Honda CBR500R 2020 Manual Download Page 102

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Adjusting the Clutch Lever

Freeplay

Upper Adjustment

Attempt adjustment with the upper clutch

cable adjuster first.

Loosen the upper lock nut.

Turn the upper clutch cable adjuster until

the freeplay is 3/8 - 13/16 in (10 - 20 mm).

Tighten the upper lock nut and check the

freeplay again.

Lower Adjustment

If the upper clutch cable adjuster is threaded

out near its limit, or the correct freeplay

cannot be obtained, attempt adjustment with

the lower clutch cable adjusting nut.

Clutch

Adjusting the Clutch Lever Freeplay

Maintenance

100

Upper lock nut

Upper clutch cable adjuster

＋

－

Summary of Contents for CBR500R 2020

Page 1: ...Contents Vehicle Safety P 2 Operation Guide P 16 Maintenance P 57 Troubleshooting P 108 Information P 127 Specifications P 149 Index P 153 2020 CBR500R RA 31MKPD10 MOM 17293 1908...

Page 2: ...ke responsibility for keeping your vehicle well serviced and maintained Also observe the break in guidelines and always perform the pre ride inspection and other periodic checks in this manual When se...

Page 3: ...maintaining a vehicle You must use your own good judgment You will find important safety information in a variety of forms including Safety labels on the vehicle Safety Messages preceded by a safety a...

Page 4: ...Labels P 7 Safety Precautions P 9 Riding Precautions P 10 Accessories Modifications P 14 Loading P 15 This section contains important information for safe riding of your vehicle Please read this sect...

Page 5: ...that you and your passenger are both wearing an approved helmet and protective apparel Instruct your passenger on holding onto the seat strap or your waist leaning with you in turns and keeping their...

Page 6: ...ing yourself so other drivers can see you signaling before turning or changing lanes and using your horn when necessary Ride within Your Limits Never ride beyond your personal abilities or faster than...

Page 7: ...injuries and whether it is safe to continue riding Call for emergency assistance if needed Also follow applicable laws and regulations if another person or vehicle is involved in the crash If you deci...

Page 8: ...tain a dangerous amount of carbon monoxide Never run your vehicle inside a garage or other enclosure 3WARNING Running the engine of your vehicle while in an enclosed or even partially enclosed area ca...

Page 9: ...portant safety information and may warn you of potential hazards that could cause serious injury Read these labels carefully and don t remove them If a label comes off or becomes hard to read contact...

Page 10: ...Safety Labels Vehicle Safety 8...

Page 11: ...lmet Should be safety standard certified high visibility and correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or...

Page 12: ...to ensure your vehicle s future reliability and performance Avoid full throttle starts and rapid acceleration Avoid hard braking and rapid down shifts Ride conservatively Brakes Observe the following...

Page 13: ...he front and rear brakes together Anti lock Brake System ABS CBR500RA only This model is equipped with an Anti lock Brake System ABS designed to help prevent the brakes from locking up during hard bra...

Page 14: ...rakes while riding at low speed to help them dry Parking Park on a firm level surface If you must park on a slight incline or loose surface park so that the vehicle cannot move or fall over Make sure...

Page 15: ...key 2 P 50 Refueling and Fuel Guidelines Follow these guidelines to protect the engine fuel system and catalytic converter Use only unleaded gasoline Use recommended octane number Using lower octane...

Page 16: ...te on public roads Before deciding to install accessories on your vehicle be certain the modification is safe and legal 3WARNING Improper accessories or modifications can cause a crash in which you ca...

Page 17: ...within specified load limits Maximum weight capacity 2 P 149 Tie all luggage securely evenly balanced and close to the center of the vehicle Do not place objects near the lights or the muffler 3WARNIN...

Page 18: ...brake fluid reservoir P 91 Rear brake pedal Engine oil filter P 85 Engine oil fill cap P 83 Engine oil level inspection window P 83 Tool kit P 55 Document bag P 55 Front brake fluid reservoir P 91 Eng...

Page 19: ...nsion spring preload adjuster P 107 Drive chain P 95 Side stand P 94 Shift lever P 52 Front suspension spring preload adjuster P 106 Front seat P 80 Battery P 78 Rear seat P 81 Coolant reserve tank P...

Page 20: ...uide 18 Display Check When the ignition switch is turned to the ON position initial animation will show If any part of these displays does not come on when it should have your dealer check for problem...

