Honda CRF110F 2013 Owner'S Manual Download | Manualshive

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(4)

(3)

(1)

(1) arrow
(2) brake arm

(3) reference mark
(4) brake panel

RIGHT REAR

LEFT FRONT

(1) arrow
(2) brake arm

(3) reference mark
(4) brake panel

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94

Brake Shoe Wear

Brakes

Servicing Your Honda

The front and rear brakes are equipped with
external brake wear indicators that let you
check brake wear without disassembly.
Application of the brake control (lever or
pedal) causes the arrow on the brake arm to
move toward a reference mark on the brake
panel.

Place your motorcycle on its side stand.
Apply the brake control (lever or pedal) and
check the movement of the arrow ( ) on the
brake arm ( ). Replace the brake shoes if the
arrow aligns with the reference mark ( ) on
the brake panel ( ) upon full application of
the brake. If replacement is necessary, see
your dealer.

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Summary of Contents for CRF110F 2013

Page 1: ...ction information available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission This vehicle pictured in this owner s manual may not match your actual vehicle Honda Motor Co Ltd 2012 12 06 22 14 05 05 31KYKA00_001 ...

Page 2: ...ot conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations and operation on public streets roads or highways is illegal The vehicle is equipped with a USDA qualified spark arrester Obey local laws and regulations It conforms to US EPA California and Environment Canada emission regulations for off road motorcycles 12 06 22 14 05 08 31KYKA00_002 ...

Page 3: ...and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle You must use your own good judgment You will find important safety information in a variety of forms including These signal words mean on the mo...

Page 4: ...n t follow instructions Safety Messages Safety Headings Safety Section Instructions A Few Words About Safety such as Important Safety Reminders or Important Safety Precautions such as Motorcycle Safety how to use this motorcycle correctly and safely This entire book is filled with important safety information please read it carefully 12 06 22 14 05 18 31KYKA00_004 ...

Page 5: ...ontrols The importance of wearing a helmet and other protective gear plus how to make sure you and your motorcycle are ready to ride Why your motorcycle needs regular maintenance what you need to know before servicing your Honda a maintenance schedule and instructions for specific maintenance items Important safety information a special message for parents precautions about loading accessories and...

Page 6: ...nd store your motorcycle and how to be an environmentally responsible rider What to do if you have a flat tire your engine won t start etc ID numbers technical specifications and other technical facts Information on warranties and how to get Honda service manuals Handy facts about fuel engine oil tire sizes and air pressures 12 06 22 14 05 35 31KYKA00_006 ...

Page 7: ... of course But it s just as important to observe the break in guidelines and perform all the pre ride and other periodic checks detailed in this manual We also recommend that you read the owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manual contains a detailed list of topics at the beginning of each section and an inde...

Page 8: ...ler knows your motorcycle best and is dedicated to your complete satisfaction Please report any change of address or ownership to your dealer so we will be able to contact you concerning important product information California Proposition 65 Warning This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm You may also w...

Page 9: ...12 06 22 14 05 49 31KYKA00_009 ...

Page 10: ...ely Please take a few moments to read these pages This section also includes a special message for parents and location information for the safety labels on your motorcycle Important Safety Information Important Message to Parents Loading Accessories Modifications Loading Accessories Modifications Safety Labels 2 5 8 8 10 12 12 06 22 14 05 56 31KYKA00_010 ...

Page 11: ...riders However not all youngsters are physically or emotionally ready to ride Therefore before parents allow any youngster to ride this motorcycle we urge them to carefully read the beginning on page and the booklet that came with the motorcycle USA only It s a proven fact helmets significantly reduce the number and severity of head injuries So always wear an approved motorcycle helmet We also rec...

Page 12: ...n for unexpected turns drop offs rocks ruts and other hazards Always keep your speed low enough to allow time to see and react to hazards Pushing limits is another major cause of motorcycle crashes Never ride beyond your personal abilities or faster than conditions warrant Remember that alcohol drugs fatigue and inattention can significantly reduce your ability to make good judgments and ride safe...

Page 13: ...gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either It s important to keep your motorcycle properly maintained and in safe riding condition Having a breakdown can be difficult especially if you are stranded off road far from your base To help avoid problems inspect your motorcycle before every ride and perform all recommended maintenance ...

Page 14: ... varies widely from one person to another and age and size are not the only factors PHYSICAL ABILITY is an important consideration For example riders must be big enough to hold the motorcycle up get on and comfortably sit on the seat with both feet touching the ground They should also be able to easily reach and work the brakes throttle and all other controls ATHLETIC ABILITY is necessary for ridi...

Page 15: ...ways wears it when operating the vehicle or sitting on it GOOD INSTRUCTION is an important part of hands on training The teacher can either be you or another responsible adult who has experience with off road motorcycle riding For help in finding a qualified instructor talk with your dealer Even if you re not the main teacher it s up to you to ensure your youngster s safety Remember learning to ri...

Page 16: ...it s your responsibility to see that the motorcycle is properly maintained and kept in safe operating condition SAFE AND RESPONSIBLE RIDING must be an on going commitment by you and your youngster When you both put safety first you can enjoy more peace of mind and your youngster can enjoy more hours of safe off road riding For your convenience this comes with an ignition switch and key Remove the ...

Page 17: ...lity Adding accessories or making modifications that change this motorcycle s design and performance can also make it unsafe Also the weight of any accessories will reduce the maximum load the motorcycle can carry How much weight you put on your motorcycle and how you load it are important to your safety If you decide to carry cargo you should be aware of the following information Your Honda was d...

Page 18: ... shift position to maintain balance and stability Place weight as close to the center of the motorcycle as possible Do not attach large or heavy items such as a sleeping bag or tent to the handlebar fork or front fender Make sure that all cargo is tied down securely Never exceed the maximum weight limit Check that both tires are inflated properly As discussed on page we recommend that you do not c...

Page 19: ...ccessory be sure to read the following information Make sure the accessory does not reduce ground clearance and lean angle limit suspension travel or steering travel alter your riding position or interfere with operating any controls We strongly recommend that you use only Honda Genuine Accessories that have been specifically designed or approved and tested for your motorcycle Because Honda cannot...

Page 20: ... change its design or operation Such changes could seriously impair your motorcycle s handling stability and braking making it unsafe to ride We also advise you not to make any modifications or remove any equipment such as the USDA qualified spark arrester or emission control system components that would make the motorcycle illegal in your area 12 06 22 14 06 51 31KYKA00_020 ...

Page 21: ...s on your motorcycle Some labels warn you of potential hazards that could cause serious injury Others provide important safety information Read these labels carefully and don t remove them If a label comes off or becomes hard to read contact your dealer for a replacement 12 06 22 14 07 01 31KYKA00_021 ...

Page 22: ...lly before you ride It describes the location function and operation of all the basic controls on your motorcycle Operation Component Locations Operating Controls Fuel Valve Ignition Switch Side Stand Kickstarter Rear Brake Pedal Shift Lever Throttle Front Brake Lever Engine Stop Switch Start Button Choke Knob 14 17 17 18 19 20 20 20 20 21 21 21 21 12 06 22 14 07 11 31KYKA00_022 ...

Page 23: ...front brake lever engine stop switch throttle grip ignition switch start button 14 Operating Controls Operation Component Locations 12 06 22 14 07 14 31KYKA00_023 ...

