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Honda CB500X 2019, Manual

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Honda CB500X 2019 Manual Download Page 62

Items

Frequency 

*1

× 1,000 mi

0.6

4

8

12

16

20

24

Regular

Replace

Refer to

page

× 1,000 km

1.0

6.4

12.8

19.2

25.6

32.0

38.4

Emission-Related Items

Fuel Line

–

Throttle Operation

99

Air Cleaner 

*2

84

Crankcase Breather 

*3

100

Spark Plug

–

Valve Clearance

–

Engine Oil

1 Year

80

Engine Oil Filter

80

Engine Idle Speed

–

Radiator Coolant 

*5

3 Years

86

Cooling System

–

Secondary Air Supply System

–

Evaporative Emission Control System 

*4

–

Maintenance Level

Maintenance Legend

: Intermediate. We recommend service by your dealer, unless

you have the necessary tools and are mechanically skilled.

Procedures are provided in an official Honda Service

Manual (

2

P. 144).

:

:

:

:

Inspect (clean, adjust, lubricate, or replace, if necessary)

Lubricate

Replace

Clean

: Technical. In the interest of safety, have your motorcycle

serviced by your dealer.

Maintenance Schedule

Maintenance

60

Summary of Contents for CB500X 2019

Page 1: ...Contents Motorcycle Safety P 2 Operation Guide P 16 Maintenance P 56 Troubleshooting P 107 Information P 127 Specifications P 149 Index P 153 2019 CB500X XA 31MKPC00 MOM 16986 1812...

Page 2: ...ke responsibility for keeping your motorcycle well serviced and maintained Also observe the break in guidelines and always perform the pre ride inspection and other periodic checks in this manual When...

Page 3: ...ntaining a motorcycle You must use your own good judgment You will find important safety information in a variety of forms including Safety labels on the motorcycle Safety Messages preceded by a safet...

Page 4: ...bels P 7 Safety Precautions P 9 Riding Precautions P 10 Accessories Modifications P 14 Loading P 15 This section contains important information for safe riding of your motorcycle Please read this sect...

Page 5: ...ou and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on holding onto the seat strap or your waist leaning with you in turns and keeping t...

Page 6: ...ing yourself so other drivers can see you signaling before turning or changing lanes and using your horn when necessary Ride within Your Limits Never ride beyond your personal abilities or faster than...

Page 7: ...injuries and whether it is safe to continue riding Call for emergency assistance if needed Also follow applicable laws and regulations if another person or vehicle is involved in the crash If you deci...

Page 8: ...dangerous amount of carbon monoxide Never run your motorcycle inside a garage or other enclosure 3WARNING Running the engine of your motorcycle while in an enclosed or even partially enclosed area ca...

Page 9: ...portant safety information and may warn you of potential hazards that could cause serious injury Read these labels carefully and don t remove them If a label comes off or becomes hard to read contact...

Page 10: ...Safety Labels Motorcycle Safety 8...

Page 11: ...s Helmet Should be safety standard certified high visibility and correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision...

Page 12: ...sure your motorcycle s future reliability and performance Avoid full throttle starts and rapid acceleration Avoid hard braking and rapid down shifts Ride conservatively Brakes Observe the following gu...

Page 13: ...e front and rear brakes together Anti lock Brake System ABS CB500XA only This model is equipped with an Anti lock Brake System ABS designed to help prevent the brakes from locking up during hard braki...

Page 14: ...es while riding at low speed to help them dry Parking Park on a firm level surface If you must park on a slight incline or loose surface park so that the motorcycle cannot move or fall over Make sure...

Page 15: ...key 2 P 50 Refueling and Fuel Guidelines Follow these guidelines to protect the engine fuel system and catalytic converter Use only unleaded gasoline Use recommended octane number Using lower octane...

Page 16: ...e on public roads Before deciding to install accessories on your motorcycle be certain the modification is safe and legal 3WARNING Improper accessories or modifications can cause a crash in which you...

Page 17: ...thin specified load limits Maximum weight capacity 2 P 149 Tie all luggage securely evenly balanced and close to the center of the motorcycle Do not place objects near the lights or the muffler 3WARNI...

Page 18: ...88 Rear brake pedal Engine oil filter P 82 Engine oil fill cap P 80 Engine oil level inspection window P 80 Tool kit P 55 Document bag P 55 Front brake fluid reservoir P 88 Engine oil drain bolt P 82...

