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Honda CB650FA 2016, Owner'S Manual

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Honda CB650FA 2016 Owner'S Manual Download Page 57

If the chain does not move smoothly, makes

strange noises, has damaged rollers, has loose

pins, has missing O-rings, or kinks, have the

chain inspected by your dealer.

Also inspect the drive sprocket and driven

sprocket. If either has worn or damaged teeth,

have the sprocket replaced by your dealer.

NOTICE

Use of a new chain with worn sprockets will cause

rapid chain wear.

#

Cleaning and Lubricating

After inspecting the slack, clean the chain and

sprockets while rotating the rear wheel. Use a dry

cloth with chain cleaner designed specifically for

O-ring chains, or neutral detergent. Use a soft

brush if the chain is dirty.

After cleaning, wipe dry and lubricate with the

recommended lubricant.

Recommended lubricant:

Drive chain lubricant designed

specifically for O-ring chains

If not available, use SAE 80 or 90 gear oil.

20161220114015_32MJED100_eng_BOOK Page 56 Tuesday, December 20 2016 11:43:47 JST

Maintenance Fundamentals

Maintenance

53

Continued

Normal

(GOOD)

Worn

(REPLACE)

Damaged

(REPLACE)

Summary of Contents for CB650FA 2016

Page 1: ...CB650FA OWNER S MANUAL ...

Page 2: ...ble before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission The vehicle pictured in this owner s manual may not match your actual vehicle 2016 Honda Motor Co Ltd 20161220114015_32MJED100_eng_BOOK Page 1 Tuesday December 20 2016 11 43 47 JST ...

Page 3: ...anual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained in this manual and on the motorcycle The following codes in this manual indicate each country The illustrations here in are based on the CB650FA ED type Country Codes Code CB650FA Country ED II ED European direct sales KO II KO Korea The specifications may vary with e...

Page 4: ... own good judgement You will find important safety information in a variety of forms including Safety labels on the motorcycle Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions 3WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow ...

Page 5: ...Motorcycle Safety P 2 Operation Guide P 18 Maintenance P 42 Troubleshooting P 82 Information P 102 Specifications P 115 Index P 118 20161220114015_32MJED100_eng_BOOK Page 4 Tuesday December 20 2016 11 43 47 JST ...

Page 6: ...Precautions P 12 Accessories Modifications P 15 Loading P 16 20161220114015_32MJED100_eng_BOOK Page 5 Tuesday December 20 2016 11 43 47 JST This section contains important information for safe riding of your motorcycle Please read this section carefully Motorcycle Safety ...

Page 7: ...free of alcohol and drugs Check that you and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on holding onto the seat strap or your waist leaning with you in turns and keeping their feet on the footpegs even when the motorcycle is stopped Take Time to Learn Practice Even if you have ridden other motorcycles practice riding in a safe area...

Page 8: ...and don t let your friends drink and ride either Keep Your Honda in Safe Condition It s important to keep your motorcycle properly maintained and in safe riding condition Inspect your motorcycle before every ride and perform all recommended maintenance Never exceed load limits 2 P 16 and do not modify your motorcycle or install accessories that would make your motorcycle unsafe 2 P 15 If You are I...

Page 9: ...less gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area the air you breathe could contain a dangerous amount of carbon monoxide Never run your motorcycle inside a garage or other enclosure 3WARNING Running the engine of your motorcycle while in an enclosed or even partially enclosed area can cause a rap...

Page 10: ...l and label are as follows Read instructions contained in Owner s Manual carefully Read instructions contained in Shop Manual carefully In the interest of safety take the motorcycle to be serviced only by your dealer DANGER with RED background You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions WARNING with ORANGE background You CAN be KILLED or SERIOUSLY HURT if you don t follow...

Page 11: ...he battery very well Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid Contact with your skin or eyes can burn you or cause loss of your eyesight Read this manual carefully and understand it before handling the battery Neglect of the instructions can cause personal injury and damage to the motorcycle Do not use a battery with the electrolyte at or below the lower...

Page 12: ... DANGER NEVER OPEN WHEN HOT Hot coolant will scald you Relief pressure valve begins to open at 1 1 kgf cm2 20161220114015_32MJED100_eng_BOOK Page 11 Tuesday December 20 2016 11 43 47 JST Image Labels Motorcycle Safety 8 ...

Page 13: ...before installing any accessory The total weight of accessories and luggage added to rider s and passenger s weight should not exceed 188 kg 414 lb which is the maximum weight capacity The luggage weight must not exceed 27 kg 60 lb under any circumstances The fitting of large fork mounted or large handlebar mounted fairing is not recommended 20161220114015_32MJED100_eng_BOOK Page 12 Tuesday Decemb...

Page 14: ...2 50 kgf cm2 36 psi Rear 290 kPa 2 90 kgf cm2 42 psi Keep chain adjusted and lubricated Freeplay 25 35 mm 1 0 1 4 in SAFETY REMINDER LABEL For your protection always wear helmet protective apparel FUEL LABEL Unleaded petrol only ETHANOL up to 10 by volume 20161220114015_32MJED100_eng_BOOK Page 13 Tuesday December 20 2016 11 43 47 JST Image Labels Motorcycle Safety 10 ...

Page 15: ...sibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approved eye protection 3WARNING Not wearing a helmet increases the chance of serious injury or death in a crash Make sure that you and any passenger always wear an approved helmet and protective apparel Gloves Full finger leather gloves with hig...

Page 16: ...lity u Where possible reduce speed before turning otherwise you risk sliding out Exercise caution on low traction surfaces u The tyres slip more easily on such surfaces and braking distances are longer Avoid continuous braking u Repeated braking such as when descending long steep slopes can seriously overheat the brakes reducing their effectiveness Use engine braking with intermittent use of the b...