Page 24: ...rear brake pedal ignition switch kickstarter 15 Operating Controls Operation Component Locations 12 06 22 14 07 18 31KYKA00_024 ...

Page 25: ...shift lever fuel valve choke knob 16 Operating Controls Operation Component Locations 12 06 22 14 07 21 31KYKA00_025 ...

Page 26: ...urning the fuel valve ON before attempting to start the engine allows fuel to flow from the fuel tank to the carburetor Turning the fuel valve OFF after stopping the engine prevents the flow of fuel from the fuel tank to the carburetor Turning the fuel valve to RES allows fuel to flow from the reserve fuel supply to the carburetor ON OFF RES 12 06 22 14 07 28 31KYKA00_026 ...

Page 27: ...returned to the ON position after refueling to avoid running out of fuel with no reserve Used for normal operation for restarting a warm engine or starting a cold engine with air temperature above 35 C 95 F Used to start a cold engine with air temperature below 35 C 95 F The choke knob is used for starting the engine page The choke increases the percentage of fuel in the fuel air mixture delivered...

Page 28: ...moved OFF ON 1 ON OFF 1 ignition switch FRONT ON OFF Function Key Removal Key Position 19 Operating Controls Operating Controls Ignition Switch After parking the motorcycle remove the key The ignition switch is used to prevent unauthorized use of the motorcycle Before riding insert the key and turn it to the right for the ON position 1 12 06 22 14 07 44 31KYKA00_028 ...

Page 29: ...s used to slow or stop your motorcycle To operate pull the lever For information on braking techniques see page The engine stop switch is used to turn the engine off during normal riding situations To operate turn the switch to the OFF position The switch must be in the RUN position to start the engine The start button is used for starting the engine Pushing the button in starts the engine See pag...

Page 30: ... stop your motorcycle To operate depress the pedal For information on braking techniques see page The side stand is used to support your motorcycle while parked page To operate use your foot to lower the stand Before riding raise the stand The shift lever is used to select the next higher or lower gear in the transmission To operate raise the shift lever after closing the throttle to engage the ne...

Page 31: ...22 Operating Controls 12 06 22 14 08 01 31KYKA00_031 ...

Page 32: ... help get you prepared this section discusses how to evaluate your riding readiness and how to perform the recommended pre ride inspection of your Honda If you re a parent be sure you also read the on page Are You Ready to Ride Protective Apparel Is Your Motorcycle Ready to Ride Pre ride Inspection 5 24 24 26 27 12 06 22 14 08 07 31KYKA00_032 ...

Page 33: ...rotection is not possible wearing the proper gear can reduce the chance of injury when you ride Following are suggestions to help you choose the proper gear read this owner s manual make sure you understand all the safety messages know how to operate all the controls Before each ride we also suggest that you make sure you are in good physical and mental condition are free of alcohol and drugs are ...

Page 34: ...in strap that can be tightened securely An open face helmet offers some protection but a full face helmet offers more Regardless of the style look for a DOT Department of Transportation sticker on any helmet you buy USA only Always wear a face shield or goggles to protect your eyes and help your vision In addition to a helmet and eye protection we also recommend Riding pants with knee and hip pads...

Page 35: ...ng Note to Parents If a youngster will be performing any of the following pre ride inspection procedures it s your responsibility to provide careful supervision and make sure they are performed safely Before each ride it s important to inspect your motorcycle and make sure any problem you find is corrected A pre ride inspection is a must because off road riding can be tough on a motorcycle and you...

Page 36: ...age Check the level and add oil if needed page Look under the motorcycle for signs of leaking fluids fuel engine oil Check the level and add fuel page if needed Also make sure the fuel fill cap is securely fastened Check for looseness page Use a wrench to make sure all accessible nuts bolts and fasteners are tight Check the cable housings for wear Check the fittings for looseness Replace or tighte...

Page 37: ... on the motorcycle Check the freeplay and adjust if needed Rotate the throttle to make sure it moves smoothly without sticking and snaps shut automatically when it is released in all steering positions page Squeeze the front brake lever and step on the rear brake pedal to check that the controls operate normally pages Adjust freeplay if necessary pages 74 90 92 90 93 12 06 22 14 08 47 31KYKA00_037...

Page 38: ...p your engine how to use the throttle and brakes and what to do when you re through riding To protect your new engine and enjoy optimum performance and service life refer to Break in Guidelines page For information about carburetor adjustment for riding at high altitude see page Safe Riding Precautions Starting Stopping the Engine Shifting Gears Braking Parking Post ride Inspection Preparation Sta...

Page 39: ...me familiar with how this motorcycle works and handles Practice in a safe area until you build up your skills and get accustomed to your motorcycle s size and weight For your safety avoid starting or operating the engine in an enclosed area such as a garage Your motorcycle s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death Your...

Page 40: ...that can be installed to restrict the maximum engine speed for new riders See page for instructions on how to install this screw Until your youngster becomes familiar with operating the motorcycle it is recommended to keep the transmission in first gear Check this screw regularly to ensure that it is properly tightened 75 12 06 22 14 09 06 31KYKA00_040 ...

Page 41: ...engine follow the procedure for Normal Air Temperature 10 35 C 50 95 F Always follow the proper starting procedure described below Make sure that the transmission is in neutral and the engine stop switch is at RUN Turn the fuel valve ON Before starting insert the key and turn the ignition switch ON Pull the choke knob out all the way to fully ON 1 1 A 12 06 22 14 09 14 31KYKA00_041 ...

Page 42: ...ly depress the kickstarter until resistance is felt Then let kickstarter return to the top of its stroke With the throttle slightly open operate the kickstarter Kick from the top of the stroke through to the bottom with a rapid continuous motion About a quarter minute after the engine starts push the choke knob in all the way to fully OFF If idling is unstable open the throttle slightly 2 3 4 5 Us...

Page 43: ... engine High Air Temperature 35 C 95 F or above Do not use the choke Start the engine see step under Low Air Temperature 10 C 50 F or below Follow steps under Warm up the engine by opening and closing the throttle slightly Continue warming up the engine until it runs smoothly and responds to the throttle when the choke knob is at fully OFF 1 2 1 2 3 2 1 2 1 B 12 06 22 14 09 28 31KYKA00_043 ...

Page 44: ... flooded engine Using The Kickstarter Open the throttle fully Crank the engine several times with the kickstarter Turn the engine stop switch to RUN Follow the starting procedure page To stop the engine shift into neutral turn the engine stop switch to OFF Push the choke knob in all the way to OFF Open the throttle fully Press the start button for 5 seconds Follow the starting procedure page Push ...

Page 45: ... to first gear Release the front brake Gradually open the throttle When you attain a moderate speed close the throttle and raise the shift lever After shifting apply the throttle To continue shifting up to each higher gear repeat step To shift down to a lower gear close the throttle and depress the shift lever After shifting apply the throttle Remember to close the throttle before shifting Your mo...

Page 46: ...se engine damage To prevent transmission damage do not coast or tow the motorcycle for long distances with the engine off Learning when to shift gears comes with experience Upshift to a higher gear or reduce throttle before engine rpm speed gets too high Downshift to a lower gear before you feel the engine laboring lugging at low rpm 12 06 22 14 09 52 31KYKA00_046 ...

