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Honda CBR150R, Owner'S Manual, Page: 69 / 98

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Honda CBR150R Owner'S Manual Download Page 69

Adjusting the Clutch Lever

Freeplay

#

Upper Adjustment

Attempt adjustment with the upper clutch

cable adjuster first.

1.

Pull back the rubber dust cover.

2.

Loosen the upper lock nut.

3.

Turn the upper clutch cable adjuster until

the freeplay is 10 - 20 mm (0.4 - 0.8 in).

4.

Tighten the upper lock nut and check the

freeplay again.

5.

Install the rubber dust cover.

20210407160817_32K45E000_eng_BOOK Page 66 Wednesday, April 07 2021 16:13:25 JST

Clutch 

u

 

Adjusting the Clutch Lever Freeplay

Maintenance

63

Continued

Upper clutch cable adjuster

Upper lock nut

Rubber dust cover

–

+

Summary of Contents for CBR150R

Page 1: ...CBR150R Please read this manual carefully before riding CBR150RAM CBR150R Owner s Manual ...

Page 2: ...inquiries or questions related with company such as Product Services or another information CR Section will kindly provide the discussion answering to all kind of inquiries and all customer doubts with our experienced and professional staffs How can you contact to CR Section Customer can contact to CR by the following Tel E mail Working Hours Working Days 010 922 922 cr ncxhonda com kh 08 00AM 05 ...

Page 3: ...e before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission The vehicle pictured in this owner s manual may not match your actual vehicle 2021 Honda Motor Co Ltd 20210407160817_32K45E000_eng_BOOK Page 1 Wednesday April 07 2021 16 13 25 JST ...

Page 4: ......

Page 5: ...s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained in this manual and on the vehicle The following codes in this manual indicate each country The illustrations here in are based on the CBR150RA CA type Country Codes Code CBR150R Country MM Myanmar CBR150RA CA Cambodia LO Laos The specifications may vary with each l...

Page 6: ... own good judgement You will find important safety information in a variety of forms including Safety labels on the vehicle Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions 3WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow ins...

Page 7: ...Contents Vehicle Safety P 2 Operation Guide P 12 Maintenance P 33 Troubleshooting P 66 Information P 76 Specifications P 88 20210407160817_32K45E000_eng_BOOK Page 4 Wednesday April 07 2021 16 13 25 JST ...

Page 8: ...utions P 7 Accessories Modifications P 10 Loading P 11 20210407160817_32K45E000_eng_BOOK Page 5 Wednesday April 07 2021 16 13 25 JST This section contains important information for safe riding of your vehicle Please read this section carefully Vehicle Safety ...

Page 9: ...ctive apparel 2 P 6 Before Riding Make sure that you are physically fit mentally focused and free of alcohol and drugs Check that you and your passenger are both wearing an approved helmet and protective apparel Instruct your passenger on holding onto the seat strap or your waist leaning with you in turns and keeping their feet on the footpegs even when the vehicle is stopped Take Time to Learn Pr...

Page 10: ...ement and ride safely Don t Drink or Use Drugs and Ride Alcohol or drugs and riding don t mix Even one alcoholic drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink The same is true for drug use Don t drink or use and ride and don t let your friends do it either Keep Your Honda in Safe Condition It s important to keep your v...

Page 11: ...ave your vehicle thoroughly checked at a qualified service facility as soon as possible Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide a colourless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area the air you breathe could contain a dangerous amount of carbon monoxide Never...

Page 12: ...et Safety standard certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approved eye protection 3WARNING Not wearing a helmet increases the chance of serious injury or death in a crash Make sure that you and any passenger always wear an approved helmet and protective apparel Gloves...

Page 13: ...tability u Where possible reduce speed before turning otherwise you risk sliding out Exercise caution on low traction surfaces u The tyres slip more easily on such surfaces and braking distances are longer Avoid continuous braking u Repeated braking such as when descending long steep slopes can seriously overheat the brakes reducing their effectiveness Use engine braking with intermittent use of t...