Page 17: ...ts to ensure correct ABS operation Engine Braking Engine braking helps slow your motorcycle down when you release the throttle For further slowing action downshift to a lower gear Use engine braking with intermittent use of the brakes to reduce speed when descending long steep slopes Wet or Rainy Conditions Road surfaces are slippery when wet and wet brakes further reduce braking efficiency Exerci...

Page 18: ... to the left until its weight rests on the side stand 4 Turn the handlebar fully to the left u Turning the handlebar to the right reduces stability and may cause the motorcycle to fall 5 Turn the ignition switch to the Lock position and remove the key 2 P 36 Refuelling and Fuel Guidelines Follow these guidelines to protect the engine fuel system and catalytic converter Use only unleaded petrol Use...

Page 19: ...stall accessories on your motorcycle be certain the modification is safe and legal 3WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Do not pull a trailer with or attach a sidecar to your motorcycle Your motorcycle was not designed for these attachments...

Page 20: ... Maximum luggage weight 2 P 115 Tie all luggage securely evenly balanced and close to the centre of the motorcycle Do not place objects near the lights or the muffler 3WARNING Overloading or improper loading can cause a crash and you can be seriously hurt or killed Follow all load limits and other loading guidelines in this manual 20161220114015_32MJED100_eng_BOOK Page 19 Tuesday December 20 2016 ...

Page 21: ...20161220114015_32MJED100_eng_BOOK Page 20 Tuesday December 20 2016 11 43 47 JST Motorcycle Safety 17 ...

Page 22: ...ST Operation Guide 18 Main fuse P 101 Battery P 59 Front brake lever P 80 Throttle grip P 78 Coolant reserve tank P 65 Rear brake fluid reservoir P 67 Engine oil fill cap dipstick P 61 Brakelight switch P 69 Front brake fluid reservoir P 67 Fuse boxes P 100 Rear brake pedal Data link connector ...

Page 23: ...0 2016 11 43 47 JST Operation Guide 19 Clutch lever P 75 Fuel fill cap P 39 Document bag P 40 Tool kit P 40 Rear suspension spring preload adjuster P 81 Drive chain P 71 Side stand P 70 Shift lever P 38 Engine oil drain bolt P 63 Seat P 60 Engine oil filter P 63 ...

Page 24: ...ion Guide 20 Tachometer red zone excessive engine rpm range SET button Display Check When the ignition switch is turned on the display will temporarily show all the modes and digital segments SEL button If any part of these displays does not come on when it should have your dealer check for problems ...

Page 25: ...0 L 1 06 US gal 0 88 Imp gal Fuel gauge If the fuel gauge indicator flashes in a repeat pattern or turns off P 87 Clock 12 hour or 24 hour display Speedometer To set the clock P 27 NOTICE Do not operate the engine in the tachometer red zone Excessive engine speed can adversely affect engine life At the same time the display switches to the reserve fuel consumption P 25 Tachometer ...

Page 26: ... Tripmeter TRIP A B Fuel mileage meter Fuel consumption meter The SEL button selects the odometer tripmeter A tripmeter B current fuel mileage average fuel mileage and fuel consumption u To reset the tripmeter P 24 Tripmeter A Odometer Tripmeter B Current fuel mileage Average fuel mileage Fuel consumption Reserve fuel consumption P 25 ...

Page 27: ...ripmeter A was reset When is displayed go to your dealer for service Fuel consumption Total fuel consumption since tripmeter A was reset When is displayed go to your dealer for service Reserve fuel consumption If the engine stop switch is in the Off position is displayed When is displayed in other cases go to your dealer for service u To reset the average fuel mileage and fuel consumption P 24 201...

Page 28: ...ected indication d To reset tripmeter B press and hold SET button with tripmeter B displayed Also the tripmeter A average fuel mileage and fuel consumption will automatically reset by refuelling more than the reserve amount and riding your motorcycle for 0 1 km 0 06 mile You can activate or deactivate the automatic reset mode by refuelling P 29 20161220114015_32MJED100_eng_BOOK Page 27 Tuesday Dec...

Page 29: ...gal 0 46 Imp gal the display blinks faster u If you change the display to odometer tripmeter fuel mileage meter and fuel consumption meter and so on P 22 it will automatically return to the reserve fuel consumption display if the buttons are not pressed for about 10 seconds After refuelling more than the reserve amount the display returns to normal when your motorcycle travel 0 1 km 0 06 mile 2016...

Page 30: ...fuel mileage meter unit 20161220114015_32MJED100_eng_BOOK Page 29 Tuesday December 20 2016 11 43 47 JST Operation Guide 26 Instruments Continued Press and hold SET button and SEL button Press SET button Ordinary display Setting Mode Time format setting Backlight brightness adjustment Clock setting Setting of HISS indicator Activating deactivating of tripmeter A average fuel mileage and fuel consum...

Page 31: ... to the On position b Press and hold SEL button and SET button the current time format and the clock start flashing c Press SEL button to select 12hr or 24hr d Press SET button The time format is set and then the display moves to the clock setting 2 Clock setting a Press SEL button until the desired hour is displayed u Press and hold to advance the hour fast 20161220114015_32MJED100_eng_BOOK Page ...

Page 32: ...ss adjustment 3 Backlight brightness adjustment You can adjust the brightness to one of three levels a Press SEL button The brightness is switched b Press SET button The backlight is set and then the display moves to the activating deactivating of tripmeter A average fuel mileage and fuel consumption automatic reset mode 20161220114015_32MJED100_eng_BOOK Page 31 Tuesday December 20 2016 11 43 47 J...