Page 47: ...rating or turning To slow or stop apply the front brake and rear brake pedal smoothly while downshifting to match your speed Gradually increase braking as you feel the brakes slowing your speed For support put your left foot down first then your right foot when you have finished using the rear brake For maximum braking close the throttle and firmly apply the brake lever and pedal controls Applying...

Page 48: ...ng Lower the side stand to support your motorcycle Turn the ignition switch OFF and remove the key If you re finished riding for the day also turn the fuel valve OFF Always choose a level place to park 12 06 22 14 10 01 31KYKA00_048 ...

Page 49: ...oroughly clean your motorcycle and remove any dirt mud brush rocks or other objects you may have picked up along the way After cleaning carefully inspect your motorcycle for leaks or damage Be sure to lubricate the drive chain page to prevent rusting 110 12 06 22 14 10 05 31KYKA00_049 ...

Page 50: ...Maintenance Schedule for required servicing and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on oils and tips for keeping your Honda looking good An optional tool kit may be available Check with your dealer s parts department cont d The Importance of Maintenance Maintenance Safety Maintenance Schedule Maintenance Record Importan...

Page 51: ...ter Spark Plug Engine Idle Speed Valve Clearance Clutch System Throttle Engine Crankcase Breather Air Cleaner Engine Oil Fuel Fluids Filters Side Stand Drive Chain Tires Tubes Left Side Cover Removal Left Fuel Tank Shroud Removal Right Fuel Tank Shroud Removal Clip Removal Electrical 113 118 60 63 69 72 73 76 78 81 82 84 87 90 96 101 105 106 52 55 56 57 58 59 12 06 22 14 10 34 31KYKA00_051 ...

Page 52: ...cts all major parts even if you are able to make some repairs A well maintained motorcycle is essential for safe economical and trouble free riding It will also help reduce air pollution Careful pre ride inspections and good maintenance are especially important because your motorcycle is designed to be ridden over rough off road terrain More frequent service is needed if you subject your motorcycl...

Page 53: ...m basic maintenance can be an important part of their riding experience However if you allow a youngster to perform or assist in any maintenance task such as filling the tank with gasoline you should provide close supervision to make sure that it is performed safely Remember proper maintenance is the owner s responsibility Be sure to inspect your motorcycle before each ride and follow the Maintena...

Page 54: ... on how to perform some important maintenance tasks Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task cont d Make sure the engine is off before you begin any maintenance or repairs This will help eliminate several potential hazards Be...

Page 55: ...over park it on a firm level surface using the side stand or a maintenance stand to provide support To reduce the possibility of a fire or explosion be careful when working around gasoline Use only a non flammable high flash point solvent such as kerosene not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts 12 06 22 14 10 54 31KYKA00_055 ...

Page 56: ...items are provided in this manual The Maintenance Schedule also includes items that involve more extensive procedures and may require special training tools and equipment Therefore we recommend that you have your dealer perform these tasks unless you have advanced mechanical skills and the required tools Procedures for items in this schedule are provided in a service manual available for purchase ...

Page 57: ...ems particularly those marked and may require more technical information and tools Consult your dealer Should be serviced by your dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the official Honda Service Manual page Maintenance Procedures inspect and clean adjust lubricate or replace if necessary clean adjust lubricate replace In the interest o...

Page 58: ...ools and service data and is mechanically qualified Refer to the official Honda Service Manual page In the interest of safety we recommend these items be serviced only by your dealer Note 1 I R I C I I I R I I I C I I I R C C I C I I I R I I I C I I I R C C I Fuel Line Throttle Operation Air Cleaner Crankcase Breather Spark Plug Valve Clearance Engine Oil Engine Oil Strainer Screen Engine Oil Cent...

Page 59: ...System Clutch System Side Stand Suspension Spark Arrester Nuts Bolts Fasteners Wheels Tires Steering Head Bearings I L I I I I I 106 107 94 90 76 105 87 84 96 101 In the interest of safety we recommend these items be serviced only by your dealer Should be serviced by your dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the official Honda Service...

Page 60: ...space under Notes to record anything you want to remind yourself about or mention to your dealer Of course if you find any problem while servicing your motorcycle be sure it is corrected as soon as possible 600 1 000 or 6 1 200 2 000 or 12 1 800 3 000 or 18 2 400 4 000 or 24 3 000 5 000 or 30 3 600 6 000 or 36 4 200 7 000 or 42 4 800 8 000 or 48 5 400 9 000 or 54 12 06 22 14 11 43 31KYKA00_060 ...

Page 61: ...front brake lever fuel fill cap throttle grip 52 Maintenance Component Locations Servicing Your Honda 12 06 22 14 11 46 31KYKA00_061 ...

Page 62: ...er rear brake pedal clutch adjuster engine oil fill cap dipstick engine oil drain bolt under engine throttle stop screw engine idle speed 53 Maintenance Component Locations Servicing Your Honda 12 06 22 14 11 51 31KYKA00_062 ...

Page 63: ...air cleaner drive chain choke knob battery crankcase breather tube 54 Maintenance Component Locations Servicing Your Honda 12 06 22 14 11 55 31KYKA00_063 ...

Page 64: ...a Safety Precautions Refer to on page A spoke wrench was provided with your motorcycle USA only You will need to provide your own tools to perform any owner maintenance other than tightening or loosening the spokes 45 12 06 22 14 12 00 31KYKA00_064 ...

Page 65: ...cover Pull the side cover prongs out of the rubber grommets Installation Attach the side cover on the rear frame aligning its tab with the rear edge of the left fuel tank shroud Install the bolt A bolt B and collar and tighten them Align the side cover prongs with the rubber grommets align the rib of the side cover with the groove of the battery compartment Press the side cover into position 1 1 2...

Page 66: ...moval Installation Remove the left side cover page Remove the clip page Remove the left fuel tank shroud by removing the bolts Install the left fuel tank shroud aligning its slot with the tab on the fuel tank Install the bolts and tighten them Install the clip page Install the left side cover page 1 1 2 2 3 45 3 4 56 1 59 2 3 4 5 59 56 12 06 22 14 12 18 31KYKA00_066 ...

Page 67: ...ve the clip page Remove the bolt A collar and bolts B securing the right fuel tank shroud Pull the right fuel tank shroud prongs out of the rubber grommets Install the right fuel tank shroud aligning slot with the tab on the fuel tank and prongs with the rubber grommets Press the right fuel tank shroud into position Install the bolts and collar and tighten them Install the clip page 45 5 59 2 3 6 ...

Page 68: ...moval and installation Removal Installation Pull up the center pin to release the lock Pull out the clip of the hole Insert the clip into the hole Press down the center pin securely to lock the clip 1 2 1 2 1 2 1 2 12 06 22 14 12 34 31KYKA00_068 ...

Page 69: ...fuel Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Your engine is designed to use any unleaded gasoline that has a pump octane number of 86 or higher Gasoline pumps at service stations normally display the pump octane number For information on the use of oxygenated fuels see page Use of lower octane gasoline can cause persiste...

Page 70: ...er tube 4 3 steering stem nut 4 filler neck 1 3 61 Refueling Procedure Fuel Servicing Your Honda Fuel Tank Capacity including reserve Reserve Capacity Add fuel until the level reaches the bottom of the filler neck Avoid overfilling the tank There should be no fuel in the filler neck cont d To open the fuel fill cap pull the breather tube out of the steering stem nut Turn the fuel fill cap counterc...