Page 19: ...pension spring preload adjuster P 104 Drive chain P 92 Side stand P 91 Shift lever P 52 Front suspension spring preload adjuster P 103 Battery P 77 Seat P 78 Coolant reserve tank P 86 Crankcase breath...

Page 20: ...uide 18 Display Check When the ignition switch is turned to the ON position initial animation will show If any part of these displays does not come on when it should have your dealer check for problem...

Page 21: ...ne NOTICE Do not operate the engine in the tachometer red zone Excessive engine speed can adversely affect engine life Tachometer excessive engine rpm range To set the clock P 31 Clock 12 hour or 24 h...

Page 22: ...rature gauge indicator flashes P 113 Coolant temperature gauge Remaining fuel when only 1st E segment starts flashing approximately 0 74 US gal 2 8 L Fuel gauge If the fuel gauge indicator flashes in...

Page 23: ...consumption Average speed AVG Elapsed time TIME Reserve fuel consumption RES Changing the section A display With the SEL button you can switch the section A display between the current fuel mileage av...

Page 24: ...ripmeter was reset The average fuel mileage will be calculated based on value displayed on the tripmeter A or B selected Also the average fuel mileage for tripmeter A will be displayed when the odomet...

Page 25: ...r dealer for service To reset the fuel consumption P 27 Average speed AVG Displays the average speed since the selected tripmeter was reset The average speed will be calculated based on value displaye...

Page 26: ...ed time return to 0 00 when the readout exceeds 99 59 To reset the elapsed time P 27 Reserve fuel consumption RES Displays the fuel consumption since the 1st E segment of the fuel gauge starts flashin...

Page 27: ...AL Tripmeter TRIP A B Numerical tachometer Reserve tripmeter RES Changing the section B display With the SET button you can switch the section B display between the odometer tripmeter A tripmeter B nu...

Page 28: ...0 to 15 000 r min More than 15 000 r min 15 000 is displayed Reserve tripmeter RES Distance ridden since the 1st E segment of the fuel gauge starts flashing When the 1st E segment of the fuel gauge s...

Page 29: ...d When they are reset reset display appears at each indication Then the display returns to the last selected indication Also the tripmeter A average fuel mileage fuel consumption average speed and ela...

Page 30: ...tripmeter B together press and hold the SET button while tripmeter B is displayed When they are reset reset display appears at each indication Then the display returns to the last selected indication...

Page 31: ...mileage fuel consumption average speed and elapsed time automatic reset mode Changing the speed and mileage unit Changing the fuel mileage meter unit only when km unit system is selected Setting Mode...

Page 32: ...is turned to the OFF position items in the process of being set and those that are finalized will be applied Operation Guide 30 Instruments Continued Press and hold SEL and SET buttons Press the SET...

Page 33: ...l the current time format start flashing c Press SEL button to select 12hr or 24hr d Press SET button The time format is set and then the display moves to the clock setting 2 Clock setting a Press SEL...

Page 34: ...t brightness adjustment You can adjust the brightness to one of five levels a Press SEL button The brightness level is switched u You can adjust the brightness level from five levels b Press SET butto...

Page 35: ...vation deactivation of automatic reset mode is set and then the display moves to the changing of speed and mileage unit 5 Changing of speed and mileage unit a Press the SEL button to select either mph...

Page 36: ...fuel mileage meter unit a Press SEL button to select L 100km or km L b Press SET button The fuel mileage meter unit is set and then the display moves to the ordinary display Operation Guide 34 Instrum...

Page 37: ...were set and finalized will be applied Only if the ignition switch is turned to the OFF position items in the process of being set and those that are finalized will be applied Operation Guide 35 Conti...

Page 38: ...until the initial animation ends The display moves to the setting of REV indicator blinking fastest RPM At the same time the numerical tachometer and the blinking bar segments show the current setting...

Page 39: ...fastest RPM setting value exceeds 8 750 r min rpm the REV indicator blinking fastest RPM setting value automatically returns to 5 000 r min rpm u Press and hold SEL button to advance the REV indicato...

Page 40: ...current REV indicator blinking interval RPM and the blinking bar segment show the current settings of the REV indicator blinking fastest RPM d Each time SEL button is pressed the numbers of the REV i...

Page 41: ...REV indicator blinking fastest RPM setting value e Press SET button The REV indicator blinking interval RPM is set and then the display moves to the brightness adjustment of the REV indicator The REV...

