Honda CBR600RR 2007 Owner'S Manual Download Page 85 | Manualshive

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76

Servicing Your Honda

Maintenance Schedule

Summary of Maintenance Schedule Notes
& Procedures:

At higher odometer readings, repeat at
the frequency interval established here.
Service more frequently if the
motorcycle is ridden in unusually wet or
dusty areas.

Maintenance Procedures:
I: inspect and clean, adjust, lubricate,

or replace, if necessary

C: clean
A: adjust
L: lubricate
R: replace

California type only.
Replace every 2 years, or at indicated
odometer interval, whichever comes
first. Replacement requires mechanical
skill.

NOTES:
1.

2.

3.
4.

０７／０１／０８１７：４２：３１３１ＭＦＪ６００００８５

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Summary of Contents for CBR600RR 2007

Page 1: ...des the latest production information available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this pu...

Page 2: ...2007 Honda CBR600RR OWNER S MANUAL...

Page 3: ...ust of course But it s just as important to observe the break in guidelines and perform all pre ride and other periodic checks detailed in this manual We also recommend that you read this owner s manu...

Page 4: ...r Honda dealer knows your motorcycle best and is dedicated to your complete satisfaction Please report any change of address or ownership to your Honda dealer so we will be able to contact you concern...

Page 5: ...ng procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you ab...

Page 6: ...URT if you don t follow instructions A Few Words About Safety Safety Messages Safety Headings Safety Section Instructions such as Important Safety Reminders or Important Safety Precautions such as Mot...

Page 7: ...ive gear how to make sure you and your motorcycle are ready to ride and important information about loading Important safety information you should know plus a look at the safety related labels on you...

Page 8: ...an owner maintenance schedule and instructions for specific maintenance and adjustment items How to store and transport your motorcycle and how to be an environmentally responsible rider What to do i...

Page 9: ......

Page 10: ...information and recommendations to help you ride your motorcycle safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your...

Page 11: ...h that you can do to protect yourself when you ride You ll find many helpful recommendations throughout this manual The following are a few that we consider most important It s a proven fact helmets s...

Page 12: ...right reflective clothing position yourself so other drivers can see you signal before turning or changing lanes and use your horn when it will help others notice you Even if you have ridden other mot...

Page 13: ...ide safely It s important to keep your motorcycle properly maintained and in safe riding condition To help avoid problems inspect your motorcycle before every ride and perform all recommended maintena...

Page 14: ...re to read the following information We strongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your motorcycle Because Honda cannot test all...

Page 15: ...le was not designed for these attachments and their use can seriously impair your motorcycle s handling We strongly advise you not to remove any original equipment or modify your motorcycle in any way...

Page 16: ...rcycle either warn you of potential hazards that could cause serious injury or they provide important safety information Read these labels carefully and don t remove them If a label comes off or becom...

Page 17: ...For USA For Canada 8 Safety Labels Motorcycle Safety...

Page 18: ...is page are described in this section Instructions for other components are presented in other sections of this manual where they will be most useful cont d Operation Component Locations Gauges Indica...

Page 19: ...uments Controls Controls Features Ignition Switch Start Button Engine Stop Switch Headlight Dimmer Switch Turn Signal Switch Horn Button RESET Button SEL Button HESD Honda Electronic Steering Damper 3...

Page 20: ...urn signal switch clutch lever headlight dimmer switch front brake lever engine stop switch throttle grip start button horn button ignition switch 11 Instruments Controls Operation Component Locations...

Page 21: ...storage compartment for U shaped lock rear brake pedal 12 Instruments Controls Operation Component Locations...

Page 22: ...helmet holder shift lever 13 Instruments Controls Operation Component Locations...

Page 23: ...fer to the gauges indicators and displays frequently Their functions are described on the following pages 1 fuel gauge 2 left turn signal indicator 3 tachometer 4 tachometer red zone 5 right turn sign...

Page 24: ...m or shift out of neutral These indicators are identified in the table on pages with the words If one of these indicators does not come on when it should have your Honda dealer check for problems The...

Page 25: ...tachometer needle does not swing to the end of the red zone when it should have your Honda dealer check for problems The meter is identified in the table on page with the words The tachometer needle w...

Page 26: ...uel gauge will temporarily show the entire digital display Thereafter the speedometer will show from 180 mph to 0 mph from 290 km h to 0 km h in km h so that you can make sure the liquid crystal displ...

Page 27: ...eter tachometer red zone Shows approximate fuel supply available page Shows engine speed in revolutions per minute rpm Shows excessive engine rpm range indicated from the beginning of the tachometer r...

Page 28: ...ws the number of miles or kilometers ridden since you last reset the meter The tripmeter has two sub modes A and B To zero 0 the tripmeter press the RESET button page odometer Shows the total miles or...

Page 29: ...rcycle to a Honda dealer as soon as possible HESD indicator red 7 8 9 high coolant temperature indicator red Lights when the coolant is over the specified temperature If the indicator comes on pull sa...

Page 30: ...utions neutral indicator green Lights when the transmission is in neutral high beam indicator blue Lights when the headlight is on high beam RESET button Resets the tripmeter to zero 0 page Also used...

Page 31: ...s Instruments Controls When segment E flashes you should refill the tank as soon as possible The amount of fuel remaining when the flashing starts is approximately The fuel gauge liquid crystal displa...

Page 32: ...isplays Instruments Controls Fuel Gauge Failure Indication When the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If this occurs see your Honda deal...

Page 33: ...digital clock 24 Multi function Display Gauges Indicators Displays Instruments Controls The multi function display includes the following functions Both the digital clock and tripmeter will reset if...

