Honda CRF70F 2004 Owner'S Manual Download Page 167

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158

Index

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schedule, maintenance

.45

service,

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customer

.147

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warranty

.146

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manuals

.142

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shifting gears

.34

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shoe, brake

.85

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side cover, removal

.54

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side stand

.21, 96

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spark arrester

.77

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spark knock

.55

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spark plug

.75

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specifications

.128

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stand, side

.21, 96

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starting, engine

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stop switch, engine

.20

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stopping engine

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storage

.112

suspension,

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front

.79

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rear

.80

throttle

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freeplay

.67

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operation

.20

tires,

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air pressure

.92

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flat

.120

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replacing

.95

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tools

.52

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towing

.35

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training, rider

.3, 149

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transporting

.110

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troubleshooting, starting

.119

03/06/17 14:35:26 31GCF670_167

Summary of Contents for CRF70F 2004

Page 1: ...ation available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold Honda Motor Co Ltd 2003 03 06 17 14 13 06 31GCF670_001 ...

Page 2: ...2004 Honda CRF70F OWNER S MANUAL 03 06 17 14 13 09 31GCF670_002 ...

Page 3: ...and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle You must use your own good judgment You will find important safety information in a variety of forms including These signal words mean on the mo...

Page 4: ...n t follow instructions Safety Messages Safety Headings Safety Section Instructions A Few Words About Safety such as Important Safety Reminders or Important Safety Precautions such as Motorcycle Safety how to use this motorcycle correctly and safely This entire book is filled with important safety information please read it carefully 03 06 17 14 13 21 31GCF670_004 ...

Page 5: ...ontrols The importance of wearing a helmet and other protective gear plus how to make sure you and your motorcycle are ready to ride Why your motorcycle needs regular maintenance what you need to know before servicing your Honda a maintenance schedule and instructions for specific maintenance items Important safety information a special message for parents precautions about loading accessories and...

Page 6: ... tire sizes and air pressures How to transport and store your motorcycle and how to be an environmentally responsible rider What to do if you have a flat tire your engine won t start etc ID numbers technical specifications and other technical facts Information on warranties and how to get Honda service manuals Sequential listing of topics in this owner s manual 03 06 17 14 13 45 31GCF670_006 ...

Page 7: ... But it s just as important to observe the break in guidelines and perform all the pre ride and other periodic checks detailed in this manual We also recommend that you read the owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manual contains a table of contents a detailed list of topics at the beginning of each section a...

Page 8: ...ve any questions or if you ever need a special service or repairs remember that your Honda dealer knows your motorcycle best and is dedicated to your complete satisfaction Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important production information You may also want to visit our website at www honda com Happy riding 03 06 17 14...

Page 9: ...03 06 17 14 14 01 31GCF670_009 ...

Page 10: ...ely Please take a few moments to read these pages This section also includes a special message for parents and location information for the safety labels on your motorcycle Important Safety Information 2 Important Message to Parents 5 Loading Accessories Modifications 8 Loading 8 Accessories Modifications 10 Safety Labels 12 03 06 17 14 14 06 31GCF670_010 ...

Page 11: ...ers However not all youngsters are physically or emotionally ready to ride Therefore before parents allow any youngster to ride this motorcycle we urge them to carefully read the beginning on page and the booklet that came with the motorcycle USA only It s a proven fact helmets significantly reduce the number and severity of head injuries So always wear an approved motorcycle helmet We also recomm...

Page 12: ... for unexpected turns drop offs rocks ruts and other hazards Always keep your speed low enough to allow time to see and react to hazards Pushing limits is another major cause of motorcycle accidents Never ride beyond your personal abilities or faster than conditions warrant Remember that alcohol drugs fatigue and inattention can significantly reduce your ability to make good judgments and ride saf...

Page 13: ...gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either It s important to keep your motorcycle properly maintained and in safe riding condition Having a breakdown can be difficult especially if you are stranded off road far from your base To help avoid problems inspect your motorcycle before every ride and perform all recommended maintenance ...

Page 14: ...ries widely from one person to another and age and size are not the only factors PHYSICAL ABILITY is an important consideration For example riders must be big enough to hold the motorcycle up get on and comfortably sit on the seat with both feet touching the ground They should also be able to easily reach and work the brakes throttle and all other controls ATHLETIC ABILITY is necessary for riding ...

Page 15: ...ead and understand the owner s manual before riding Also be sure that your youngster has a helmet and other appropriate riding equipment and always wears it when operating the vehicle or sitting on it GOOD INSTRUCTION is an important part of hands on training The teacher can either be you or another responsible adult who has experience with off road motorcycle riding For help in finding a qualifie...

Page 16: ...it s your responsibility to see that the motorcycle is properly maintained and kept in safe operating condition SAFE AND RESPONSIBLE RIDING must be an on going commitment by you and your youngster When you both put safety first you can enjoy more peace of mind and your youngster can enjoy more hours of safe off road riding For your convenience this comes with an ignition switch and key Remove the ...

Page 17: ...lity Adding accessories or making modifications that change this motorcycle s design and performance can also make it unsafe Also the weight of any accessories will reduce the maximum load the motorcycle can carry How much weight you put on your motorcycle and how you load it are important to your safety If you decide to carry cargo you should be aware of the following information Your Honda was d...

Page 18: ...o shift position to maintain balance and stability Place weight as close to the center of the motorcycle as possible Do not attach large or heavy items such as a sleeping bag or tent to the handlebar fork or front fender Make sure that all cargo is tied down securely Never exceed the maximum weight limit Check that both tires are inflated properly As discussed on page we recommend that you do not ...

Page 19: ...g an accessory be sure to read the following information We strongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your motorcycle Because Honda cannot test all other accessories you must be personally responsible for proper selection installation and use of non Honda accessories Check with your dealer for assistance and always follow thi...

Page 20: ... change its design or operation Such changes could seriously impair your motorcycle s handling stability and braking making it unsafe to ride We also advise you not to make any modifications or remove any equipment such as the USDA qualified spark arrester or emission control system components that would make the motorcycle illegal in your area 03 06 17 14 15 11 31GCF670_020 ...

Page 21: ...orcycle Some labels warn you of potential hazards that could cause serious injury Others provide important safety information Read these labels carefully and don t remove them If a label comes off or becomes hard to read contact your Honda dealer for a replacement 03 06 17 14 15 24 31GCF670_021 ...

Page 22: ...Read this section carefully before you ride It describes the location function and operation of all the basic controls on your motorcycle Component Locations 14 Fuel Valve 17 Choke Lever 18 Ignition Switch 19 Engine Stop Switch 20 Front Brake Lever 20 Throttle 20 Shift Lever 21 Rear Brake Pedal 21 Kickstarter 21 Side Stand 21 03 06 17 14 15 29 31GCF670_022 ...

