Honda CB400 SUPER BOL D'OR Owner'S Manual Download Page 8

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COOLANT

CLUTCH

BRAKES

SUSPENSION

LOAD LIMITS AND GUIDELINES

PROTECTIVE APPAREL

INSTRUMENTS AND
INDICATORS

ENGINE OIL

FUEL

TUBELESS TYRES

LEFT HANDLEBAR CONTROLS

RIGHT HANDLEBAR CONTROLS

IGNITION SWITCH
KEYS
IMMOBILIZER SYSTEM (HISS)

IMPOR T A NT SA F ET Y
INFORMATION

page

2
4

27
29
32
34
36
39
40

46
47
49
52
54

OPERATION

MOTORCYCLE SAFETY

MAJOR COMPONENTS
(Inf ormation you need to operate
this motorcycle)

PARTS LOCATION

ESSENTIAL INDIVIDUAL
COMPONENTS

05/03/25 11:58:14 32MCE610_008

Summary of Contents for CB400 SUPER BOL D'OR

Page 1: ...Honda Motor Co Ltd 2005 OWNER S MANUAL Honda CB400 SUPER FOUR CB400 SUPER BOL D OR 05 03 25 11 57 36 32MCE610_001...

Page 2: ...ears before the Contents page This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold This motorcycle is designed to carry the operator an...

Page 3: ...f approval for printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without writ...

Page 4: ...ou should become thoroughly familiar with this owner s manual BEFORE YOU RIDE THE MOTORCYCLE When service is required remember that your Honda dealer knows your motorcycle best If you have the require...

Page 5: ...ollowing codes in this manual indicate each country Singapore SI The specifications may vary with each locale The illustrations herein are based on the type CB400 SUPER FOUR 05 03 25 11 57 53 32MCE610...

Page 6: ...tial hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle You must use your own good judg...

Page 7: ...entire manual is filled with important safety information please read it carefully Safety Headings Safety Section Instructions You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions Yo...

Page 8: ...BAR CONTROLS RIGHT HANDLEBAR CONTROLS IGNITION SWITCH KEYS IMMOBILIZER SYSTEM HISS IMPORTANT SAFETY INFORMATION page page 1 2 4 14 27 29 32 34 36 39 40 46 47 49 52 54 OPERATION MOTORCYCLE SAFETY MAJOR...

Page 9: ...UMENT BAG CENTER COMPARTMENT STORAGE COMPARTMENT FOR U SHAPED ANTI THEFT LOCK LUGGAGE TIE DOWN HOOKS SIDE COVERS RIGHT POCKET LEFT POCKET HEADLIGHT AIM VERTICAL ADJUSTMENT page page 55 56 57 59 60 61...

Page 10: ...OOLANT DRIVE CHAIN DRIVE CHAIN SLIDER FRONT AND REAR SUSPENSION INSPECTION SIDE STAND BRAKE PAD WEAR BATTERY STOPLIGHT SWITCH ADJUSTMENT BULB REPLACEMENT STORAGE REMOVAL FROM STORAGE FUSE REPLACEMENT...

Page 11: ...ing lanes and use your horn when it will help others notice you It s a proven fact helmets significantly reduce the number and severity of head injuries So always wear an approved motorcycle helmet an...

Page 12: ...Never exceed load limits and only use accessories that have been approved by Honda for this motorcycle See page for more details Alcohol and riding don t mix Even one drink can reduce your ability to...

Page 13: ...protect your eyes and help your vision In addition to a helmet and eye protection we also recommend Sturdy boots with non slip soles to help protect your feet and ankles Leather gloves to keep your ha...

Page 14: ...you can safely carry loads within the given limits and guidelines However exceeding the weight limit or carrying an unbalanced load can seriously affect your motorcycle s handling braking and stabilit...

Page 15: ...ation regarding accessories on page Improperly loading your motorcycle can affect its stability and handling Even if your motorcycle is properly loaded you should ride at reduced speeds and never exce...

Page 16: ...down before you ride away Place cargo weight as close to the center of the motorcycle as possible Balance cargo weight evenly on both sides Check that both tyres are properly inflated If you change y...

Page 17: ...trongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your motorcycle Because Honda cannot test all other accessories you must be personally...