Page 34: ...r shows the coolant temperature digitally Temperature Display USA Fahrenheit F or Centigrade C Canada Centigrade C 1 is displayed Actual coolant temperature is displayed Actual coolant temperature is...

Page 35: ...cause serious engine damage Overheating Message When the coolant temperature reaches 251 F 122 C the numbers in the temperature display start flashing and the high coolant temperature indicator comes...

Page 36: ...1 1 speedometer 27 Speedometer Gauges Indicators Displays Instruments Controls The speedometer shows riding speed in miles or kilometers per hour 1...

Page 37: ...s The odometer shows the total miles or kilometers ridden The tripmeter A and tripmeter B show number of miles or kilometers ridden since you last reset the meter To select the odometer tripmeter A or...

Page 38: ...splays Instruments Controls The speedometer displays both mph and km h The odometer tripmeter displays both mile and km The coolant temperature meter displays both F Fahrenheit and C Centigrade To sel...

Page 39: ...ahrenheit F Centigrade C 1 RESET button 30 Gauges Indicators Displays Instruments Controls To select F Fahrenheit and C Centigrade push the RESET button with the display in the tripmeter B mode USA on...

Page 40: ...rs Displays Instruments Controls Turn the ignition switch ON Shows hour and minute To adjust the time proceed as follows cont d Push and hold both the SEL button and RESET button for more than 2 secon...

Page 41: ...e minute display will start flashing The time is advanced by one hour each time the button is pushed Quick setting push and hold the RESET button until the desired hour and AM PM appear To set the hou...

Page 42: ...eached without affecting the hour display Quick setting push and hold the RESET button until the desired minute appears The time advances by one minute each time the button is pushed To end the adjust...

Page 43: ...Switch Controls Features Instruments Controls The ignition switch is used for starting and stopping the engine page and to lock the steering for theft prevention page Insert the key and turn it to the...

Page 44: ...top switch is in the OFF position when the start button is pushed When the start button is pushed the starter motor will crank the engine the headlight will automatically go out but the position light...

Page 45: ...he proper direction and release it The appropriate turn signal lights will start blinking To cancel the light push the switch in The headlight dimmer switch is used to change between the high and low...

Page 46: ...utton for 2 3 seconds page The RESET button is also used to change the speed mileage and temperature units for the speedometer odometer tripmeter coolant temperature meter pages The RESET button is al...

Page 47: ...teering damper characteristics in accordance with the vehicle speed and the acceleration The HESD indicator lights when there is any abnormality in the HESD The HESD indicator should also light for a...

Page 48: ...heck on your motorcycle and adjustments to make for your comfort convenience or safety This section also includes important information about loading For information about adjusting the suspension on...

Page 49: ...ong pants and a long sleeved shirt or jacket whenever you ride Although complete protection is not possible wearing proper gear can reduce the chance of injury when you ride Following are suggestions...

Page 50: ...ould fit your head comfortably and securely A bright colored helmet and reflective strips can make you more noticeable in traffic An open face helmet offers some protection but a full face helmet offe...

Page 51: ...ven if you have ridden other motorcycles take time to become familiar with how this motorcycle works and handles Practice riding the motorcycle in a safe area to build your skills Do not ride in traff...

Page 52: ...de it s important to inspect your motorcycle and make sure any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or even a flat tire can...

Page 53: ...ears unusual such as a leak or loose cable If you are carrying a passenger or cargo also check the following Make sure you do not exceed the load limits page Check that all cargo is secure Adjust the...

Page 54: ...ould also be done at least once a month no matter how often you ride Remember be sure to take care of any problem you find or have your Honda dealer correct it before you ride Check these items after...

Page 55: ...long as you keep your motorcycle well maintained with good tires and brakes you can safely carry loads within the given limits and guidelines However exceeding the weight limit or carrying an unbalan...

Page 56: ...r If you wish to carry more cargo check with your Honda dealer for advice and be sure to read the information regarding accessories on page Following are the load limits for your motorcycle includes t...

Page 57: ...as low and close to the center of your motorcycle as possible Balance cargo weight evenly on both sides Check that both tires are properly inflated page If you change your normal load you may need to...

Page 58: ...enjoy optimum performance and service life refer to Break in Guidelines page To protect the catalytic converter in your motorcycle s exhaust system avoid extended idling and the use of leaded gasoline...

Page 59: ...beginning on page Even if you have ridden other motorcycles take time to become familiar with how this motorcycle works and handles Practice in a safe area until you build your skills and get accustom...

Page 60: ...d with a side stand ignition cut off system If the side stand is down the engine cannot be started unless the transmission is in neutral If the side stand is up the engine can be started in neutral or...

Page 61: ...seconds after the engine starts If the low oil pressure indicator lights during operation stop the engine immediately and check the engine oil level This motorcycle has a fuel injected with an automa...

Page 62: ...econds Follow the normal starting procedure If the engine starts then open the throttle slightly if idling is unstable If the engine still won t start refer to page Your motorcycle s banking lean angl...

Page 63: ...ould normally remain in the RUN position even when the engine is OFF Emergency Engine Stop To stop the engine in an emergency use the engine stop switch To operate press the switch to the OFF position...

Page 64: ...u release the clutch lever It is at this point the transmission of power to the rear wheel resumes Upshift to a higher gear or reduce throttle before engine rpm speed gets too high Learn the relations...

Page 65: ...Points Ride in the highest gear that lets the engine run and accelerate smoothly This will give you good fuel economy and effective emissions control When changing gears under normal conditions use t...