Page 21: ...ne NOTICE Do not operate the engine in the tachometer red zone Excessive engine speed can adversely affect engine life Tachometer excessive engine rpm range To set the clock P 31 Clock 12 hour or 24 h...

Page 22: ...rature gauge indicator flashes P 114 Coolant temperature gauge Remaining fuel when only 1st E segment starts flashing approximately 0 85 US gal 3 2 L Fuel gauge If the fuel gauge indicator flashes in...

Page 23: ...consumption Average speed AVG Elapsed time TIME Reserve fuel consumption RES Changing the section A display With the SEL button you can switch the section A display between the current fuel mileage av...

Page 24: ...ripmeter was reset The average fuel mileage will be calculated based on value displayed on the tripmeter A or B selected Also the average fuel mileage for tripmeter A will be displayed when the odomet...

Page 25: ...your dealer for service To reset the fuel consumption P 27 Average speed AVG Displays the average speed since the selected tripmeter was reset The average speed will be calculated based on value displ...

Page 26: ...ed time return to 0 00 when the readout exceeds 99 59 To reset the elapsed time P 27 Reserve fuel consumption RES Displays the fuel consumption since the 1st E segment of the fuel gauge starts flashin...

Page 27: ...AL Tripmeter TRIP A B Numerical tachometer Reserve tripmeter RES Changing the section B display With the SET button you can switch the section B display between the odometer tripmeter A tripmeter B nu...

Page 28: ...0 to 15 000 r min More than 15 000 r min 15 000 is displayed Reserve tripmeter RES Distance ridden since the 1st E segment of the fuel gauge starts flashing When the 1st E segment of the fuel gauge s...

Page 29: ...ed When they are reset reset display appears at each indication Then the display returns to the last selected indication Also the tripmeter A average fuel mileage fuel consumption average speed and el...

Page 30: ...tripmeter B together press and hold the SET button while tripmeter B is displayed When they are reset reset display appears at each indication Then the display returns to the last selected indication...

Page 31: ...mileage fuel consumption average speed and elapsed time automatic reset mode Changing the speed and mileage unit Changing the fuel mileage meter unit only when km unit system is selected Setting Mode...

Page 32: ...is turned to the OFF position items in the process of being set and those that are finalized will be applied Operation Guide 30 Instruments Continued Press and hold SEL and SET buttons Press the SET...

Page 33: ...l the current time format start flashing c Press SEL button to select 12hr or 24hr d Press SET button The time format is set and then the display moves to the clock setting 2 Clock setting a Press SEL...

Page 34: ...t brightness adjustment You can adjust the brightness to one of five levels a Press SEL button The brightness level is switched u You can adjust the brightness level from five levels b Press SET butto...

Page 35: ...vation deactivation of automatic reset mode is set and then the display moves to the changing of speed and mileage unit 5 Changing of speed and mileage unit a Press the SEL button to select either mph...

Page 36: ...fuel mileage meter unit a Press SEL button to select L 100km or km L b Press SET button The fuel mileage meter unit is set and then the display moves to the ordinary display Operation Guide 34 Instrum...

Page 37: ...were set and finalized will be applied Only if the ignition switch is turned to the OFF position items in the process of being set and those that are finalized will be applied Operation Guide 35 Conti...

Page 38: ...until the initial animation ends The display moves to the setting of REV indicator blinking fastest RPM At the same time the numerical tachometer and the blinking bar segments show the current setting...

Page 39: ...fastest RPM setting value exceeds 8 750 r min rpm the REV indicator blinking fastest RPM setting value automatically returns to 5 000 r min rpm u Press and hold SEL button to advance the REV indicato...

Page 40: ...current REV indicator blinking interval RPM and the blinking bar segment show the current settings of the REV indicator blinking fastest RPM d Each time SEL button is pressed the numbers of the REV i...

Page 41: ...REV indicator blinking fastest RPM setting value e Press SET button The REV indicator blinking interval RPM is set and then the display moves to the brightness adjustment of the REV indicator The REV...

Page 42: ...urrently selected display mode is set and then the display moves to the ordinary display Conventional display Shows the engine RPM on the tachometer bar segment Peak hold display Shows the engine RPM...

Page 43: ...d segment keeps to show the maximum engine RPM temporarily Example Engine revolutions per minutes 8 750 r min rpm Operation Guide 41 Conventional display Peak hold segment Peak hold display Tachometer...

