Honda BIG RED 2009 Owner'S Manual Download Page 220 | Manualshive

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Index

Index

gap, spark plug .................................................................................... 121
gasohol ................................................................................................ 197
gasoline ................................................................................................. 85

headlight switch .................................................................................... 18
hill,
  approaching a hill ............................................................................ 61
  crossing a hill ................................................................................... 63
  driving down a hill ........................................................................... 62
  driving up a hill ................................................................................ 62
  stopping on a hill ............................................................................. 62

identification, vehicle .......................................................................... 186
ignition switch ....................................................................................... 17
indicators,
  front differential lock indicator ........................................................ 15
  high coolant/oil temperature indicator ...................................... 15,174
  low fuel indicator ............................................................................. 16
  neutral indicator ............................................................................... 14
  parking brake indicator .................................................................... 14
  PGM-FI malfunction indicator lamp (MIL) .................................... 16
  reverse indicator ............................................................................... 14
  4WD indicator ................................................................................. 15
inspection, pre-drive .............................................................................. 44

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Summary of Contents for BIG RED 2009

Page 1: ...ves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission The vehicle pictured on the front...

Page 2: ...2009 Honda BIG RED OWNER S MANUAL...

Page 3: ......

Page 4: ...it s also important to observe the break in guidelines and perform all pre drive and other periodic checks detailed in this manual As you read this manual you will find information that is preceded b...

Page 5: ...ble to warn you about all hazards associated with operating or maintaining this vehicle You must use your own good judgment You will find important safety information in a variety of forms including S...

Page 6: ...ons Safety Section Driver Passenger Safety beginning on page 1 Instructions how to operate this vehicle correctly and safely In addition to the above your owner s manual is full of information that ca...

Page 7: ......

Page 8: ...rotective eyewear how to make sure you and your Honda are ready to drive plus load limits and guidelines on carrying cargo and towing a trailer Basic Operation Driving Guidelines 51 How to start and s...

Page 9: ...technical facts Consumer Information 199 Information on warranties emissions controls how to get a service manual and how to contact Honda Index 208 Alphabetical listing of topics in the manual Quick...

Page 10: ...ation and recommendations to help you drive your Honda safely Please take a few moments to read these pages This section also shows you the location of safety labels on your vehicle Important Safety I...

Page 11: ...oth feet firmly on the floor Wearing a seat belt and positioning it properly is your best protection against injury in a crash or rollover We recommend that occupants always wear a helmet with a chin...

Page 12: ...ur base To help avoid problems inspect your Honda before each use and perform all recommended maintenance Alcohol and driving don t mix Even one drink can affect your judgment and your ability to resp...

Page 13: ...lection installation and use of non Honda accessories Check with your Honda dealer for assistance and always follow these guidelines Make sure the accessory does not obscure any lights reduce ground c...

Page 14: ...d change its design or operation Such changes could seriously impair your vehicle s handling stability and braking and make it unsafe to drive We also advise you not to make any modifications or remov...

Page 15: ...vehicle should read and understand this information before driving The labels should be considered permanent parts of the vehicle If a label comes off or becomes hard to read contact your Honda dealer...

Page 16: ...7 Driver Passenger Safety Safety Labels loading warning towing capacity tire warning tire information towing warning...

Page 17: ...8 Driver Passenger Safety...

Page 18: ...tor 15 High Coolant Oil Temperature Indicator 15 PGM FI Malfunction Indicator Lamp MIL 16 Low Fuel Indicator 16 Driver Controls 17 Ignition Switch 17 Headlight Switch 18 Shift Lever 19 Drive Mode Leve...

Page 19: ...tes something apparent Indicates something concealed headlight switch page 18 indicators page 14 ignition switch page 17 shift lever page 19 drive mode lever page 20 seat back page 27 accessory power...

Page 20: ...11 Instruments Controls Operation Component Locations side net page 25 fuel gauge page 13 passenger handhold page 32 seat belt page 29 tilt bed lever page 36 door page 23...

Page 21: ...ation Component Locations Indicates something apparent Indicates something concealed cargo bed page 35 side net page 25 seat belt page 29 tilt bed lever page 36 door page 23 tailgate levers page 35 tr...

Page 22: ...The fuel gauge is located on top of the fuel tank next to the fuel filler cap The gauge indicates approximately how much fuel remains in the tank The fuel tank capacity is 7 93 US gal 30 0 Fuel Gauge...

Page 23: ...on when the transmission is in neutral Reverse Indicator This indicator comes on and stays on when the transmission is in reverse Parking Brake Indicator This indicator comes on and stays on when the...

Page 24: ...h the 4WD indicator High Coolant Oil Temperature Indicator This indicator comes on and stays on when either the coolant temperature or the engine oil temperature is high enough to adversely affect the...

Page 25: ...aler as soon as possible The light should also come on for a few seconds when the ignition switch is turned to the ON position Low Fuel Indicator This indicator comes on and stays on when the remainin...

Page 26: ...are off The key can be inserted and removed only when it is in this position ON The electrical circuits are on You can use the accessory power socket in this position START This position is used only...

Page 27: ...s on and off It is also used to select high beam or low beam for the headlights To turn the lights on rotate the switch away from you stopping at the desired beam level To change beam levels rotate to...