Page 66: ...ression from downshifting will help slow your motorcycle To prevent stalling the engine pull the clutch lever in before coming to a complete stop For support put your left foot down first then your ri...

Page 67: ...resting on the brake pedal or your hand on the brake lever may actuate the brakelight giving a false indication to other drivers It may also overheat the brakes reducing effectiveness When descending...

Page 68: ...ed in That is a function of the side stand ignition cut off system Use the side stand to support the motorcycle while parked cont d Check that the side stand is down all the way so that the side stand...

Page 69: ...ing Basic Operation Riding To unlock the steering lock insert and push down on the key and turn it to the right to the OFF position Use the steering lock which locks the handlebar in place Turn the ha...

Page 70: ...T REAR 4 3 2 helmet holder wire 3 D ring 4 helmet holder 61 Basic Operation Riding Parking Use the helmet holder wire stored in the tool kit to secure your helmet with your motorcycle Route either end...

Page 71: ...estrian traffic to discourage a thief Always take the ignition key with you Always use the steering lock page even if you re parking for just a minute or two A thief can easily push an unlocked motorc...

Page 72: ...rking Basic Operation Riding Keep your owner s manual current registration and insurance information with your motorcycle This will make it easier for the authorities to find you if your motorcycle is...

Page 73: ...usting the suspension page for the extra load Be aware that carrying a passenger or heavy cargo can affect acceleration braking and handling Tell your passenger to hold the seat strap or your waist le...

Page 74: ...perform at least once a month and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keeping your Honda...

Page 75: ...Locations Tool Kit Owner s Manual Storage Seat Removal Lower Fairing Removal Middle Fairing Removal Fluids Filters Fuel Engine Oil Filter Engine Throttle Coolant Clutch System Spark Plugs Suspension B...

Page 76: ...dable performance The periodic checks provide additional confidence in your motorcycle s performance more often if you ride frequently or long distances or anytime you clean your motorcycle unless you...

Page 77: ...lutely essential to your safety It s also a good way to protect your investment get maximum performance avoid breakdowns and have more fun A properly maintained motorcycle will also help to reduce air...

Page 78: ...form many of these tasks with the tools provided with your motorcycle Other tasks that are more difficult and require special tools are best performed by professionals Wheel removal should normally be...

Page 79: ...te several potential hazards Be sure there is adequate ventilation whenever you operate the engine Let the engine and exhaust system cool before touching Do not run the engine unless instructed to do...

Page 80: ...nd is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement If you have the tools and ski...

Page 81: ...e at least once a month even if you haven t ridden your motorcycle or as often as once a week if you ride frequently or for long distances It s a good idea to perform this maintenance any time you cle...

Page 82: ...necessary and investigate the cause of any low fluid level Check the freeplay of the clutch lever page and throttle grip page Check the air pressure with a gauge and add air if needed page Examine the...

Page 83: ...manual Other items involve more extensive procedures and may require special training tools and equipment We recommend that you have your Honda dealer perform these tasks unless you have advanced mech...

Page 84: ...reliability Perform the pre ride inspection page and owner maintenance page at each scheduled maintenance period Each item on the maintenance schedule requires some mechanical knowledge Certain items...

Page 85: ...d here Service more frequently if the motorcycle is ridden in unusually wet or dusty areas Maintenance Procedures I inspect and clean adjust lubricate or replace if necessary C clean A adjust L lubric...

Page 86: ...to page 108 114 94 99 104 ODOMETER READING Note 1 ITEM FREQUENCY EVERY 16 000 mi 25 600 km I EVERY 32 000 mi 51 200 km R INITIAL REGULAR 600 mi 1 000 km or 1 month R EVERY 8 000 mi 12 800 km or 12 mon...

Page 87: ...NUTS BOLTS FASTENERS WHEELS TIRES STEERING HEAD BEARINGS Refer to page 143 130 133 129 110 142 ODOMETER READING Note 1 ITEM FREQUENCY NON EMISSION RELATED ITEMS EVERY 500 mi 800 km I L 78 Maintenance...

Page 88: ...eceipts to verify the maintenance was performed If the motorcycle is sold these receipts should be transferred with the motorcycle to the new owner Make sure whoever performs the maintenance completes...

Page 89: ...cing Your Honda Miles km Odometer Date Notes Performed By 24 000 38 400 28 000 44 800 32 000 51 200 36 000 57 600 40 000 64 000 44 000 70 400 48 000 76 800 52 000 83 200 56 000 89 600 60 000 96 000 64...

Page 90: ...front brake fluid reservoir front brake lever clutch lever fuel fill cap front suspension spring pre load adjuster front suspension rebound damping adjuster 81 Servicing Your Honda Maintenance Compon...

Page 91: ...se owner s manual storage compartment spark plugs front suspension compression damping adjuster front brake caliper engine oil filter rear brake pedal engine oil level inspection window fuse box tool...

Page 92: ...ter rear suspension spring pre load adjuster rear suspension rebound damping adjuster drive chain front suspension compression damping adjuster engine oil drain bolt front brake caliper 83 Servicing Y...

Page 93: ...ool kit 1 UNDER REAR SEAT 84 Tool Kit Servicing Your Honda The tool kit is stored under the rear seat page An optional larger tool kit may be available Check with your Honda dealer s parts department...

Page 94: ...r Honda Be careful not to flood this area when washing your motorcycle Your motorcycle provides storage for the owner s manual so you ll have it with you for easy reference Store your owner s manual a...

Page 95: ...eat Removal The front seat must be removed for battery or fuse maintenance To remove the front seat pull the rear corners of the seat back remove the mounting bolts and washers and then pull the seat...