Page 18: ...ngine stop switch Indicators Tachometer Speedometer Rearview mirror Front brake fluid reservoir Front brake lever Rearview mirror Ignition switch Hazard switch Passing light control switch Starter but...

Page 19: ...uid reservoir Front brake lever Rearview mirror Ignition switch Passing light control switch Fuel fill cap Hazard switch Throttle grip Engine stop switch Starter button Right pocket Turn signal switch...

Page 20: ...g Coolant reserve tank Tool kit Document compartment Oil filler cap Rear spring preload adjuster Front spring preload adjuster Footpeg Engine oil inspection window Rear brake fluid reservoir CB400 SUP...

Page 21: ...nd Footpeg Storage compartment for U shaped anti theft lock Seat lock Helmet holder Front spring preload adjuster Passenger footpeg Rear spring preload adjuster Fuse box Main fuse Choke knob 11 05 03...

Page 22: ...Coolant reserve tank Tool kit Document compartment Oil filler cap Rear spring preload adjuster Front spring preload adjuster Footpeg Engine oil inspection window Rear brake fluid reservoir CB400 SUPER...

Page 23: ...nd Footpeg Storage compartment for U shaped anti theft lock Seat lock Helmet holder Front spring preload adjuster Passenger footpeg Rear spring preload adjuster Fuse box Main fuse Choke knob 13 05 03...

Page 24: ...splay 9 Speedometer 10 Coolant temperature indicator 11 Immobilizer system HISS indicator 12 Neutral indicator 13 High beam indicator 14 Low oil pressure indicator The indicators are contained in the...

Page 25: ...eft turn signal indicator 7 Left control button 8 Odometer Tripmeter display 9 Speedometer 10 Coolant temperature indicator 11 Immobilizer system HISS indicator 12 Neutral indicator 13 High beam indic...

Page 26: ...maximum engine speed the beginning of the tachometer red zone can damage the engine Never allow the tachometer needle to enter the red zone even after the engine has been broken in Tachometer red zon...

Page 27: ...ndicator amber Left control button Left turn signal indicator amber Use this button for the following purposes Flashes when the left turn signal operates To select display mode To adjust time To reset...

Page 28: ...meter Shows accumulated mileage page Shows mileage per trip page Speedometer Shows riding speed The speedometer needle will swing to the maximum scale on the dial once when the ignition switch is turn...

Page 29: ...mage This indicator lights for a few seconds when the ignition switch is turned ON and the engine stop switch is at RUN It will then go off if the properly coded key has been inserted If an improperly...

Page 30: ...light when ignition switch is ON and engine is not running Should go out when the engine starts except for occasional flickering at or near idling speed when engine is warm Running the engine with in...

Page 31: ...TRIP 1 or TRIP 2 mode To reset the tripmeter push and hold the left control button when the display in the TRIP 1 or TRIP 2 mode 2 1 2 1 1 Odometer Tripmeter display 2 Left control button Odometer Tr...

Page 32: ...and digital clock display includes the fuel gauge and the digital clock 1 2 3 3 1 2 1 Fuel gauge and digital clock display 2 Fuel gauge 3 Digital clock Fuel gauge and digital clock 22 05 03 25 12 00 4...

Page 33: ...e is When the display lights as shown in the illustration fuel will be low and you should refill the tank as soon as possible The amount of fuel left in the tank with the motorcycle set upright is app...

Page 34: ...ilure Indication If the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If this occurs see your Honda dealer as soon as possible 24 05 03 25 12 00 58...

Page 35: ...ess and hold the left control button and right control button for more than 2 seconds The clock will be set in the adjust mode with the display flashing To set the hour press the left control button u...

Page 36: ...00 when 60 is reached without affecting the hour display The clock will be reset AM 1 00 if the battery is disconnected To end the adjustment turn the ignition switch OFF If no operation is performed...

Page 37: ...ight load and smooth road condition To increase HARD Turn the adjuster clockwise toward HARD for a firmer ride and rough road condition To return to the standard position turn the adjusters until the...

Page 38: ...motorcycle is more heavily loaded Be certain to adjust both shock absorbers to the same position The rear shock absorber assembly includes a damper unit that contains high pressure nitrogen gas Do not...

Page 39: ...limit page there is probably air in the brake system and it must be bled See your Honda dealer for this service Front Brake Fluid Level The recommended brake fluid is Honda DOT 4 brake fluid from a se...