Page 28: ...the shift lever only when the vehicle is stopped with your foot on the brake pedal and with the engine idling Have your vehicle checked by a dealer if you experience any shifting problems Do not attem...

Page 29: ...ive mode look at the 4WD indicator and front differential lock indicator 2WD mode Both indicators go off when the 2WD mode engages 4WD Rear Diff Lock mode The 4WD indicator comes on when the 4WD rear...

Page 30: ...ine is idling Changing drive modes while the vehicle is moving could damage the drivetrain After changing the drive mode drive several yards making right and left turns and make sure that indicators w...

Page 31: ...he brake pull the lever up fully To release it pull up slightly push the button at the end of the lever then lower it Driving with the parking brake on can damage the rear brakes and drivetrain Driver...

Page 32: ...rashes or overturns Be sure both doors are securely closed before driving your Honda MUV and never remove a door If a door is damaged or does not close securely see your Honda dealer for repair or rep...

Page 33: ...closed turn the door stopper counterclockwise to adjust the doors The left and right doors can be adjusted in the same manner Adjust 1 Open the door page 23 2 Turn the door stopper counterclockwise 3...

Page 34: ...a side net is loose tighten the belts on the fastening side net buckles and side net rings as necessary The left and right side nets can be set up in the same manner Set up 1 Tighten the belt on the...

Page 35: ...t buckle 2 Hook the side net ring onto the side net hook while lifting the side net Close 1 Unhook the side net ring from the side net hook 2 Fasten the side net buckle Do not drive the Honda MUV the...

Page 36: ...to or farther from the driver s controls or the passenger handhold The left and right seat backs can be adjusted in the same manner To adjust a seat back to a forward position 1 Lift the front of the...

Page 37: ...es with the mounting plate 5 Screw the bolts into the upper row of bolt holes and tighten them to the specified torque 9 lbf ft 12 N m 1 2 kgf m To return the seat back to a more rearward position fol...

Page 38: ...s your best protection against serious injuries in any type of crash so make sure you and any passenger always buckle up before driving Of course seat belts cannot completely protect you in every cras...

Page 39: ...lt can cause injuries 3 Position the lap part of the belt as low as possible across your hips then pull up on the shoulder part of the belt to make sure the lap part is snug This keeps you connected t...

Page 40: ...e freely in your seat while keeping some tension on the belt During a crash or rollover the retractor automatically locks the belt to help restrain your body Do not put any accessories on a seat belt...

Page 41: ...t protective structure OPS has a handhold to give a passenger extra support when the vehicle travels over rough or bumpy terrain A passenger can also brace their feet against the floorboard Passenger...

Page 42: ...Controls Your vehicle has a glove box and two side pockets where you can carry small lightweight items It also has two drink holders Storage Compartments drink holder drink holder side pocket side po...

Page 43: ...uch items as a trouble light spotlight CB radio or cell phone but not a heat generating accessory such as a car cigarette lighter To use the accessory power socket the engine must be on and idling Usi...

Page 44: ...ok the hook as shown below Reverse the process to secure the tailgate in the upright position Do not drive the Honda MUV with the tailgate lowered Before using the tie down hooks select a firm level s...

Page 45: ...rear or to maintain the air cleaner lubricate the cargo bed pivots and cargo bed strikers To raise the front of the cargo bed first make sure that the tailgate has been unlatched and lowered then pul...

Page 46: ...e sure that the area under the front of the cargo bed is clear then manually push down on the top of the bed rail Check that the bed is securely lowered Cargo Bed Controls LOWER THE CARGO BED SLOWLY B...

Page 47: ...ts Controls Your Honda is equipped with a trailer hitch receiver for a standard Class 1 hitch You can purchase a hitch from your Honda dealer See page 49 for Towing a Trailer trailer hitch receiver Tr...

Page 48: ...our vehicle It also includes important information about loading cargo Are You Ready to Drive 40 Age Size Recommendations 40 Protective Apparel 41 Get to Know Your Vehicle 42 Don t Drink Drive 42 Is Y...

Page 49: ...enough to wear their seat belt properly page 29 and operate all the controls A passenger should also be tall enough to wear the seat belt properly and ride with both feet on the floor Age Size Recomm...

Page 50: ...with a chin strap To protect the eyes from brush and flying objects we also recommend that occupants wear impact resistant goggles or a face shield Protective Apparel Driving or riding in this vehicle...

Page 51: ...ions It s well known that alcohol and drugs can seriously affect a person s judgment perception and ability to safely operate any vehicle We therefore strongly recommend that you do not drive or let a...

Page 52: ...inconvenience If your vehicle has overturned or been involved in a crash do not drive it until it has been inspected by your Honda dealer There may be damage or other problems you cannot see Improper...

Page 53: ...needed page 86 Make sure the fuel filler cap is secure Also check for the smell of fuel or fumes if you smell any fuel turn the ignition switch to OFF immediately and see your Honda dealer Check the...

Page 54: ...for any visible dents or cracks If any dents or cracks are found see your Honda dealer Check for deposits in the drain tube If necessary clean the tube page 112 and check the air cleaner housing Chec...

Page 55: ...be done in the pre drive inspection To have the tie rod ends properly inspected see your Honda dealer Be sure items in the cargo bed are within the cargo limit and are properly secured to prevent shi...

Page 56: ...g with cargo Maximum weight capacity 1 190 lbs 540 kg This includes the weight of cargo occupants accessories and trailer tongue load Maximum cargo weight 500 lbs 227 kg This includes all items in the...