Page 96: ...Servicing Your Honda Rear Seat Removal To install the rear seat insert the prongs into the seat hook and guide hooks and then push down on the front of the rear seat To remove the rear seat insert th...

Page 97: ...utions Refer to on page Installation can be done in the reverse order of removal Installation The lower fairing must be removed to service the coolant reserve tank or to replace the oil filter Removal...

Page 98: ...ions Refer to on page The lower fairing must be removed to service the coolant reserve tank or to replace the oil filter Removal Remove the A bolts 1 B bolts 2 and C bolt 3 Installation Installation c...

Page 99: ...t be removed to access the spark plugs The right and left middle fairings can be removed in the same manner Removal Remove the bolts Remove the clips A Pull the clip B out Remove the middle fairing an...

Page 100: ...soline can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Light pinging experienced while operating under a heavy load such as climbing a hill i...

Page 101: ...y Precautions Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Refer to on page Fuel tank capacity The tank should be refilled as s...

Page 102: ...andle fuel only outdoors Wipe up spills immediately 93 Fuel Servicing Your Honda Add fuel until the level reaches the bottom of the filler neck Avoid overfilling the tank There should be no fuel in th...

Page 103: ...ance schedule Using the proper oil page and filter and regularly checking adding and changing oil will help extend your engine s life Even the best oil wears out Changing oil helps get rid of dirt and...

Page 104: ...A Canada or Honda 4 stroke oil Canada only or an equivalent motorcycle oil API classification JASO T 903 standard viscosity weight suggested oil 95 Oil Recommendation Engine Oil Filter Servicing Your...

Page 105: ...the average temperature in your riding area is within the indicated range Do not use oils with graphite or molybdenum additives They may adversely affect clutch operation Do not use API SH or higher o...

Page 106: ...Filter Servicing Your Honda JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is la...

Page 107: ...Honda Safety Precautions Refer to on page Park your motorcycle on its side stand on a firm level surface Start the engine and let it idle for 3 5 minutes Make sure the low oil pressure indicator goes...

Page 108: ...nuine Honda oil filter or a filter of equal quality specified for your model Check that the oil level is between the upper and lower level marks in the inspection window If the oil is at or near the u...

Page 109: ...r disposing of the drained fluid page If you do not have the skills or the tools see your Honda dealer Park the motorcycle on its side stand on a firm level surface If the engine is cold start it and...

Page 110: ...r disposal of drained fluids is harmful to the environment cont d Remove the oil filter with a filter wrench and let the remaining oil drain out Discard the oil filter in an approved manner page Pour...

Page 111: ...n it by hand Check the condition of the sealing washer on the engine oil drain bolt Replace the washer every other time the oil is changed Install the engine oil drain bolt and tighten it to the speci...

Page 112: ...at the upper level mark in the inspection window page Check that there are no oil leaks If a torque wrench is not used for installation see your Honda dealer as soon as possible to verify proper assem...

Page 113: ...ylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines Check the antifreeze container label Maintaining the coolant will allow the cool...

Page 114: ...reasing the concentration of antifreeze to less than 40 will not provide proper corrosion protection Increasing the concentration of antifreeze is not recommended because it decreases cooling system p...

Page 115: ...d Refer to the official Honda Service Manual page With the engine at normal operating temperature check the coolant level in the reserve tank It should be between the UPPER and LOWER level marks Remov...

Page 116: ...out seriously scalding you Always let the engine and radiator cool down before removing the radiator cap 107 Coolant Servicing Your Honda You the Environment Improper disposal of drained fluids is har...

Page 117: ...at the throttle grip flange Freeplay If necessary adjust to the specified range Adjustment Slide the throttle cable boot off the adjuster Tighten the lock nut and return the throttle cable boot secur...

Page 118: ...autions Refer to on page Check that the throttle assembly is positioned properly and the securing bolts are tight Check for smooth rotation of the throttle from fully open to fully closed in all steer...

Page 119: ...onda Safety Precautions Refer to on page Your motorcycle s manually activated wet multiplate clutch is part of the primary drive system Proper freeplay adjustment allows a smooth gradual engagement wh...

Page 120: ...stem Servicing Your Honda Inspection Check freeplay If necessary adjust to the specified range Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first Loosen the upper lock nut...

Page 121: ...its limit or the correct freeplay cannot be obtained attempt adjustment with the lower clutch cable adjuster Loosen the upper lock nut and turn the upper clutch cable adjuster all the way in to provi...

Page 122: ...elerate gradually If you cannot get proper adjustment or the clutch does not work properly the cable or clutch friction discs may be worn See your Honda dealer or refer to the official Honda Service M...

Page 123: ...servicing the spark plugs Do not clean the spark plugs If an electrode is contaminated with accumulated objects or dirt replace the spark plug with a new one To check the spark plug gap use only a wir...

Page 124: ...Plug Inspection Replacement Spark Plugs Servicing Your Honda Safety Precautions Refer to on page Remove the right and left middle fairing page Disconnect the radiator fan connector Release the wire ha...

Page 125: ...FRONT 9 radiator 10 grommet 11 hook 11 116 Spark Plugs Servicing Your Honda Remove the water pipe guard by removing the bolt Move the radiator out of the way and remove the grommet from the hook Pull...

Page 126: ...g wrench FRONT 14 117 Spark Plugs Servicing Your Honda Disconnect the ignition coil connectors Disconnect the ignition coils from the spark plugs Clean any dirt from around the spark plug bases Using...