Page 23: ...front brake lever throttle engine stop switch 14 Operating Controls Component Locations 03 06 17 14 15 33 31GCF670_023 ...

Page 24: ...shift lever side stand choke lever fuel valve 15 Component Locations Operating Controls 03 06 17 14 15 38 31GCF670_024 ...

Page 25: ...kickstarter rear brake pedal ignition switch 16 Component Locations Operating Controls 03 06 17 14 15 42 31GCF670_025 ...

Page 26: ...e fuel valve ON before attempting to start the engine allows fuel to flow from the fuel tank to the carburetor Turning the fuel valve OFF after stopping the engine prevents the flow of fuel from the fuel tank to the carburetor Turning the fuel valve to RES allows fuel to flow from the reserve fuel supply to the carburetor cont d ON OFF RES 03 06 17 14 15 51 31GCF670_026 ...

Page 27: ... returned to the ON position after refueling to avoid running out of fuel with no reserve The choke lever is used for starting the engine page The choke increases the percentage of fuel in the fuel air mixture delivered to the engine Used for normal operation for restarting a warm engine or starting a cold engine with air temperature above 35 C 95 F Used to start a cold engine with air temperature...

Page 28: ...be removed The key cannot be removed 1 ON OFF 1 ignition switch RIGHT SIDE under fuel tank ON OFF 19 Operating Controls Operating Controls Ignition Switch The ignition switch is used to prevent unauthorized use of the motorcycle Before riding insert the key and turn it to the right for the ON position After parking the motorcycle remove the key 03 06 17 14 16 09 31GCF670_028 ...

Page 29: ...l automatically return to the closed position engine idle when you remove your hand The front brake lever is used to slow or stop your motorcycle To operate pull the lever For information on braking techniques see page The engine stop switch is used to turn the engine off during normal riding situations To operate turn the switch to the OFF position The switch must be in the RUN position to start ...

Page 30: ... stop your motorcycle To operate depress the pedal For information on braking techniques see page The side stand is used to support your motorcycle while parked page To operate use your foot to lower the stand Before riding raise the stand The shift lever is used to select the next higher or lower gear in the transmission To operate raise the shift lever after closing the throttle to engage the ne...

Page 31: ...22 Operating Controls 03 06 17 14 16 29 31GCF670_031 ...

Page 32: ...o help get you prepared this section discusses how to evaluate your riding readiness and how to perform the recommended pre ride inspection of your Honda If you re a parent be sure you also read the on page Are You Ready to Ride 24 Protective Apparel 24 Is Your Motorcycle Ready to Ride 26 Pre ride Inspection 27 5 03 06 17 14 16 33 31GCF670_032 ...

Page 33: ...rotection is not possible wearing the proper gear can reduce the chance of injury when you ride Following are suggestions to help you choose the proper gear read this owner s manual make sure you understand all the safety messages know how to operate all the controls Before each ride we also suggest that you make sure you are in good physical and mental condition are free of alcohol and drugs are ...

Page 34: ...in strap that can be tightened securely An open face helmet offers some protection but a full face helmet offers more Regardless of the style look for a DOT Department of Transportation sticker in any helmet you buy USA only Always wear a face shield or goggles to protect your eyes and help your vision In addition to a helmet and eye protection we also recommend Riding pants with knee and hip pads...

Page 35: ...ng Note to Parents If a youngster will be performing any of the following pre ride inspection procedures it s your responsibility to provide careful supervision and make sure they are performed safely Before each ride it s important to inspect your motorcycle and make sure any problem you find is corrected A pre ride inspection is a must because off road riding can be tough on a motorcycle and you...

Page 36: ...page Check the level and add oil if needed page Look under the motorcycle for signs of leaking fluids fuel engine oil Check the level and add fuel page if needed Also make sure the fuel fill cap is securely fastened Check for looseness page Use a wrench to make sure all accessible nuts bolts and fasteners are tight Check the cable housings for wear Check the fittings for looseness Replace or tight...

Page 37: ...u get on the motorcycle Check the freeplay and adjust if needed Rotate the throttle to make sure it moves smoothly without sticking and snaps shut automatically when it is released in all steering positions page Squeeze the front brake lever and step on the rear brake pedal to check that the controls operate normally page Adjust freeplay if necessary pages 67 82 82 84 03 06 17 14 17 23 31GCF670_03...

Page 38: ... stop your engine how to use the throttle and brakes and what to do when you re through riding To protect your new engine and enjoy optimum performance and service life refer to Break in Guidelines page Safe Riding Precautions 30 Starting Stopping the Engine 31 Preparation 31 Starting Procedure 31 Flooded Engine 33 How to Stop the Engine 33 Shifting Gears 34 Braking 36 Parking 37 Post ride Inspect...

Page 39: ...me familiar with how this motorcycle works and handles Practice in a safe area until you build up your skills and get accustomed to your motorcycle s size and weight For your safety avoid starting or operating the engine in an enclosed area such as a garage Your motorcycle s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death Your...

Page 40: ...ine follow the procedure for Normal Air Temperature 10 35 C 50 95 F Always follow the proper starting procedure described below Make sure that the transmission is in neutral and the engine stop switch is at RUN Turn the fuel valve ON Before starting insert the key and turn the ignition switch ON cont d Pull the choke lever up all the way to fully ON 1 1 A 03 06 17 14 17 47 31GCF670_040 ...

Page 41: ...d continuous motion High Air Temperature 35 C 95 F or above Do not use the choke Low Air Temperature 10 C 50 F or below Follow steps under Warm up the engine by opening and closing the throttle slightly Continue warming up the engine until it idles smoothly and responds to the throttle with the choke lever OFF Warm up the engine by opening and closing the throttle slightly About a quarter minute a...

Page 42: ...ank the engine several times with the kickstarter Follow the starting procedure page If the engine fails to start after repeated attempts it may be flooded with excess fuel To clear a flooded engine Turn the engine stop switch to OFF Turn the engine stop switch to RUN To stop the engine shift into neutral turn the engine stop switch to OFF 2 3 1 4 5 6 32 03 06 17 14 18 09 31GCF670_042 ...

Page 43: ...rs Raise the shift lever from neutral up to first gear Release the front brake Gradually open the throttle When you attain a moderate speed close the throttle and raise the shift lever After shifting apply the throttle To continue shifting up to each higher gear repeat step To shift down to a lower gear close the throttle and depress the shift lever After shifting apply the throttle Remember to cl...

Page 44: ... too high Downshift to a lower gear before you feel the engine laboring lugging at low rpm Downshifting can help slow your motorcycle especially on downhills However downshifting when engine rpm is too high can cause engine damage To prevent transmission damage do not coast or tow the motorcycle for long distances with the engine off 03 06 17 14 18 26 31GCF670_044 ...