Page 42: ...urrently selected display mode is set and then the display moves to the ordinary display Conventional display Shows the engine RPM on the tachometer bar segment Peak hold display Shows the engine RPM...

Page 43: ...d segment keeps to show the maximum engine RPM temporarily Example Engine revolutions per minutes 8 750 r min rpm Operation Guide 41 Conventional display Peak hold segment Peak hold display Tachometer...

Page 44: ...Indicators Operation Guide 42 If one of these indicators does not come on when it should have your dealer check for problems Right turn signal indicator Left turn signal indicator...

Page 45: ...n the transmission is in Neutral REV indicator P 46 PGM FI Programmed Fuel Injection malfunction indicator lamp MIL Comes on briefly when the ignition switch is turned to the ON position with the engi...

Page 46: ...Operation Guide 44 Indicators Continued...

Page 47: ...o the ON position If it comes on while engine is running P 110 Low oil pressure indicator Comes on briefly when the ignition switch is turned to the ON position Goes off when your speed reaches approx...

Page 48: ...r blinking fastest RPM 8 750 r min rpm REV indicator blinking interval RPM 250 r min rpm REV indicator r min rpm Blinking 8 250 r min rpm Blinking fast 8 500 r min rpm Blinking fastest 8 750 r min rpm...

Page 49: ...Operation Guide 47 BLANK PAGE...

Page 50: ...ton u Pressing the switch turns the turn signal off Engine stop switch Should normally remain in the Run position u In an emergency switch to the Stop position the starter motor will not operate to st...

Page 51: ...inued Ignition Switch Switches the electrical system on off locks the steering u Key can be removed when in the OFF or LOCK position ON OFF Turns electrical system on for starting riding Turns engine...

Page 52: ...a Turn the handlebar all the way to the left b Push the key down and turn the ignition switch to the LOCK position u Jiggle the handlebar if the lock is difficult to engage c Remove the key Unlocking...

Page 53: ...f the throttle is fully open a Make sure the engine stop switch is in the Run position b Turn the ignition switch to the ON position c Shift the transmission to Neutral N indicator comes on Alternativ...

Page 54: ...h From 2nd to 3rd 19 mph 30 km h From 3rd to 4th 25 mph 40 km h From 4th to 5th 31 mph 50 km h From 5th to 6th 37 mph 60 km h Shifting Down From 6th to 5th 28 mph 45 km h From 5th to 4th 22 mph 35 km...

Page 55: ...n it clockwise to open the cap Closing the Fuel Fill Cap a After refueling push the fuel fill cap closed until it locks b Remove the key and close the lock cover u The key cannot be removed if the cap...

Page 56: ...oving the Seat P 78 3WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed Use the he...

Page 57: ...under the seat by the rubber strap Removing the Seat P 78 Document Bag The document bag is located underside of the seat by the rubber strap Removing the Seat P 78 Operation Guide 55 Rubber strap Too...

Page 58: ...Throttle P 99 Crankcase Breather P 100 Other Adjustments P 101 Adjusting the Headlight Aim P 101 Adjusting the Brake Lever P 102 Adjusting the Front Suspension P 103 Adjusting the Rear Suspension P 1...

Page 59: ...le or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this own...

Page 60: ...her or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Place your motorcycle on a firm level surface using the side stand or...

Page 61: ...dealer meets all of these requirements All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer Keeping an accurate maintenance record will help...

Page 62: ...olant 5 3 Years 86 Cooling System Secondary Air Supply System Evaporative Emission Control System 4 Maintenance Level Maintenance Legend Intermediate We recommend service by your dealer unless you hav...

Page 63: ...Switch 90 Headlight Aim 101 Clutch System 96 Side Stand 91 Suspension Nuts Bolts Fasteners Wheels Tires 72 Steering Head Bearings Notes 1 At higher odometer readings repeat at the frequency interval e...

Page 64: ...km 16 000 miles 25 600 km 20 000 miles 32 000 km 24 000 miles 38 400 km 28 000 miles 44 800 km 32 000 miles 51 200 km 36 000 miles 57 600 km 40 000 miles 64 000 km 44 000 miles 70 400 km 48 000 miles...

Page 65: ...ing items if you are carrying a passenger or cargo Combined weight is within load limits 2 P 149 Cargo is secured properly Suspension is adjusted to suit load 2 P 103 2 P 104 Check the following items...