Page 127: ...uge fits in the gap replace the plug with a new one Make sure the plug washer is in good condition With the plug washers attached thread the spark plugs in by hand to prevent cross threading Tighten e...

Page 128: ...he engine If a plug is too loose a piston may be damaged If a plug is too tight the threads may be damaged Reinstall the ignition coils Connect the ignition coil connectors to the ignition coils as be...

Page 129: ...suspension whenever you change your normal load by adding or subtracting a passenger cargo or accessories or when the road or riding conditions change The oil damper systems hydraulically control the...

Page 130: ...roads Higher spring pre load and firmer damping provide a firmer ride and are recommended for heavy loads rough road conditions and faster more challenging riding The front suspension can be adjusted...

Page 131: ...e standard position Make sure that both fork legs are adjusted to the same position For a light load and smooth road conditions turn the adjuster counterclockwise toward SOFT For a firmer ride and rou...

Page 132: ...clockwise toward HARD H For a light load and smooth road conditions turn the adjuster counterclockwise toward SOFT S Make sure that both fork legs are adjusted to the same position To adjust to the st...

Page 133: ...on the adjuster aligns with the reference punch mark This is the standard position To adjust to the standard position Turn the damping adjuster clockwise until it will no longer turn lightly seats Thi...

Page 134: ...load and rebound and compression damping To adjust use an appropriate pin spanner or see your Honda dealer The rear shock absorber includes a damper unit that contains high pressure nitrogen gas Do no...

Page 135: ...ring pre load by turning the spring pre load adjuster with a pin spanner and extension bar Always adjust the shock absorber position in sequence 1 2 3 4 5 6 7 8 9 10 or 10 9 8 7 6 5 4 3 2 1 Attempting...

Page 136: ...road conditions turn the adjuster clockwise toward HARD H For a light load and smooth road conditions turn the adjuster counterclockwise toward SOFT S Turn the damping adjuster clockwise until it wil...

Page 137: ...ons turn the adjuster counterclockwise toward SOFT To adjust to the standard position Turn the damping adjuster clockwise until it will no longer turn lightly seats This is the full hard setting Turn...

Page 138: ...em will also cause the level to drop Frequently inspect the system to ensure there are no fluid leaks Periodically inspect the brake fluid level and the brake pads for wear If the brake lever or brake...

Page 139: ...sealed container Be sure to read the label before opening the sealed container An opened container may be contaminated or may have absorbed moisture from the air Turn the adjuster dial while pushing t...

Page 140: ...er to on page If your inspection indicates a low fluid level have your Honda dealer add the recommended brake fluid Wipe up spills immediately Avoid contact with skin or eyes In case of contact wash t...

Page 141: ...uld be between the UPPER and LOWER level marks If the level is at or below the LOWER level mark check the brake pads for wear page Worn pads should be replaced If the pads are not worn beyond the reco...

Page 142: ...pe of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page Front Brake Always inspect both pads in both the...

Page 143: ...RIGHT REAR 1 cutouts 1 134 Servicing Your Honda Brakes Rear Brake Check the cutouts in each pad If either pad is worn to the cutout replace both pads as a set See your Honda dealer for this service 1...

Page 144: ...nd correctly inflated for the load you are carrying The following pages give detailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recom...

Page 145: ...Tubeless tires have some degree of self sealing ability if they are punctured However because leakage is often very slow you should look closely for punctures whenever a tire is not fully inflated Al...

Page 146: ...e side of the tire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in th...

Page 147: ...w a tire that is repaired either temporarily or permanently will have lower speed and performance limits than a new or undamaged tire If the wear indicators are visible replace the tire immediately as...

Page 148: ...y not be able to safely carry as much weight If you choose to have a tire repaired be sure the repair work is performed by a professional and that the wheel is balanced before you ride Refer to on pag...

Page 149: ...roper tires on your motorcycle can affect handling and stability This can cause a crash in which you can be seriously hurt or killed Always use the size and type of tires recommended in this owner s m...

Page 150: ...he tube to burst Use only tubeless tires on this motorcycle The rims are designed for tubeless tires and during hard acceleration or braking a tube type tire could slip on the rim and cause the tire t...

Page 151: ...mission in neutral Raise the side stand Start the engine Pull the clutch lever in Shift the transmission into gear Lower the side stand all the way The engine should stop as you lower the side stand I...

Page 152: ...usty or muddy areas more frequent maintenance will be necessary The service life of the chain depends on proper lubrication and adjustment Poor maintenance can cause premature wear or damage to the dr...

Page 153: ...ack should allow the following vertical movement by hand Check drive chain slack at several points along the chain The slack should remain constant If it isn t some links may be kinked and binding Lub...

Page 154: ...ct the front and rear wheel sprocket teeth for excessive wear or damage If necessary have your Honda dealer replace a worn sprocket Replace the drive chain page if it has damaged rollers loose pins or...

Page 155: ...checked and adjusted if necessary every 500 miles 800 km When operated at sustained high speeds or under conditions of frequent rapid acceleration the chain may require more frequent adjustments Refer...

Page 156: ...n the chain Turn the drive chain adjusting bolts clockwise and push the rear wheel toward the front to provide more slack Adjust the chain slack at a point midway between the front sprocket and the re...

Page 157: ...garm Both marks should correspond If the axle is misaligned turn the right or left adjusting bolt until the marks are aligned and recheck chain slack Tighten the rear axle nut to the specified torque...

Page 158: ...ed or replaced by your Honda dealer The O rings can be damaged by steam cleaning high pressure washers and certain solvents Clean the side surfaces of the chain with a dry cloth Use a high flashpoint...