Page 44: ...Indicators Operation Guide 42 If one of these indicators does not come on when it should have your dealer check for problems Right turn signal indicator Left turn signal indicator...

Page 45: ...n the transmission is in Neutral REV indicator P 46 PGM FI Programmed Fuel Injection malfunction indicator lamp MIL Comes on briefly when the ignition switch is turned to the ON position with the engi...

Page 46: ...Operation Guide 44 Indicators Continued...

Page 47: ...o the ON position If it comes on while engine is running P 111 Low oil pressure indicator Comes on briefly when the ignition switch is turned to the ON position Goes off when your speed reaches approx...

Page 48: ...r blinking fastest RPM 8 750 r min rpm REV indicator blinking interval RPM 250 r min rpm REV indicator r min rpm Blinking 8 250 r min rpm Blinking fast 8 500 r min rpm Blinking fastest 8 750 r min rpm...

Page 49: ...Operation Guide 47 BLANK PAGE...

Page 50: ...ton u Pressing the switch turns the turn signal off Engine stop switch Should normally remain in the Run position u In an emergency switch to the Stop position the starter motor will not operate to st...

Page 51: ...inued Ignition Switch Switches the electrical system on off locks the steering u Key can be removed when in the OFF or LOCK position ON OFF Turns electrical system on for starting riding Turns engine...

Page 52: ...Turn the handlebars all the way to the left b Push the key down and turn the ignition switch to the LOCK position u Jiggle the handlebars if the lock is difficult to engage c Remove the key Unlocking...

Page 53: ...if the throttle is fully open a Make sure the engine stop switch is in the Run position b Turn the ignition switch to the ON position c Shift the transmission to Neutral N indicator comes on Alternati...

Page 54: ...h From 2nd to 3rd 19 mph 30 km h From 3rd to 4th 25 mph 40 km h From 4th to 5th 31 mph 50 km h From 5th to 6th 37 mph 60 km h Shifting Down From 6th to 5th 28 mph 45 km h From 5th to 4th 22 mph 35 km...

Page 55: ...n it clockwise to open the cap Closing the Fuel Fill Cap a After refueling push the fuel fill cap closed until it locks b Remove the key and close the lock cover u The key cannot be removed if the cap...

Page 56: ...emoving the Rear Seat P 81 3WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed Use...

Page 57: ...ated under the rear seat Removing the Rear Seat P 81 Document Bag The document bag is located underside of the front seat Removing the Front Seat P 80 Operation Guide 55 Continued Rubber strap Tool ki...

Page 58: ...or lift the vehicle Removing the Rear Seat P 81 Luggage Tie Down Hook The luggage tie down hooks are located on the underside of the rear seat Operation Guide 56 Storage Equipment Continued Luggage ti...

Page 59: ...P 94 Drive Chain P 95 Clutch P 99 Throttle P 102 Crankcase Breather P 103 Other Adjustments P 104 Adjusting the Headlight Aim P 104 Adjusting the Brake Lever P 105 Adjusting the Front Suspension P 10...

Page 60: ...or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner...

Page 61: ...ther or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Place your vehicle on a firm level surface using the side stand or a...

Page 62: ...ians Your dealer meets all of these requirements All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer Keeping an accurate maintenance record...

Page 63: ...nt 5 3 Years 89 Cooling System Secondary Air Supply System Evaporative Emission Control System 4 Maintenance Level Maintenance Legend Intermediate We recommend service by your dealer unless you have t...

Page 64: ...Switch 93 Headlight Aim 104 Clutch System 99 Side Stand 94 Suspension Nuts Bolts Fasteners Wheels Tires 73 Steering Head Bearings Notes 1 At higher odometer readings repeat at the frequency interval e...

Page 65: ...km 16 000 miles 25 600 km 20 000 miles 32 000 km 24 000 miles 38 400 km 28 000 miles 44 800 km 32 000 miles 51 200 km 36 000 miles 57 600 km 40 000 miles 64 000 km 44 000 miles 70 400 km 48 000 miles...

Page 66: ...ng items if you are carrying a passenger or cargo Combined weight is within load limits 2 P 149 Cargo is secured properly Suspension is adjusted to suit load 2 P 106 2 P 107 Check the following items...