Page 33: ...c reset mode b Press SET button The activation deactivation of automatic reset mode is set and then the display moves to the setting of HISS indicator HISS indicator comes on 5 Setting of HISS indicator You can select the blink or off the HISS indicator a Press SEL button to select blinks or off b Press SET button The HISS indicator setting is set and then the display moves to the changing of spee...

Page 34: ...r km h and km or mph and mile b Press the SET button The speed and mileage unit is set and then the display moves to the changing of fuel mileage meter unit 20161220114015_32MJED100_eng_BOOK Page 33 Tuesday December 20 2016 11 43 47 JST Operation Guide 30 Instruments Continued ...

Page 35: ...ption meter unit is set and then the display returns to ordinary display The established setting can also be set by turning the ignition switch to the Off position The control is automatically switched from the setting mode to the ordinary display if the button is not pressed for about 30 seconds Even in this case established setting is maintained 20161220114015_32MJED100_eng_BOOK Page 34 Tuesday ...

Page 36: ...fly when the ignition switch is turned on with the engine stop switch in the Run position Comes on when the ignition switch is turned on with the engine stop switch in the Off position If it comes on while engine is running P 85 High beam indicator Low oil pressure indicator PGM FI Programmed Fuel Injection malfunction indicator lamp MIL High coolant temperature indicator If it comes on while runn...

Page 37: ...mes on briefly when the ignition switch is turned on Goes off if the ignition key has the correct coding Comes on when the ignition switch is turned on Goes off when your speed reaches approximately 10 km h 6 mph If it comes on while riding P 86 Right turn signal indicator ABS Anti lock Brake System indicator Left turn signal indicator Neutral indicator Comes on when the transmission is in Neutral...

Page 38: ...ignals continue flashing with the ignition switch is to the Off position or Lock position after the hazard switch is on u In an emergency switch to the Off position the starter motor will not operate to stop the engine Turn signal switch Flashes the high beam headlight Should normally remain in the Run position Hazard switch Horn button Switchable when the ignition switch is on Can be turned to th...

Page 39: ...2016 11 43 47 JST Operation Guide 35 Continued Ignition switch Switches the electrical system on off locks the steering u Key can be removed when in the Off or Lock position On Off Lock Turns electrical system on for starting riding Turns engine off Lock steering ...

Page 40: ... left b Push the key down and turn the ignition switch to the Lock position u Jiggle the handlebar if the lock is difficult to engage c Remove the key Unlocking Insert the key push it in and turn the ignition switch to the Off position 20161220114015_32MJED100_eng_BOOK Page 39 Tuesday December 20 2016 11 43 47 JST Operation Guide 36 Switches Continued Push Turn Ignition key ...

Page 41: ...e sure the engine stop switch is in the Run position b Turn the ignition switch to the On position c Shift the transmission to Neutral N indicator comes on Alternatively pull in the clutch lever to start your motorcycle with the transmission in gear so long as the side stand is raised d Press the start button with the throttle completely closed If the engine does not start a Open the throttle full...

Page 42: ... 6 forward gears in a one down five up shift pattern If you put the motorcycle in gear with the side stand down the engine will shut off 20161220114015_32MJED100_eng_BOOK Page 41 Tuesday December 20 2016 11 43 47 JST Operation Guide 38 2 3 4 5 6 1 N ...

Page 43: ...losing the Fuel Fill Cap a After refuelling push the fuel fill cap closed until it locks b Remove the ignition key and close the lock cover u The ignition key cannot be removed if the cap is not locked 3WARNING Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spil...

Page 44: ...fit in the compartment due to their size or design Removing the Seat P 60 3WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder 20161220114015_32MJED100_eng_BOOK Page 43 Tuesday December 20 2016 1...

Page 45: ...e underside of the seat Never use the tie down hooks to tow or lift the motorcycle Removing the Seat P 60 20161220114015_32MJED100_eng_BOOK Page 44 Tuesday December 20 2016 11 43 47 JST Operation Guide 41 Document bag Luggage tie down hooks Luggage tie down hooks ...

Page 46: ...nd P 70 Drive Chain P 71 Clutch P 75 Throttle P 78 Other Adjustments P 79 Adjusting the Headlight Aim P 79 Adjusting the Brake Lever P 80 Adjusting the Rear Suspension P 81 20161220114015_32MJED100_eng_BOOK Page 45 Tuesday December 20 2016 11 43 47 JST Please read Importance of Maintenance and Maintenance Fundamentals carefully before attempting any maintenance Refer to Specifications for service ...

Page 47: ...ns and schedules in this owner s manual Maintenance Safety Always read the maintenance instructions before you begin each task and make sure that you have the tools parts and skills required We cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task Follow these guidelines when performing maintenance St...

Page 48: ...nance to help ensure that your motorcycle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer Retain all receipts If you sell the motorcycle these receipts should be transferred with the motorcycle to the new owner Honda recommends that your deal...

Page 49: ...ply System Evaporative Emission Control System Maintenance Level Maintenance Legend Intermediate We recommend service by your dealer unless you have the necessary tools and are mechanically skilled Procedures are provided in an official Honda Shop Manual Inspect clean adjust lubricate or replace if necessary Lubricate Replace Technical In the interest of safety have your motorcycle serviced by you...

Page 50: ... 69 Headlight Aim 79 Lights Horn Engine Stop Switch Clutch System 75 Side Stand 70 Suspension 81 Nuts Bolts Fasteners Wheels Tyres 55 Steering Head Bearings Notes 1 At higher odometer reading repeat at the frequency interval established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Replacement requires mechanical skill 20161220114015_32MJED100_eng_BOOK Page 49 Tuesda...

Page 51: ... level Add engine oil if necessary Check for leaks 2 P 61 Coolant level Add coolant if required Check for leaks 2 P 65 Drive chain Check condition and slack adjust and lubricate if necessary 2 P 71 Brakes Check operation Front and Rear check brake fluid level and pads wear 2 P 67 2 P 68 Lights and horn Check that lights indicators and horn function properly Engine stop switch Check for proper func...