Page 45: ...lerating or turning To slow or stop apply the front brake and rear brake pedal smoothly while downshifting to match your speed Gradually increase braking as you feel the brakes slowing your speed For support put your left foot down first then your right foot when you are through using the rear brake For maximum braking close the throttle and firmly apply the brake lever and pedal controls Applying...

Page 46: ...ing Lower the side stand to support your motorcycle Turn the ignition switch OFF and remove the key If you re through riding for the day also turn the fuel valve OFF Always choose a level place to park 03 06 17 14 18 38 31GCF670_046 ...

Page 47: ...oroughly clean your motorcycle and remove any dirt mud brush rocks or other objects you may have picked up along the way After cleaning carefully inspect your motorcycle for leaks or damage Be sure to lubricate the drive chain page to prevent rusting 101 03 06 17 14 18 43 31GCF670_047 ...

Page 48: ...g and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on oils and tips for keeping your Honda looking good For information about the exhaust emission and noise emission requirements of the U S Environmental Protection Agency EPA and the California Air Resources Board CARB see page The Importance of Maintenance 41 Maintenance Safety...

Page 49: ...Fuel 55 Engine Oil 58 Air Cleaner 64 Engine Throttle 67 Clutch System 69 Valve Clearance 71 Engine Idle Speed 74 Spark Plug 75 Spark Arrester 77 Chassis Suspension 79 Brakes 82 Wheels 87 Tires Tubes 92 Side Stand 96 Drive Chain 97 Appearance Care 104 03 06 17 14 18 53 31GCF670_049 ...

Page 50: ...spects all major parts even if you are able to make some repairs A well maintained motorcycle is essential for safe economical and trouble free riding It will also help reduce air pollution Careful pre ride inspections and good maintenance are especially important because your motorcycle is designed to be ridden over rough off road terrain More frequent service is needed if you subject your motorc...

Page 51: ...m basic maintenance can be an important part of their riding experience However if you allow a youngster to perform or assist in any maintenance task such as filling the tank with gasoline you should provide close supervision to make sure that it is performed safely Remember proper maintenance is the owner s responsibility Be sure to inspect your motorcycle before each ride and follow the Maintena...

Page 52: ... on how to perform some important maintenance tasks Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task cont d Make sure the engine is off before you begin any maintenance or repairs This will help eliminate several potential hazards Be...

Page 53: ...over park it on a firm level surface using the side stand or a maintenance stand to provide support To reduce the possibility of a fire or explosion be careful when working around gasoline Use only a non flammable high flash point solvent such as kerosene not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts 03 06 17 14 19 18 31GCF670_053 ...

Page 54: ...ms are provided in this manual The Maintenance Schedule also includes items that involve more extensive procedures and may require special training tools and equipment Therefore we recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills and the required tools Procedures for items in this schedule are provided in a service manual available for purcha...

Page 55: ...cularly those marked and may require more technical information and tools Consult your Honda dealer Should be serviced by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the official Honda Service Manual page In the interest of safety we recommend these items be serviced only by your Honda dealer Maintenance Procedures inspect and cle...

Page 56: ...uel Line Throttle Operation Air Cleaner Spark Plug Valve Clearance Engine Oil Engine Oil Strainer Screen Engine Oil Centrifugal Filter Engine Idle Speed Should be serviced by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the official Honda Service Manual page In the interest of safety we recommend these items be serviced only by you...

Page 57: ...em Clutch System Side Stand Suspension Spark Arrester Nuts Bolts Fasteners Wheels Tires Steering Head Bearings Should be serviced by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the official Honda Service Manual page In the interest of safety we recommend these items be serviced only by your Honda dealer 97 98 85 82 69 96 79 77 87 ...

Page 58: ...y maintained Use the space under Notes to record anything you want to remind yourself about or mention to your dealer Of course if you find any problem while servicing your motorcycle be sure it is corrected as soon as possible 600 1 000 1 200 2 000 1 800 3 000 2 400 4 000 3 000 5 000 3 600 6 000 4 200 7 000 4 800 8 000 5 200 9 000 03 06 17 14 20 19 31GCF670_058 ...

Page 59: ...n air cleaner drive chain front brake cable adjusting nut drive chain left side cover steering head carburetor chain slider side stand front axle shaft rear axle shaft 50 Component Locations Servicing Your Honda 03 06 17 14 20 23 31GCF670_059 ...

Page 60: ... arrester engine oil drain bolt under engine rear brake pedal engine oil filler cap dipstick adjusting nut drive chain rear brake rod rear brake adjuster clutch adjuster 51 Component Locations Servicing Your Honda 03 06 17 14 20 29 31GCF670_060 ...

Page 61: ...Safety Precautions Refer to on page The spark plug wrench and its handle are stored in the tool bag delivered with your motorcycle You will need to provide your own tools to perform any owner maintenance other than removing the spark plug 2 1 43 3 03 06 17 14 20 34 31GCF670_061 ...

Page 62: ... the rear fender Pull both side cover prongs out of the rubber grommets Slide the seat and rear fender back Installation Align the slot on the front of the seat with the bolt on the rear of the fuel tank and insert the seat prongs under the seat into the spaces for them in the frame Align the side cover prongs with the rubber grommets Press the side cover into position Install the bolts and tighte...

Page 63: ...the side cover Pull the side cover prong out of the rubber grommet Use the same procedure to remove and install the right side cover Installation Attach the side cover on the rear frame Align the side cover prong with the rubber grommet Press the side cover into position Install the securing bolt and tighten it 1 1 2 2 43 1 3 2 3 03 06 17 16 02 13 31GCF670_063 ...

Page 64: ... a louder rapping noise which if severe can lead to engine damage Light pinging experienced while operating under a heavy load such as climbing a hill is no cause for concern If pinging or spark knock occurs at a steady engine speed under normal load change brands of gasoline If pinging or spark knock persists consult your Honda dealer We recommend that you use unleaded fuel because it produces fe...

Page 65: ...ather tube 3 front number plate 4 filler neck 4 3 56 Refueling Procedure Fuel Servicing Your Honda Fuel Tank Capacity including reserve Reserve Capacity Add fuel until the level reaches the bottom of the filler neck Avoid overfilling the tank There should be no fuel in the filler neck To open the fuel fill cap pull the breather tube away from the front number plate Turn the fuel fill cap countercl...

Page 66: ...eling turn the fuel fill cap clockwise until it is secure Check that the breather tube is properly seated in the front number plate If you replace the fuel fill cap use only a genuine Honda replacement part 3 4 03 06 17 14 21 20 31GCF670_066 ...

Page 67: ... suggested oil 58 Oil Recommendation Engine Oil Servicing Your Honda Safety Precautions Refer to on page Using the proper oil and regularly checking adding and changing oil will help extend your engine s life Even the best oil wears out Changing oil helps get rid of dirt and deposits held in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insuff...