Page 67: ...tle grip 2 P 102 Check the front brake lever 2 P 105 and rear brake pedal operate properly Drive chain Check the slack 2 P 95 adjust the slack 2 P 96 and lubricate 2 P 72 as needed Fuses Check that yo...

Page 68: ...oned on the color label The color label is attached to the rear fender under the rear seat 2 P 81 3WARNING Installing non Honda parts may make your vehicle unsafe and cause a crash in which you can be...

Page 69: ...plashes into your eyes u Wash your eyes repeatedly with cool water for at least 15 minutes Using water under pressure can damage your eyes Electrolyte splashes onto your skin u Remove affected clothin...

Page 70: ...the same type Charging If you use electrical accessories that drain the battery or you do not ride frequently we recommend that you charge the battery every 30 days using a charger designed specifical...

Page 71: ...ectrical circuits on your vehicle If something electrical on your vehicle stops working check for and replace any blown fuses 2 P 125 Inspecting and Replacing Fuses Turn the ignition switch to the OFF...

Page 72: ...e label to make sure that the oil satisfies all of the following standards JASO T 903 standard 1 MA SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is an index for en...

Page 73: ...r Drive Chain The drive chain must be inspected and lubricated regularly Inspect the chain more frequently if you often ride on bad roads ride at high speed or ride with repeated fast acceleration 2 P...

Page 74: ...eaner or lubricant NOT designed specifically for O ring chains as these can damage the rubber O ring seals Avoid getting lubricant on the brakes or tires Avoid applying excess chain lubricant to preve...

Page 75: ...pecting Replacing Checking the Air Pressure Visually inspect your tires and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tires look low Always...

Page 76: ...mmediately For safe riding you should replace the tires when the minimum tread depth is reached 3WARNING Riding on tires that are excessively worn or improperly inflated can cause a crash in which you...

Page 77: ...ot install a tube inside a tubeless tire on this vehicle Excessive heat build up can cause the tube to burst Use only tubeless tires on this vehicle The rims are designed for tubeless tires and during...

Page 78: ...ed from service after 10 years from the date of manufacture regardless of their condition or state of wear The last four digits of the TIN tire identification number indicate the date of manufacture T...

Page 79: ...ipped with a viscous type air cleaner element which cannot be cleaned with compressed air or otherwise without degrading its performance If the filter becomes dirty replace it with a new one Maintenan...

Page 80: ...e battery 5 Remove the battery taking care not to drop the terminal nuts Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts...

Page 81: ...release the lock 2 Pull the clip out of the hole Installation 1 Push the bottom of the center pin 2 Insert the clip into the hole 3 Press down on the center pin to lock the clip Removing Installing Bo...

Page 82: ...he front seat back and up Installation 1 Insert the tab into the recess 2 Install and tighten the mounting bolts securely Make sure that the seat is locked securely in position by pulling it up lightl...

Page 83: ...recess 2 Push down on the front of the rear seat while inserting the ignition key into the seat lock Make sure that the seat is locked securely in position by pulling it up lightly 3 Move the seat str...

Page 84: ...3 Remove the prongs from the grommets then remove the left side cover backward by releasing the hooks Installation Install the parts in the reverse order of removal Removing Installing Body Component...

Page 85: ...switch to the OFF position and wait for 2 to 3 minutes 3 Place your vehicle in an upright position on a firm level surface 4 Check that the oil level is between the upper level and lower level marks o...

Page 86: ...l u Do not overfill above the upper level mark u Make sure no foreign objects enter the oil filler opening u Wipe up any spills immediately 2 Securely reinstall the oil fill cap NOTICE Overfilling wit...

Page 87: ...3 to 5 minutes 2 Turn the ignition switch to the OFF position and wait for 2 to 3 minutes 3 Place your vehicle on a firm level surface 4 Place a drain pan under the drain bolt 5 Remove the oil fill ca...

Page 88: ...Tighten the drain bolt Torque 22 lbf ft 30 N m 3 1 kgf m 10 Fill the crankcase with the recommended oil 2 P 70 2 P 150 and install the oil fill cap Required oil When changing oil engine oil filter 2...

Page 89: ...lent specified for your vehicle NOTICE Using the wrong air cleaner element may cause premature engine wear or performance problems 1 Remove the front seat 2 P 80 2 Remove the battery 2 P 78 3 Remove t...