Page 71: ...a After refueling turn the fuel fill cap clockwise until it is secure If you replace the fuel fill cap use only a Honda Genuine replacement part Insert the breather tube in the steering stem nut 3 4 12 06 22 14 12 55 31KYKA00_071 ...

Page 72: ...endation Engine Oil Servicing Your Honda Safety Precautions Refer to on page Using the proper oil and regularly checking adding and changing oil will help extend your engine s life Even the best oil wears out Changing oil helps get rid of dirt and deposits held in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause serious...

Page 73: ...her oils displaying a circular API energy conserving service label on the container They may affect lubrication and clutch performance For normal air temperatures See next page for additional temperature viscosity information Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label Do not use non detergent vegetable or castor ba...

Page 74: ...emperature in your riding area is within the indicated range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the oil container For example the following label shows the MA classification 12 06 22 14 13 18 31KYKA00_074 ...

Page 75: ...r near the lower level mark add the recommended oil until it reaches the upper level mark Do not overfill Start the engine and let it idle for 3 5 minutes Stop the engine Wait 2 3 minutes Unscrew and remove the oil fill cap dipstick Wipe it clean Hold the motorcycle upright Insert the oil fill cap dipstick until it seats but do not screw it in Remove the oil fill cap dipstick and check the oil lev...

Page 76: ...off Wait 2 3 minutes for the oil to settle Park your motorcycle on a firm level surface Remove the oil fill cap dipstick Place a drain pan under the crankcase Unscrew and remove the oil drain bolt After most of the oil is drained gently tilt the motorcycle from side to side to drain the remaining oil Pour the drained oil into a suitable container and dispose of it in an approved manner page cont d...

Page 77: ... With the motorcycle held upright on level ground check the oil level If needed add oil page until it reaches the upper level mark Do not overfill Check for oil leaks Pour the recommended oil into the crankcase approximately Install the oil drain bolt and tighten to the specified torque Start the engine Let it idle 3 5 minutes then turn it off 10 11 12 13 14 8 9 2 66 12 06 22 14 13 46 31KYKA00_077...

Page 78: ... dust mud and other impurities to pass into the engine Service the air cleaner more frequently if you ride in unusually wet or dusty areas Your dealer can help you determine the correct service interval for your riding conditions Proper air cleaner maintenance can prevent premature engine wear or damage expensive repairs low engine power poor gas mileage and spark plug fouling Your motorcycle s ai...

Page 79: ...am or seams of the air cleaner Replace the air cleaner if it is damaged Remove the air cleaner Remove the screws and air cleaner housing cover Gently wash the air cleaner in clean non flammable high flash point solvent such as kerosene not gasoline After cleaning gently squeeze out the remaining solvent Avoid twisting or wringing the air cleaner This can tear the foam Remove the left fuel tank shr...

Page 80: ...s to evenly spread the oil into the air cleaner Gently squeeze out any excess oil To keep your hands dry place the air cleaner in a clean plastic bag before spreading the oil into the air cleaner Clean the inside of the air cleaner housing Install the air cleaner Install the air cleaner housing cover and screws Install the left fuel tank shroud page 7 8 9 10 57 12 06 22 14 14 08 31KYKA00_080 ...

Page 81: ...vicing Your Honda Safety Precautions Refer to on page Service more frequently if your motorcycle is ridden in the rain or often at full throttle Drain the deposits into a suitable container by pinching the crankcase breather tube 1 45 12 06 22 14 14 14 31KYKA00_081 ...

Page 82: ...y adjust to the specified range Adjustment Pull the rubber dust cover back Loosen the lock nut on the throttle cable mechanism Turn the adjuster Tighten the lock nut Return the dust cover to its normal position After adjustment check for smooth rotation of the throttle grip from fully closed to fully open in all steering positions If you can t get the freeplay within the specified range contact yo...

Page 83: ...t the throttle assembly is positioned properly and the securing bolts are tight Inspect the condition of the throttle cable from the throttle grip down to the carburetor If the cable is kinked or chafed have it replaced Check the cable for tension or stress in all steering positions Lubricate the cable with a commercially available cable lubricant to prevent premature rust and corrosion 1 2 3 4 5 ...

Page 84: ...crew is installed the throttle can be fully opened When the M5 40 screw is installed the throttle opening is restricted to approximately 50 and the maximum engine speed is limited Do not remove the screw except when activating or deactivating the limiter Use only provided screws Do not use any other screw Never operate the motorcycle without either the M5 10 or M5 40 screws installed as debris can...

Page 85: ...er to on page The engine should start easily with the kickstarter without the clutch slipping When shifting gears the clutch operation should be smooth and light especially when shifting into neutral Loosen the adjuster lock nut Turn the clutch adjuster clockwise one turn do not turn excessively 1 2 1 2 45 12 06 22 14 14 47 31KYKA00_085 ...

Page 86: ...ance is felt From this position turn the adjuster clockwise 1 8 turn and tighten the lock nut After adjustment test ride the motorcycle to be certain the clutch operates properly If you can t get proper adjustment or the clutch does not work properly see your dealer 3 4 5 12 06 22 14 14 53 31KYKA00_086 ...

Page 87: ...from closing and cause valve damage and power loss Check valve clearance when the engine is cold at the intervals specified in the Maintenance Schedule The checking or adjusting of the clearance should be performed while the engine is cold The clearance will change as engine temperature rises Refer to on page Remove the cylinder head cover by removing the bolts and mount rubbers Remove the cylinde...

Page 88: ...ndication that the valves are closed and that the piston is on the compression stroke If they are tight and the valves are open rotate the flywheel 360 and realign the T mark to the index mark cont d Check the clearance of both valves by inserting a feeler gauge between the adjusting screw and the valve stem Clearance should be Rotate the generator flywheel counterclockwise until the T mark on the...

Page 89: ...inally recheck the clearance to make sure that the adjustment has not been disturbed Apply oil to new O rings Install the new O rings onto timing hole cap and crankshaft hole cap Install the timing hole cap and crankshaft hole cap and tighten them Check that the mount rubbers in good condition Install the mount rubbers onto the cylinder head cover with the UP mark facing up Install a new gasket on...

Page 90: ... Ten minutes of stop and go riding is sufficient Do not attempt to compensate for faults in other systems by adjusting idle speed See your dealer for regularly scheduled carburetor adjustments Warm up the engine shift to neutral and place the motorcycle on its stand Connect a tachometer following the tachometer manufacturer s instructions Adjust idle speed with the throttle stop screw 1 2 3 Idle S...

Page 91: ...Plug Servicing Your Honda Using spark plugs with an improper heat range can cause engine damage Safety Precautions Use only the recommended type of spark plugs in the recommended heat range Refer to on page The recommended standard spark plug is satisfactory for most riding conditions 45 12 06 22 14 15 30 31KYKA00_091 ...

Page 92: ...racked or chipped Check the spark plug gap using a wire type feeler gauge If adjustment is necessary bend the side electrode carefully The gap should be Make sure the plug washer is in good condition If you have to install a new plug first check the gap With the plug washer attached thread the spark plug in by hand to prevent cross threading If installing a new plug tighten it twice to prevent loo...