Page 66: ...tle grip 2 P 99 Check the front brake lever 2 P 102 and rear brake pedal operate properly Drive chain Check the slack 2 P 92 adjust the slack 2 P 93 and lubricate 2 P 71 as needed Fuses Check that you...

Page 67: ...ned on the color label The color label is attached to the rear fender under the seat 2 P 78 3WARNING Installing non Honda parts may make your motorcycle unsafe and cause a crash in which you can be se...

Page 68: ...nto your eyes u Wash your eyes repeatedly with cool water for at least 15 minutes Using water under pressure can damage your eyes Electrolyte splashes onto your skin u Remove affected clothing and was...

Page 69: ...ype Charging If you use electrical accessories that drain the battery or you do not ride frequently we recommend that you charge the battery every 30 days using a charger designed specifically for you...

Page 70: ...e electrical circuits on your motorcycle If something electrical on your motorcycle stops working check for and replace any blown fuses 2 P 125 Inspecting and Replacing Fuses Turn the ignition switch...

Page 71: ...he label to make sure that the oil satisfies all of the following standards JASO T 903 standard 1 MA SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is an index for e...

Page 72: ...tainer Drive Chain The drive chain must be inspected and lubricated regularly Inspect the chain more frequently if you often ride on bad roads ride at high speed or ride with repeated fast acceleratio...

Page 73: ...ner or lubricant NOT designed specifically for O ring chains as these can damage the rubber O ring seals Avoid getting lubricant on the brakes or tires Avoid applying excess chain lubricant to prevent...

Page 74: ...es Inspecting Replacing Checking the Air Pressure Visually inspect your tires and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tires look low A...

Page 75: ...ately For safe riding you should replace the tires when the minimum tread depth is reached 3WARNING Riding on tires that are excessively worn or improperly inflated can cause a crash in which you can...

Page 76: ...stall a tube inside a tubeless tire on this motorcycle Excessive heat build up can cause the tube to burst Use only tubeless tires on this motorcycle The rims are designed for tubeless tires and durin...

Page 77: ...ed from service after 10 years from the date of manufacture regardless of their condition or state of wear The last four digits of the TIN tire identification number indicate the date of manufacture T...

Page 78: ...quipped with a viscous type air cleaner element which cannot be cleaned with compressed air or otherwise without degrading its performance If the filter becomes dirty replace it with a new one Mainten...

Page 79: ...attery 5 Remove the battery taking care not to drop the terminal nuts Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and...

Page 80: ...ss into the tab 2 Push forward and down on the rear of the seat until it locks in place Make sure that the seat is locked securely in position by pulling it up lightly The seat locks automatically whe...

Page 81: ...e the prongs from the grommets then remove the left side cover backward by releasing the hooks Installation Install the parts in the reverse order of removal Removing Installing Body Components u Left...

Page 82: ...witch to the OFF position and wait for 2 to 3 minutes 3 Place your motorcycle in an upright position on a firm level surface 4 Check that the oil level is between the upper level and lower level marks...

Page 83: ...el u Do not overfill above the upper level mark u Make sure no foreign objects enter the oil filler opening u Wipe up any spills immediately 2 Securely reinstall the oil fill cap NOTICE Overfilling wi...

Page 84: ...for 3 to 5 minutes 2 Turn the ignition switch to the OFF position and wait for 2 to 3 minutes 3 Place your motorcycle on a firm level surface 4 Place a drain pan under the drain bolt 5 Remove the oil...

Page 85: ...Tighten the drain bolt Torque 22 lbf ft 30 N m 3 1 kgf m 10 Fill the crankcase with the recommended oil 2 P 69 2 P 150 and install the oil fill cap Required oil When changing oil engine oil filter 2...

Page 86: ...equivalent specified for your motorcycle NOTICE Using the wrong air cleaner element may cause premature engine wear or performance problems 1 Remove the seat 2 P 78 2 Remove the battery 2 P 77 3 Remov...

Page 87: ...Install the new air cleaner element u Make sure the air cleaner element is installed securely 7 Install the parts in the reverse order of removal u Tighten the screws A Torque 0 8 lbf ft 1 1 N m 0 1...

Page 88: ...el marks on the reserve tank If the coolant level is dropping noticeably or the reserve tank is empty you likely have a serious leak Have your motorcycle inspected by your dealer Adding Coolant If the...