Page 14: ...es and sprockets to ensure correct ABS operation Engine Braking Engine braking helps slow your vehicle down when you release the throttle For further slowing action downshift to a lower gear Use engine braking with intermittent use of the brakes to reduce speed when descending long steep slopes Wet or Rainy Conditions Road surfaces are slippery when wet and wet brakes further reduce braking effici...

Page 15: ...the left until its weight rests on the side stand 4 Turn the handlebars fully to the left u Turning the handlebars to the right reduces stability and may cause the vehicle to fall 5 Turn the ignition switch to the Lock position 2 P 24 remove the key and close the shutter 2 P 25 Refuelling and Fuel Guidelines Follow these guidelines to protect the engine fuel system and catalytic converter Use only...

Page 16: ...l accessories on your vehicle be certain the modification is safe and legal 3WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Do not pull a trailer with or attach a sidecar to your vehicle Your vehicle was not designed for these attachments and their us...

Page 17: ...eight capacity 2 P 88 Tie all luggage securely evenly balanced and close to the centre of the vehicle Do not place objects near the lights or the muffler 3WARNING Overloading or improper loading can cause a crash and you can be seriously hurt or killed Follow all load limits and other loading guidelines in this manual 20210407160817_32K45E000_eng_BOOK Page 14 Wednesday April 07 2021 16 13 25 JST L...

Page 18: ...ng_BOOK Page 15 Wednesday April 07 2021 16 13 25 JST Operation Guide 12 Fuse box P 73 Battery P 49 Throttle grip P 65 Coolant reserve tank P 55 Rear brake fluid reservoir P 57 Engine oil fill cap dipstick P 53 Front brake fluid reservoir P 57 ...

Page 19: ...K Page 16 Wednesday April 07 2021 16 13 25 JST Operation Guide 13 Clutch lever P 62 Fuel fill cap P 31 Document bag P 32 Drive chain P 61 Side stand P 60 Shift lever P 28 Front seat P 51 Rear seat P 52 Tool kit P 32 Hemet holder P 32 ...

Page 20: ...gine in the tachometer red zone Excessive engine speed can adversely affect engine life Tachometer red zone excessive engine rpm range SET button Display Check When the ignition switch is turned on all the mode and digital segments will show If any part of these displays does not come on when it should have your dealer check for problems SEL button ...

Page 21: ...3 US gal 0 427 Imp gal Fuel gauge If the fuel gauge indicator flashes in a repeat pattern or turns off P 70 Odometer TOTAL Tripmeter TRIP A B Current fuel mileage Average fuel mileage AVG A B P 16 Clock 12 hour display Speedometer Gear position indicator The gear position is shown in the gear position indicator u appears when the transmission is not shifted properly To set the clock P 19 ...

Page 22: ...dometer tripmeter A tripmeter B current fuel mileage average fuel mileage A and average fuel mileage B 20210407160817_32K45E000_eng_BOOK Page 19 Wednesday April 07 2021 16 13 25 JST Operation Guide 16 Instruments Continued Odometer Tripmeter A Tripmeter B Average fuel mileage B Current fuel mileage Average fuel mileage A ...

Page 23: ...ove mentioned cases go to your dealer for service Average fuel mileage AVG A B The average fuel mileage A will be based on tripmeter A The average fuel mileage A since tripmeter A was reset The average fuel mileage B will be based on tripmeter B The average fuel mileage B since tripmeter B was reset Display range 0 0 to 99 9 km L Initial display is displayed More than 99 9 km L 99 9 is displayed W...

Page 24: ...average fuel mileage A is displayed To reset the tripmeter B and average fuel mileage B together press and hold the SET button while the tripmeter B or average fuel mileage B is displayed 20210407160817_32K45E000_eng_BOOK Page 21 Wednesday April 07 2021 16 13 25 JST Operation Guide 18 Instruments Continued Tripmeter A Average fuel mileage A or Tripmeter B Average fuel mileage B or ...

Page 25: ...The minute digits start flashing e Press the SEL button until the desired minute is displayed u Press and hold the SEL button to advance the minute fast f Press the SET button The clock is set u The time can also be set by turning the ignition switch off u The display will stop flashing automatically and the adjustment will be cancelled if the button is not pressed for about 30 seconds 20210407160...