Page 93: ... servicing prevents carbon buildup which can diminish engine performance and also complies with USDA regulations for regular maintenance to assure proper function The spark arrester prevents random sparks from the combustion process in your engine from reaching the environment Allow the engine and muffler to cool Remove the right fuel tank shroud page Remove the muffler protector screw collar and ...

Page 94: ...e the bolts the spark arrester and the gasket from the muffler Use a brush to remove carbon deposits from the spark arrester screen Be careful to avoid damaging the spark arrester screen The spark arrester must be free of breaks and holes Replace if necessary Check the gasket Replace if necessary 7 4 5 8 4 6 5 12 06 22 14 15 56 31KYKA00_094 ...

Page 95: ...in the muffler and tighten the bolts securely Install the muffler protector aligning slots with the tabs on the muffler Install the muffler protector screw and collar and tighten the screw securely Install the right fuel tank shroud page 6 7 8 9 58 10 12 06 22 14 16 00 31KYKA00_095 ...

Page 96: ...orcycle If any suspension components appear worn or damaged see your dealer for further inspection Your dealer is qualified to determine whether or not replacement parts or repairs are needed Check fork operation Pull the front brake lever in to lock the brake Then pump up and down on the fork legs several times The suspension should function smoothly There should be no oil leakage cont d 1 45 12 ...

Page 97: ...sion Servicing Your Honda Check the security of all handlebar and fork mounting bolts If any front suspension components appear worn or damaged see your dealer for further inspection Place the motorcycle on a maintenance stand Push hard against the side of the rear wheel and feel for any freeplay which indicates worn swingarm bushings 1 2 1 1 12 06 22 14 16 14 31KYKA00_097 ...

Page 98: ...hat the fasteners for the shock absorber attachment points are secure Check for oil leaks in the shock absorber If any rear suspension components appear worn or damaged see your dealer for further inspection 2 3 2 12 06 22 14 16 18 31KYKA00_098 ...

Page 99: ...hat it rotates freely Repeat this procedure several times Tighten the lock nut Return the dust cover to its normal position Loosen the lock nut and turn the front brake cable adjuster Pull the rubber dust cover back Upper Adjustment If necessary adjust to the specified range Check freeplay by pulling in slowly on the front brake lever until the brake starts to engage Inspection Adjust the freeplay...

Page 100: ...btained using the cable adjuster Check the freeplay At the lower end of the cable loosen the lower lock nut Turn the lower adjusting nut to obtain the specified freeplay Tighten the lower lock nut Loosen the front brake cable guide bolt Loosen the lock nut and turn the cable adjuster all the way in Tighten the lock nut and return the rubber dust cover to its normal position Lower Adjustment cont d...

Page 101: ...edure several times Check the freeplay If you cannot adjust the freeplay properly see your dealer After adjustment push the brake arm to confirm that there is proper freeplay After adjustment confirm the freeplay of the brake lever If necessary adjust to the specified range Check freeplay by slowly depressing the brake pedal until the brake starts to engage Place your motorcycle on its side stand ...

Page 102: ... on the adjusting nut is seated on the brake arm pin Apply the brake release it and then spin the wheel and check that it rotates freely Repeat this procedure several times Check the freeplay If you can t adjust the freeplay properly see your dealer After adjustment push the brake arm to confirm that there is a gap between the adjusting nut and the brake arm pin After adjustment confirm the freepl...

Page 103: ... without disassembly Application of the brake control lever or pedal causes the arrow on the brake arm to move toward a reference mark on the brake panel Place your motorcycle on its side stand Apply the brake control lever or pedal and check the movement of the arrow on the brake arm Replace the brake shoes if the arrow aligns with the reference mark on the brake panel upon full application of th...

Page 104: ...ront brake cable for kinks or signs of wear that could cause sticking or failure Lubricate the front brake cable with a commercially available cable lubricant to prevent premature wear and corrosion Front Make sure the brake arm spring and fasteners are in good condition Rear Make sure the brake rod brake arm spring and fasteners are in good condition 12 06 22 14 17 13 31KYKA00_104 ...

Page 105: ...es will loosen more rapidly due to the initial seating of the parts Excessively loose spokes may result in instability at high speeds and the possible loss of control Loose spokes may also cause rim or spoke damage not covered by warranty It s also important that the rim locks are secure to prevent tire slippage It is not necessary to remove the wheels to perform the recommended service in the Mai...

Page 106: ... wheel off the ground by placing a maintenance stand or support block under the engine Secure the rear of the motorcycle with tie down straps Loosen the cable guide bolt on the fork leg Disconnect the front brake cable from the brake arm Pull the brake assembly out carefully Remove the wheel Remove the front axle nut and front axle shaft Take care to prevent getting grease oil or dirt on the brake...

Page 107: ...fork leg is located in the slot in the brake panel Check front brake adjustment page If a torque wrench was not used to install the wheel see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity Torque the front axle nut to 2 1 3 5 6 90 12 06 22 14 17 38 31KYKA00_107 ...

Page 108: ...n straps Unscrew the rear brake adjuster Press the rear brake pedal and disconnect the brake rod from the brake arm Loosen the lock nut and adjusting nut on the chain adjuster on both sides Unscrew the rear axle nut Pull the rear axle shaft out Push the wheel forward and derail the drive chain from the rear sprocket Remove the wheel Take care to prevent getting grease oil or dirt on the brake shoe...

Page 109: ...rs are installed properly Adjust the drive chain page Adjust the rear brake page Apply the rear brake release it then spin the wheel and check that it rotates freely Repeat this procedure several times If a torque wrench was not used to install the wheel see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity Torque the rear axle nut to ...

Page 110: ...etailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recommendations on tire repair and replacement Make sure the valve stem caps are secure If necessary install new caps Properly inflated tires provide the best combination of handling tread life and riding comfort Generally underinflated tires wear unevenly adversely affect handling ...

Page 111: ...iles the readings will be higher If you let air out of warm tires to match the recommended cold pressures the tires will be underinflated The correct cold tire pressures are A flat tire or blowout is inconvenient and may even cause a crash Take time to inspect your tires and wheels before you ride For more information about handling flat tires see page If you decide to adjust tire pressures for a ...

Page 112: ...d carefully inspect the tire as described on page Inspect carefully for bumps or bulges in the side of the tire or the tread Replace any tire that has a bump or bulge Look closely for cuts slits or cracks in the tires Replace a tire if you can see fabric or cord Check for rocks or other objects embedded in the tire or tread Remove any objects Check the position of both valve stems A tilted valve s...

Page 113: ... Tubes Servicing Your Honda The tires that came on your motorcycle were designed to provide a good combination of handling braking durability and comfort across a broad range of riding conditions Use a replacement tire equivalent to the original Replace the tube any time you replace a tire The old tube will probably be stretched and if installed in a new tire could fail Have the wheel balanced aft...

Page 114: ...ions Refer to on page Check the side stand spring for damage and loss of tension Check the side stand assembly for freedom of movement If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean engine oil 1 2 1 45 12 06 22 14 18 34 31KYKA00_114 ...