Page 57: ...carrying tall heavy items will significantly raise the vehicle s center of gravity increasing the chance of a rollover Never let a passenger ride in the cargo bed or hang onto the side of the vehicle...

Page 58: ...n it or on it Maximum tongue load 120 lbs 54 kg The weight that the fully loaded trailer places on the tongue The tongue load also affects the total weight you can carry in the vehicle and the cargo b...

Page 59: ...lways use a proper trailer hitch Do not tow by attaching a rope or cable to the vehicle s frame Secure all items inside the trailer so they cannot shift while driving Loading a Trailer Exceeding a loa...

Page 60: ...for operating on different types of terrain driving with cargo and towing a trailer Basic Operation 52 Starting Stopping the Engine 52 Selecting a Shift Position 54 Selecting a Drive Mode 54 Parking 5...

Page 61: ...u drive your vehicle Before START 1 Make sure the doors side nets tail gate and front hood are securely closed 2 Make sure the cargo bed is securely lowered 3 Check that any items you may be carrying...

Page 62: ...T position for more than 5 seconds at a time If the engine does not start after 5 seconds turn the key back to the OFF position and wait about 10 seconds before turning it to START again 4 If the engi...

Page 63: ...ped and the engine is idling See pages 20 21 for additional information 2WD 4WD Rear Diff Lock 4WD All Diff Lock This mode supplies power to the rear wheels only and both the front and rear differenti...

Page 64: ...e or slippery surfaces when possible If you must park on a slope block the wheels to help keep the vehicle from sliding After bringing your vehicle to a stop 1 Keep your foot on the brake pedal while...

Page 65: ...efore Driving section page 39 and the precautions below Off highway Use Only Your Honda was designed for use on a wide variety of terrain and situations However it should not be driven on any public r...

Page 66: ...your speed low and check the terrain ahead for possible problems such as large rocks bumps holes or drop offs Don t drive fast on unfamiliar terrain or when visibility is limited If you drive in an a...

Page 67: ...ned for use only on pavement It is also equipped with large low pressure tires that allow good traction in sand loose dirt wet grass and other low traction surfaces These advantages come at some cost...

Page 68: ...your eyes search the terrain ahead watch for changes in surface conditions One minute you can be on firm soil and the next in soft sand or deep mud A path can quickly change from level to bumpy slope...

Page 69: ...accelerate and slow or stop Do not drive across a steep slope with a trailer Making Turns The basic turning technique for Honda MUV is to drive at low speed and gradually adjust the amount of steering...

Page 70: ...s one that you and your vehicle can handle For example ask yourself Is the hill too steep Is the incline constant or are there places where it gets suddenly steeper If you run out of power you may not...

Page 71: ...you may begin to stall If that happens Stop the vehicle and set the parking brake If you have a passenger you may want to have them get out and move away from the vehicle If you are headed straight up...

Page 72: ...le s narrower track and higher center of gravity increases the chance of tipping or rolling over If you drive across a slope and an uphill wheel hits a bump or a downhill wheel drops into a hole your...

Page 73: ...it safely The surface under the water appears to provide good traction Remember the water may hide hazards such as rocks holes mud or slippery vegetation If you decide you can safely cross the water P...

Page 74: ...ction Agency EPA the California Air Resources Board CARB and Environment Canada EC see page 193 USA Only Maintenance replacement or repair of the emission control devices and systems may be performed...

Page 75: ...ont Differential Oil 99 Rear Differential Oil 101 Coolant 103 Air Cleaner 108 Lubrication 113 Engine Accelerator Pedal 118 Spark Plug 120 Spark Arrester 123 Exhaust System 125 Chassis Brakes 126 Tires...

Page 76: ...ervice intervals in this schedule are based on average operation conditions Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair If your Hond...

Page 77: ...be handled only by a Honda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow How...

Page 78: ...efore you begin and make sure you have the tools and skills required To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flammable solvent not gasolin...

Page 79: ...rmed with basic mechanical skills and hand tools Procedures for these items are provided in this manual Other items involve more extensive procedures and may require special training tools and equipme...

Page 80: ...u have the proper tools and service data and are mechanically qualified Refer to the official Honda Service Manual page 200 In the interest of safety we recommend these items be serviced only by your...

Page 81: ...Note Refer to page Whichever comes first 100 km 1 5 10 20 30 40 50 60 ITEMS Hours 20 100 200 300 400 500 600 Month 1 12 Check engine oil and coolant Check oil and coolant at fuel stop 91 104 Check ti...

Page 82: ...page Whichever comes first 100 km 1 5 10 20 30 40 50 60 ITEMS Hours 20 100 200 300 400 500 600 Month 1 12 Lubricate all hinges latches and pivots 113 Inspect the following items Suspension components...

Page 83: ...s this record All scheduled maintenance including the 100 mile 150 km or 20 hours or 1 month initial maintenance is considered a normal owner operating cost and will be charged for by your dealer Use...

Page 84: ...omething apparent Indicates something concealed tool kit page 80 brake pedal page 131 accelerator pedal page 118 parking brake lever page 132 engine oil dipstick engine oil filler cap page 91 92 seat...

Page 85: ...Locations Indicates something apparent Indicates something concealed fuel filler cap page 86 owner s manual page 81 coolant reserve tank page 104 front differential oil filler cap front differential...