Page 26: ...on while engine is running P 69 PGM FI Programmed Fuel Injection malfunction indicator lamp MIL If one of these indicators does not come on when it should have your dealer check for problems Comes on when the ignition switch is turned to the On position Goes off when your speed reaches approximately 10 km h 6 mph ABS Anti lock Brake System indicator CBR150RA If it comes on while riding P 69 ...

Page 27: ...on Guide 21 Right turn signal indicator Left turn signal indicator High beam indicator Neutral indicator Comes on when the transmission is in Neutral If it comes on while riding P 68 Comes on briefly when the ignition switch is turned to the On position High coolant temperature indicator ...

Page 28: ...sday April 07 2021 16 13 25 JST Operation Guide 22 Passing light control switch Flashes the high beam headlight Headlight dimmer switch High beam Low beam u Pressing the switch turns the turn signal off Turn signal switch Start button Horn button LO MM type ...

Page 29: ...electrical system on off locks the steering u Key can be removed when in the Off or Lock position On Turns electrical system on for starting riding Off Turns engine off Lock Locks steering CA type Headlight position light taillight and license plate light off Headlight position light taillight and license plate light on Headlight switch ...

Page 30: ...to the left b Push the key down and turn the ignition switch to the Lock position u Jiggle the handlebars if the lock is difficult to engage c Remove the key Unlocking Insert the key and turn the ignition switch to the Off position 20210407160817_32K45E000_eng_BOOK Page 27 Wednesday April 07 2021 16 13 25 JST Operation Guide 24 Switches Continued Push Turn Ignition key ...

Page 31: ...he slot of the shutter and turn the shutter key counterclockwise u You can also close the shutter by moving the knob downward without the shutter key c Remove the shutter key Open Align the projection of the shutter key with the slot of the shutter and turn the shutter key clockwise 20210407160817_32K45E000_eng_BOOK Page 28 Wednesday April 07 2021 16 13 25 JST Operation Guide 25 Close Open Knob Cl...

Page 32: ... revving the engine can damage the engine and the exhaust system a Turn the ignition switch to the On position b Shift the transmission to Neutral N indicator to come on c With the throttle closed press the start button Release the start button as soon as the engine starts u If you cannot start the engine open the throttle slightly about 3 mm 0 1 in without freeplay and press the start button 2021...

Page 33: ... the normal starting procedure c If the engine starts open the throttle slightly if idling is unstable d If the engine does not start wait 10 seconds before trying step a b again If Engine Will Not Start P 67 20210407160817_32K45E000_eng_BOOK Page 30 Wednesday April 07 2021 16 13 25 JST Operation Guide 27 ...

Page 34: ...ifting Gears Your vehicle transmission has 6 forward gears in a one down five up shift pattern 20210407160817_32K45E000_eng_BOOK Page 31 Wednesday April 07 2021 16 13 25 JST Operation Guide 28 1 N 234 5 6 ...

Page 35: ...s may help to alert drivers behind you to take appropriate means to avoid a possible collision with your vehicle The emergency stop signal stops operating when You release the brakes The ABS is deactivated Your vehicle s decelerating speed becomes moderate 20210407160817_32K45E000_eng_BOOK Page 32 Wednesday April 07 2021 16 13 25 JST Operation Guide 29 Continued Hard braking Both turn signal indic...

Page 36: ...ossible rear end collision caused by your hard braking It is always recommended to avoid hard braking unless it is absolutely necessary 20210407160817_32K45E000_eng_BOOK Page 33 Wednesday April 07 2021 16 13 25 JST Operation Guide 30 Emergency Stop Signal Continued ...

Page 37: ...nd turn it clockwise to open the fuel fill cap Closing the Fuel Fill Cap a After refuelling push the fuel fill cap closed until it locks b Remove the ignition key and close the lock cover u The ignition key cannot be removed if the fuel fill cap is not locked 3WARNING Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sp...

Page 38: ...et attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder 20210407160817_32K45E000_eng_BOOK Page 35 Wednesday April 07 2021 16 13 25 JST Operation Guide 32 Helmet set wire Helmet set wire Helmet holder Helmet D ring Document ba...