Page 52: ...abel is attached to the frame under the seat 2 P 60 3WARNING Installing non Honda parts may make your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents that have been designed and approved for your motorcycle 20161220114015_32MJED100_eng_BOOK Page 51 Tuesday December 20 2016 11 43 47 JST Maintenance Fundamentals Maintenan...

Page 53: ...t to do in an emergency If any of the following occur immediately see your doctor Electrolyte splashes into your eyes u Wash your eyes repeatedly with cool water for at least 15 minutes Using water under pressure can damage your eyes Electrolyte splashes onto your skin u Remove affected clothing and wash your skin thoroughly using water Electrolyte splashes into your mouth u Rinse mouth thoroughly...

Page 54: ...y glasses 4 After cleaning reinstall the battery The battery has a limited life span Consult your dealer about when you should replace the battery Always replace the battery with another maintenance free battery of the same type NOTICE Installing non Honda electrical accessories can overload the electrical system discharging the battery and possibly damaging the system 20161220114015_32MJED100_eng...

Page 55: ... electrical fault Have your motorcycle inspected by your dealer Engine Oil Engine oil consumption varies and oil quality deteriorates according to riding conditions and time elapsed Check the engine oil level regularly and add the recommended engine oil if necessary Dirty oil or old oil should be changed as soon as possible Selecting the Engine Oil For recommended engine oil see Specifications 2 P...

Page 56: ...an emergency Use only fresh brake fluid from a sealed container If you do add fluid have the brake system serviced by your dealer as soon as possible NOTICE Brake fluid can damage plastic and painted surfaces Wipe up spills immediately and wash thoroughly Recommended brake fluid Honda DOT 4 Brake Fluid or equivalent Drive Chain The drive chain must be inspected and lubricated regularly Inspect the...

Page 57: ...g After inspecting the slack clean the chain and sprockets while rotating the rear wheel Use a dry cloth with chain cleaner designed specifically for O ring chains or neutral detergent Use a soft brush if the chain is dirty After cleaning wipe dry and lubricate with the recommended lubricant Recommended lubricant Drive chain lubricant designed specifically for O ring chains If not available use SA...

Page 58: ...the motorcycle Recommended Coolant Pro Honda HP Coolant is a pre mixed solution of antifreeze and distilled water Concentration 50 antifreeze and 50 distilled water A concentration of antifreeze below 40 will not provide proper corrosion and cold temperature protection A concentration of up to 60 will provide better protection in colder climates NOTICE Using coolant not specified for aluminium eng...

Page 59: ...sition Have your motorcycle inspected by your dealer Inspecting for Damage Inspect the tyres for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tyre or the tread Also inspect for any unusual bumps or bulges in the side walls of the tyres Inspecting for Abnormal Wear Inspect the tyres for signs of abnormal wear on the contact surface ...

Page 60: ...read depth is less than 1 6 mm Have your tyres replaced by your dealer For recommended tyres air pressure and minimum tread depth see Specifications 2 P 116 Follow these guidelines whenever you replace tyres Use the recommended tyres or equivalents of the same size construction speed rating and load range Have the wheel balanced with Honda Genuine balance weights or equivalent after the tyre is in...

Page 61: ...cause a crash in which you can be seriously hurt or killed Always use the size and type of tyres recommended in this owner s manual Air Cleaner This motorcycle is equipped with a viscous type air cleaner element Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be serviced by your dealer 2016122011...

Page 62: ...nd wrench Standard Phillips screwdriver Screwdriver handle Extension bar 5 mm Hex wrench Helmet set wire Fuse puller KO II KO type Pin spanner 8 12 mm Open end wrench 10 14 mm Open end wrench 12 14 mm Open end wrench Standard Phillips screwdriver Screwdriver handle Extension bar 5 mm Hex wrench 22 mm Box end wrench 27 mm Box end wrench Helmet set wire Fuse puller 20161220114015_32MJED100_eng_BOOK ...

Page 63: ...e not to drop the terminal nuts Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tight Make sure the clock information is correct after the battery is reconnected 2 P 27 For proper handling of the battery see Maintenance Fundamentals 2 P 49 Battery Goes Dead 2 P 96 20161220114015_32MJED100_eng_BOOK Page 62 T...

Page 64: ...rd and down on the rear of the seat until it locks in place Make sure that the seat is locked securely in position to pull it up lightly The seat locks automatically when installed Take care not to lock your key in the compartment under the seat 20161220114015_32MJED100_eng_BOOK Page 63 Tuesday December 20 2016 11 43 47 JST Removing Installing Body Components u Seat Maintenance 60 Front stay Front...

Page 65: ...evel surface 4 Remove the oil fill cap dipstick and wipe it clean 5 Insert the oil fill cap dipstick until it seats but don t screw it in 6 Check that the oil level is between the upper level and lower level marks in the oil fill cap dipstick 7 Securely install the oil fill cap dipstick 20161220114015_32MJED100_eng_BOOK Page 64 Tuesday December 20 2016 11 43 47 JST Maintenance 61 Oil fill cap dips...

Page 66: ...vel mark u Make sure no foreign objects enter the oil filler opening u Wipe up any spills immediately 2 Securely reinstall the oil fill cap dipstick NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine Do not mix different brands and grades of oil They may affect lubrication and clutch operation For the recommended oil and oil selection guidelines see Main...

Page 67: ... the Off position and wait for 2 to 3 minutes 3 Place your motorcycle on a firm level surface 4 Place a drain pan under the drain bolt 5 Remove the oil fill cap dipstick drain bolt and sealing washer to drain the oil 6 Remove the oil filter with a filter wrench and let the remaining oil drain out Make sure the prior seal is not stuck to the engine u Discard the oil and oil filter at an approved re...