Page 89: ...nstall the reserve tank cap 3WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out potentially scalding you Always let the engine and radiator cool down before r...

Page 90: ...the fluid level is between the LOWER level and UPPER level marks If the brake fluid level in either reservoir is below the LWR mark or LOWER level mark or the brake lever and pedal freeplay becomes e...

Page 91: ...he brake pads from below the brake caliper 2 Rear Inspect the brake pads from the rear right of the motorcycle If necessary have the pads replaced by your dealer Always replace both left and right bra...

Page 92: ...witch Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon Brakes u Adjusting th...

Page 93: ...he spring for damage or loss of tension 3 Sit on the motorcycle shift the transmission to Neutral and raise the side stand 4 Start the engine pull the clutch lever in and shift the transmission into g...

Page 94: ...n to Neutral Stop the engine 2 Place your motorcycle on its side stand on a firm level surface 3 Check the slack in the lower half of the drive chain midway between the sprockets Drive chain slack 1 1...

Page 95: ...ission to Neutral Stop the engine 2 Place your motorcycle on its side stand on a firm level surface 3 Loosen the rear axle nut 4 Loosen the lock nuts on both adjusting bolts Drive Chain u Adjusting th...

Page 96: ...f the chain adjusting plate aligns with the scale graduations on both sides of the swingarm Both marks should correspond If the axle is misaligned turn the right or left adjusting bolt until the marks...

Page 97: ...plate enters the red zone on the label after the chain has been adjusted to the proper slack the chain is excessively worn and must be replaced Chain DID520VF or RK520KLO2 If necessary have the drive...

Page 98: ...16 in 10 20 mm Check the clutch cable for kinks or signs of wear If necessary have it replaced by your dealer Lubricate the clutch cable with a commercially available cable lubricant to prevent prema...

Page 99: ...freeplay is 3 8 13 16 in 10 20 mm 3 Tighten the upper lock nut and check the freeplay again Lower Adjustment If the upper clutch cable adjuster is threaded out near its limit or the correct freeplay c...

Page 100: ...ut and check the clutch lever freeplay 5 Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and the motorcycle does not creep Gradually release the clutc...

Page 101: ...ically or if the cable is damaged have the motorcycle inspected by your dealer Freeplay at the throttle grip flange 1 16 1 4 in 2 6 mm Adjusting the Throttle Freeplay 1 Slide the cable boot 2 Loosen t...

Page 102: ...uitable container under the crankcase breather tube 2 Remove the crankcase breather tube plug from the tube 3 Drain deposits into a suitable container 4 Install the crankcase breather tube plug Mainte...

Page 103: ...ting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment Turn the pinion in or out as necessary using a Phillips screwdriver Obey local laws and regulations Maintenance...

Page 104: ...until the numbers align with the index mark while pushing the lever forward in the desired position After adjustment check that the lever operates correctly before riding NOTICE Do not turn the adjust...

Page 105: ...load hard or turn counterclockwise to decrease spring preload soft The standard position is 3rd groove from the top aligning with the top surface of the fork bolt NOTICE Do not turn the adjuster beyon...

Page 106: ...adjuster Positions 1 is for a decrease spring preload soft or turn the position 3 to 5 increase spring preload hard The standard position is 2 NOTICE Attempting to adjust directly from 1 to 5 or 5 to...

Page 107: ...ng the bolts B 3 Install the left side windscreen stay and bolts B to the low position holes or high position holes Then tighten the bolts B 4 Remove the right side windscreen stay by removing the bol...

Page 108: ...n holes Then tighten the bolts B u Adjust both right and left windscreen stays to the same position 6 Attach the nuts in their original locations on the windscreen stay 7 Install the windscreen in the...

Page 109: ...0 PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL P 110 ABS Anti lock Brake System Indicator P 111 Other Warning Indications P 112 Fuel Gauge Failure Indication P 112 Coolant Temperatu...

Page 110: ...or lamp is on contact your dealer as soon as possible Starter Motor Does Not Operate Check the following items Check the correct engine starting sequence 2 P 51 Make sure engine stop switch is in the...

Page 111: ...tion switch to the ON position 2 Check that the radiator fan is operating and then turn the ignition switch to the OFF position If the fan is not operating Suspect a fault Do not start the engine Tran...