Page 86: ...Your Honda Maintenance Component Locations air cleaner page 109 engine oil drain bolt page 93 rear differential oil filler cap rear differential oil drain bolt page 101 102 air cleaner housing drain t...

Page 87: ...e Component Locations battery page 146 fuse box page 177 brake light switch page 133 driveshaft boots page 143 front brake caliper page 130 brake fluid reservoir tank page 127 Indicates something appa...

Page 88: ...79 Servicing Your Honda Maintenance Component Locations rear brake caliper page 130 driveshaft boots page 143...

Page 89: ...eat To access the tool kit open the left door page 23 left side net page 25 and remove the left seat page 83 and then remove the rubber dust cover An optional larger tool kit may be available Check wi...

Page 90: ...ide of the battery box cover 1 Open the front hood page 82 2 Remove the battery box cover 3 Open the owner s manual storage cover The owner s manual should be stored in the plastic bag Be careful not...

Page 91: ...level brakelight switch adjustment and throttle cable adjustment and to check the coolant level Open 1 Unhook the front hood band 2 Lift the front hood Close 1 Close the front hood and prongs into th...

Page 92: ...lter and to access the tool kit The right and left seats can be removed in the same manner Removal 1 Open the door page 23 and side net page 25 2 Pull the seat latch at the front of the seat 3 Slide t...

Page 93: ...he engine running Set the parking brake securely Use only on a firm level surface Place the jack only at the specified jack up point Do not leave any person or cargo in the vehicle Do not place any ob...

Page 94: ...ee page 197 Use of lower octane gasoline can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Light pinging experienced while operating under a he...

Page 95: ...el tank capacity 7 93 US gal 30 0 The tank should be refilled as soon as possible when the Fuel indicator light turns on Refer to Safety Precautions on page 69 Fuel Capacity Refueling Procedure Fuel R...

Page 96: ...ck 3 After refueling turn the fuel fill cap clockwise until it clicks If you replace the fuel fill cap use only a Honda Genuine replacement part Gasoline is highly flammable and explosive You can be b...

Page 97: ...s life Even the best oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient...

Page 98: ...clutch operation Do not use API SH or higher oils displaying a circular API energy conserving service label on the container They may affect lubrication and clutch performance Do not use non detergen...

Page 99: ...ithin the indicated range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labe...

Page 100: ...well ventilated area and let it idle for 3 5 minutes Stop the engine and wait 2 3 minutes 3 Remove the left seat page 83 and rubber dust cover 4 Remove the dipstick from the front crankcase cover and...

Page 101: ...add the specified oil into the filler cap hole up to the upper level mark on the dipstick Do not overfill 7 Reinstall the oil filler cap dipstick rubber dust cover and left seat Running the engine wit...

Page 102: ...or engine damage This procedure requires mechanical skill and professional tools such as a torque wrench and access from underneath the vehicle as well as the means for disposing of the drained fluid...

Page 103: ...cing Your Honda Engine Oil Filter 4 Remove the maintenance lid by removing the bolts 5 Place an oil drain pan under the crankcase 6 Remove the engine oil drain plug bolts maintenance lid drain plug UN...

Page 104: ...emove the center panel by removing the screws A and screws B 9 Remove the right seat mount pipe by removing the bolt A bolts B collar A and collars B 10 Remove the under panel by removing the screws C...

Page 105: ...y the Honda Genuine oil filter or a filter of equivalent quality specified for your model Using the wrong Honda filter or a non Honda filter which is not of equivalent quality may cause engine damage...

Page 106: ...bolt A and bolts B to the specified torque bolt A 16 lbf ft 22N m 2 2kgf m bolts B 20 lbf ft 27N m 2 8kgf m 18 Install the center panel by tightening the screws B and screws A 19 Install the right se...

Page 107: ...oil approximately 3 1 US qt 2 9 27 Reinstall the oil filler cap and dipstick 28 Reinstall the left seat and rubber dust cover 29 Start the engine and let it idle for 3 5 minutes 30 Remove the left sea...

Page 108: ...Make sure the oil level is at the lower edge of the oil filler inspection hole 4 Install and tighten the oil filler cap to the specified torque 9 lbf ft 12 N m 1 2 kgf m Checking Oil API classificati...

Page 109: ...ug and tighten it to the specified torque 9 lbf ft 12 N m 1 2 kgf m 5 Fill the front differential with the recommended oil 22 5 US oz 665 cm 6 Make sure the oil level is at the lower edge of the oil f...

Page 110: ...page 69 Check the differential oil level every 1 800 miles 3 000 km or 300 hours of operating your Honda MUV and add if needed 1 Park your Honda MUV on a firm level surface 2 Remove the oil filler ca...

Page 111: ...ug and tighten it to the specified torque 9 lbf ft 12 N m 1 2 kgf m 5 Fill the rear differential with the recommended oil 15 7 US oz 465 cm 6 Make sure the oil level is at the lower edge of the oil fi...

Page 112: ...Check the antifreeze container label Use only distilled water as a part of the coolant solution Water that is high in mineral content or salt may be harmful to the aluminum engine Using coolant with...

Page 113: ...Precautions on page 69 Check the engine coolant level every day before operating your Honda MUV and add if needed 1 Make sure the vehicle is parked on a firm level surface 2 Open the front hood page...

