sale or 20000 Kms whichever is earlier In all such cases the decision of the respective manufacturer will be final and binding HMSI shall not be liable in any manner to repla...

Page 94: ...to enable that dealer to verify the details It must be expressly understood that claims forwarded directly to us by the owner customer will not be entertained at all and such defective part parts thus forwarded by them will lie at our factory at their own risk and this warranty shall not be enforceable Further this warranty is not applicable to 1 Any Dream Neo on which any free and paid services h...

Page 95: ...required due to misuse while driving or due to adulteration of oil petrol or due to bad road conditions 11 Recommended fuel quality not used 12 Parts of the vehicle that have been subjected to misuse accident negligent treatment or which have been used in conjunction with parts and an equipment not manufactured or recommended for use by HMSI if in the sole judgment of HMSI such use prematurely aff...

Page 96: ...e use to which it may be subjected comply with provisions of rule 115 2 of the Central Motor Vehicle Rules 1989 and further warrants that if on examination by a service center duly authorized by the manufacturer the vehicle is discovered to be failing to meet the emission standard as specified in the said rule the authorized service center shall take such corrective measures as may be necessary an...

Page 97: ...unable to meet the in use emission standard in spite of the vehicle being maintained and used in accordance with the instructions in the owner s manual 5 The methods of examination to determine the warrantable condition of the components will be at the sole discretion of manufacturers and or their Authorized service centers and results of such examination will be final and binding If on examinatio...

Page 98: ...turer will not be responsible for the cost of transportation of the vehicle to the nearest Authorized Service center or any loss due to non availability of the vehicle during the period of lodging of a warranty claim and examination by the manufacturer and repairs 11 The manufacturer will not be responsible for any penalties that may be charged by statutory authorities on account of failure to com...

Page 99: ...ing directed by an officer as referred to in sub rule 2 of Rule 116 of the Central Motor Vehicle Rules f Produces the Owner s Manual and Log book for verification details g Produces receipts covering maintenance of the vehicle as specified in the Owner s Manual from the date of original purchase of the vehicle h Produces valid certificate of insurance and RTO registration 14 Conditions under which...

Page 100: ...se and maintenance have been violated SCOPE AND LIMITS 1 This emission warranty is in addition to product warranty and shall run parallel to the product warranty for the vehicle as per the scope and limit described in the Owner s Manual and all conditions described there in will apply in addition to those exclusively stipulated in this warranty 2 The emission warranty covers only compliance with t...

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Honda Dream Neo, Owner'S Manual

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