Page 112: ...ly cause the low oil pressure indicator to come on especially if the oil is at or near the low level If the low oil pressure indicator stays on when the oil level is at the proper level stop the engin...

Page 113: ...ON position Indicator does not go off at speeds above 6 mph 10 km h If the ABS indicator stays on your brakes will continue to work as a conventional system but without the anti locking function The A...

Page 114: ...dications Fuel Gauge Failure Indication If the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If these occurs see your dealer as soon as possible Tro...

Page 115: ...cation If the cooling system has an error all segments will blink as shown in the illustration If this occurs see your dealer as soon as possible Other Warning Indications u Coolant Temperature Gauge...

Page 116: ...your motorcycle with a temporary tire repair is very risky Do not exceed 30 mph 50 km h Have the tire replaced by your dealer as soon as possible 3WARNING Riding your motorcycle with a temporary tire...

Page 117: ...wist the brake hose u Avoid getting grease oil or dirt on the disc or pad surfaces u Do not pull the front brake lever while the brake caliper is removed u Take care to prevent the brake caliper from...

Page 118: ...ion 1 Attach the right and left side collars in their original location on the wheel 2 On the left side place the wheel between the fork legs and insert the front axle shaft to the end through the lef...

Page 119: ...u Take care to prevent the brake caliper from scratching the wheel during installation u Use new mounting bolts when installing the brake caliper NOTICE When installing a wheel or caliper into origina...

Page 120: ...val 1 Place your motorcycle on a firm level surface 2 Support your motorcycle securely and raise the rear wheel off the ground using a maintenance stand or a hoist 3 Loosen the rear axle nut lock nuts...

Page 121: ...e u Avoid getting grease oil or dirt on the disc or pad surfaces u Do not push the brake pedal while the wheel is removed Tire Puncture u Removing Wheels Troubleshooting 119 Continued Lock nut Washer...

Page 122: ...ing installation NOTICE When installing a wheel or caliper into original position carefully fit the brake disc between the pads to avoid scratching them 2 Make sure that the slot on the brake caliper...

Page 123: ...6 After installing the wheel apply the brake pedal several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench...

Page 124: ...dealer NOTICE Jump starting using an automobile battery can damage your motorcycle s electrical system and is not recommended Bump starting is also not recommended Burned out Light Bulb Follow the pro...

Page 125: ...your dealer for servicing Brake light Taillight Rear Turn Signals The brake light taillight and rear turn signals use several LEDs If there is an LED which is not turned on see your dealer for servic...

Page 126: ...cover and license light cover packing 2 Pull out the bulb without turning 3 Install a new bulb and reinstall the parts in the reverse order of removal Electrical Trouble u Burned out Light Bulb Troubl...

Page 127: ...Pull the fuses out one by one with the fuse puller in the tool kit and check for a blown fuse Always replace a blown fuse with a spare fuse of the same rating 4 Reinstall the fuse box covers 5 Reinst...

Page 128: ...use with a spare fuse of the same rating u Spare main fuse is provided in the starter magnetic switch 4 Reinstall parts in the reverse order of removal NOTICE If a fuse fails repeatedly you likely hav...

Page 129: ...134 Transporting Your Motorcycle P 135 You the Environment P 136 Vehicle Identification Number P 137 Emission Control Systems P 138 Catalytic Converter P 142 Oxygenated Fuels P 143 Authorized Manuals...

Page 130: ...icate key take the spare key and the key tag to your dealer or a locksmith If you lose all ignition keys and the key tag the ignition switch assembly will probably have to be removed by your dealer to...

Page 131: ...to do so will drain the battery Odometer The display locks at 999 999 when the read out exceeds 999 999 Tripmeter The tripmeters return to 0 0 when each read out exceeds 9 999 9 Document Bag The owner...

Page 132: ...re the life of your Honda A clean motorcycle makes it easier to spot potential problems In particular seawater and salts used to prevent ice on roads promote the formation of corrosion Always wash you...

Page 133: ...rcycle Keep the wax clear of the tires and brakes u If your motorcycle has any matte painted parts do not apply a coat of wax to the matte painted surface Washing Precautions Follow these guidelines w...

Page 134: ...of water and a mild detergent to clean matte painted surfaces Dry with a soft clean cloth Aluminum Components Aluminum will corrode from contact with dirt mud or road salt Clean aluminum parts regular...