Page 114: ...reserve tank Do not attempt to add coolant by removing the radiator cap 5 Add coolant to the reserve tank as required to bring the coolant level to the MAX level mark 6 After adding coolant install th...

Page 115: ...e mechanically qualified Refer to the official Honda Service Manual To properly dispose of drained coolant refer to You the Environment page 162 Improper disposal of drained fluids is harmful to the e...

Page 116: ...re Have the radiator checked by your Honda dealer if more than 20 of the radiator surface air flow is restricted Clean the radiator core after driving your Honda MUV in mud To clean the radiator core...

Page 117: ...aler can help you determine the correct service interval for your driving conditions Your Honda MUV s air cleaner has very specific performance requirements Use a new Honda Genuine air cleaner specifi...

Page 118: ...ng Your Honda Air Cleaner 1 Lift the cargo bed page 36 2 Unlatch the retainer clips 3 Remove the air cleaner housing cover cont d Cleaning UNDER CARGO BED air cleaner housing cover retainer clips reta...

Page 119: ...air cleaner in clean non flammable high flash point solvent such as kerosene Do not use gasoline After cleaning gently squeeze out the remaining solvent Avoid twisting or wringing the air cleaner Thi...

Page 120: ...er Use both hands to evenly spread the oil into the air cleaner Gently squeeze out any excess oil To keep your hands dry place the air cleaner in a clean plastic bag before spreading the oil into the...

Page 121: ...pection If deposits can be seen in the drain tube the tube must be cleaned before starting the vehicle 1 Lift the cargo bed page 36 2 Remove the air cleaner housing drain tube by removing the clip und...

Page 122: ...thly Also lubricate according to the maintenance schedule page 73 Consult your Honda dealer for more information about lubrication procedures Apply grease to each pivot to prevent corrosion Check for...

Page 123: ...nda Lubrication Lubricate the cargo bed pivots as shown in following illustration Lubricate the cargo bed hook pivots as shown in the following illustration Lift the cargo bed page 36 cargo bed hook p...

Page 124: ...te the cargo bed strikers as shown in the following illustration Lift the cargo bed page 36 Lubricate the tailgate pivots as shown in following illustration Open the tailgate page 35 cargo bed striker...

Page 125: ...rake pedal pivot and accelerator pedal pivot as shown in the following illustration Lubricate the parking brake pivot as shown in the following illustration Remove the center panel page 120 brake peda...

Page 126: ...mode lever pivot and shift lever pivot as shown in the following illustration Open the front hood page 82 Lubricate the door latch as shown in following illustration Open the door page 23 UNDER FRONT...

Page 127: ...engine speed Also the accelerator may not open fully If the accelerator pedal has no play the accelerator may be hard to control and the idle speed may be erratic Check the accelerator pedal play peri...

Page 128: ...throttle cable adjuster 3 Loosen the lock nut 4 Turn the adjuster to obtain the correct freeplay 5 Tighten the lock nut and reinstall the sleeve 6 After adjustment check for smooth operation of the a...

Page 129: ...ark plugs with an improper heat range can cause engine damage Refer to Safety Precautions on page 69 1 Remove the left and right seat page 83 2 Remove the center panel by removing the screws A and scr...

Page 130: ...or a wire brush Inspect the spark plug electrodes for wear The center electrode should have a flat tip and sharp edges and the side electrode should not be eroded If the electrodes and insulator tip...

Page 131: ...tighten the plug NGK 3 4 turn after it seats DENSO 1 2 turn after it seats b Then loosen the plug c Next tighten the plug again 1 8 turn after it seats An improperly tightened spark plug can damage t...

Page 132: ...p which can diminish engine performance and also complies with USDA regulations for regular maintenance to assure proper function The spark arrester prevents random sparks from the combustion process...

Page 133: ...ging the spark arrester screen The spark arrester must be free of breaks and holes Replace it if necessary Check the gasket and replace it if necessary 4 Install the spark arrester and the gasket in t...

Page 134: ...onda Exhaust System Inspection Stop the engine and check for any sign of exhaust gas leakage Listen for exhaust leaks near the muffler which is located by the left rear wheel well check for exhaust le...

Page 135: ...ake pedal freeplay seems abnormal or the pedal feels spongy see your Honda dealer to have the air bled from the system Refer to Safety Precautions on page 69 Push down on the brake pedal to check that...

Page 136: ...Brake fluid can damage plastic and painted surfaces Handle with care Check the fluid level on level ground 1 Open the front hood page 82 2 Slide the brake fluid reservoir tank cap cover a little to vi...

Page 137: ...s If it comes in contact with your eyes wash them out with clean water and immediately call a doctor If it comes in contact with your skin wash with clean water and if necessary call a doctor Make sur...

Page 138: ...d upon the severity of usage and driving conditions The pads will wear faster in wet or muddy conditions Inspect the pads visually during all regular service intervals to determine the pad wear Note t...

Page 139: ...heck the wear indicator groove in the pad If pad is worn to the bottom of the grooves replace both pads as a set See your Honda dealer for this service Always inspect both pads in both the right and l...

Page 140: ...Pedal Inspection Refer to Safety Precautions on page 69 Check that the brake pedal moves smoothly and does not feel abnormally spongy Refer to the Maintenance schedule CHECK THAT THE BRAKE PEDAL MOVE...