Page 159: ...we recommend you remove the battery or at least disconnect the battery cables negative cable first Electrical accessories use current from the battery even when the ignition is OFF Limited operation...

Page 160: ...Charging Refer to on page If you plan to store your motorcycle we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life If you do n...

Page 161: ...e battery is located in the battery box below the front seat Pull the battery out of the battery box Disconnect the negative terminal lead from the battery first then disconnect the positive terminal...

Page 162: ...temperatures and direct sunlight Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see following secti...

Page 163: ...y However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive type battery charger An automotive charger ca...

Page 164: ...ner polisher a mild spray and rinse cleaner degreaser and water Avoid products that contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your motorcycle If yo...

Page 165: ...use of a garden hose to wash your motorcycle High pressure washers like those at coin operated car washes can damage certain parts of your motorcycle After cleaning inspect for damage wear and leaks f...

Page 166: ...se a mild cleaner degreaser to remove the grime Clean the windscreen with a soft cloth or sponge and plenty of water Dry with a soft clean cloth Remove minor scratches with a commercially available pl...

Page 167: ...an cause dulling and water spots As you dry inspect for chips and scratches Lubricate the drive chain to prevent rusting Start the engine and let it idle for several minutes The engine heat will help...

Page 168: ...a spray cleaner polish and wipe with a non abrasive cloth Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth App...

Page 169: ...ergent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compounds After washing rinse with plenty of water and dry with a clean cloth If the paint is chipped apply touch up...

Page 170: ...a liquid kitchen abrasive then rinse well with clean water Dry with chamois or a soft towel The exhaust pipe and muffler are stainless steel but may become stained by mud or dust Refer to on page If n...

Page 171: ...s a chip that exposes the metal first apply primer to prevent corrosion and then apply the touch up paint Several thin layers of touch up paint are better than one thick coat Refer to on page After wa...

Page 172: ...ps Here s a few helpful tips on how to store and transport your Honda and how to be an environmentally responsible motorcycle owner Storing Your Honda Transporting Your Motorcycle You the Environment...

Page 173: ...er to get your motorcycle running again Refer to on page We suggest you perform the following procedures to keep your motorcycle in top condition These storage procedures will reduce the deterioration...

Page 174: ...battery page once a month Reinstall the spark plugs ignition coils and ignition coil connectors With the engine stop switch in the RUN position press the start button several times to crank the engin...

Page 175: ...ur motorcycle has been stored for more than two months ask your Honda dealer to drain and replace the fuel Charge the battery page as required Install the battery Perform a pre ride inspection page th...

Page 176: ...ith a flatbed area For information about 24 hour emergency assistance see page USA only Do not tow your motorcycle as towing can seriously damage the transmission When contacting a towing or transport...

Page 177: ...vents away see the following guidelines for proper disposal It s illegal and thoughtless to put used engine oil in the trash down a drain or on the ground Used oil gasoline coolant and cleaning solven...

Page 178: ...ing If the problem cannot be safely solved this section also gives instructions on the proper way to have your motorcycle transported For information about transporting your motorcycle see page Genera...

Page 179: ...eciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible Do not continue r...

Page 180: ...es the cause of the problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the following information may help you If you can t co...

Page 181: ...pull the clutch lever in blown fuse Replace with a new fuse of the same rating page battery lead loose Tighten the battery lead low or dead battery Charge the battery page If charging doesn t help see...

Page 182: ...ighten the battery terminal bolts Install the ignition coil connectors and ignition coils securely If the engine still won t start see your Honda dealer flooded engine See page Fill the fuel tank out...

Page 183: ...catalytic converter low oil pressure Check the low oil pressure indicator Refer to page overheating Check the coolant temperature meter Refer to page idles roughly too fast stalls See your Honda deal...

Page 184: ...e page or change your brand of gasoline If the problem persists see your Honda dealer See your Honda dealer pre ignition runs on after ignition switched OFF See your Honda dealer afterfires backfires...

Page 185: ...our Motorcycle Transported If a tire has a major puncture or a cut in the tread or sidewall or the bead has come loose from the rim there is probably not much you can do except have your motorcycle tr...

Page 186: ...any temporary repair you should ride slowly not over 30 mph 50 km h and carefully preferably without a passenger or cargo until the tire is replaced or permanently repaired Stop frequently and check t...

Page 187: ...bject embedded in the tire tread do not remove it at this time The idea here is to do something to temporarily stop the leak If you have a tubeless tire repair kit you can pull out the nail and try in...

Page 188: ...ing Care of the Unexpected Safety Precautions Refer to on page We recommend wheel removal be done only by your Honda dealer or another qualified mechanic Do not attempt to remove the wheel on your own...

Page 189: ...removal support the caliper assembly so that it doesn t hang from the hose Do not twist the brake hose Avoid getting grease oil or dirt on the disc or pad surfaces Any contamination can cause poor bra...

Page 190: ...emove the front axle shaft wheel and side collars Avoid depressing the brake lever when the wheel is off the motorcycle This will force the caliper pistons out of the cylinders The result will be loss...

Page 191: ...Make sure that the front fork spacers are installed into the caliper bracket properly Install the right and left brake calipers onto the fork legs To avoid damaging the brake pads carefully fit the b...

Page 192: ...e specified torque If the clearances are not symmetrical loosen the left axle pinch bolts and pull the left fork outward or push inward to adjust the clearance Then follow the next step If the clearan...

Page 193: ...a Flat Tire Taking Care of the Unexpected If a torque wrench was not used for installation see your Honda dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of bra...