Page 40: ...e lever with the index mark on the adjuster Other Checks Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings Apply the brake several times and check for free...

Page 41: ...ds for wear page Worn pads should be replaced If the pads are not worn have your brake system inspected for leaks The recommended brake fluid is Honda DOT 4 brake fluid from a sealed container or an e...

Page 42: ...lay is Loosen the lock nut and turn the clutch cable adjuster Tighten the lock nut and check the adjustment If the adjuster is threaded out near its limit or if the correct free play cannot be obtaine...

Page 43: ...lock nut at the lower end of the cable Turn the adjusting nut to obtain the specified freeplay Tighten the lock nut and check the adjustment Start the engine pull in the clutch lever and shift into g...

Page 44: ...This coolant solution is recommended f or most operating temperatures and provides good corrosion protection A higher concentration of antifreeze decreases the cooling system performance and is recomm...

Page 45: ...ature with the motorcycle in an upright position If the coolant level is below the LOWER level mark remove the reserve tank cap and add coolant mixture until it reaches the UPPER level mark Always add...

Page 46: ...d turn it clockwise The fuel fill cap is hinged and will lift up The fuel tank capacity including the reserve supply is 1 2 3 3 1 2 1 Fuel fill cap 2 Ignition key 3 Filler neck Fuel Tank FUEL 36 18 0...

Page 47: ...ands of petrol If spark knock or pinking persists consult your Honda dealer Failure to do so is considered misuse and damage caused by misuse is not covered by Honda s Limited Warranty Use unleaded pe...

Page 48: ...ents and corrosion inhibitors Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is not covered under the warranty Honda cannot endorse the use of f...

Page 49: ...pright position on firm level ground Running the engine with insufficient oil pressure may cause serious engine damage Reinstall the oil filler cap Check for oil leaks After 2 3 minutes check that the...

Page 50: ...om being overheated Overinflated tyres make your motorcycle ride more harshly are more prone to damage from road hazards and wear unevenly We recommend that you visually check your tyres before every...

Page 51: ...on as you safely can and carefully inspect the tyres for damage Always check air pressure when your tyres are cold when the motorcycle has been parked for at least three hours If you check air pressur...

Page 52: ...read depth at the center of the tyre reaches the following limit 1 Minimum tread depth 2 Front Rear 1 Wear indicator 2 Wear indicator location mark Tread Wear 42 1 5 mm 0 06 in 2 0 mm 0 08 in 05 03 25...

Page 53: ...a dealer and have the tyre replaced If possible you should not carry a passenger or cargo until a new tyre is installed Even if a tyre is professionally repaired with a permanent internal patch plug...

Page 54: ...equivalent to the original and be sure the wheel is balanced after the new tyre is installed Front Rear Tyre Replacement 44 120 60 ZR17M C 55W BT 50R 160 60 ZR17M C 69W BT 50F D204FL D204J BRIDGESTONE...

Page 55: ...an cause the tube to burst Use only tubeless tyres on this motorcycle The rims are designed for tubeless tyres and during hard acceleration or braking a tube type tyre could slip on the rim and cause...

Page 56: ...e removed Key cannot be removed The headlight and taillights will come on whenever you turn the ignition switch ON If your motorcycle is stopped with the ignition switch ON and the engine is not runni...

Page 57: ...This motorcycle has two keys and a key number plate 2 1 2 Key number plate 1 Keys KEYS 47 05 03 25 12 03 07 32MCE610_057...

Page 58: ...at are activated by the immobilizer system HISS They will not work to start the engine if the circuits are damaged Do not drop the keys or set heavy objects on them Do not grind drill or in any way al...

Page 59: ...Turn the ignition switch to OFF remove the key reinsert and turn the switch ON again HISS is the abbreviation of Honda Ignition Security System The immobilizer system HISS protects your motorcycle fr...

Page 60: ...ystem has such a function that keeps the immobilizer system HISS indicator blinking at 2 second intervals for 24 hours This blinking function can be turned on or off The immobilizer system HISS indica...

Page 61: ...the system recognizes the key code keep each immobilizer key on a separate ring Do not attempt to alter the immobilizer system HISS or add other devices to it Electrical problems could result making...