Page 68: ... ft 10 Fill the crankcase with the recommended oil 2 P 51 2 P 116 and install the oil fill cap dipstick Required oil When changing oil engine oil filter 2 9 L 3 1 US qt 2 6 Imp qt When changing oil only 2 6 L 2 7 US qt 2 3 Imp qt 11 Check the oil level 2 P 61 12 Check that there are no oil leaks 20161220114015_32MJED100_eng_BOOK Page 67 Tuesday December 20 2016 11 43 47 JST Engine Oil u Changing E...

Page 69: ...lant level is dropping noticeably or the reserve tank is empty you likely have a serious leak Have your motorcycle inspected by your dealer Adding Coolant If the coolant level is below the LOWER level mark add the recommended coolant 2 P 54 until the level reaches the UPPER level mark Add fluid only from the reserve tank cap and do not remove the radiator cap 20161220114015_32MJED100_eng_BOOK Page...

Page 70: ... the radiator cap while the engine is hot can cause the coolant to spray out potentially scalding you Always let the engine and radiator cool down before removing the radiator cap Changing Coolant Have your dealer change the coolant unless you have the proper tools and are mechanically qualified 20161220114015_32MJED100_eng_BOOK Page 69 Tuesday December 20 2016 11 43 47 JST Coolant u Changing Cool...

Page 71: ... LOWER level and UPPER level marks If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive inspect the brake pads for wear If the brake pads are not worn you most likely have a leak Have your motorcycle inspected by your dealer 20161220114015_32MJED100_eng_BOOK Page 70 Tuesday December 20 2016 11 43 47 JST Maintenance 67 Fr...

Page 72: ...eft and right brake calipers 2 Rear Inspect the brake pads from the rear right of the motorcycle If necessary have the pads replaced by your dealer Always replace both left and right brake pads at the same time 20161220114015_32MJED100_eng_BOOK Page 71 Tuesday December 20 2016 11 43 47 JST Brakes u Inspecting the Brake Pads Maintenance 68 Front Rear Brake Pad Wear indicators Disc Brake Pad Wear in...

Page 73: ...urn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon 20161220114015_32MJED100_eng_BOOK Page 72 Tuesday December 20 2016 11 43 47 JST Brakes u Adjusting the Brakelight Switch Maintenance 69 Brakelight switch Adjusting nut B A ...

Page 74: ... 3 Sit on the motorcycle shift the transmission to Neutral and raise the side stand 4 Start the engine pull the clutch lever in and shift the transmission into gear 5 Lower the side stand all the way The engine should stop as you lower the side stand If the engine doesn t stop have your motorcycle inspected by your dealer 20161220114015_32MJED100_eng_BOOK Page 73 Tuesday December 20 2016 11 43 47 ...

Page 75: ...e your motorcycle on its side stand on a firm level surface 3 Check the slack in the lower half of the drive chain midway between the sprockets Drive chain slack 25 35 mm 1 0 1 4 in u Do not ride your motorcycle if the slack exceeds 50 mm 2 0 in 4 Roll the motorcycle forward and check that the chain moves smoothly 5 Inspect the sprockets 2 P 52 6 Clean and lubricate the drive chain 2 P 53 20161220...

Page 76: ...mission to Neutral Stop the engine 2 Place your motorcycle on its side stand on a firm level surface 3 Loosen the rear axle nut 4 Loosen the lock nuts on both adjusting bolts 20161220114015_32MJED100_eng_BOOK Page 75 Tuesday December 20 2016 11 43 47 JST Drive Chain u Adjusting the Drive Chain Slack Maintenance 72 Adjusting bolt Scale graduations Adjusting plate Rear axle nut Lock nut Adjusting bo...

Page 77: ...le graduations on both sides of the swingarm Both marks should correspond If the axle is misaligned turn the right or left adjusting bolt until the marks are aligned and recheck chain slack 7 Tighten the rear axle nut Torque 98 N m 10 0 kgf m 72 lbf ft 8 Hold the adjusting bolts and tighten the lock nuts Torque 27 N m 2 8 kgf m 20 lbf ft 9 Recheck drive chain slack If a torque wrench was not used ...

Page 78: ...W If necessary have the drive chain replaced by your dealer Checking the Drive Chain Slider Check the condition of the drive chain slider The drive chain slider will need to be replaced if the chain slider is worn to the wear limit line If necessary have the drive chain slider replaced by your dealer 20161220114015_32MJED100_eng_BOOK Page 77 Tuesday December 20 2016 11 43 47 JST Drive Chain u Chec...

Page 79: ...or kinks or signs of wear If necessary have it replaced by your dealer Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion NOTICE Improper freeplay adjustment can cause premature clutch wear 20161220114015_32MJED100_eng_BOOK Page 78 Tuesday December 20 2016 11 43 47 JST Maintenance 75 Clutch lever Freeplay ...

Page 80: ... Tighten the upper lock nut and check the freeplay again Lower Adjustment If the upper clutch cable adjuster is threaded out near its limit or the correct freeplay cannot be obtained attempt adjustment with the lower clutch cable adjusting nut 20161220114015_32MJED100_eng_BOOK Page 79 Tuesday December 20 2016 11 43 47 JST Clutch u Adjusting the Clutch Lever Freeplay Maintenance 76 Upper clutch cab...

Page 81: ... Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and the motorcycle does not creep Gradually release the clutch lever and open the throttle Your motorcycle should move smoothly and accelerate gradually If proper adjustment cannot be obtained or the clutch does not work correctly see your dealer 20161220114015_32MJED100_eng_BOOK Page 80 Tuesday Dece...