Page 115: ...he motorcycle is ridden in unusually dusty or muddy areas more frequent maintenance will be necessary Before servicing your drive chain turn the engine OFF lower the side stand and check that your transmission is in neutral It is not necessary to remove or replace the drive chain to perform the recommended service in the Maintenance Schedule Check slack in the lower drive chain run midway between ...

Page 116: ...nd kinking Check the chain slider for wear If the ridge in the center of the slider is worn have your dealer replace the chain slider Inspect the drive chain for damaged rollers loose pins dry or rusted links kinked or binding links excessive wear Replace the drive chain page if it has damaged rollers loose pins or kinks that cannot be freed Lubricate the drive chain page if it appears dry or show...

Page 117: ...est limit of adjustment Excessive slack indicates the chain is worn beyond its service limit To check the chain s service limit remove the drive chain page Then measure the distance between a span of pins from pin center to pin center If the distance exceeds the service limit the drive chain is worn out and should be replaced 5 New Chain Service Limit 111 86 12 06 22 14 18 56 31KYKA00_117 ...

Page 118: ...uated scale 109 Adjustment Drive Chain Servicing Your Honda Use of a new chain with worn sprockets will cause rapid chain wear Inspect the front and rear sprocket teeth for excessive wear or damage If necessary have your dealer replace a worn sprocket Loosen the lock nuts on both sides of the swingarm Loosen the rear axle nut cont d 1 2 6 2 1 12 06 22 14 19 06 31KYKA00_118 ...

Page 119: ...crease chain slack Torque the rear axle nut to If a torque wrench is not used for this installation see your dealer as soon as possible to verify proper assembly Check rear brake pedal freeplay and adjust as necessary page Freeplay is affected when repositioning the rear wheel to adjust drive chain slack Recheck drive chain slack Tighten the adjusting nuts lightly Then while holding the adjusting ...

Page 120: ...ink retaining clip with pliers Do not bend or twist the clip Remove the master link Remove the drive chain Inspect the drive chain for possible wear or damage Replace the drive chain if it has damaged rollers loose fitting links or otherwise appears unserviceable Clean the drive chain with a non flammable high flash point solvent such as kerosene not gasoline and allow it to dry cont d 2 1 3 1 12 ...

Page 121: ...ter link and pulling the old chain to position the new chain on the sprockets Inspect the sprocket teeth for wear or damage We recommend replacing the sprocket whenever a new chain is installed Lubricate the drive chain Pass the chain over the sprockets and join the ends of the chain with the master link For ease of assembly hold the chain ends against adjacent rear sprocket teeth while inserting ...

Page 122: ...nd you remove the battery or at least disconnect the battery cables negative cable first If you plan to store your motorcycle see page If your battery seems weak and or is leaking electrolyte causing slow starting or other electrical problems see your dealer Electrical accessories use current from the battery even when the ignition is OFF Limited operation also allows the battery to discharge If y...

Page 123: ...Refer to on page Before you remove the battery be sure to read all the information that follows as well as the information on the battery label You will get the best storage results from removing the battery and slow charging it every 30 days see page If you do not remove the battery we recommend disconnecting the battery cables negative cable first If you plan to store your motorcycle we recommen...

Page 124: ... compartment behind the left side cover Removal Make sure the ignition switch is OFF Remove the left side cover page Pull the battery out of the battery compartment Disconnect the negative terminal lead from the battery first then disconnect the positive terminal lead Remove the battery holder by removing the bolt cont d 1 2 3 4 5 1 5 3 4 2 56 12 06 22 14 19 53 31KYKA00_124 ...

Page 125: ...nd direct sunlight Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see following section once every 30 days Installation Reinstall in the reverse order of removal Be sure to connect the positive terminal first then the negative terminal Check all bolts and other fasteners are secure 6 7 8 9 1 2 12 06...

Page 126: ... battery However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive type battery charger An automotive charger can overheat a motorcycle battery and cause permanent damage Refer to on page Be sure to read the information that came with your battery charger and follow the instructions on the battery Improp...

Page 127: ...e you re cleaning be sure to look for damage wear and gasoline or oil leaks To clean your motorcycle you may use water a mild neutral detergent and water a mild spray and wipe cleaner polisher a mild spray and rinse cleaner degreaser and water Avoid products that contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your motorcycle If your motorcycle is sti...

Page 128: ... motorcycle thoroughly with cool water to remove loose dirt Fill a bucket with cool water Mix in a mild neutral detergent such as dish washing liquid or a product made especially for washing motorcycles or automobiles Wash your motorcycle with a sponge or a soft towel As you wash check for heavy grime If necessary use a mild cleaner degreaser to remove the grime After washing rinse your motorcycle...

Page 129: ...xhaust pipe and muffler are painted contact your dealer As a precaution ride at a slow speed and apply the brakes several times This will help dry the brakes and restore normal braking performance Start the engine and let it idle for several minutes The engine heat will help dry moist areas Lubricate the drive chain to prevent rusting Dry your motorcycle with a chamois or a soft towel Leaving wate...

Page 130: ...for an off road adventure how to transport and store your Honda and how to be an environmentally responsible motorcycle owner Preparing for a Ride Storing Your Honda You the Environment Transporting Your Honda 122 124 126 129 12 06 22 14 20 39 31KYKA00_130 ...

Page 131: ...d Management USA only the Ministry of Natural Resources Canada only riding clubs and off road magazines are good sources of information Along with your motorcycle and riding gear you should take along some tools and supplies in case you have a problem For some of the difficulties you might encounter see which begins on page We recommend that you always take water food a first aid kit and your owne...

Page 132: ...ends on the kind of terrain how long you expect to ride how far you might go from your base camp or help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the trail be sure you can carry them safely and know how to use them Also be sure to follow the loading guidelines and weight limit page 9 12 06 22 14 20 53 31KYKA0...

Page 133: ...railer rail Attach the lower ends of two straps to the tie down hooks on your vehicle Attach the upper ends of the straps to the handlebar one on the right side the other on the left close to the fork Use a loading ramp Make sure the fuel valve is off Secure the motorcycle in an upright position using motorcycle tie down straps Avoid using rope which can loosen and allow the motorcycle to fall ove...

Page 134: ...ront suspension is compressed about half way Too much pressure is unnecessary and could damage the fork seals We recommend that you do not transport your motorcycle on its side This can damage the motorcycle and leaking gasoline could be a hazard Use another tie down strap to keep the rear of the motorcycle from moving 12 06 22 14 21 04 31KYKA00_134 ...

Page 135: ...ring it That way needed repairs won t be forgotten and it will be easier to get your motorcycle running again For more information about storage refer to the available from your dealer USA only We suggest you perform the following procedures to keep your motorcycle in top condition These storage procedures will reduce the deterioration that can occur during storage 12 06 22 14 21 08 31KYKA00_135 ...

Page 136: ...Tips Preparation for Storage Change the engine oil page Fill the fuel tank Make sure the fuel fill cap is properly installed Check that the fuel valve is OFF Drain the carburetor into an approved gasoline container and dispose of it in an approved manner page If storage will last longer than one month carburetor draining is important to assure proper performance after storage cont d 1 2 3 4 67 129...

Page 137: ...your motorcycle in an unheated area free of dampness away from sunlight with a minimum of daily temperature variation Inflate the tires to their recommended pressures page Wash and dry your motorcycle Remove the battery and charge it fully Store it in an area protected from freezing temperatures and direct sunlight Slow charge the battery page once a month Perform a pre ride inspection page then t...