Page 62: ...n starts the engine See Starting Procedure page If your motorcycle is stopped with the ignition switch ON and the engine stop switch OFF the headlight and taillight will still be on resulting in batte...

Page 63: ...right turn signals start flashing Be sure to turn the switch off when the hazard warning is no longer required or the turn signals will not work properly and may confuse other drivers 3 3 3 Hazard swi...

Page 64: ...ng Move to L to signal a left turn R to signal a right turn Press to turn signal off Press the button to sound the horn 1 2 3 4 1 Headlight dimmer switch 2 Passing light control switch 3 Turn signal s...

Page 65: ...to OFF while pushing in To lock the steering turn the handlebar all the way to the left turn the ignition key to LOCK while pushing in Remove the key C C B B 1 A A A A 1 1 Ignition key A Push in B Tu...

Page 66: ...he seat insert the front prong into the front stay and the rear prongs into the rear stays on the frame Push forward and then down on the rear of the seat Be sure the seat is locked securely in positi...

Page 67: ...ignition key and turn it clockwise to unlock Hang your helmet on the holder hook Turn the key counterclockwise to lock the holder hook and then remove the key 1 2 1 3 3 2 1 Helmet holder 2 Ignition ke...

Page 68: ...r is de signed to secure your helmet or passenger s helmet while parked 4 4 56 4 Holder hook 58 Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could ca...

Page 69: ...the seat This owner s manual and other documents should be stored in the document bag When washing your motorcycle be careful not to flood this area with water 1 2 2 1 1 Document bag 2 Document compa...

Page 70: ...mpartment may become heated by the engine Do not store food and other articles which are flammable or susceptible to heat damage in this compartment Do not direct water under pressure against the cent...

Page 71: ...or design The rear fender has a storage compartment to store a U shaped anti theft lock under the seat After storing be sure to fasten the lock with the rubber band securely 1 1 1 Rubber band STORAGE...

Page 72: ...ycle To open the right pocket pull the right pocket cover Do not store valuables or fragile articles in the right pocket When washing your motorcycle be careful not to flood this area with water Make...

Page 73: ...e left pocket cover is closed before riding Do not store valuables or fragile articles in the left pocket When washing your motorcycle be careful not to flood this area with water The maximum allowabl...

Page 74: ...grommets Installation Installation can be done in the reverse order of removal Remove the bolt The right side cover must be removed to inspect the coolant reserve tank The left side cover must be rem...

Page 75: ...t the motorcycle This motorcycle is equipped with the retractable luggage tie down hooks below the seat of both sides Use these hooks to secure the luggage 1 1 1 Luggage tie down hooks LUGGAGE TIE DOW...

Page 76: ...ment Vertical adjustment can be made by turning the knob in or out as necessary Obey local laws and regulations A A B B 2 1 1 1 A A B B 3 2 2 3 A Up B Down 1 Headlight case 2 Bolts 3 Knob H E A D L I...

Page 77: ...fuel tank when necessary page Check for leaks Coolant level add coolant if required Check for leaks pages Front and rear brakes check operation make sure there is no brake fluid leakage pages 1 3 2 4...

Page 78: ...mooth opening and full closing in all steering positions Engine stop switch check for proper function page Side stand ignition cut off system check for proper function page Lights and horn check that...

Page 79: ...start button for approximately 10 seconds before pressing it again This motorcycle is equipped with a side stand ignition cut off system The engine cannot be started if the side stand is down unless t...

Page 80: ...tem HISS indicator is OFF Pull the choke knob out all the way to Fully ON if the engine is cold With the throttle closed press the start button The low oil pressure indicator should go off a few secon...

Page 81: ...essure can cause serious engine damage With the throttle slightly open press the starter button Do not use the choke Immediately after the engine starts operate the choke knob to keep fast idle at Abo...

Page 82: ...ate the choke knob to keep fast idle at Extended use of the choke may impair piston and cylinder wall lubrication and damage the engine Continue warming up the engine until it runs smoothly and respon...

Page 83: ...p switch to RUN and push the choke knob to Fully OFF Open the throttle fully and crank the engine for 5 seconds If the engine starts quickly close the throttle then open it slightly if idling is unsta...

Page 84: ...s future reliability and performance by paying extra attention to how you ride during the first 500 km 300 miles During this period avoid full throttle starts and rapid acceleration RUNNING IN 74 05...