Page 68: ...oils displaying a circular API energy conserving service label on the container They may affect lubrication and clutch performance For normal air temperatures See next page for additional temperature viscosity information Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label cont d Do not use non detergent vegetable or castor...

Page 69: ...art may be used when the average temperature in your riding area is within the indicated range JASO T 903 standard The JASO T 903 standard is an index to choose engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard has the following classification on the oil container 03 06 17 14 21 48 31GCF670_069 ...

Page 70: ...utes If the oil is at or near the upper level mark you do not have to add oil If the oil is below or near the lower level mark add the recommended oil until it reaches the upper level mark Do not overfill Insert the dipstick until it seats but do not screw it in Remove the dipstick and check the oil level Hold the motorcycle upright Immediately unscrew and remove the oil filler cap dipstick Wipe i...

Page 71: ...off Wait 2 3 minutes for the oil to settle Park your motorcycle on a firm level surface Remove the oil filler cap dipstick Place a drain pan under the crankcase Unscrew and remove the oil drain bolt After most of the oil is drained gently tilt the motorcycle from side to side to drain the remaining oil Pour the drained oil into a suitable container and dispose of it in an approved manner page cont...

Page 72: ...y Start the engine Let it idle 3 5 minutes then turn it off With the motorcycle held upright on level ground check the oil level If needed add oil page until it reaches the upper level mark Do not overfill Check for oil leaks Pour the recommended oil into the crankcase approximately Install the oil drain bolt and tighten to the specified torque 8 9 10 11 12 13 14 2 61 03 06 17 14 22 19 31GCF670_07...

Page 73: ...ust mud and other impurities to pass into the engine Service the air cleaner more frequently if you ride in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Your motorcycle s air cleaner has very specific performance requirements Use a new genuine Honda air cleaner specified for your model or an air cleaner of equal quali...

Page 74: ...ly wash the air cleaner in clean non flammable high flash point solvent such as kerosene not gasoline After cleaning gently squeeze out the remaining solvent Avoid twisting or wringing the air cleaner This can tear the foam Inspect for tears or cracks in the foam or seams of the air cleaner Replace the air cleaner if it is damaged Allow the air cleaner to dry thoroughly before applying oil A wet a...

Page 75: ...he air cleaner Gently squeeze out any excess oil To keep your hands dry place the air cleaner in a clean plastic bag before spreading the oil into the air cleaner Clean the inside of the air cleaner housing Install the air cleaner Install the air cleaner housing cover aligning its projection with the projection on the air cleaner housing Install and tighten the two attaching screws 6 7 8 9 4 5 03 ...

Page 76: ...d range Adjustment Pull the rubber dust cover back Loosen the lock nut on the throttle cable mechanism Turn the adjuster Tighten the lock nut Return the dust cover to its normal position After adjustment check for smooth rotation of the throttle grip from fully closed to fully open in all steering positions If you can t get the freeplay within the specified range contact your Honda dealer 1 2 3 1 ...

Page 77: ...that the throttle assembly is positioned properly and the securing bolts are tight Inspect the condition of the throttle cable from the throttle grip down to the carburetor If the cable is kinked or chafed have it replaced Check the cable for tension or stress in all steering positions Lubricate the cable with a commercially available cable lubricant to prevent premature rust and corrosion 1 2 3 4...

Page 78: ...gine should start easily with the kickstarter without the clutch slipping When shifting gears the clutch operation should be smooth and light especially when shifting into neutral Adjustment Loosen the adjuster lock nut Turn the clutch adjuster clockwise one turn do not turn excessively cont d 1 2 2 1 43 03 06 17 14 23 20 31GCF670_078 ...

Page 79: ... felt From this position turn the adjuster clockwise 1 8 to 1 4 turn and tighten the lock nut After adjustment test ride the motorcycle to be certain the clutch operates properly If you can t get proper adjustment or the clutch does not work properly see your Honda dealer 3 4 5 03 06 17 14 23 26 31GCF670_079 ...

Page 80: ... from closing and cause valve damage and power loss Check valve clearance when the engine is cold at the intervals specified in the Maintenance Schedule The checking or adjusting of the clearance should be performed while the engine is cold The clearance will change as engine temperature rises Refer to on page Remove the left crankcase cover by removing the bolts Remove the adjusting hole caps con...

Page 81: ...arms If they are free it is an indication that the valves are closed and that the piston is on the compression stroke If they are tight and the valves are open rotate the flywheel 360 and realign the T mark to the index mark Rotate the generator flywheel counterclockwise until the T mark on the flywheel lines up with the index mark on the crankcase In this position the piston may either be on the ...

Page 82: ... is a slight resistance when the feeler gauge is inserted After completing the adjustment tighten the adjusting screw lock nut while holding the adjusting screw to prevent it from turning Finally recheck the clearance to make sure that the adjustment has not been disturbed Check the clearance of both valves by inserting a feeler gauge between the adjusting screw and the valve stem Clearance should...

Page 83: ...n minutes of stop and go riding is sufficient Do not attempt to compensate for faults in other systems by adjusting idle speed See your Honda dealer for regularly scheduled carburetor adjustments Warm up the engine shift to neutral and place the motorcycle on its stand Connect a tachometer following the tachometer manufacturer s instructions Adjust idle speed with the throttle stop screw 1 2 3 1 I...

Page 84: ...Precautions Using spark plugs with an improper heat range can cause engine damage Refer to on page Use only the recommended type of spark plugs in the recommended heat range The recommended standard spark plug is satisfactory for most riding conditions However if you plan to ride for extended periods at high speeds or near maximum power high engine rpm in hot climates or plan extended riding in co...

Page 85: ...d have square edges The side electrode should not be eroded The insulator should not be cracked or chipped Check the spark plug gap using a wire type feeler gauge If adjustment is necessary bend the side electrode carefully The gap should be Make sure the plug washer is in good condition If you have to install a new plug first check the gap With the plug washer attached thread the spark plug in by...

Page 86: ...ervicing prevents carbon buildup which can diminish engine performance and also complies with USDA regulations for regular maintenance to assure proper function The spark arrester prevents random sparks from the combustion process in your engine from reaching the environment Remove the three bolts the spark arrester and the gasket from the muffler Allow the engine and muffler to cool cont d 1 2 2 ...

Page 87: ... screen Be careful to avoid damaging the spark arrester screen The spark arrester must be free of breaks and holes Replace if necessary Check the gasket Replace if necessary Install the spark arrester and the gasket in the muffler and tighten the three bolts securely 3 4 03 06 17 14 24 39 31GCF670_087 ...

