Honda CRF250R 2005, Owner'S Manual

Page: 74 / 164

70
Servicing Your Honda
Piston/Piston Rings/Piston Pin
6. Connect the radiator hose (9) to the cylinder
head and tighten the radiator hose clamp (10)
securely.
(9) radiator hose
(10) radiator hose clamp
7. Install the shims and cam shaft (page 60).
8. Install the spark plug (11) (page 54).
(11) spark plug
9. Install the crankshaft hole cap (page 62).
(12) spark plug cap
11. Install a new exhaust pipe gasket (13),
exhaust pipe (14) and exhaust pipe joint nuts
(15) and tighten to the specified torque:
15 lbf·ft (21 N·m, 2.1 kgf·m)
(13) exhaust pipe gasket
(14) exhaust pipe
(15) exhaust pipe joint nuts
(9)
(10)
(11)
(12)
(13)
(14)
(15)
10. Install the cylinder head cover (page 62).
Connect the spark plug cap (12).
12. Install the carburetor (page 121) .
13. Install the subframe and muffler (page 32).
14. Install the fuel tank (page 31) and the seat
(page 29).
15. Pour a fresh recommended coolant mixture
(page 41) slowly into the radiator filler hole
up to the filler neck.
Capacity:
1.06 US qt (1.00
R
)
Lean your CRF slightly right and left several
times to bleed trapped air in the cooling
system.
If the coolant level lowers, add coolant and
repeat the above procedure.
Install the radiator cap (16) securely.
(16) radiator cap
Check for the following:
– compression leaks
– abnormal engine noise
– secondary air leaks
– coolant leaks
(16)