Page 39: ... P 51 Rear Seat P 52 Engine Oil P 53 Coolant P 55 Brakes P 57 Side Stand P 60 Drive Chain P 61 Clutch P 62 Throttle P 65 20210407160817_32K45E000_eng_BOOK Page 36 Wednesday April 07 2021 16 13 25 JST Please read Importance of Maintenance and Maintenance Fundamentals carefully before attempting any maintenance Refer to Specifications for service data Maintenance ...

Page 40: ... and schedules in this owner s manual Maintenance Safety Always read the maintenance instructions before you begin each task and make sure that you have the tools parts and skills required We cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop...

Page 41: ...tenance to help ensure that your vehicle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer Retain all receipts If you sell the vehicle these receipts should be transferred with the vehicle to the new owner Honda recommends that your dealer shou...

Page 42: ... Coolant 4 3 Years 55 Cooling System Maintenance Level Maintenance Legend Intermediate We recommend service by your dealer unless you have the necessary tools and are mechanically skilled Procedures are provided in an official Honda Shop Manual Inspect clean adjust lubricate or replace if necessary Clean Lubricate Replace Technical In the interest of safety have your vehicle serviced by your deale...

Page 43: ...rn Clutch System 62 Side Stand 60 Suspension Nuts Bolts Fasteners Wheels Tyres 45 Steering Head Bearings Notes 1 At higher odometer reading repeat at the frequency interval established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Service more frequently when riding in rain or at full throttle 4 Replacement requires mechanical skill 20210407160817_32K45E000_eng_BOOK ...

Page 44: ...nd full closing in all steering positions 2 P 65 Engine oil level Add engine oil if necessary Check for leaks 2 P 53 Coolant level Add coolant if required Check for leaks 2 P 55 Drive chain Check condition and slack adjust and lubricate if necessary 2 P 61 Brakes Check operation Front and Rear check brake fluid level and pads wear 2 P 57 2 P 58 Lights and horn Check that lights indicators and horn...

Page 45: ... check the battery electrolyte level or add distilled water Clean the battery terminals if they become dirty or corroded Do not remove the battery cap seals There is no need to remove the cap when charging NOTICE Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed NOTICE An improperly disposed of battery can be harmful to the environment and human hea...

Page 46: ...ughly with water and do not swallow 3WARNING The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you Wear protective clothing and a face shield or have a skilled mechanic do the battery servicing Cleaning the Battery Terminals 1 Remove the battery 2 P 49 2 If the terminals are starting to...

Page 47: ... possibly damaging the system Fuses Fuses protect the electrical circuits on your vehicle If something electrical on your vehicle stops working check for and replace any blown fuses 2 P 73 Inspecting and Replacing Fuses Turn the ignition switch to the Off position to remove and inspect fuses If a fuse is blown replace with a fuse of the same rating For fuse ratings see Specifications 2 P 90 NOTICE...

Page 48: ...fies all of the following standards JASO T 903 standard 1 MA SAE standard 2 10W 30 API classification 3 SJ or higher 1 The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB For example the following label shows the MA classification 2 The SAE standard grades oils by their viscosity 3 The API classification specifies the quality and perf...

Page 49: ...arly Inspect the chain more frequently if you often ride on bad roads ride at high speed or ride with repeated fast acceleration 2 P 61 If the chain does not move smoothly makes strange noises has damaged rollers has loose pins or kinks have the chain inspected by your dealer Also inspect the drive sprocket and driven sprocket If either has worn or damaged teeth have the sprocket replaced by your ...

Page 50: ...plosion could result Avoid getting lubricant on the brakes or tyres Avoid applying excess chain lubricant to prevent spray onto your clothes and the vehicle Recommended Coolant Use only genuine HONDA PRE MIX COOLANT without diluting with water Genuine HONDA PRE MIX COOLANT is excellent at preventing corrosion and overheating The coolant should be inspected and replaced properly by following the ma...

Page 51: ...sure gauge to measure the air pressure at least once a month or any time you think the tyres look low Always check air pressure when your tyres are cold Inspecting for Damage Inspect the tyres for cuts slits or cracks that expose fabric or cords or nails or other foreign objects embedded in the side of the tyre or the tread Also inspect for any unusual bumps or bulges in the side walls of the tyre...