Page 88: ...ycle If any suspension components appear worn or damaged see your Honda dealer for further inspection Your dealer is qualified to determine whether or not replacement parts or repairs are needed cont d Check fork operation Pull the front brake lever in to lock the brake Then pump up and down on the fork legs several times The suspension should function smoothly There should be no oil leakage 1 43 ...

Page 89: ...n Servicing Your Honda Check the security of all handlebar and fork mounting bolts If any front suspension components appear worn or damaged see your Honda dealer for further inspection Place the motorcycle on a maintenance stand Push hard against the side of the rear wheel and feel for any freeplay which indicates worn swingarm bushings 1 2 1 1 03 06 17 14 24 55 31GCF670_089 ...

Page 90: ... the fasteners for the shock absorber attachment points are secure Check for oil leaks in the shock absorber If any rear suspension components appear worn or damaged see your Honda dealer for further inspection 2 3 2 03 06 17 14 25 00 31GCF670_090 ...

Page 91: ...ck freeplay by pulling in slowly on the front brake lever until the brake starts to engage If necessary adjust to the specified range Adjustment Pull the rubber dust cover back Loosen the lock nut and turn the front brake cable adjuster Tighten the lock nut Return the dust cover to its normal position Apply the brake release it then spin the wheel and check that it rotates freely Repeat this proce...

Page 92: ...not be obtained using the cable adjuster Check the freeplay Loosen the lock nut and turn the cable adjuster all the way in Tighten the lock nut and return the rubber dust cover to its normal position At the lower end of the cable loosen the lower lock nut Turn the lower adjusting nut to obtain the specified freeplay Tighten the lower lock nut Loosen the front brake cable guide bolt cont d 5 1 2 3 ...

Page 93: ...Apply the brake release it then spin the wheel and check that it rotates freely Repeat this procedure several times Check the freeplay If you cannot adjust the freeplay properly see your Honda dealer Inspection Place your motorcycle on its side stand Check freeplay by slowly depressing the brake pedal until the brake starts to engage If necessary adjust to the specified range Adjustment 1 2 Freepl...

Page 94: ... the wheel and check that it rotates freely Repeat this procedure several times Check the freeplay If you can t adjust the freeplay properly see your Honda dealer The front and rear brakes are equipped with external brake wear indicators that let you check brake wear without disassembly Application of the brake control lever or pedal causes the arrow on the brake arm to move toward a reference mar...

Page 95: ...e your Honda dealer Place your motorcycle on its side stand Check that the front lever and rear pedal assemblies are positioned properly and the securing bolts are tight Check the front brake cable for kinks or signs of wear that could cause sticking or failure Lubricate the front brake cable with a commercially available cable lubricant to prevent premature wear and corrosion Front Make sure the ...

Page 96: ...oosen more rapidly due to the initial seating of the parts Excessively loose spokes may result in instability at high speeds and the possible loss of control Loose spokes may also cause rim or spoke damage not covered by warranty It s also important that the rim locks are secure to prevent tire slippage It is not necessary to remove the wheels to perform the recommended service in the Maintenance ...

Page 97: ...he wobble is noticeable see your Honda dealer for inspection Removal Raise the front wheel off the ground by placing a maintenance stand or support block under the engine Secure the rear of the motorcycle with tie down straps Loosen the cable guide bolt on the fork leg Disconnect the front brake cable from the brake arm Remove the front axle nut and front axle shaft Pull the brake assembly out car...

Page 98: ...or brake performance or rapid brake shoe wear after reassembly Installation Reverse the removal procedure Make sure the lug on the fork leg is located in the slot in the brake panel Check front brake adjustment page If a torque wrench was not used to install the wheel see your Honda dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity cont d T...

Page 99: ... the rear brake pedal and disconnect the brake rod from the brake arm Loosen the adjusting nut on the chain adjuster on both sides Take care to prevent getting grease oil or dirt on the brake shoe surfaces This can cause poor brake performance or rapid brake shoe wear after reassembly Unscrew the rear axle nut Pull the rear axle shaft out Push the wheel forward and derail the drive chain from the ...

Page 100: ...Adjust the drive chain page Adjust the rear brake page Apply the rear brake release it then spin the wheel and check that it rotates freely Repeat this procedure several times If a torque wrench was not used to install the wheel see your Honda dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity Torque the rear axle nut to 2 3 4 1 5 6 8 7 84 1...

Page 101: ...etailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recommendations on tire repair and replacement Make sure the valve stem caps are secure If necessary install a new cap Properly inflated tires provide the best combination of handling tread life and riding comfort Generally underinflated tires wear unevenly adversely affect handling...

Page 102: ...miles the readings will be higher If you let air out of warm tires to match the recommended cold pressures the tires will be underinflated The correct cold tire pressures are A flat tire or blowout is inconvenient and may even cause an accident Take time to inspect your tires and wheels before you ride For more information about handling flat tires see page If you decide to adjust tire pressures f...

Page 103: ...d carefully inspect the tire as described on page Inspect carefully for bumps or bulges in the side of the tire or the tread Replace any tire that has a bump or bulge Look closely for cuts slits or cracks in the tires Replace a tire if you can see fabric or cord Check for rocks or other objects embedded in the tire or tread Remove any objects Check the position of both valve stems A tilted valve s...

Page 104: ... Your Honda The tires that came on your motorcycle were designed to provide a good combination of handling braking durability and comfort across a broad range of riding conditions Use a replacement tire equivalent to the original Replace the tube any time you replace a tire The old tube will probably be stretched and if installed in a new tire could fail Have the wheel balanced after a new tire is...

Page 105: ...ions Refer to on page Check the side stand spring for damage and loss of tension Check the side stand assembly for freedom of movement If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean engine oil 1 2 1 43 03 06 17 14 27 34 31GCF670_105 ...

Page 106: ...otorcycle is ridden in unusually dusty or muddy areas more frequent maintenance will be necessary Before servicing your drive chain turn the engine OFF lower the side stand and check that your transmission is in neutral It is not necessary to remove or replace the drive chain to perform the recommended service in the Maintenance Schedule Check slack in the lower drive chain run midway between the ...

Page 107: ...king Replace the drive chain page if it has damaged rollers loose pins or kinks that cannot be freed Lubricate the drive chain page if it appears dry or shows signs of rust Lubricate any kinked or binding links and work them free Adjust chain slack if needed damaged rollers loose pins dry or rusted links kinked or binding links excessive wear Inspect the drive chain for Check the chain slider for ...

Page 108: ...limit of adjustment Excessive slack indicates the chain is worn beyond its service limit To check the chain s service limit remove the drive chain page Then measure the distance between a span of pins from pin center to pin center If the distance exceeds the service limit the drive chain is worn out and should be replaced cont d 5 New Chain Service Limit 85 102 03 06 17 14 28 03 31GCF670_108 ...