Page 194: ...or another qualified mechanic Do not attempt to remove the wheel on your own Wheel removal requires mechanical skill and professional tools Raise the rear wheel off the ground by placing a support blo...

Page 195: ...emoval support the caliper assembly so that it doesn t hang from the hose Do not twist the brake hose Remove the rear axle shaft rear wheel left chain adjustment plate right chain adjustment plate rea...

Page 196: ...llation While installing the wheel carefully fit the brake disc between the brake pads to avoid damaging the pads Avoid getting grease oil or dirt on the disc or pad surfaces Any contamination can cau...

Page 197: ...tment page Failure to provide adequate disc to rear brake bracket clearance may damage the brake discs and impair braking efficiency After installing the wheel apply the brakes several times then rech...

Page 198: ...normal So will temporary stress such as climbing a hill If you re stuck in stop and go traffic the temperature may climb some but the radiator fan is designed to prevent overheating Be aware of these...

Page 199: ...g page It isn t necessary to touch the radiator system If the reserve tank is low or empty don t ride without adding coolant page After adding coolant turn the engine on and check the temperature mete...

Page 200: ...s lubrication system If the indicator comes on while you re riding don t ignore it Pull safely to the side of the road If possible pull the clutch lever in and coast to a stop Stop the engine as soon...

Page 201: ...n the circuit fuse box cover which fuse or fuses control that component Check those fuses first but check all the fuses before looking elsewhere for another possible cause of the problem Replace any b...

Page 202: ...c switch 5 spare main fuse 193 If a Fuse Blows Taking Care of the Unexpected Main Fuse Access Reconnect the wire connector To access the main fuse disconnect the wire connector of the starter magnetic...

Page 203: ...he chance of damage to the electrical system Release the tabs then remove the fuse box cover To check or replace a circuit fuse pull the old fuse out of its retaining clips Look for a burned wire insi...

Page 204: ...porarily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed...

Page 205: ...capable of riding safely carefully inspect your motorcycle for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control l...

Page 206: ...second duplicate in your wallet If you lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer where you purchased your H...

Page 207: ...pecially if you use an automobile battery The greater amperage of an automobile battery when the car engine is running can damage your motorcycle s electrical system Bump starting is also not recommen...

Page 208: ...dimensions capacities and other technical data plus information on government requirements and how to break in your motorcycle Vehicle Identification Specifications Break in Guidelines Emission Contro...

Page 209: ...ter your motorcycle They may also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN vehicle identification numb...

Page 210: ...RIGHT SIDE 3 engine number 2 3 LEFT SIDE 2 VIN 201 Vehicle Identification Technical Information The engine number is stamped on the top of the crankcase 3...

Page 211: ...cal Information The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual The color label is attached on the...

Page 212: ...9 1 in 2 010 mm 27 0 in 685 mm 43 5 in 1 105 mm 53 9 in 1 370 mm 5 3 in 135 mm overall length overall width overall height wheelbase ground clearance Dimensions 203 Specifications Technical Informatio...

Page 213: ...nt motorcycle oil 2 9 US qt 2 7 3 7 US qt 3 5 4 76 US gal 18 0 after disassembly after draining 3 0 US qt 2 8 after draining oil filter change fuel recommendation drive chain lubricant Pro Honda HP Co...

Page 214: ...g VUH27D DENSO 1 400 100 rpm or no adjustment 0 011 in 0 28 mm 0 008 in 0 20 mm 0 031 0 035 in 0 80 0 90 mm USA Canada passenger capacity maximum weight capacity spark plug standard compression ratio...

Page 215: ...eth chain DID525HV RK525ROZ6 16 teeth or drive front sprocket driven rear wheel sprocket primary reduction gear ratio 1st 2nd 3rd 4th 5th 6th final reduction standard sprocket sizes final drive Power...

Page 216: ...55ZR17M C 73W radial ply tubeless DUNLOP Qualifier PTG BRIDGESTONE BT015F RADIAL E DUNLOP Qualifier PTG BRIDGESTONE BT015R RADIAL E caster trail tire size front tire pressure rear cold tire pressure f...

Page 217: ...W LED 12V 23 8W 12V 23W LED LED 30A 10A 20A 2 bulbs rear front battery generator headlight brake tail light turn signal lights position light license light main other fuses Electrical Lights Fuses 208...

Page 218: ...bf ft 45 N m 4 6 kgf m 16 lbf ft 22 N m 2 2 kgf m 83 lbf ft 113 N m 11 5 kgf m engine oil filter front wheel axle bolt front wheel caliper fixing bolts front wheel axle pinch bolts rear wheel axle nut...

Page 219: ...nical Information Help assure your motorcycle s future reliability and performance by paying extra attention to how you ride during the first 300 miles 500 km During this period avoid full throttle st...

Page 220: ...ion The U S Environmental Protection Agency EPA the California Air Resources Board CARB and Environment Canada require that your motorcycle comply with applicable exhaust emissions standards during it...

Page 221: ...mpliance with the terms of the Distributor s Warranties for Honda Motorcycle Emission Control Systems is necessary in order to keep the emissions system warranty in effect USA only The combustion proc...

Page 222: ...t has four subsystems Air Intake Engine Control Fuel Control and Exhaust Control The Engine Control Module ECM uses various sensors to determine how much air is going into the engine It then controls...

Page 223: ...the exhaust system Through chemical reactions they convert HC and CO in the engine s exhaust to carbon dioxide CO and water vapor This motorcycle complies with the requirements of the California Air...

Page 224: ...thorized Honda motorcycle dealer Symptoms Hard starting or stalling after starting Rough idle Misfiring or backfiring during acceleration After burning backfiring Poor performance driveability and poo...