Page 85: ...the gearshift pedal to shift into 1st low gear Slowly release the clutch lever and at the same time gradually increase engine speed by opening the throttle Coordination of the throttle and clutch leve...

Page 86: ...leration Both front and rear brakes should be used at the same time and should not be applied strongly enough to lock the wheel or braking effectiveness will be reduced and control of the motorcycle b...

Page 87: ...of the motorcycle When riding in wet or rainy conditions or on loose surfaces the ability to maneuver and stop will be reduced All of your actions should be smooth under these conditions Rapid accele...

Page 88: ...possibility of rolling off the side stand or overturning Lock the steering to help prevent theft page After stopping the motorcycle shift the transmission into neutral turn the handlebar fully to the...

Page 89: ...ur motorcycle in a locked garage whenever possible Use an additional anti theft device of good quality Put your name address and phone number in this Owner s Manual and keep it on your motorcycles at...

Page 90: ...sed on the assumption that the motorcycle will be used exclusively for its designed purpose Sustained high speed operation or operation in unusually wet or dusty conditions will require more frequent...

Page 91: ...ualified mechanic instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn you of every conceivable haza...

Page 92: ...l or batteries Use only nonflammable solvent not petrol to clean parts Keep cigarettes sparks and flames away from the battery and all fuel related parts Remember that your Honda dealer knows your mot...

Page 93: ...e owner has proper tools and service data and is mechanically qualified Refer to the Official Honda Shop Manual In the interest of safety we recommend these items be serviced only by your Honda dealer...

Page 94: ...TION ENGINE OIL FILTER ENGINE OIL VALVE CLEARANCE SPARK PLUG NOTE NOTE 2 NOTE 3 NOTE 4 1 0 6 R R I 6 4 6 C I 12 8 12 I I I C I R R I I I I I 18 12 18 R C I 24 16 24 I I I C R I R R I I I I I 36 24 36...

Page 95: ...EAD BEARINGS 12 8 12 I I I I I I I I I I I I 1 0 6 I I I I 6 4 6 I I I 18 12 18 R I I 24 16 24 I I I I I I I I I I I I 30 20 30 I I I 36 24 36 I R I I I I I I I I I I NOTE NOTE 4 BRAKE PADS WEAR Refer...

Page 96: ...with the tools contained in the kit 10 12 mm Open end wrench 14 17 mm Open end wrench 8 mm Open end wrench Pin spanner Screwdriver grip Spark plug wrench 24 mm Box end wrench 5 mm Hex wrench 17 mm Box...

Page 97: ...aler when ordering replacement parts Record the numbers here for your reference FRAME NO ENGINE NO The frame number is stamped on the right side of the steering head The engine number is stamped on th...

Page 98: ...rdering replacement parts Record the colour and code here for your reference COLOUR CODE The colour label is attached to the frame below the seat page 1 1 56 1 Colour label COLOUR LABEL 88 05 03 25 12...

Page 99: ...nts for API Service Classification SE SF or SG Viscosity grade of engine oil should be based on average atmospheric temperature in your riding area The following provides a guide to the selection of t...

Page 100: ...al oil filter tool and a torque wrench If you do not have these tools and the necessary skill we recommend that you have your Honda dealer perform this service If a torque wrench is not used for this...

Page 101: ...nd let the remaining oil drain out Discard the oil filter To drain the oil remove the oil filler cap crankcase drain plug and sealing washer 2 1 3 3 2 1 1 2 1 Crankcase drain plug 2 Sealing washer 3 O...

Page 102: ...only the Honda genuine oil filter or a filter of equivalent quality specified for your model Using the wrong Honda filter or a non Honda filter which is not of equivalent quality may cause engine dama...

Page 103: ...er Reinstall the drain plug Service more frequently when riding in rain at full throttle or after the motorcycle is washed or overturned Service if the deposit level can be seen in the transparent sec...

Page 104: ...both full steering positions Measure the throttle grip freeplay at the throttle grip flange The standard freeplay should be approximately To adjust the freeplay loosen the lock nut and turn the adjust...

Page 105: ...ycle on its side stand Adjust idle speed with the throttle stop screw Idle speed In neutral Do not attempt to compensate for faults in other systems by adjusting idle speed See your Honda dealer for r...