Page 109: ...ervicing Your Honda Use of a new chain with worn sprockets will cause rapid chain wear Inspect the front and rear sprocket teeth for excessive wear or damage If necessary have your Honda dealer replace a worn sprocket Loosen the rear axle nut Turn the adjusting nuts on the right and left chain adjusters an equal number of turns to increase or decrease chain slack 1 2 6 2 1 03 06 17 14 28 12 31GCF6...

Page 110: ...ubricant penetrates between the link plates pins bushings and rollers If a torque wrench is not used for this installation see your Honda dealer as soon as possible to verify proper assembly Recheck drive chain slack Check rear brake pedal freeplay and adjust as necessary page Freeplay is affected when repositioning the rear wheel to adjust drive chain slack Lubricate every 300 miles 500 km or soo...

Page 111: ...er link retaining clip with pliers Do not bend or twist the clip Remove the master link Remove the drive chain Inspect the drive chain for possible wear or damage Replace the drive chain if it has damaged rollers loose fitting links or otherwise appears unserviceable Clean the drive chain with a non flammable high flash point solvent such as kerosene not gasoline and allow it to dry 2 1 3 1 03 06 ...

Page 112: ...ter link and pulling the old chain to position the new chain on the sprockets Inspect the sprocket teeth for wear or damage We recommend replacing the sprocket whenever a new chain is installed Lubricate the drive chain Pass the chain over the sprockets and join the ends of the chain with the master link For ease of assembly hold the chain ends against adjacent rear sprocket teeth while inserting ...

Page 113: ...e you re cleaning be sure to look for damage wear and gasoline or oil leaks To clean your motorcycle you may use water a mild neutral detergent and water a mild spray and wipe cleaner polisher a mild spray and rinse cleaner degreaser and water Avoid products that contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your motorcycle If your motorcycle is sti...

Page 114: ...tank drive chain carburetor Rinse your motorcycle thoroughly with cool water to remove loose dirt Fill a bucket with cool water Mix in a mild neutral detergent such as dish washing liquid or a product made especially for washing motorcycles or automobiles Wash your motorcycle with a sponge or a soft towel As you wash check for heavy grime If necessary use a mild cleaner degreaser to remove the gri...

Page 115: ...rusting Start the engine and let it idle for several minutes The engine heat will help dry moist areas As a precaution ride at a slow speed and apply the brakes several times This will help dry the brakes and restore normal braking performance 6 7 8 03 06 17 14 29 09 31GCF670_115 ...

Page 116: ...for an off road adventure how to transport and store your Honda and how to be an environmentally responsible motorcycle owner Preparing for a Ride 108 Transporting Your Honda 110 Storing Your Honda 112 You the Environment 115 03 06 17 14 29 14 31GCF670_116 ...

Page 117: ...d Management USA only the Ministry of Natural Resources Canada only riding clubs and off road magazines are good sources of information Along with your motorcycle and riding gear you should take along some tools and supplies in case you have a problem For some of the difficulties you might encounter see which begins on page We recommend that you always take water food a first aid kit and your owne...

Page 118: ...ends on the kind of terrain how long you expect to ride how far you might go from your base camp or help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the trail be sure you can carry them safely and know how to use them Also be sure to follow the loading guidelines and weight limit page 9 03 06 17 14 29 30 31GCF67...

Page 119: ...railer rail Attach the lower ends of two straps to the tie down hooks on your vehicle Attach the upper ends of the straps to the handlebar one on the right side the other on the left close to the fork Use a loading ramp Make sure the fuel valve is off Secure the motorcycle in an upright position using motorcycle tie down straps Avoid using rope which can loosen and allow the motorcycle to fall ove...

Page 120: ...g Tighten both straps until the front suspension is compressed about half way Use another tie down strap to keep the rear of the motorcycle from moving We recommend that you do not transport your motorcycle on its side This can damage the motorcycle and leaking gasoline could be a hazard 03 06 17 14 29 44 31GCF670_120 ...

Page 121: ...toring it That way needed repairs won t be forgotten and it will be easier to get your motorcycle running again For more information about storage refer to the available from your Honda dealer USA only We suggest you perform the following procedures to keep your motorcycle in top condition These storage procedures will reduce the deterioration that can occur during storage 03 06 17 14 29 50 31GCF6...

Page 122: ...Tips Preparation for Storage Change the engine oil page Fill the fuel tank Make sure the fuel fill cap is properly installed Check that the fuel valve is OFF Drain the carburetor into an approved gasoline container and dispose of it in an approved manner page If storage will last longer than one month carburetor draining is important to assure proper performance after storage cont d 1 2 3 4 62 115...

Page 123: ... page then test ride your motorcycle at low speeds Cover your motorcycle with a porous material Avoid using plastic or similar non breathing coated materials that restrict air flow and allow heat and moisture to accumulate Store your motorcycle in an unheated area free of dampness away from sunlight with a minimum of daily temperature variation Inflate the tires to their recommended pressures page...

Page 124: ... damaged and ride only in areas approved for off road vehicles Loud motorcycles can be offensive Ride as quietly as possible don t remove your spark arrester and don t modify the muffler or any other part of your air intake and exhaust systems Such modifications not only increase noise they also reduce engine performance and may be illegal Use a biodegradeable detergent when you wash your motorcyc...

Page 125: ...d contaminate our drinking water lakes rivers and oceans Before changing your oil make sure you have the proper containers Put oil and other toxic wastes in separate sealed containers and take them to a recycling center Call your local or state office of public works or environmental services to find a recycling center in your area and get instructions on how to dispose of non recyclable wastes 03...

Page 126: ...ething may go wrong This section gives practical advice to help you deal with a wide range of problems Take time to read this section before you ride Also review the tips in page General Guidelines 118 If Your Engine Quits or Won t Start 119 If You Have a Flat Tire 120 If You Crash 121 If You Lose Your Key 122 If a Component Fails 123 108 03 06 17 14 30 26 31GCF670_126 ...

Page 127: ... decide what to do Whatever the problem the most important rules are If a problem is relatively minor and you have the tools supplies and skills to make a permanent repair you may be able to fix it on the trail and continue riding Or you may be able to make a temporary repair that allows you to slowly ride back to your base where you can make a permanent repair or get help When a problem is more s...

Page 128: ... specific problems follow If the engine wasn t making any unusual noises before it quit running and it feels normal when you operate the kickstarter you can probably rule out a major mechanical problem Make sure there is enough gas in the tank and the fuel valve is at the ON or RESERVE position Check the fuel fill cap vent tube to see if it is pinched or obstructed Turn the fuel valve OFF disconne...

Page 129: ...the fuel system appears to be okay check the ignition system this requires a spark plug wrench If you cannot identify or correct the problem you will have to push your motorcycle back to your base or get some help Operate the kickstarter while you watch the spark plug If it sparks the ignition system is probably working If there is no spark install a new spark plug if you have one with you If ther...