Page 141: ...g brake lever 2 Measure the distance the parking brake starts to take hold Parking brake lever freeplay is 2 9 16 3 3 8 in 65 85 mm If adjustment is necessary have the parking brake adjusted by your H...

Page 142: ...2 just above and slightly behind the brake fluid reservoir The brake light should turn on just before the brake works Adjustment is done by turning the adjusting nut Turn the nut in direction A if the...

Page 143: ...e detailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recommendations for tire repair and replacement Using tires that are excessively...

Page 144: ...read life and driving comfort Generally underinflated tires wear unevenly adversely affect handling and are more likely to fail from being overheated Overinflated tires make your Honda MUV drive harsh...

Page 145: ...nly been driven for a few miles the readings will be higher If you let air out of warm tires to match the recommended cold tire pressures the tires will be underinflated Be sure to check tire pressure...

Page 146: ...the tire pressures you should also look for Bumps or bulges in the side of the tire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can...

Page 147: ...Wear To check the condition of a tire tread measure the groove depth in the center of the tire or check the wear indicator For best performance you should replace a tire before the tread depth at the...

Page 148: ...any cargo and have the tire replaced or permanently repaired as soon as possible For more information on temporary repairs see If You Have a Flat Tire page 171 A permanent repair such as an internal...

Page 149: ...pe as the originals Never replace just one tire The recommended tires for your Honda MUV are When you replace a tire remember Have the tire replaced by your Honda dealer if possible If you have a tire...

Page 150: ...ols such as a torque wrench If you do not have the skills or the tools see your Honda dealer Jack up and support the Honda MUV page 84 To help increase tire life and distribute wear more evenly rotate...

Page 151: ...142 Servicing Your Honda Inspection Check that the wheel nuts are tight and there is no crack or deformation in the wheel Wheels CHECK THE WHEEL NUTS CHECK FOR CRACKS OR DEFORMATION...

Page 152: ...Refer to Safety Precautions on page 69 Check the rubber driveshaft boots for tears or traces of splattered grease If necessary have your Honda dealer replace them FRONT REAR Driveshaft Boots driveshaf...

Page 153: ...have electrical accessories on your Honda MUV or do not drive frequently we recommend that you charge the battery frequently see Battery Charging page 148 If you do not expect to drive your Honda MUV...

Page 154: ...est storage results from removing the battery and slow trickle charging it every 30 days see Battery Charging page 148 Before you remove the battery be sure to read all the information that follows as...

Page 155: ...ch is OFF 2 Open the front hood page 82 3 Remove the battery box cover 4 Release the rings and remove the rubber band 5 Disconnect the negative terminal lead from the battery first then disconnect the...

Page 156: ...location off the floor in an area protected from freezing temperature and direct sunlight 9 Clean the battery box after removing the battery for storage Dry the battery box 10 Slow trickle charge the...

Page 157: ...using a trickle charger for home charging These units can be left connected for long periods without risking damage to the battery However do not intentionally leave the charger connected longer than...

Page 158: ...If your Honda MUV is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your Honda MUV in bright sunlight may cause the finish to fade b...

Page 159: ...shing rinse your Honda MUV thoroughly with plenty of clean water to remove any residue Detergent residue can corrode alloy parts 5 Dry your Honda MUV with a chamois or a soft towel Leaving water on th...

Page 160: ...ipe paint chrome glass and clear plastic Light road grime Spray any difficult to reach or very dirty areas with a spray cleaner degreaser Rinse and dry Apply a spray cleaner polish and wipe with a non...

Page 161: ...r automobiles Apply the polish or wax according to the instructions on the container If a surface on your Honda MUV is chipped or scratched your Honda dealer has touch up paint to match your Honda MUV...

Page 162: ...ore your Honda and how to be an environmentally responsible Honda MUV owner Preparing for a Drive 154 What to Take to the Operating Area 154 What to Take on the Trail 155 Transporting Your Honda 156 S...

Page 163: ...y of Natural Resources Canada only driver s clubs and off road magazines are good sources of information Along with your Honda MUV and personal safety gear you should take along some tools and supplie...

Page 164: ...w long you expect to drive how far you might go from help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the trail b...

Page 165: ...MUV behind a car or other vehicle When you transport your Honda MUV we recommend that you carry the vehicle in its normal operating position on all four wheels Follow these procedures 1 Set the parkin...

Page 166: ...raps are available from your Honda dealer Ordinary rope is not recommended because it can stretch under load Using tie down straps in any other areas can damage your Honda MUV 3 Rock the vehicle back...

Page 167: ...ct any problem before storing it That way needed repairs won t be forgotten and it will be easier to get your Honda MUV running again We suggest you perform the following procedures to keep your Honda...

Page 168: ...vent rusting in the cylinders perform the following Disconnect the spark plug cap from the spark plug Remove the spark plug Do not connect the spark plug to the spark plug cap Pour a tablespoon 15 20...

Page 169: ...with a minimum of daily temperature variation 9 Place your Honda MUV on blocks to lift all tires off the floor 10 Cover your Honda MUV with a porous material Avoid using plastic or similar non breath...

Page 170: ...months change the engine oil page 93 3 If your Honda MUV has been stored for more than two months ask your Honda dealer to drain and replace the fuel 4 Charge the battery page 148 as required Install...