Page 52: ... reached 3WARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tyre inflation and maintenance 20210407160817_32K45E000_eng_BOOK Page 49 Wednesday April 07 2021 16 13 25 JST Maintenance Fundamentals Maintenance 46 Wear indicator location mark or TWI ...

Page 53: ...e on this vehicle Excessive heat build up can cause the tube to burst Use only tubeless tyres on this vehicle The rims are designed for tubeless tyres and during hard acceleration or braking a tube type tyre could slip on the rim and cause the tyre to rapidly deflate 3WARNING Installing improper tyres on your vehicle can adversely affect handling and stability and can cause a crash in which you ca...

Page 54: ...rs minor adjustments and parts replacement with the provided tools 10 14 mm Open end wrench Spark plug wrench 5 mm Hex wrench Helmet set wire Fuse puller No 2 Phillips screwdriver Screwdriver handle 20210407160817_32K45E000_eng_BOOK Page 51 Wednesday April 07 2021 16 13 25 JST Maintenance 48 ...

Page 55: ...ition 1 Remove the front seat 2 P 51 2 Remove the screws and then pull the inlet duct back 20210407160817_32K45E000_eng_BOOK Page 52 Wednesday April 07 2021 16 13 25 JST Maintenance 49 Continued Inlet duct Screws Positive terminal Battery band Negative terminal Battery Terminal nut Terminal nut Bolt ...

Page 56: ...of removal Always connect the positive terminal first Make sure that bolts and nuts are tight u Make sure the battery band is set in the correct position as shown Make sure the clock information is correct after the battery is reconnected 2 P 19 For proper handling of the battery see Maintenance Fundamentals 2 P 39 Battery Goes Dead 2 P 72 20210407160817_32K45E000_eng_BOOK Page 53 Wednesday April ...

Page 57: ...b into the recess 2 Install the collars and mounting bolts 3 Tighten the mounting bolts securely Torque 10 N m 1 0 kgf m 7 lbf ft Make sure that the seat is locked securely in position by pulling it up lightly 20210407160817_32K45E000_eng_BOOK Page 54 Wednesday April 07 2021 16 13 25 JST Removing Installing Body Components u Front Seat Maintenance 51 Collar Recess Front seat Mounting bolts Collar ...

Page 58: ...of the rear seat until it locks in place Make sure that the seat is locked securely in position by pulling it up lightly The seat locks automatically when closed Take care not to lock your key in the compartment under the rear seat 20210407160817_32K45E000_eng_BOOK Page 55 Wednesday April 07 2021 16 13 25 JST Removing Installing Body Components u Rear Seat Maintenance 52 Rear stay Rear seat Igniti...

Page 59: ...vel surface 4 Remove the oil fill cap dipstick and wipe it clean 5 Insert the oil fill cap dipstick until it seats but don t screw it in 6 Check that the oil level is between the upper level and lower level marks on the oil fill cap dipstick 7 Securely install the oil fill cap dipstick 20210407160817_32K45E000_eng_BOOK Page 56 Wednesday April 07 2021 16 13 25 JST Maintenance 53 Oil fill cap dipsti...

Page 60: ...el mark u Make sure no foreign objects enter the oil filler opening u Wipe up any spills immediately 2 Securely reinstall the oil fill cap dipstick NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine Do not mix different brands and grades of oil They may affect lubrication and clutch operation For the recommended oil and oil selection guidelines see Maint...

Page 61: ...ant level is dropping noticeably or the reserve tank is empty you likely have a serious leak Have your vehicle inspected by your dealer Adding Coolant If the coolant level is below the LOWER level mark add the recommended coolant 2 P 44 until the level reaches the UPPER level mark Add fluid only from the reserve tank cap and do not remove the radiator cap 20210407160817_32K45E000_eng_BOOK Page 58 ...

Page 62: ...2 Securely reinstall the reserve tank cap 3WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out potentially scalding you Always let the engine and radiator cool down before removing the radiator cap 20210407160817_32K45E000_eng_BOOK Page 59 Wednesday April 07 2021 16 13 25 JST Coolant u Adding Coolant Maintenance 56 Reserve tank cap Reserve tank ...