Page 82: ... positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the motorcycle inspected by your dealer Freeplay at the throttle grip flange 2 6 mm 0 1 0 2 in 20161220114015_32MJED100_eng_BOOK Page 81 Tuesday December 20 2016 11 43 47 JST Maintenance 78 Freeplay Flange ...

Page 83: ...he headlight for proper alignment Turn the pinion using a Phillips screwdriver provided in the tool kit 2 P 58 in or out as necessary Obey local laws and regulations 20161220114015_32MJED100_eng_BOOK Page 82 Tuesday December 20 2016 11 43 47 JST Maintenance 79 Raise Lower Pinion ...

Page 84: ...mark while pushing the lever forward in the desired position After adjustment check that the lever operates correctly before riding NOTICE Do not turn the adjuster beyond its natural limit 20161220114015_32MJED100_eng_BOOK Page 83 Tuesday December 20 2016 11 43 47 JST Other Adjustments u Adjusting the Brake Lever Maintenance 80 Adjuster Index mark Forward Brake lever Handle grip ...

Page 85: ... 4 to 7 increase spring preload hard The standard position is 3 NOTICE Attempting to adjust directly from 1 to 7 or 7 to 1 may damage the shock absorber Do not turn the adjuster beyond its limits NOTICE The rear shock absorber damper unit contains high pressure nitrogen gas Do not attempt to disassemble service or improperly dispose of the damper See your dealer 20161220114015_32MJED100_eng_BOOK P...

Page 86: ...PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL P 85 ABS Anti lock Brake System Indicator P 86 Other Warning Indications P 87 Fuel Gauge Failure Indication P 87 Tyre Puncture P 88 Electrical Trouble P 96 Battery Goes Dead P 96 Burned out Light Bulb P 96 Blown Fuse P 100 20161220114015_32MJED100_eng_BOOK Page 85 Tuesday December 20 2016 11 43 47 JST Troubleshooting ...

Page 87: ... check the following Check if there is no another HISS key including spare key close to the ignition switch Check if there are no any metallic seals or stickers on the key If the HISS indicator still stays on have your motorcycle inspected by your dealer Starter Motor Does Not Operate Check the following items Check the correct engine starting sequence 2 P 37 Make sure engine stop switch is in the...

Page 88: ...t the radiator fan is operating and then turn the ignition switch to the Off position If the fan is not operating Suspect a fault Do not start the engine Transport your motorcycle to your dealer If the fan is operating Allow the engine to cool with the ignition switch in the Off position 3 After the engine has cooled inspect the radiator hose and check if there is a leak 2 P 65 If there is a leak ...

Page 89: ... to come on especially if the oil is at or near the low level If the low oil pressure indicator stays on when the oil level is at the proper level stop the engine and contact your dealer If the engine oil level goes down rapidly your motorcycle may have a leak or another serious problem Have your motorcycle inspected by your dealer PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL If...

Page 90: ...s above 10 km h 6 mph If the ABS indicator stays on your brakes will continue to work as a conventional system but without the anti locking function The ABS indicator may flash if you turn the rear wheel while your motorcycle is lifted off the ground In this case turn the ignition switch to the Off position and then to the On position again The ABS indicator will go off after your speed reaches 30...

Page 91: ...n If the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If this occurs see your dealer as soon as possible 20161220114015_32MJED100_eng_BOOK Page 90 Tuesday December 20 2016 11 43 47 JST Troubleshooting 87 ...

Page 92: ...e repair kit Riding your motorcycle with a temporary tyre repair is very risky Do not exceed 50 km h 30 mph Have the tyre replaced by your dealer as soon as possible 3WARNING Riding your motorcycle with a temporary tyre repair can be risky If the temporary repair fails you can crash and be seriously injured or killed If you must ride with a temporary tyre repair ride slowly and carefully and do no...

Page 93: ...move the brake caliper u Support the brake calipers so that it doesn t hang from the brake hose Do not twist the brake hose u Avoid getting grease oil or dirt on the disc or pad surfaces u Do not pull the brake lever while the brake caliper is removed u Take care to prevent the brake caliper from scratching the wheel during removal 20161220114015_32MJED100_eng_BOOK Page 92 Tuesday December 20 2016...

Page 94: ...e stand or a hoist 8 Loosen the left axle pinch bolt 9 On the left side withdraw the front axle shaft and remove the side collars and wheel 20161220114015_32MJED100_eng_BOOK Page 93 Tuesday December 20 2016 11 43 47 JST Tyre Puncture u Removing Wheels Troubleshooting 90 Axle pinch bolt Front axle bolt Side collar Axle pinch bolt Front axle shaft Side collar ...

Page 95: ... 4 Tighten the left axle pinch bolt to hold the axle 5 Tighten the axle bolt Torque 59 N m 6 0 kgf m 44 lbf ft 6 Loosen the left axle pinch bolt 7 Tighten the right axle pinch bolt Torque 22 N m 2 2 kgf m 16 lbf ft 8 Secure the wheel speed sensor wire with the clamp 20161220114015_32MJED100_eng_BOOK Page 94 Tuesday December 20 2016 11 43 47 JST Tyre Puncture u Removing Wheels Troubleshooting 91 Co...

Page 96: ...to avoid scratching them 11 Lower the front wheel on the ground 12 Apply the brake lever several times Then pump the fork several times 13 Retighten the left axle pinch bolt Torque 22 N m 2 2 kgf m 16 lbf ft 14 Raise the front wheel off the ground again and check that the wheel rotates freely after you release the brake 15 Remove the protective tape or cloth If a torque wrench was not used for ins...