Page 106: ...official Honda Shop Manual Always add coolant to the reserve tank Do not attempt to add coolant by removing the radiator cap 82 COOLANT Coolant Replacement 96 Removing the radiator cap while the engi...

Page 107: ...ace the motorcycle on its side stand and shift the transmission into neutral Check slack in the lower drive chain run midway between the sprockets Drive chain slack should be adjusted to allow the fol...

Page 108: ...ing Links Excessive Wear Improper Adjustment Damaged or Missing O rings SPROCKETS Excessively Worn Teeth Broken or Damaged Teeth A drive chain with damaged rollers loose pins or missing O rings must b...

Page 109: ...ff Loosen the rear axle nut Turn both adjusting bolts an equal number of turns until the correct drive chain slack is obtained Turn the adjusting bolts counterclockwise to tighten the chain or clockwi...

Page 110: ...ing the scales on the drive chain adjusters against the index marks on the swingarm Both left and right scales should correspond If the axle is misaligned turn the left or right adjusting bolt until t...

Page 111: ...Replacement chain Damage to the bottom part of the frame may be caused by excessive drive chain slack of more than This motorcycle has a staked master link drive chain which requires a special tool f...

Page 112: ...in to improve its service life The O rings in this chain can be damaged by steam cleaning high pressure washers and certain solvents Clean the side surfaces of the chain with a dry cloth Do not brush...

Page 113: ...Check the chain slider for wear The chain slider must be replaced if it is worn to the wear limit line For replacement see your Honda dealer 1 1 2 2 82 1 Chain slider 2 Wear limit line DRIVE CHAIN SL...

Page 114: ...ooth and there must be no oil leakage Carefully inspect all front and rear suspension fasteners for tightness Swingarm bearings should be checked by pushing hard against the side of the rear wheel whi...

Page 115: ...g for damage or loss of tension and the side stand assembly for freedom of movement Check the side stand ignition cut off system Sit astride the motorcycle put the side stand up and the transmission i...

Page 116: ...your Honda dealer for this service To avoid damage to the brake hose support the caliper assembly so that it doesn t hang from the hose Do not twist the brake hose Raise the front wheel off the groun...

Page 117: ...f brake fluid If this occurs servicing of the brake system will be necessary See your Honda dealer for this service Remove the axle bolt and then loosen the right and left axle pinch bolts Withdraw th...

Page 118: ...erate the front brake and pump the fork several times Install the brake caliper onto the fork leg To avoid damaging the brake pads carefully fits the brake disc between the pads Install the caliper fi...

Page 119: ...t step Tighten the axle pinch bolts on the right fork leg to specified torque Visually check that the clearances between each surface of the brake disc and the brake caliper body not brake pads are sy...

Page 120: ...he brake pedal while the wheel is off the motorcycle The caliper piston will be forced out of the cylinder with subsequent loss of brake fluid If this occurs servicing of the brake system will be nece...

Page 121: ...d in the lug in the swingarm Adjust the drive chain When installing the wheel carefully fit the brake disc between the brake pads to avoid damaging the pads After installing the wheel apply the brake...

Page 122: ...each regular maintenance interval page Check the grooves in each pad If either pad is worn to the bottom of the grooves replace both pads as a set See your Honda dealer for this service Always inspec...

Page 123: ...heck the cutouts in each pad If either pad is worn to the cutouts replace both pads as a set See your Honda dealer for this service REAR BRAKE 2 2 2 Cutouts Rear Brake 113 05 03 25 12 09 58 32MCE610_1...

Page 124: ...r electrical troubles contact your Honda dealer Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed 82 BATTERY 114 The battery gives off explosive hydrog...

Page 125: ...r Disconnect the negative terminal lead from the battery first then disconnect the positive terminal lead Pull out the battery from the battery box 4 3 2 1 2 3 4 5 1 1 4 2 3 5 56 1 Battery 2 Bolt 3 Ba...

Page 126: ...or an overload in the electrical system See your Honda dealer for repair Never use a fuse with a different rating from that specified Serious damage to the electrical system or a fire may result causi...

Page 127: ...l the left side cover The fuse box is located behind the left side cover The specified fuses are The spare fuse is located in the fuse box Pull out the fuse If the fuse is blown install a new fuse 4 3...