Page 63: ...evel and UPPER level marks If the brake fluid level in either reservoir is below the LWR mark or LOWER level mark or the brake lever and pedal freeplay becomes excessive inspect the brake pads for wear If the brake pads are not worn you most likely have a leak Have your vehicle inspected by your dealer 20210407160817_32K45E000_eng_BOOK Page 60 Wednesday April 07 2021 16 13 25 JST Maintenance 57 Fr...

Page 64: ...ont Inspect the brake pads from in front of the brake caliper 2 Rear Inspect the brake pads from the rear right of the vehicle If necessary have the pads replaced by your dealer Always replace both left and right brake pads at the same time 20210407160817_32K45E000_eng_BOOK Page 61 Wednesday April 07 2021 16 13 25 JST Brakes u Inspecting the Brake Pads Maintenance 58 Front Rear Wear indicator Disc...

Page 65: ...urn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon 20210407160817_32K45E000_eng_BOOK Page 62 Wednesday April 07 2021 16 13 25 JST Brakes u Adjusting the Brakelight Switch Maintenance 59 Brakelight switch Adjusting nut B A ...

Page 66: ...moothly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease 2 Check the spring for damage or loss of tension 20210407160817_32K45E000_eng_BOOK Page 63 Wednesday April 07 2021 16 13 25 JST Maintenance 60 Side stand spring ...

Page 67: ... Place your vehicle on its side stand on a firm level surface 3 Check the slack in the lower half of the drive chain midway between the sprockets Drive chain slack 25 35 mm 1 0 1 4 in u Do not ride your vehicle if the slack exceeds 50 mm 2 0 in 4 Roll the vehicle forward and check that the chain moves smoothly 5 Inspect the sprockets 2 P 43 6 Clean and lubricate the drive chain 2 P 44 202104071608...

Page 68: ...for kinks or signs of wear If necessary have it replaced by your dealer Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion NOTICE Improper freeplay adjustment can cause premature clutch wear 20210407160817_32K45E000_eng_BOOK Page 65 Wednesday April 07 2021 16 13 25 JST Maintenance 62 Freeplay Clutch lever ...

Page 69: ... Turn the upper clutch cable adjuster until the freeplay is 10 20 mm 0 4 0 8 in 4 Tighten the upper lock nut and check the freeplay again 5 Install the rubber dust cover 20210407160817_32K45E000_eng_BOOK Page 66 Wednesday April 07 2021 16 13 25 JST Clutch u Adjusting the Clutch Lever Freeplay Maintenance 63 Continued Upper clutch cable adjuster Upper lock nut Rubber dust cover ...

Page 70: ...freeplay is 10 20 mm 0 4 0 8 in 4 Tighten the lower lock nut and check the clutch lever freeplay 5 Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and the vehicle does not creep Gradually release the clutch lever and open the throttle Your vehicle should move smoothly and accelerate gradually If proper adjustment cannot be obtained or the clutch do...

Page 71: ...ng positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the vehicle inspected by your dealer Freeplay at the throttle grip flange 2 6 mm 0 1 0 2 in 20210407160817_32K45E000_eng_BOOK Page 68 Wednesday April 07 2021 16 13 25 JST Maintenance 65 Freeplay Flange ...

Page 72: ... Lamp MIL P 69 ABS Anti lock Brake System Indicator P 69 Other Warning Indications P 70 Fuel Gauge Failure Indication P 70 Tyre Puncture P 71 Electrical Trouble P 72 Battery Goes Dead P 72 Burned out Light Bulb P 72 Blown Fuse P 73 Unstable Engine Operation Occurs Intermittently P 75 20210407160817_32K45E000_eng_BOOK Page 69 Wednesday April 07 2021 16 13 25 JST Troubleshooting ...

Page 73: ... is on contact your dealer as soon as possible Starter Motor Does Not Operate Check the following items Check the correct engine starting sequence 2 P 26 Check for a blown fuse 2 P 73 Check for a loose battery connection 2 P 49 or battery terminal corrosion 2 P 39 Check the condition of the battery 2 P 72 If the problem continues have your vehicle inspected by your dealer 20210407160817_32K45E000_...