Page 90: ...nstall the new air cleaner element u Make sure the air cleaner element is installed securely 7 Install the parts in the reverse order of removal u Tighten the screws A Torque 0 8 lbf ft 1 1 N m 0 1 kg...

Page 91: ...ks on the reserve tank If the coolant level is dropping noticeably or the reserve tank is empty you likely have a serious leak Have your vehicle inspected by your dealer Adding Coolant If the coolant...

Page 92: ...nstall the reserve tank cap 3WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out potentially scalding you Always let the engine and radiator cool down before r...

Page 93: ...the fluid level is between the LOWER level and UPPER level marks If the brake fluid level in either reservoir is below the LWR mark or LOWER level mark or the brake lever and pedal freeplay becomes e...

Page 94: ...the brake pads from below the brake caliper 2 Rear Inspect the brake pads from the rear right of the vehicle If necessary have the pads replaced by your dealer Always replace both left and right brake...

Page 95: ...witch Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon Brakes u Adjusting th...

Page 96: ...k the spring for damage or loss of tension 3 Sit on the vehicle shift the transmission to Neutral and raise the side stand 4 Start the engine pull the clutch lever in and shift the transmission into g...

Page 97: ...smission to Neutral Stop the engine 2 Place your vehicle on its side stand on a firm level surface 3 Check the slack in the lower half of the drive chain midway between the sprockets Drive chain slack...

Page 98: ...transmission to Neutral Stop the engine 2 Place your vehicle on its side stand on a firm level surface 3 Loosen the rear axle nut 4 Loosen the lock nuts on both adjusting bolts Drive Chain u Adjusting...

Page 99: ...chain adjusting plate aligns with the scale graduations on both sides of the swingarm Both marks should correspond If the axle is misaligned turn the right or left adjusting bolt until the marks are...

Page 100: ...plate enters the red zone on the label after the chain has been adjusted to the proper slack the chain is excessively worn and must be replaced Chain DID520VF or RK520KLO2 If necessary have the drive...

Page 101: ...16 in 10 20 mm Check the clutch cable for kinks or signs of wear If necessary have it replaced by your dealer Lubricate the clutch cable with a commercially available cable lubricant to prevent prema...

Page 102: ...the freeplay is 3 8 13 16 in 10 20 mm 3 Tighten the upper lock nut and check the freeplay again Lower Adjustment If the upper clutch cable adjuster is threaded out near its limit or the correct freep...

Page 103: ...k nut and check the clutch lever freeplay 5 Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and the vehicle does not creep Gradually release the clutc...

Page 104: ...tically or if the cable is damaged have the vehicle inspected by your dealer Freeplay at the throttle grip flange 1 16 1 4 in 2 6 mm Adjusting the Throttle Freeplay 1 Slide the cable boot 2 Loosen the...

Page 105: ...ace a suitable container to receive deposits 2 Remove the crankcase breather tube plug from the tube 3 Drain deposits into a suitable container 4 Install the crankcase breather tube plug Maintenance 1...

Page 106: ...im You can adjust vertical aim of the headlight for proper alignment Turn the pinion in or out as necessary using a Phillips screwdriver Obey local laws and regulations Maintenance 104 Pinion Raise Lo...

Page 107: ...ster until the numbers align with the index mark while pushing the lever forward in the desired position After adjustment check that the lever operates correctly before riding NOTICE Do not turn the a...

Page 108: ...load hard or turn counterclockwise to decrease spring preload soft The standard position is 3rd groove from the top aligning with the top surface of the fork bolt NOTICE Do not turn the adjuster beyon...

Page 109: ...djuster Positions 1 is for a decrease spring preload soft or turn the position 3 to 5 increase spring preload hard The standard position is 2 NOTICE Attempting to adjust directly from 1 to 5 or 5 to 1...

Page 110: ...1 PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL P 111 ABS Anti lock Brake System Indicator P 112 Other Warning Indications P 113 Fuel Gauge Failure Indication P 113 Coolant Temperatu...

Page 111: ...ator lamp is on contact your dealer as soon as possible Starter Motor Does Not Operate Check the following items Check the correct engine starting sequence 2 P 51 Make sure engine stop switch is in th...

Page 112: ...gnition switch to the ON position 2 Check that the radiator fan is operating and then turn the ignition switch to the OFF position If the fan is not operating Suspect a fault Do not start the engine T...

Page 113: ...tarily cause the low oil pressure indicator to come on especially if the oil is at or near the low level If the low oil pressure indicator stays on when the oil level is at the proper level stop the e...