Page 97: ...ack 3 Remove the drive chain from the driven sprocket by pushing the rear wheel forward 4 Remove the rear axle nut and washer 5 Remove the rear axle shaft and adjusting plates 20161220114015_32MJED100_eng_BOOK Page 96 Tuesday December 20 2016 11 43 47 JST Tyre Puncture u Removing Wheels Troubleshooting 93 Continued Lock nut Washer Wheel speed sensor Adjusting bolt Rear axle nut Adjusting plate Pul...

Page 98: ...hile the brake caliper is removed Installation 1 To install the rear wheel reverse the removal procedure u Take care to prevent the brake caliper from scratching the wheel during installation NOTICE When installing a wheel or caliper into original position carefully fit the brake disc between the pads to avoid scratching them 20161220114015_32MJED100_eng_BOOK Page 97 Tuesday December 20 2016 11 43...

Page 99: ...nstalling the wheel apply the brake pedal several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity 20161220114015_32MJED100_eng_BOOK Page 98 Tuesday December 20 2...

Page 100: ...rting using an automobile battery is not recommended as this can damage your motorcycle s electrical system Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the Off or Lock position Allow the bulb to cool before replacing it Do not use bulbs other than those specified Check the replacement bulb for correct operation before riding For t...

Page 101: ...vicing Position Light The position lights use several LEDs If there is a LED which is not turned on see your dealer for servicing 20161220114015_32MJED100_eng_BOOK Page 100 Tuesday December 20 2016 11 43 47 JST Electrical Trouble u Burned out Light Bulb Troubleshooting 97 Continued Headlight Position lights ...

Page 102: ...ew and collar 2 Remove the turn signal lens 3 Slightly press the bulb and turn it counterclockwise 4 Install a new bulb and parts in the reverse order of removal u Use only the amber bulb 20161220114015_32MJED100_eng_BOOK Page 101 Tuesday December 20 2016 11 43 47 JST Electrical Trouble u Burned out Light Bulb Troubleshooting 98 Brakelight Taillight Turn signal lens Screw Collar Bulb ...

Page 103: ...king 2 Pull out the bulb without turning it 3 Install a new bulb and parts in the reverse order of removal 20161220114015_32MJED100_eng_BOOK Page 102 Tuesday December 20 2016 11 43 47 JST Electrical Trouble u Burned out Light Bulb Troubleshooting 99 Cover packing Screws License light cover Bulb ...

Page 104: ...t one by one with the fuse puller in the tool kit and check for a blown fuse Always replace a blown fuse with a spare fuse of the same rating 4 Close the fuse box covers 5 Reinstall the seat 20161220114015_32MJED100_eng_BOOK Page 103 Tuesday December 20 2016 11 43 47 JST Electrical Trouble u Blown Fuse Troubleshooting 100 Fuse box covers Spare fuses Spare fuses ...

Page 105: ...are main fuse is provided in the starter magnetic switch 4 Reinstall parts in the reverse order of removal NOTICE If a fuse fails repeatedly you likely have an electrical problem Have your motorcycle inspected by your dealer 20161220114015_32MJED100_eng_BOOK Page 104 Tuesday December 20 2016 11 43 47 JST Electrical Trouble u Blown Fuse Troubleshooting 101 Starter magnetic switch Main fuse Wire con...

Page 106: ...rcycle P 106 Storing Your Motorcycle P 110 Transporting Your Motorcycle P 111 You the Environment P 111 Serial Numbers P 112 Fuels Containing Alcohol P 113 Catalytic Converter P 114 20161220114015_32MJED100_eng_BOOK Page 105 Tuesday December 20 2016 11 43 47 JST Information ...

Page 107: ...eir shape Do not expose to strong magnetic objects If you lose all keys and the key tag the PGM FI unit ignition control module must be replaced by your dealer To avoid this keep a duplicate key If you lose a key make another duplicate key immediately To make a duplicate key and register it with your HISS system take the spare key the key tag and the motorcycle to your dealer u Store the key tag i...

Page 108: ...hen each read out exceeds 9 999 9 Clock The clock is displayed for 24 hours after the ignition switch is turned to the Off position HISS The Honda Ignition Security System HISS immobilizes the engine s ignition system if an improperly coded key is used to try and start the engine When the ignition switch is turned to the Off position the HISS immobilizer system is always alert even if the HISS ind...

Page 109: ...mutual recognition of their conformity Directive The declaration of conformity to R TTE Directive is provided to the owner at the time of purchase The declaration of conformity should be kept at a safe place When the declaration of conformity is lost or is not provided contact your dealer South Africa only Singapore only Morocco only 20161220114015_32MJED100_eng_BOOK Page 108 Tuesday December 20 2...

Page 110: ... motorcycle makes it easier to spot potential problems In particular seawater and salts used to prevent ice on roads promote the formation of corrosion Always wash your motorcycle thoroughly after riding on coastal or treated roads Washing Allow the engine muffler brakes and other high temperature parts to cool before washing 1 Rinse your motorcycle thoroughly using a low pressure garden hose to r...

Page 111: ...d plastic on your motorcycle Keep the wax clear of the tyres and brakes u If your motorcycle has any mat painted parts do not apply a coat of wax to the mat painted surface Washing Precautions Follow these guidelines when washing Do not use high pressure washers u High pressure water cleaners can damage moving parts and electrical parts rendering them inoperable u Water in the air intake can be dr...

Page 112: ...th or sponge plenty of water and a mild detergent to clean mat painted surfaces Dry with a soft clean cloth Aluminium Components Aluminium will corrode from contact with dirt mud or road salt Clean aluminium parts regularly and follow these guidelines to avoid scratches Do not use stiff brushes steel wool or cleaners containing abrasives Avoid riding over or scraping against curbs Panels Follow th...