Page 74: ...that the radiator fan is operating and then turn the ignition switch to the Off position If the fan is not operating Suspect a fault Do not start the engine Transport your vehicle to your dealer If the fan is operating Allow the engine to cool with the ignition switch in the Off position 3 After the engine has cooled inspect the radiator hose and check if there is a leak 2 P 55 If there is a leak ...

Page 75: ...soon as possible Indicator comes on or starts flashing while riding Indicator does not come on when the ignition switch is in the On position Indicator does not go off at speeds above 10 km h 6 mph If the ABS indicator stays on your brakes will continue to work as a conventional system but without the anti locking function The ABS indicator may flash if you turn the rear wheel while the rear wheel...

Page 76: ...n If the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If this occurs see your dealer as soon as possible 20210407160817_32K45E000_eng_BOOK Page 73 Wednesday April 07 2021 16 13 25 JST Troubleshooting 70 ...

Page 77: ...llow the instructions provided with the emergency tyre repair kit Riding your vehicle with a temporary tyre repair is very risky Do not exceed 50 km h 30 mph Have the tyre replaced by your dealer as soon as possible 3WARNING Riding your vehicle with a temporary tyre repair can be risky If the temporary repair fails you can crash and be seriously injured or killed If you must ride with a temporary ...

Page 78: ...ause permanent damage If the battery does not recover after recharging contact your dealer NOTICE Jump starting using an automobile battery can damage your vehicle s electrical system and is not recommended Burned out Light Bulb All light bulbs on the vehicle are LEDs If there is an LED which is not turned on see your dealer for servicing 20210407160817_32K45E000_eng_BOOK Page 75 Wednesday April 0...

Page 79: ...ith the fuse puller in the tool kit and check for a blown fuse Always replace a blown fuse with a spare fuse of the same rating 4 Close the fuse box cover 5 Reinstall parts in the reverse order of removal 20210407160817_32K45E000_eng_BOOK Page 76 Wednesday April 07 2021 16 13 25 JST Electrical Trouble u Blown Fuse Troubleshooting 73 Continued Fuse box cover Spare fuses Main fuse ...

Page 80: ... spare fuse of the same rating 4 Close the fuse case covers 5 Reinstall parts in the reverse order of removal NOTICE If a fuse fails repeatedly you likely have an electrical problem Have your vehicle inspected by your dealer 20210407160817_32K45E000_eng_BOOK Page 77 Wednesday April 07 2021 16 13 25 JST Electrical Trouble u Blown Fuse Troubleshooting 74 ABS motor fuse Fuse case covers ABS sol fuse ...

Page 81: ...ermittently while riding Even if this symptom occurs you can continue to ride your vehicle If unstable engine operation occurs even if sufficient fuel is available have your vehicle inspected by your dealer as soon as possible 20210407160817_32K45E000_eng_BOOK Page 78 Wednesday April 07 2021 16 13 25 JST Troubleshooting 75 ...

Page 82: ...our Vehicle P 79 Storing Your Vehicle P 82 Transporting Your Vehicle P 83 You the Environment P 84 Serial Numbers P 85 Fuels Containing Alcohol P 86 Catalytic Converter P 87 20210407160817_32K45E000_eng_BOOK Page 79 Wednesday April 07 2021 16 13 25 JST Information ...

Page 83: ...e key or the key number to your dealer If you lose all ignition keys and the key number the ignition switch assembly will probably have to be removed by your dealer to determine the key number A metal key holder may cause damage to the area surrounding the ignition switch 20210407160817_32K45E000_eng_BOOK Page 80 Wednesday April 07 2021 16 13 25 JST Keys Information 77 ...

Page 84: ...ly stops the engine and fuel pump if the vehicle falls over To reset the sensor you must turn the ignition switch to the Off position and back to the On position before the engine can be restarted Assist slipper Clutch System The assist slipper clutch system helps to prevent the rear tyre from locking up when the deceleration of your vehicle produces a strong engine braking effect It also makes th...

Page 85: ...id directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your vehicle with plenty of clean water and dry with a soft clean cloth 4 After the vehicle dries lubricate any moving parts u Make sure that no lubricant spills onto the brakes or tyres Brake discs pads drum or shoes contaminated with oil will suffer greatly reduced braking effectiveness and can lead to a cras...