Page 171: ...performance and may be illegal Choose Sensible Cleaners Use a biodegradable detergent when you wash your Honda MUV Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the a...

Page 172: ...range of problems Take time to read this section before you drive Also review the tips in Preparing for a Drive page 154 General Guidelines 164 If Your Engine Quits or Won t Start 166 If the Transmiss...

Page 173: ...as soon as you safely can Do not continue driving if you have a flat tire or you hear an unusual noise or your Honda MUV just doesn t feel right If you continue driving you could cause more damage and...

Page 174: ...e to assess the situation and your options before deciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent...

Page 175: ...e poor engine performance the following information may help you If you can t correct the problem see your Honda dealer If your MUV won t start listen as you turn the ignition key to the START positio...

Page 176: ...help see your Honda dealer faulty starter motor If all possible causes are negative the starter motor may be faulty See your Honda dealer SYMPTOM Starter motor works but the engine won t start POSSIB...

Page 177: ...icator Lights page 174 runs erratically misfires See your Honda dealer blubbers rich fuel mixture See your Honda dealer sooty exhaust rich fuel mixture See your Honda dealer detonates or pings under l...

Page 178: ...Check the PGM FI malfunction indicator lamp MIL When the PGM FI malfunction indicator lamp MIL is blinking Restart the engine drive the vehicle to a location where it can be loaded and transported to...

Page 179: ...Use the following procedure to unlock the transmission 1 Shift the shift lever to the neutral N position 2 Apply the parking brake 3 Turn the ignition switch to the OFF position 4 Loosen the screw an...

Page 180: ...orary repair As soon as possible have the tire permanently repaired by your Honda dealer Any tire that cannot be repaired should be replaced Whenever the Honda MUV is to be operated far from service f...

Page 181: ...level surface 2 Loosen but do not remove the wheel nuts 3 Raise the front or rear wheels off the ground page 84 4 Remove the wheel nuts 5 Remove the wheel Avoid getting grease oil or dirt on the disc...

Page 182: ...he wheel then lower the Honda MUV to the ground before tightening the nuts in a crisscross rather than circular pattern to the specified torque 79 7 lbf ft 108 N m 11 0 kgf m If a torque wrench was no...

Page 183: ...e A steaming engine indicates a coolant leak Shut the engine off and wait until the steaming stops Look for a leak but don t touch the engine or radiator system Let everything cool off first Check for...

Page 184: ...If it has gone down add more coolant Check for an oil leak Check the oil level If necessary add the recommended oil page 89 to the upper level mark If you must leave your Honda MUV to get oil secure i...

Page 185: ...trical on your Honda MUV stops working the first thing you should check for is a blown fuse Check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fus...

Page 186: ...ch OFF before checking or replacing the fuses 2 Open the front hood page 82 3 Remove the battery box cover page 146 4 To access the main fuse open the fuse box cover 5 Pull the main fuse out If it is...

Page 187: ...ace it with a spare fuse of the same rating If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating Replacing a fuse with one that has a higher rat...

Page 188: ...rarily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed If...

Page 189: ...unning turn it off and look it over carefully inspect it for fluid leads check the tightness of critical nuts and bolts securing such parts as the steering wheel control levers brakes and wheels If th...

Page 190: ...rying a duplicate either get your spare or have one made If you don t know your key number call the dealer where you purchased your Honda MUV They may have it listed in their records If they don t tra...

Page 191: ...ds Wash your hands after handling However when there is no option other than jump starting follow the instructions given below If a battery sits in extreme cold the electrolyte inside can freeze Attem...

Page 192: ...er end of the jumper cable to the front differential lock cable stay 6 After starting the engine remove the negative sides of the jumper cable from the vehicle and the battery Then remove the positive...

Page 193: ...supplies you have with you If any component of the brake system is damaged you may be able to drive carefully back to your base using the other brake components for slowing or stopping If you damage t...

Page 194: ...on contains dimensions capacities and other technical data plus information on government requirements and how to break in your Honda MUV Vehicle Identification 186 Specifications 188 Break in Guideli...

Page 195: ...when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN is stamped on the front side of the frame located under the front hood Th...

Page 196: ...bel Code The color label is attached to the front side of the frame The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the re...

Page 197: ...aded gasoline pump octane number of 86 or higher fuel tank capacity 7 93 US gal 30 0 engine oil capacity after disassembly 4 3 US qt 4 1 after draining 2 9 US qt 2 7 after draining oil filter change 3...

Page 198: ...t 3 3 Specifications Capacities passenger capacity operator and one passenger maximum weight capacity 1 190 lbs 540 kg operator passenger all cargo and accessories Engine Specifications displacement 4...

Page 199: ...al drive shaft Specifications Chassis Suspension caster 1 7 trail 0 35 in 8 9 mm tire size front rear 25 10 00 12 NHS 2P R KT953 tire pressure front rear cold 10 psi 70 kPa Electrical battery 12 V 12...

Page 200: ...m engine oil filter bolt 13 lbf ft 18 N m 1 8 kgf m maintenance lid mount bolts 9 lbf ft 12 N m 1 2 kgf m right seat mount pipe mount bolt A 16 lbf ft 22 N m 2 2 kgf m right seat mount pipe mount bolt...

Page 201: ...Guidelines Help assure your Honda MUV s future reliability and performance by paying extra attention to how you drive during the first operating day or 15 miles 25 km During this period avoid full thr...