Page 130: ...ire The motorcycle will be hard to handle and if the tire comes off the rim it may lock up the wheel and cause you to crash Personal safety is your first priority after an accident If you or anyone else has been injured take time to assess the severity of the injuries and whether it is safe to continue riding If you cannot ride safely send someone for help Do not ride if you will risk further inju...

Page 131: ...ealer check the frame and suspension after any serious crash Be sure to record your key number in the section at the rear of the manual You ll need this number to have a duplicate key made If you lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer you purchased your Honda from They may have it listed in their record...

Page 132: ...if there is any doubt it s best to be conservative and safe The drive chain master link brake lever or pedal control cables and other components can be damaged as you ride in dense brush or over rocky terrain Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you If the drive chain comes off because the master link clip gets knocked off you may...

Page 133: ...124 Taking Care of the Unexpected 03 06 17 14 31 16 31GCF670_133 ...

Page 134: ...nd other technical data plus information on government requirements and how to break in your motorcycle Vehicle Identification 126 Specifications 128 Break in Guidelines 133 High Altitude Carburetor Adjustment 134 Emission Control Systems 135 Oxygenated Fuels 139 03 06 17 14 31 21 31GCF670_134 ...

Page 135: ...ine serial numbers are required when you register your motorcycle They may also be required when ordering replacement parts You may record these numbers in the section at the rear of the manual The engine number is stamped on the left side of the engine The frame number is stamped on the left side of the steering head 1 2 03 06 17 14 31 28 31GCF670_135 ...

Page 136: ... Technical Information Quick Reference The color code is helpful when ordering replacement parts You may record the color and code in the section at the rear of the manual The color label is attached to the left side of the frame down tube 1 03 06 17 14 31 34 31GCF670_136 ...

Page 137: ... 5 5 0 29 US gal 1 1 0 6 US qt 0 6 0 8 US qt 0 8 61 8 in 1 569 mm 27 3 in 694 mm 34 8 in 885 mm 41 9 in 1 063 mm 130 lbs 59 kg Fuel tank capacity Fuel tank reserve Fuel recommendation Air cleaner oil Engine oil capacity Overall length Overall width Overall height Wheelbase Dry weight Dimensions Fuel Lubricants Weight 128 Specifications Technical Information 03 06 17 14 31 48 31GCF670_137 ...

Page 138: ...label SAE 10W 40 JASO T 903 standard MA Pro Honda GN4 or HP4 without molybdenum additives 4 stroke oil USA Canada or Honda 4 stroke oil Canada only or an equivalent motorcycle oil Drive chain lubricant Engine oil recommendation Passenger capacity Maximum weight capacity Cargo capacity Displacement Bore stroke Compression ratio Fuel Lubricants Capacities Engine Specifications Fuel Lubricants cont d...

Page 139: ...mm 0 002 in 0 05 mm or or Intake Exhaust or Valve clearance cold Spark plug standard Spark plug cold climate below 5 C 41 F Spark plug extended high speed riding Spark plug gap Idle speed Primary reduction Gear ratio 1st 2nd 3rd Final reduction Final drive Engine Specifications Power Transmission 130 Specifications Technical Information 03 06 17 14 32 11 31GCF670_139 ...

Page 140: ...1 5 mm 3 9 in 100 mm 3 5 in 90 mm 3 5 in 88 mm 15 psi 100 kPa 1 00 kgf cm 15 psi 100 kPa 1 00 kgf cm Drive chain freeplay New chain length Used chain service limit length Caster Trail Tire size front Tire size rear Tire pressure front cold Tire pressure rear cold Suspension front Suspension rear Power Transmission Chassis Suspension 131 Specifications Technical Information 03 06 17 14 32 25 31GCF6...

Page 141: ...25 N m 2 5 kgf m 43 lbf ft 59 N m 6 0 kgf m 43 lbf ft 59 N m 6 0 kgf m Oil drain bolt Rear wheel axle Front wheel axle Torque Specifications 132 Specifications Technical Information 03 06 17 14 32 31 31GCF670_141 ...

Page 142: ... assure your motorcycle s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles 25 km During this period avoid full throttle starts and rapid acceleration 03 06 17 14 32 35 31GCF670_142 ...

Page 143: ...le at high altitude the air fuel mixture becomes overly rich Above 6 500 feet 2 000 m driveability and performance may be reduced and fuel consumption increased The carburetor can be modified to compensate for this high altitude richness However the carburetor must be returned to standard factory specifications when lower altitude riding is desired See your Honda dealer for high altitude modificat...

Page 144: ...ife when operated and maintained according to the instructions provided California only The EPA also requires that motorcycles built after January 1 1983 comply with applicable noise emission standards for one year or 1 865 miles 3 000 km after the time of sale to the ultimate purchaser when operated and maintained according to the instructions provided USA only The Vehicle Emission Control Inform...

Page 145: ...da Motor Co Ltd utilizes lean carburetor settings and other systems to reduce carbon monoxide and hydrocarbons The exhaust emission control system is composed of lean carburetor settings and no adjustments should be made except idle speed adjustment with the throttle stop screw The exhaust emission control system is separate from the crankcase emission control system The engine is equipped with a ...

Page 146: ...ntrol prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases Removal of or puncturing of any part of the intake system Lack of proper maintenance...

Page 147: ...f any of the following symptoms have the vehicle inspected and repaired by your Honda Motorcycle Dealer Hard starting or stalling after starting Rough idle Misfiring or backfiring during acceleration After burning backfiring Poor performance driveability and poor fuel economy 1 2 3 4 5 03 06 17 14 33 01 31GCF670_147 ...

Page 148: ...imum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates MTBE Methyl Tertiary Butyl Ether 15 by Volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 5 by Volume You may use gasoline co...

Page 149: ...her service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty Oxygenated fuels can damage paint and plastic Be careful not to spill fuel when filling the fuel tank Wipe up any spills immediately 03 06 17 14 33 15 31GC...

Page 150: ...contains information on your warranty and how to get an official Honda service manual Authorized Manuals 142 Warranty Coverage 145 Warranty Service 146 Contacting Honda 147 The Honda Rider s Club USA only 148 Your Honda Dealer 149 03 06 17 14 33 20 31GCF670_150 ...

Page 151: ...anada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual Publication No which explains theory of operation and basic service information for various systems common to all Honda motorcycles motor scooters and ATVs These Honda manuals are written for the professional technician but most mechanically capable owne...

Page 152: ...and Total 4 00 143 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00 PM EST By completing this form you can order the materials desired You can pay by check or money order or charge to your credit card Mail to Helm Inc at the address shown on the back of this order form USA only Canada See ...