Page 225: ...UMED TO CONSTITUTE TAMPERING ARE THE FOLLOWING ACTS TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED U S federal law prohibits or Canadian provincial laws may prohibit the following acts or the c...

Page 226: ...to any combustible materials that come near it Park your motorcycle away from high grasses dry leaves or other flammables A defective catalytic converter contributes to air pollution and can impair y...

Page 227: ...ure it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the...

Page 228: ...careful not to spill fuel when filling the fuel tank Wipe up any spills immediately If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline...

Page 229: ...220 Technical Information...

Page 230: ...ins information on your warranty and how to get an official Honda Service Manual Authorized Manuals Warranty Coverage Warranty Service Contacting Honda Your Honda Dealer The Honda Rider s Club USA onl...

Page 231: ...om Helm Inc USA only Canada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operati...

Page 232: ...s Sales Tax Mich Add 6 Calif Add 8 25 223 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00...

Page 233: ...ove Check or money order enclosed payable to Helm Inc U S funds only Do not send cash MasterCard VISA Discover Account Number Date These Publications cannot be returned for credit without receiving ad...

Page 234: ...SA only It is important to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with...

Page 235: ...ll give you the results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of...

Page 236: ...ies Booklet that was supplied with your vehicle Please include the following information in your letter name address and telephone number product model year and VIN date of purchase dealer name and ad...

Page 237: ...roducts Canada only The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accessories and products available from the pa...

Page 238: ...ssistance for your new Honda includes roadside assistance for your transport vehicle up to one ton as long as your Honda is aboard or in tow Reimbursement up to 75 for successful completion of a Motor...

Page 239: ...Information If you purchased an off road motorcycle ATV or PWC your benefits do not include roadside assistance or trip interruption protection Contact your Honda dealer for more information or call 1...

Page 240: ...If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot bec...

Page 241: ...ent Locations Gauges Indicators Displays Fuel Gauge Multi function Display Coolant Temperature Meter Speedometer Odometer Tripmeter A B Changing the Speed Mileage and Temperature Unit Digital Clock Co...

Page 242: ...er Training Pre ride Inspection Loading Load Limits Loading Guidelines Safe Riding Precautions Starting Stopping the Engine Shifting Gears Braking Parking Riding with a Passenger or Cargo Preparation...

Page 243: ...iodic Maintenance Maintenance Schedule Maintenance Record Important Safety Precautions Maintenance Component Locations Tool Kit Owner s Manual Storage Seat Removal Lower Fairing Removal Middle Fairing...

Page 244: ...art If You Have a Flat Tire If Your Engine Overheats If the Low Oil Pressure Indicator Lights If a Fuse Blows If You Crash If You Lose Your Key If Your Battery Is Low or Dead Electrical Battery Appear...

Page 245: ...RENCE Vehicle Identification Specifications Break in Guidelines Emission Control Systems Catalytic Converter Oxygenated Fuels Contacting Honda Warranty Service Warranty Coverage Your Honda Dealer The...

Page 246: ...237 Table of Contents...

Page 247: ...djustment 129 pad wear 133 braking 57 break in guidelines 210 button SEL 14 21 28 31 37 RESET 14 21 28 29 31 37 capacity fuel 92 care appearance 155 catalytic converter 217 chain drive 143 cleaning ap...

Page 248: ...201 oil 94 overheats 189 pinging 91 starting 51 stop switch 35 stopping 54 won t start 171 environment 168 damping suspension front 123 rear 127 defects safety 231 digital clock 19 31 display check 17...

Page 249: ...xygenated 218 recommendation 91 tank capacity 92 fuses 192 headlight dimmer switch 36 helmet holder 61 HESD Honda Electric Steering Damper 38 high coolant temperature indicator 14 20 26 189 high beam...

Page 250: ...mit weight 47 load limits 47 loading guidelines 47 lock steering 60 lower fairing removal 88 89 numbers serial 200 maintenance component locations 81 importance 68 periodic 72 record 79 safety 69 sche...

Page 251: ...training 3 42 Rider s Club Honda 229 odometer 19 28 oil engine 94 low pressure 14 21 191 operation component locations 11 overheat engine 189 owner s manual storage 85 oxygenated fuels 218 parking 59...

Page 252: ...tions 50 schedule maintenance 74 seat removal 86 SEL button 14 21 28 31 37 sensor bank angle 53 serial numbers 200 service customer 227 manuals 222 warranty 226 shifting gears 55 side stand 142 side s...

Page 253: ...spension spring pre load 126 rear suspension damping 127 switch engine stop 35 headlight dimmer 36 ignition 34 turn signal 36 tachometer 14 18 temperature meter coolant 18 25 189 theft prevention tips...

Page 254: ...245 Index Index W V vehicle identification no VIN 200 201 warranty coverage 225 extended 225 service 226 washing your motorcycle 157 weight limit 47 wheels front removal 179 rear removal 185...

Page 255: ...246 Memo...

Page 256: ...tant notes The engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequen...

Page 257: ...Quick Reference Quick Reference VIN Engine No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr...

Page 258: ...hain leaks loose parts lights throttle brakes indicators Engine Oil Check the following items monthly page tires wheels fluids lights freeplay drive chain fuses nuts bolts premium unleaded gasoline pu...

Page 259: ...psi 290 kPa 2 90 kgf cm radial ply tubeless IMR9C 9HES NGK VUH27D DENSO 30A 10A 20A Quick Reference Quick Reference Tires Tire Pressure cold Spark Plugs Coolant ethylene glycol antifreeze silicate fr...

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