Page 202: ...re that your Honda off road utility vehicle comply with applicable emissions standards during its useful life when operated and maintained according to the instructions provided The Vehicle Emission C...

Page 203: ...Co Ltd utilizes various systems to reduce carbon monoxide oxides of nitrogen and hydrocarbons Exhaust Emission Control System The exhaust emission control system includes a PGM FI system No adjustmen...

Page 204: ...starting 2 Rough idle 3 Misfiring or backfiring during acceleration 4 After burning backfiring 5 Poor performance driveability and poor fuel economy Federal regulations prohibit removing or disabling...

Page 205: ...ING ARE THE FOLLOWING ACTS 1 Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases 2 Removal of or puncturing of any part of the intake system 3...

Page 206: ...ed on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing e...

Page 207: ...ting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty Oxygenated fuels can damage paint and plastic Be careful not t...

Page 208: ...This section contains information on your warranty and how to get an official Honda service manual Authorized Manuals 200 Warranty Coverage 203 Warranty Service 204 Contacting Honda 205 Your Honda De...

Page 209: ...otorcycles motor scooters and Honda MUVs These Honda manuals are written for the professional technician but most mechanically capable owners should find them easy to use if they have the proper tools...

Page 210: ...charge it to your credit card Mail to Helm Inc at the address shown on the back of this order form USA only Canada See your Honda dealer to order authorized manuals Publication Item No Item Descriptio...

Page 211: ...billing address is different from the shipping address shown above Discover VISA MasterCard Expiration Mo Yr Account Number Security Code Date Customer Signature These Publications cannot be returned...

Page 212: ...important to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with using the Hon...

Page 213: ...l give you the results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of t...

Page 214: ...any differences at the dealership level If you wish to comment on your experiences with your Honda or with your dealer please send your comments to the following address USA only Motorcycle Division...

Page 215: ...fers Honda Genuine Parts Pro Honda products Honda Genuine Accessories USA only and Honda accessories and products Canada only The same quality that went into your Honda can be found in Honda Genuine r...

Page 216: ...on You may be eligible for a Honda Rider s Club of America HRCA membership with the purchase of your new Honda You can log on to the HRCA Clubhouse website for details at www hrca honda com The Honda...

Page 217: ...8 housing drain tube 112 air pressure tire 135 American Honda contacting 205 apparel protective 41 appearance care 149 authorized manuals 200 Battery 144 Brakes fluid 126 pad wear 129 parking brake le...

Page 218: ...color label 187 compartment owner s manual 81 storage 33 tool kit 80 component fails 184 consumer information 199 crash if you 180 crossing a hill 63 customer service 205 differential oil 99 101 dips...

Page 219: ...6 preparing for 154 safety 2 through water 64 emission control system 193 engine number 186 oil 89 pinging 85 starting 52 stopping 52 won t start 166 environment 162 flat tire 171 fuel filler cap 86 g...

Page 220: ...up a hill 62 stopping on a hill 62 identification vehicle 186 ignition switch 17 indicators front differential lock indicator 15 high coolant oil temperature indicator 15 174 low fuel indicator 16 ne...

Page 221: ...bels safety 6 limit cargo 3 47 loading guidelines 48 lubrication differential oil 99 101 engine oil 89 points 113 maintenance importance 67 precautions 69 record 74 safety 68 schedule 70 manual servic...

Page 222: ...differential 99 101 engine 89 high coolant oil temperature indicator 15 174 owner s manual storage 81 oxygenated fuels 197 parking 55 passenger hand hold 32 no carrying in cargo bed 3 pedal accelerat...

Page 223: ...precautions 69 labels 6 schedule maintenance 70 seat belts 29 removal 83 serial numbers 186 service customer 205 manuals 200 warranty 204 shifting 19 side nets 25 spark arrester 123 spark knock 85 spa...

Page 224: ...essure 135 flat 171 repairing 139 replacing 140 thread conditions 137 tool kit 80 trailer hitch 34 trailer towing operational guidelines 49 weight limits 49 transporting your Honda 156 trouble unexpec...

Page 225: ...216 Index warning labels 6 warranty coverage 203 extended 203 service 204 washing your MUV 150 water driving through 64 weight limit 47 wheel removal 172 W Index...

Page 226: ...217 memo...

Page 227: ...218 memo...

Page 228: ...219 memo...

Page 229: ...220 memo...

Page 230: ...he most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of costly repairs are Engine oil in...

Page 231: ...Quick Reference Engine No VIN Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr Quick Reference...

Page 232: ...fts suspension exhaust system wheels lights controls seat belts Fuel Capacity Unleaded gasoline pump octane number 86 or higher 7 93 US gal 30 0 Engine Oil API Service Classification SG or higher exce...

Page 233: ...d Front Rear 10 psi 70 kPa Spark Plugs standard BKR5E 11 NGK or K16PR U11 DENSO Coolant Ethylene glycol antifreeze silicate free for aluminum engines in 50 50 solution with Pro Honda HP Coolant or an...

Page 234: ...r Controls section SYMBOL COMPONENT SEE PAGE START ignition switch 17 ON ignition switch 17 OFF ignition switch 17 OFF OFF headlight switch 18 HI headlight switch 18 LO headlight switch 18 D N R Drive...

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