Page 153: ...Inc U S funds only Do not send cash MasterCard VISA Discover Date Customer Signature These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery On returns a restocking fee may be applied against the original order Check here if your billing address is different from the shipping address shown above Expiration Mo Yr Account Number P O BOX 072...

Page 154: ...ion Plan USA only For more information see your Honda dealer There are responsibilities restrictions and exclusions which apply to these warranties Please read the Honda Motorcycle Warranties Booklet given to you by your Honda dealer at the time of purchase Be sure to keep your Honda owner s card USA only with your Warranties Booklet Motorcycle Limited Warranty Noise Control Warranty USA only It i...

Page 155: ...results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the repair it is best to talk to the service manager of your Honda dealer Sometimes in spite of the best intentions of all concerned a misunderstanding may occur If you aren t satisfied with your dealer s handling of...

Page 156: ...nces at the dealership level If you wish to comment on your experiences with your Honda or with your dealer please send your comments to the following address USA only Motorcycle Division American Honda Motor Co Inc P O Box 2220 Torrance CA 90509 2220 mailstop 100 4W 5B telephone 310 532 9811 Canada Refer to the warranty booklet that was supplied with your vehicle Please include the following info...

Page 157: ...f road riding schools and adventure packages Hospitality at national events Optional insurance club pin patch etc Red Rider MX contingency and off road support at selected events Computerized trip routing color maps and special travel packages Contact your Honda dealer for more information or call 1 800 847 HRCA For a complete list of all HRCA benefits and services refer to your HRCA membership be...

Page 158: ...ada only The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accessories and products available from the parts department The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage USA only Your dealer can inform you about competition and other riding events in your area You ...

Page 159: ...Parents 5 Loading Accessories Modifications 8 Loading 8 Accessories Modifications 10 Safety Labels 12 Component Locations 14 Fuel Valve 17 Choke Lever 18 Ignition Switch 19 Engine Stop Switch 20 Front Brake Lever 20 Throttle 20 Shift Lever 21 Rear Brake Pedal 21 Kickstarter 21 Side Stand 21 Are You Ready to Ride 24 Protective Apparel 24 Is Your Motorcycle Ready to Ride 26 Pre ride Inspection 27 03...

Page 160: ... the Engine 31 Preparation 31 Starting Procedure 31 Flooded Engine 33 How to Stop the Engine 33 Shifting Gears 34 Braking 36 Parking 37 Post ride Inspection 38 The Importance of Maintenance 41 Maintenance Safety 43 Important Safety Precautions 43 Maintenance Schedule 45 Maintenance Record 49 Component Locations 50 Tools 52 Seat Removal 53 Side Cover Removal 54 03 06 17 14 34 47 31GCF670_160 ...

Page 161: ...64 Engine Throttle 67 Clutch System 69 Valve Clearance 71 Engine Idle Speed 74 Spark Plug 75 Spark Arrester 77 Chassis Suspension 79 Brakes 82 Wheels 87 Tires Tubes 92 Side Stand 96 Drive Chain 97 Appearance Care 104 Preparing for a Ride 108 Transporting Your Honda 110 Storing Your Honda 112 You the Environment 115 03 06 17 14 34 51 31GCF670_161 ...

Page 162: ...119 If You Have a Flat Tire 120 If You Crash 121 If You Lose Your Key 122 If a Component Fails 123 Vehicle Identification 126 Specifications 128 Break in Guidelines 133 High Altitude Carburetor Adjustment 134 Emission Control Systems 135 Oxygenated Fuels 139 Authorized Manuals 142 Warranty Coverage 145 Warranty Service 146 Contacting Honda 147 The Honda Rider s Club USA only 148 Your Honda Dealer ...

Page 163: ...ication 86 lever front 20 pedal rear 21 shoe wear 85 braking 36 break in guidelines 133 capacity fuel 56 carburetor idle speed 74 choke lever 18 cleaner air 64 cleaning appearance care 104 clearance valve 71 clutch system adjustment 69 color label 127 consumer information 141 controls operating 13 customer service 147 03 06 17 14 35 01 31GCF670_163 ...

Page 164: ...ng 55 starting 31 stop switch 20 stopping 33 won t start 119 environment protecting 115 filter air 64 flat tire 120 flooded engine starting 33 fork 79 frame number 126 front brake lever 20 lever freeplay 82 front suspension 79 front wheel removal 88 fuel recommendation 55 oxygenated 139 tank capacity 56 valve 17 03 06 17 14 35 06 31GCF670_164 ...

Page 165: ...a contacting 147 Honda service manual 142 gap spark plug 76 gasohol 139 gasoline 55 gears shifting 34 idle speed engine 74 inspection post ride 38 pre ride 27 key lost 122 kickstarter 21 lever front brake 20 shift 21 limit weight 9 loading 8 03 06 17 14 35 14 31GCF670_165 ...

Page 166: ...y fuel tank 56 rider training 3 149 riding basic operation 29 before 23 clothing 24 precautions 30 safety 2 oil engine 58 operating controls 13 over revving 35 oxygenated fuels 139 parking 37 pedal rear brake 21 pinging engine 55 plug spark 75 post ride inspection 38 pre ride inspection 27 03 06 17 14 35 21 31GCF670_166 ...

Page 167: ...rrester 77 spark knock 55 spark plug 75 specifications 128 stand side 21 96 starting engine 31 stop switch engine 20 stopping engine 33 storage 112 suspension front 79 rear 80 throttle freeplay 67 operation 20 tires air pressure 92 flat 120 replacing 95 tools 52 towing 35 training rider 3 149 transporting 110 troubleshooting starting 119 03 06 17 14 35 26 31GCF670_167 ...

Page 168: ...x Index U V W unexpected problems 117 valve fuel 17 vehicle identification 126 warranty coverage 145 extended 145 service 146 washing your motorcycle 105 weight limit 9 wheels 87 03 06 17 14 35 31 31GCF670_168 ...

Page 169: ...160 Memo 03 06 17 14 35 34 31GCF670_169 ...

Page 170: ...161 Memo 03 06 17 14 35 36 31GCF670_170 ...

Page 171: ...rd important notes The engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of costly engine repairs are Engine oil insufficient quantity improper oil Air cleaner dirty leaking because of improper installation poor seal 03 06 17 14 35 43 31GCF670_171 ...

Page 172: ... Quick Reference Record important information here Frame No Engine No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr 03 06 17 14 35 47 31GCF670_172 ...

Page 173: ...es spokes rims leaks engine oil fuel drive chain cables nuts bolts spark plug cap throttle and brakes Spark Plug Tire Pressure cold Tires Maximum Weight Capacity rider only no passenger or cargo and any accessories API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label SAE 10W 40 JASO T 903 standard MA Pro Honda GN4 or HP4 without molybde...

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