Page 138: ... damaged and ride only in areas approved for off road vehicles Loud motorcycles can be offensive Ride as quietly as possible don t remove your spark arrester and don t modify the muffler or any other part of your air intake and exhaust systems Such modifications not only increase noise they also reduce engine performance and may be illegal Use a biodegradable detergent when you wash your motorcycl...

Page 139: ...d contaminate our drinking water lakes rivers and oceans Before changing your oil make sure you have the proper containers Put oil and other toxic wastes in separate sealed containers and take them to a recycling center Call your local or state office of public works or environmental services to find a recycling center in your area and get instructions on how to dispose of non recyclable wastes 12...

Page 140: ...ction gives practical advice to help you deal with a wide range of problems Take time to read this section before you ride Also review the tips in page General Guidelines If Your Engine Quits or Won t Start If You Have a Flat Tire If a Component Fails If You Lose Your Key If You Crash If a Fuse Blows If Your Battery Is Low or Dead 132 133 137 138 140 141 141 142 122 12 06 22 14 21 45 31KYKA00_140 ...

Page 141: ... decide what to do Whatever the problem the most important rules are If a problem is relatively minor and you have the tools supplies and skills to make a permanent repair you may be able to fix it on the trail and continue riding Or you may be able to make a temporary repair that allows you to slowly ride back to your base where you can make a permanent repair or get help When a problem is more s...

Page 142: ...u press the start button If you don t hear the starter motor turning refer to the symptom If you can hear the starter motor working normally refer to the symptom If you made temporary repairs be sure to have permanent repairs made as soon as possible Do not continue riding if you are hurt or your motorcycle is not in safe riding condition Additional recommendations for specific problems follow Pro...

Page 143: ...h ON Shift into neutral Replace with a new fuse of the same rating page Tighten the battery lead Charge the battery page If charging doesn t help see your dealer If all possible causes are negative the starter motor may be faulty See your dealer 138 117 Starter motor doesn t operate 134 Taking Care of the Unexpected Taking Care of the Unexpected 12 06 22 14 22 10 31KYKA00_143 ...

Page 144: ...e the battery page If charging doesn t help see your dealer Check engine idle adjustment page If the problem persists see your dealer See your dealer See your dealer loose or unconnected spark plug cap Install the spark plug cap securely If the engine still won t start see your dealer 35 117 81 Starter motor works but the engine won t start Engine starts but runs poorly Flooded Engine 135 Taking C...

Page 145: ...ter ignition switched OFF See your dealer If applicable switch to the recommended octane gasoline page or change your brand of gasoline If the problem persists see your dealer See your dealer See your dealer 60 Engine starts but runs poorly cont d 136 Taking Care of the Unexpected Taking Care of the Unexpected 12 06 22 14 22 34 31KYKA00_145 ...

Page 146: ... tube or tire damage is and what tools and supplies you have with you If the leak is more serious or a temporary repair doesn t hold the tube must be replaced The tire will also need to be replaced if it is damaged page Replacing a tube or tire involves removing and re installing the wheel pages If you are unable to repair a flat tire on the trail you will need to push the motorcycle back to your ...

Page 147: ...of the Unexpected Taking Care of the Unexpected If a Fuse Blows If something electrical on your motorcycle stops working the first thing you should check for is a blown fuse Check the fuse before looking elsewhere for another possible cause of the problem Replace the blown fuse and check component operation All of the electrical circuits on your motorcycle have a fuse to protect them from damage c...

Page 148: ...eft side cover Recommended Fuse For access the main fuse remove the left side cover page To prevent an accidental short circuit turn the ignition switch OFF before checking or replacing the fuse Install the left side cover Open the fuse case and pull the fuse out If the main fuse is blown install a new main fuse Close the fuse case 1 2 3 4 5 1 2 3 4 56 12 06 22 14 22 57 31KYKA00_148 ...

Page 149: ... someone for help Do not ride if you will risk further injury If you decide that you are capable of riding safely first evaluate the condition of your motorcycle If the engine is still running turn it off and look it over carefully inspect it for fluid leaks check the tightness of critical nuts and bolts and secure such parts as the handlebar control levers brakes and wheels Sometimes crash damage...

Page 150: ...ain breaks or does other damage when it comes off you may not be able to make a trailside repair If you lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer where you purchased your Honda They may have it listed in their records If they don t transport your motorcycle to them or the nearest dealer The dealer will pro...

Page 151: ...orcycle may be unsafe to ride Carefully assess the damage and make any repairs that you can But if there is any doubt it s best to be conservative and safe Jump starting is not recommended especially if you use an automobile battery The greater amperage of an automobile battery when the car engine is running can damage your motorcycle s electrical system Bump starting is also not recommended If yo...

Page 152: ...nd other technical data plus information on government requirements and how to break in your motorcycle Vehicle Identification Specifications Break in Guidelines High Altitude Carburetor Adjustment Emission Control Systems Oxygenated Fuels 144 145 150 151 152 156 12 06 22 14 23 21 31KYKA00_152 ...

Page 153: ...er is stamped on the left side of the engine The VIN is stamped on the left side of the steering head The VIN and engine serial number are required when you register your motorcycle They may also be required when ordering replacement parts You may record these numbers in the section at the rear of the manual 2 1 12 06 22 14 23 29 31KYKA00_153 ...

Page 154: ...draining 1 1 US qt 1 0 after disassembly 1 22 US qt 1 15 Pro Honda USA only or Honda Canada only Foam Filter Oil or an equivalent Overall length Overall width Overall height Wheelbase Fuel tank capacity Fuel tank reserve Fuel recommendation Air cleaner oil Engine oil capacity Dimensions Fuel Lubricants 145 Specifications Technical Information 12 06 22 14 23 39 31KYKA00_154 ...

Page 155: ...ive chain lubricant Engine oil recommendation Passenger capacity Maximum weight capacity Cargo capacity Displacement Bore stroke Compression ratio API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label SAE 10W 30 JASO T 903 standard MA Fuel Lubricants Capacities Engine Specifications Fuel Lubricants 146 Specifications Technical Informatio...

Page 156: ...4 0 03 0 04 in 0 8 0 9 mm 0 916 Intake Exhaust Valve clearance cold Spark plug standard Spark plug gap Idle speed Primary reduction Gear ratio 1st 2nd 3rd 4th Final reduction Final drive Engine Specifications Power Transmission 147 Specifications Technical Information 12 06 22 14 23 59 31KYKA00_156 ...

Page 157: ...ion stroke axle travel axle travel distance between a span of 86 pins distance between a span of 86 pins Drive chain freeplay New chain length Used chain service limit length Caster Trail Tire size front Tire size rear Tire type Tire pressure front cold Tire pressure rear cold Suspension front Suspension rear Power Transmission Chassis Suspension 148 Specifications Technical Information 12 06 22 1...

Page 158: ... 2 4 kgf m 44 lbf ft 59 N m 6 0 kgf m 47 lbf ft 64 N m 6 5 kgf m YTX4L BS Engine oil drain bolt Front axle nut Rear axle nut Battery Generator Main Torque Specifications Electrical Fuse 149 Specifications Technical Information 12 06 22 14 24 18 31KYKA00_158 ...