Page 114: ...N position Indicator does not go off at speeds above 6 mph 10 km h If the ABS indicator stays on your brakes will continue to work as a conventional system but without the anti locking function The AB...

Page 115: ...dications Fuel Gauge Failure Indication If the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If these occurs see your dealer as soon as possible Tro...

Page 116: ...cation If the cooling system has an error all segments will blink as shown in the illustration If this occurs see your dealer as soon as possible Other Warning Indications u Coolant Temperature Gauge...

Page 117: ...ur vehicle with a temporary tire repair is very risky Do not exceed 30 mph 50 km h Have the tire replaced by your dealer as soon as possible 3WARNING Riding your vehicle with a temporary tire repair c...

Page 118: ...o that it doesn t hang from the brake hose Do not twist the brake hose u Avoid getting grease oil or dirt on the disc or pad surfaces u Do not pull the front brake lever while the brake caliper is rem...

Page 119: ...ollars Installation 1 Attach the right and left side collars in their original location on the wheel 2 On the left side place the wheel between the fork legs and insert the front axle shaft to the end...

Page 120: ...scratching them 5 Lower the front wheel on the ground 6 Apply the brake lever several times Then pump the fork several times 7 Tighten the axle pinch bolt Torque 16 lbf ft 22 N m 2 2 kgf m 8 Raise the...

Page 121: ...all the way forward for maximum drive chain slack 4 Remove the drive chain from the driven sprocket by pushing the rear wheel forward 5 Remove the rear axle nut and washer 6 Remove the rear axle shaft...

Page 122: ...or pad surfaces u Do not push the brake pedal while the wheel is removed Installation 1 To install the rear wheel reverse the removal procedure u Take care to prevent the brake caliper from scratching...

Page 123: ...e 20 lbf ft 27 N m 2 8 kgf m 6 After installing the wheel apply the brake pedal several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotat...

Page 124: ...dealer NOTICE Jump starting using an automobile battery can damage your vehicle s electrical system and is not recommended Bump starting is also not recommended Burned out Light Bulb Follow the proced...

Page 125: ...your dealer for servicing Brake light Taillight Rear Turn Signals The brake light taillight and rear turn signals use several LEDs If there is an LED which is not turned on see your dealer for servic...

Page 126: ...cover and license light cover packing 2 Pull out the bulb without turning 3 Install a new bulb and reinstall the parts in the reverse order of removal Electrical Trouble u Burned out Light Bulb Troubl...

Page 127: ...out one by one with the fuse puller in the tool kit and check for a blown fuse Always replace a blown fuse with a spare fuse of the same rating 4 Reinstall the fuse box covers 5 Reinstall the front s...

Page 128: ...fuse with a spare fuse of the same rating u Spare main fuse is provided in the starter magnetic switch 4 Reinstall parts in the reverse order of removal NOTICE If a fuse fails repeatedly you likely ha...

Page 129: ...134 Transporting Your Vehicle P 135 You the Environment P 136 Vehicle Identification Number P 137 Emission Control Systems P 138 Catalytic Converter P 142 Oxygenated Fuels P 143 Authorized Manuals P 1...

Page 130: ...cate key take the spare key and the key tag to your dealer or a locksmith If you lose all ignition keys and the key tag the ignition switch assembly will probably have to be removed by your dealer to...

Page 131: ...o do so will drain the battery Odometer The display locks at 999 999 when the read out exceeds 999 999 Tripmeter The tripmeters return to 0 0 when each read out exceeds 9 999 9 Document Bag The owner...

Page 132: ...ehicle makes it easier to spot potential problems In particular seawater and salts used to prevent ice on roads promote the formation of corrosion Always wash your vehicle thoroughly after riding on c...

Page 133: ...and brakes u If your vehicle has any matte painted parts do not apply a coat of wax to the matte painted surface Washing Precautions Follow these guidelines when washing Do not use high pressure washe...

Page 134: ...y of water and a mild detergent to clean matte painted surfaces Dry with a soft clean cloth Aluminum Components Aluminum will corrode from contact with dirt mud or road salt Clean aluminum parts regul...

Page 135: ...other chemical solvents off the windscreen and screen garnish They will damage the plastic Exhaust Pipe and Muffler The exhaust pipe and muffler are stainless steel but may become stained by mud or du...