Page 135: ...her chemical solvents off the windscreen and screen garnish They will damage the plastic Exhaust Pipe and Muffler The exhaust pipe and muffler are stainless steel but may become stained by mud or dust...

Page 136: ...at chrome pieces with rust inhibiting oil Lubricate the drive chain 2 P 71 Place your motorcycle on a maintenance stand and position a block so that both tires are off the ground After rain remove the...

Page 137: ...Warranty tab for your Model Transporting Your Motorcycle If your motorcycle needs to be transported it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp o...

Page 138: ...s Put oil and other toxic wastes in approved containers and take them to a recycling center Call your local or state office of public works or environmental services to find a recycling center in your...

Page 139: ...ly identify your motorcycle and are required in order to register your motorcycle They may also be required when ordering replacement parts You should record these numbers and keep them in a safe plac...

Page 140: ...rmeation emission standards during its useful life when operated and maintained according to the instructions provided CARB also requires that your motorcycle comply with applicable evaporative emissi...

Page 141: ...PGM FI System The PGM FI programmed fuel injection system uses sequential multiport fuel injection and is comprised of air intake engine control fuel control and exhaust control subsystems The engine...

Page 142: ...engine and burned while riding Crankcase Emissions Control System The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere Blow by gas is re...

Page 143: ...or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE FOLLOWING ACTS Removal of or puncturing the muffler baffles header pipes or any other component which c...

Page 144: ...e s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your motorcycle s catalytic converter Always use unleaded gasoline Leaded gasoline wi...

Page 145: ...solvents and corrosion inhibitors to protect the fuel system Never use a blend containing more than 5 If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages you...

Page 146: ...ice information for various systems on Honda motorcycles scooters and ATV USA The Winter Storage Guide in conjunction with the Owner s Manual and Service Manual can help you prepare your Honda motorcy...

Page 147: ...is important to realize that your warranty applies only to defects in material or workmanship of your Honda Your warranty coverage does not apply to the normal wear and deterioration associated with...

Page 148: ...Honda dealer If a misunderstanding occurs and you aren t satisfied with your dealer s handling of the situation we suggest you discuss your problem with the appropriate member of the dealership s man...

Page 149: ...nda dealer offers trained personnel to perform regular maintenance and most repairs It has the latest available service information from Honda and also handles warranty inspections and repairs The par...

Page 150: ...s that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or American Honda Mot...

Page 151: ...weight capacity 1 386 lb 175 kg Passenger capacity Rider and 1 passenger Minimum turning radius 7 9 ft 2 40 m Displacement 28 7 cu in 471 cm3 Bore x stroke 2 64 x 2 63 in 67 0 x 66 8 mm Compression r...

Page 152: ...esource conserving on the circular API service label SAE 10W 30 JASO T 903 standard MA Pro Honda GN4 4 stroke oil USA Canada or Honda 4 stroke oil or an equivalent motorcycle oil Engine oil capacity A...

Page 153: ...ations Oil filter 19 lbf ft 26 N m 2 7 kgf m Engine oil drain bolt 22 lbf ft 30 N m 3 1 kgf m Air cleaner screw A 0 8 lbf ft 1 1 N m 0 1 kgf m Rear wheel axle nut 65 lbf ft 88 N m 9 0 kgf m Drive chai...

Page 154: ...Information Record VIN Engine No Color Label Code Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Manager 152...

Page 155: ...Signals 123 Headlights Position Lights Front Turn Signals 123 License Plate Light 124 C Caring for Your Motorcycle 130 Catalytic Converter 142 Clock 19 31 Clutch System 96 Coolant 71 86 Coolant Tempe...

Page 156: ...3 Fuses 68 125 G Gasohol 143 Gasoline 53 Gear Position Indicator 20 H Hazard Switch 48 Headlight Aim 101 Headlight Dimmer Switch 48 Helmet Holder 54 High Beam Indicator 43 Honda Contacts 146 Horn Butt...

Page 157: ...xygenated Fuels 143 P Parking 12 Parts Location 16 PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL 43 110 Protective Apparel 9 R Rear Suspension 104 Recommended Coolant 71 Fuel 53 Oil...

Page 158: ...ner s Manual 55 129 Tool Kit 55 Storing Your Motorcycle 134 Switches 48 T Tachometer 19 Tachometer Display 40 Throttle 99 Tires Air Pressure 72 Puncture 114 Replacing 72 114 Transporting Your Motorcyc...

Page 159: ...thalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as...

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