Page 159: ... assure your motorcycle s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles 25 km During this period avoid full throttle starts and rapid acceleration 12 06 22 14 24 22 31KYKA00_159 ...

Page 160: ...the spark plug and cause hard starting Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is mad...

Page 161: ... or 1 865 miles 3 000 km after the time of sale to the ultimate purchaser when operated and maintained according to the instructions provided USA only The U S Environmental Protection Agency EPA the California Air Resources Board CARB and Environment Canada EC require that your motorcycle comply with applicable exhaust emissions standards during its useful life when operated and maintained accordi...

Page 162: ... Motor Co Ltd utilizes various systems to reduce carbon monoxide oxides of nitrogen and hydrocarbons The exhaust emission control system is composed of appropriate carburetor settings No adjustments should be made except for an idle speed adjustment with the throttle stop screw or carburetor adjustment for high altitude operation The exhaust emission control system is separate from the crankcase e...

Page 163: ...ntrol prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases Removal of or puncturing of any part of the intake system Lack of proper maintenance...

Page 164: ...mission performance unless your motorcycle will be used exclusively in competition If you modify your engine for use in sanctioned competition events you must deface or destroy the emission control information label This vehicle complies with the Fuel Permeation Emission Control regulations of the U S Environmental Protection Agency EPA the California Air Resources Board CARB and Environment Canad...

Page 165: ...minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates MTBE Methyl Tertiary Butyl Ether 15 by Volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 5 by Volume You may use gasoline...

Page 166: ...her service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty Oxygenated fuels can damage paint and plastic Be careful not to spill fuel when filling the fuel tank Wipe up any spills immediately 12 06 22 14 24 59 31KY...

Page 167: ...158 Technical Information 12 06 22 14 25 02 31KYKA00_167 ...

Page 168: ...contains information on your warranty and how to get an official Honda service manual Authorized Manuals Warranty Coverage Warranty Service The Honda Rider s Club USA only Your Honda Dealer Contacting Honda 160 161 162 163 164 165 12 06 22 14 25 08 31KYKA00_168 ...

Page 169: ...your dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems on Honda motorcycles scooters ATVs MUVs and PWCs These Honda manuals are written for the professional technician but most mechanically capable owners should find them easy to use if the...

Page 170: ...re of the responsibilities restrictions and exclusions which apply Please also keep your Honda owner s card with your Warranties Booklet Your new Honda is covered by these warranties Motorcycle Limited Warranty Emission Control System Warranty Noise Control Warranty USA only Your warranty coverage will not be voided if you choose to perform your own maintenance However you should have the proper t...

Page 171: ...results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the repair it is best to talk to the Service Manager of your dealer Sometimes in spite of the best intentions of all concerned a misunderstanding may occur If you aren t satisfied with your dealer s handling of the s...

Page 172: ...ip level If you wish to comment on your experiences with your Honda or with your dealer please send your comments to the following address USA Motorcycle Division American Honda Motor Co Inc P O Box 2200 Torrance CA 90509 2200 mailstop 100 4C 7B telephone 866 784 1870 Canada Honda Canada Inc Customer Relations Dept 180 Honda Boulevard Markham Ontario L6C 0H9 telephone 888 946 6329 facsimile 877 93...

Page 173: ...formation www hrca honda com The Honda Rider s Club of America HRCA sponsors local riding chapters at Authorized Honda Dealerships across the country You can log on to the HRCA Clubhouse website for more information at 12 06 22 14 25 37 31KYKA00_173 ...

Page 174: ...Canada only The same quality that went into your Honda can be found in Honda Genuine replacement parts You ll also find comparable quality in the accessories and products available from the parts department The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage USA only Your dealer can inform you about competition and other riding events in your area Y...

Page 175: ...tion 95 lever front 20 pedal rear 21 shoe wear 94 braking 38 break in guidelines 150 capacity fuel 61 carburetor high altitude adjustment 151 idle speed 81 choke knob 18 cleaner air 69 cleaning appearance care 118 clearance valve 78 clip removal 59 clutch system adjustment 76 consumer information 159 controls operating 13 customer service 163 drive chain 106 12 06 22 14 25 48 31KYKA00_175 ...

Page 176: ...stopping 35 won t start 133 environment protecting 129 filter air 69 flat tire 137 flooded engine starting 35 fork 87 front brake lever 20 lever freeplay 90 front suspension 87 front wheel removal 97 fuel oxygenated 156 recommendation 60 tank capacity 61 valve 17 fuse 138 gap spark plug 82 gasohol 156 gasoline 60 gears shifting 36 12 06 22 14 25 53 31KYKA00_176 ...

Page 177: ...1 ignition switch 19 inspection post ride 40 pre ride 27 key lost 141 kickstarter 21 left fuel tank shroud removal 57 left side cover removal 56 lever front brake 20 shift 21 limit weight 9 loading 8 maintenance component locations 52 record 51 safety 45 schedule 47 manual service 160 modifications 11 12 06 22 14 25 59 31KYKA00_177 ...

Page 178: ...nk 61 rider training 3 165 riding basic operation 29 before 23 clothing 24 precautions 30 safety 2 oil engine 63 operating controls 13 operation component locations 14 over revving 37 oxygenated fuels 156 schedule maintenance 47 service customer 163 manuals 160 warranty 161 shifting gears 36 shoe brake 94 side stand 21 105 spark arrester 84 spark knock 60 12 06 22 14 26 05 31KYKA00_178 ...

Page 179: ...0 stopping engine 35 storage 126 suspension front 87 rear 88 throttle freeplay 73 operation 20 tires air pressure 101 flat 137 replacing 104 tools 55 towing 37 training rider 3 165 transporting 124 troubleshooting starting 133 unexpected problems 131 valve fuel 17 vehicle identification no VIN 144 12 06 22 14 26 11 31KYKA00_179 ...

Page 180: ...171 Index Index W warranty coverage 161 extended 161 service 162 washing your motorcycle 119 weight limit 9 wheels 96 12 06 22 14 26 14 31KYKA00_180 ...

Page 181: ...172 Memo 12 06 22 14 26 17 31KYKA00_181 ...

Page 182: ...ters prevents premature wear and damage Frequent causes of costly engine repairs are Engine oil insufficient quantity improper oil Air cleaner dirty cleaned but not oiled leaking because of improper installation poor seal Frequent causes of costly chassis repair are Chain A loosely adjusted chain or a chain stretched because of lack of lubrication may come off and damage an engine case or wheel hu...

Page 183: ...Quick Reference Quick Reference Record important information here VIN Engine No Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr 12 06 22 14 26 29 31KYKA00_183 ...

Page 184: ...ms leaks engine oil fuel drive chain cables nuts bolts spark plug cap throttle and brakes Engine Oil unleaded gasoline pump octane number of 86 or higher tank reserve Fuel Capacity API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label SAE 10W 30 JASO T 903 standard MA Pro Honda GN4 4 stroke oil USA Canada or Honda 4 stroke oil or an equi...

Page 185: ...hese symbols are used in Operating Controls section SYMBOL COMPONENT SEE PAGE ON ignition switch OFF ignition switch choke knob START button OFF engine stop switch RUN engine stop switch 18 19 19 20 20 20 12 06 22 14 26 53 31KYKA00_185 ...

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