Page 113: ...removing mud or dust When the exhaust pipe and muffler are painted do not use a commercially available abrasive kitchen cleaning compound Use a neutral detergent to clean the painted surface on the exhaust pipe and muffler If you are not sure if your exhaust pipe and muffler are painted contact your dealer NOTICE Even though the exhaust is made of stainless steel it can become stained Remove all m...

Page 114: ...n a maintenance stand and position a block so that both tyres are off the ground After rain remove the body cover and allow the motorcycle to dry Remove the battery 2 P 59 to prevent discharge Charge the battery in a shaded well ventilated area u If you leave the battery in place disconnect the negative terminal to prevent discharge After removing your motorcycle from storage inspect all maintenan...

Page 115: ...rcycle Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective ozone layer Recycle Wastes Put oil and other toxic wastes in approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how to dispose of non recyc...

Page 116: ...red in order to register your motorcycle They may also be required when ordering replacement parts You should record these numbers and keep them in a safe place 20161220114015_32MJED100_eng_BOOK Page 115 Tuesday December 20 2016 11 43 47 JST Serial Numbers Information 112 Frame number Engine number ...

Page 117: ...l may be marketed under the name Gasohol The use of petrol containing more than 10 ethanol may Damage the painting of the fuel tank Damage the rubber tubes of the fuel line Cause corrosion of the fuel tank Cause poor drivability NOTICE Use of blended fuels containing higher than approved percentages can damage metal rubber plastic parts of your fuel system If you notice any undesirable operating s...

Page 118: ...llution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your motorcycle s catalytic converter Always use unleaded petrol Leaded petrol will damage the catalytic converter Keep the engine in good running condition Have your motorcycle serviced if your engine is misfiring backfiring stalling or otherwise not ...

Page 119: ...mum turning radius 3 0 m 9 8 ft 1 Including rider passenger all luggage and accessories 2 Includes the weight of the luggage and added accessories Displacement 649 cm3 39 6 cu in Bore x stroke 67 0 x 46 0 mm 2 64 x 1 81 in Compression ratio 11 4 1 Fuel Unleaded petrol Recommended 91 RON or higher Fuels containing alcohol ETHANOL up to 10 by volume Tank capacity 17 3 L 4 57 US gal 3 81 Imp gal Batt...

Page 120: ...oils marked as Energy Conserving or Resource Conserving SAE 10W 30 JASO T 903 standard MA 1 EU regulation Engine oil capacity After draining 2 6 L 2 7 US qt 2 3 Imp qt After draining engine oil filter change 2 9 L 3 1 US qt 2 6 Imp qt After disassembly 3 5 L 3 7 US qt 3 1 Imp qt Recommended brake fluid Honda DOT 4 Brake Fluid Recommended coolant Pro Honda HP Coolant Cooling system capacity 2 5 L 2...

Page 121: ...kgf m 19 lbf ft Engine oil drain bolt 30 N m 3 1 kgf m 22 lbf ft Rear wheel axle nut 98 N m 10 0 kgf m 72 lbf ft Drive chain adjusting lock nut 27 N m 2 8 kgf m 20 lbf ft Front wheel axle bolt 59 N m 6 0 kgf m 44 lbf ft Front wheel axle pinch bolt 22 N m 2 2 kgf m 16 lbf ft Front wheel brake caliper mounting bolt 30 N m 3 1 kgf m 22 lbf ft 20161220114015_32MJED100_eng_BOOK Page 120 Tuesday Decembe...

Page 122: ...ght 97 License Plate Light 99 Position Light 97 C Caring for Your Motorcycle 106 Clock 21 Clutch Freeplay 76 Coolant 54 65 Crash 4 D Digital Clock Adjustment 26 27 Display Setting 26 Drive Chain 52 71 Drive Chain Slider 74 E Electrical Trouble 96 Engine Number 112 Oil 51 61 Oil Filter 63 Overheats 84 Starting 37 Stop Switch 34 37 104 Stopping 104 Will Not Start 83 Environment 111 20161220114015_32...

Page 123: ...r Switch 34 Helmet Holder 40 High Beam Indicator 32 High Coolant Temperature Indicator 32 84 HISS Indicator 33 83 Horn Button 34 I Ignition Cut off System Banking Sensor 106 Side Stand 70 Ignition Key 103 Ignition Switch 35 37 104 Image Labels 6 Indicators 32 Instruments 20 Instruments Controls Other Features 104 L Labels 6 Load Limits 16 Loading Guidelines 16 Low Oil Pressure Indicator 32 85 2016...

Page 124: ...etrol 39 113 PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL 32 85 Protective Apparel 11 R Rear Suspension 81 Recommended Coolant 54 Engine Oil 51 116 Fuel 39 Refuelling 39 Removal Battery 59 Seat 60 Repair Kit 88 Riding Precautions 12 S Safety Guidelines 3 Safety Precautions 11 Seat 60 Serial Numbers 112 Shifting Gears 38 Side Stand 70 20161220114015_32MJED100_eng_BOOK Page 123 Tu...

Page 125: ...cycle 110 Switches 34 T Tachometer 21 Throttle 78 Transporting Your Motorcycle 111 Tripmeter 22 104 Troubleshooting 82 Turn Signal Indicators 33 Tyres Air Pressure 55 Puncture 88 Replacing 55 88 W Warning Indicators On or Flashing 85 Washing 106 Weight Limit 16 115 Wheels Front Removal 89 Rear Removal 93 20161220114015_32MJED100_eng_BOOK Page 124 Tuesday December 20 2016 11 43 47 JST Index 121 ...

Page 126: ...20161220114015_32MJED100_eng_BOOK Page 125 Tuesday December 20 2016 11 43 47 JST ...

Page 127: ...dc 32MJED10 00X32 MJE D100 XXX XXXX XX H PRINTED IN XXXXX ...

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