Page 136: ...painted surfaces except matte painted surfaces Coat chrome pieces with rust inhibiting oil Lubricate the drive chain 2 P 71 Place your vehicle on a maintenance stand and position a block so that both...

Page 137: ...ca and look up Storage Tips under the Honda Warranty in the Warranty tab for your Model Transporting Your Vehicle If your vehicle needs to be transported it should be carried on a motorcycle trailer...

Page 138: ...ut oil and other toxic wastes in approved containers and take them to a recycling center Call your local or state office of public works or environmental services to find a recycling center in your ar...

Page 139: ...quely identify your vehicle and are required in order to register your vehicle They may also be required when ordering replacement parts You should record these numbers and keep them in a safe place V...

Page 140: ...eation emission standards during its useful life when operated and maintained according to the instructions provided CARB also requires that your vehicle comply with applicable evaporative emission re...

Page 141: ...commended PGM FI System The PGM FI programmed fuel injection system uses sequential multiport fuel injection and is comprised of air intake engine control fuel control and exhaust control subsystems T...

Page 142: ...engine and burned while riding Crankcase Emissions Control System The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere Blow by gas is re...

Page 143: ...ved or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE FOLLOWING ACTS Removal of or puncturing the muffler baffles header pipes or any other component whic...

Page 144: ...gine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your vehicle s catalytic converter Always use unleaded gasoline Leaded gasoline wi...

Page 145: ...lvents and corrosion inhibitors to protect the fuel system Never use a blend containing more than 5 If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages you ma...

Page 146: ...vice information for various systems on Honda motorcycles scooters and ATV USA The Winter Storage Guide in conjunction with the Owner s Manual and Service Manual can help you prepare your Honda motorc...

Page 147: ...is important to realize that your warranty applies only to defects in material or workmanship of your Honda Your warranty coverage does not apply to the normal wear and deterioration associated with...

Page 148: ...Honda dealer If a misunderstanding occurs and you aren t satisfied with your dealer s handling of the situation we suggest you discuss your problem with the appropriate member of the dealership s man...

Page 149: ...onda dealer offers trained personnel to perform regular maintenance and most repairs It has the latest available service information from Honda and also handles warranty inspections and repairs The pa...

Page 150: ...s that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or American Honda Mot...

Page 151: ...city 1 370 lb 168 kg Passenger capacity Rider and 1 passenger Minimum turning radius 9 5 ft 2 90 m Displacement 28 7 cu in 471 cm3 Bore x stroke 2 64 x 2 63 in 67 0 x 66 8 mm Compression ratio 10 7 1...

Page 152: ...y conserving or resource conserving on the circular API service label SAE 10W 30 JASO T 903 standard MA Pro Honda GN4 4 stroke oil USA Canada or Honda 4 stroke oil or an equivalent motorcycle oil Engi...

Page 153: ...s Oil filter 19 lbf ft 26 N m 2 7 kgf m Engine oil drain bolt 22 lbf ft 30 N m 3 1 kgf m Air cleaner screw A 0 8 lbf ft 1 1 N m 0 1 kgf m Rear wheel axle nut 65 lbf ft 88 N m 9 0 kgf m Drive chain adj...

Page 154: ...Information Record VIN Engine No Color Label Code Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Manager 152...

Page 155: ...n Signals 123 Headlights Position Lights Front Turn Signals 123 License Plate Light 124 C Caring for Your Vehicle 130 Catalytic Converter 142 Clock 19 31 Clutch System 99 Coolant 72 89 Coolant Tempera...

Page 156: ...acity 53 Fuses 69 125 G Gasohol 143 Gasoline 53 Gear Position Indicator 20 H Hazard Switch 48 Headlight Aim 104 Headlight Dimmer Switch 48 Helmet Holder 54 High Beam Indicator 43 Honda Contacts 146 Ho...

Page 157: ...ted Fuels 143 P Parking 12 Parts Location 16 PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL 43 111 Protective Apparel 9 R Rear Seat 81 Rear Suspension 107 Recommended Coolant 72 Fuel...

Page 158: ...ent 54 Owner s Manual 55 129 Tool Kit 55 Storing Your Vehicle 134 Switches 48 T Tachometer 19 Tachometer Display 40 Throttle 102 Tires Air Pressure 73 Puncture 115 Replacing 73 115 Transporting Your V...

Page 159: ...thalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as...

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