Page 86: ... the underseat compartment can damage your documents and other belongings Do not direct water at the air cleaner u Water in the air cleaner can prevent the engine from starting Do not direct water near the headlight u The headlight s inside lens may fog temporarily after washing or while riding in the rain This does not impact the headlight function However if you see a large amount of water or ic...

Page 87: ...s on the instruments panels or headlight Windscreen Using plenty of water clean the windscreen with a soft cloth or sponge Avoid using detergents or any kind of chemical cleaner on the windscreen Dry with a soft clean cloth NOTICE To avoid possible scratching or other damage use only water and a soft cloth or sponge to clean the windscreen For a dirtier windscreen use a diluted neutral detergent w...

Page 88: ...sing a full body cover If you won t be riding for an extended period follow these guidelines Wash your vehicle and wax all painted surfaces except mat painted surfaces Coat chrome pieces with rust inhibiting oil Lubricate the drive chain 2 P 43 Place your vehicle on a maintenance stand and position a block so that both tyres are off the ground After rain remove the body cover and allow the vehicle...

Page 89: ...e trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your vehicle with a wheel or wheels on the ground NOTICE Towing your vehicle with a wheel or wheels on the ground can cause serious damage to the transmission 20210407160817_32K45E000_eng_BOOK Page 86 Wednesday April 07 2021 16 13 25 JST Transporting Your Vehicle Info...

Page 90: ...oved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how to dispose of non recyclable wastes Do not place used engine oil in the trash or pour it down a drain or on the ground Used oil petrol coolant and cleaning solvents contain poisons that can hurt refuse w...

Page 91: ...uired in order to register your vehicle They may also be required when ordering replacement parts You should record these numbers and keep them in a safe place 20210407160817_32K45E000_eng_BOOK Page 88 Wednesday April 07 2021 16 13 25 JST Serial Numbers Information 85 Frame number Engine number ...

Page 92: ...l may be marketed under the name Gasohol The use of petrol containing more than 10 ethanol may Damage the painting of the fuel tank Damage the rubber tubes of the fuel line Cause corrosion of the fuel tank Cause poor drivability NOTICE Use of blended fuels containing higher than approved percentages can damage metal rubber plastic parts of your fuel system If you notice any undesirable operating s...

Page 93: ... pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your vehicle s catalytic converters Always use unleaded petrol Leaded petrol will damage the catalytic converters Keep the engine in good running condition Have your vehicle serviced if your engine is misfiring backfiring stalling or otherwise not r...

Page 94: ...ing rider passenger all luggage and accessories Displacement 149 16 cm3 9 099 cu in Bore x stroke 57 300 x 57 843 mm 2 2559 x 2 2773 in Compression ratio 11 3 1 Fuel CA LO type Unleaded petrol Recommended 91 RON or higher MM type Unleaded petrol Recommended 95 RON or higher Fuel containing alcohol ETHANOL up to 10 by volume Tank capacity 12 0 L 3 17 US gal 2 64 Imp gal Battery YTZ6V 12 V 5 0 Ah 10...

Page 95: ...e oil API Service Classification SJ or higher excluding oils marked as Energy Conserving or Resource Conserving SAE 10W 30 JASO T 903 standard MA Engine oil capacity After draining 1 1 L 1 2 US qt 1 0 Imp qt After disassembly 1 3 L 1 4 US qt 1 1 Imp qt Recommended brake fluid Honda DOT 3 or DOT 4 Brake Fluid Cooling system capacity 0 58 L 0 61 US qt 0 51 Imp qt Recommended coolant HONDA PRE MIX CO...

Page 96: ...D Position light LED License plate light LED Fuses Main fuse 20 A Other fuse MM type 10 A CA LO type 20 A 10 A Torque Specifications Seat mounting bolt 10 N m 1 0 kgf m 7 lbf ft 20210407160817_32K45E000_eng_BOOK Page 93 Wednesday April 07 2021 16 13 25 JST Specifications Specifications 90 ...

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Page 98: ...4PK45E00 00X4P K45 E000 www ncxhonda com kh cr ncxhonda com kh Honda Cambodia NCX f CBR150R ...

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