Page 128: ...cated under the starter magnetic switch The main fuse is located behind the left side cover The specified fuse is Remove the left side cover page Reconnect the connector and install the left side cove...

Page 129: ...the engine from time to time Adjustment is done by turning the adjusting nut Turn the nut in the direction if the switch operates too late and in direction if the switch operates too soon B 1 2 A A A...

Page 130: ...may create hot spots on the bulb and cause it to break Wear clean gloves while replacing the bulb If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol to prevent its...

Page 131: ...moval Disconnect the connector by pressing tabs Gently pull the lower end of the headlight forward and remove the headlight Remove the screws from the headlight case 1 2 3 5 4 1 2 3 6 4 6 5 7 1 8 6 7...

Page 132: ...ulb in the reverse order of removal Remove the bulb while pressing down on the pin Install the dust cover with its mark facing up 1 2 6 5 1 5 3 4 2 1 4 3 2 3 4 6 1 Connector 2 Tabs 3 Seat rubber 4 Hea...

Page 133: ...by removing the screw Install a new bulb in the reverse order of removal Slightly press the bulb and turn it counterclockwise 1 2 3 1 2 4 3 3 4 2 1 1 Lens 2 Lens packing 3 Screw 4 Bulb Front Rear Tur...

Page 134: ...Stop and tail light use some LED If there is a LED which is not turned on see your Honda dealer for this service 1 1 Stop Tail light Stop Tail light 124 05 03 25 12 11 08 32MCE610_134...

Page 135: ...ove the license light cover Pull out the bulb without turning Install a new bulb in the reverse order of removal 1 2 3 1 4 2 3 1 3 2 1 Screws 2 License light cover 3 Bulb License Light Bulb 125 05 03...

Page 136: ...e dirt Clean the motorcycle with a sponge or soft cloth using cool water Avoid directing water to muffler outlets and electrical parts Clean the plastic parts using a cloth or sponge dampened with a s...

Page 137: ...after washing and drying the motorcycle Braking efficiency may be temporarily impaired immediately after washing the motorcycle Anticipate longer stopping distance to avoid a possible accident After...

Page 138: ...and dry with a clean cloth Seawater is contained in the road near the seaside and the seawater becomes the cause which rust occurs in Wash your motorcycle by the following point after it runs through...

Page 139: ...on Empty the fuel tank into an approved petrol container using a commercially available hand siphon or an equivalent method Spray the inside of the tank with an aerosol rust inhibiting oil Reinstall t...

Page 140: ...ain page Inflate the tyres to their recommended pressures Place the motorcycle on blocks to raise both tyres off the ground Cover the motorcycle don t use plastic or other coated materials and store i...

Page 141: ...ttery as required Install the battery Drain any excess aerosol rust inhibiting oil from the fuel tank Fill the fuel tank with fresh petrol Perform all Pre ride Inspection checks page Test ride the mot...

Page 142: ...ATIONS DIMENSIONS WEIGHT CAPACITIES 132 2 040 mm 80 3 in 725 mm 28 5 in 1 070 mm 42 1 in 1 410 mm 55 5 in 169 kg 373 lbs 3 0 3 2 US qt 2 6 Imp qt 2 2 2 3 US qt 1 9 Imp qt 18 0 4 76 US gal 3 96 Imp gal...

Page 143: ...nded high speed riding Idle speed Valve clearance Cold ENGINE 133 55 0 42 0 mm 2 17 1 65 in 11 3 1 399 1 cm 24 35 cu in CR8EH 9 NGK U24FER9 DENSO CR9EH 9 NGK U27FER9 DENSO 1 350 100 min rpm 0 27 mm 0...

Page 144: ...mary reduction Gear ratio 1st 2nd 3rd 4th 5th 6th Final reduction CHASSIS AND SUSPENSION POWER TRANSMISSION 134 25 5 90 mm 3 5 in 120 60 ZR17M C 55W 160 60 ZR17M C 69W 2 171 3 307 2 294 1 750 1 421 1...

Page 145: ...tail light Turn signal light Front Rear Instrument lights Turn signal indicator light License light ELECTRICAL LIGHTS FUSE 135 12V 8 6Ah 0 29 kW 5 000 min rpm 12V 60 55W LED 12V 21 5W 12V 21W 12V 1 7W...

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