Honda ACG110CBT 2016 Owner'S Manual Download Page 42 | Manualshive

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Maintenance

Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully
before attempting any maintenance. Refer to “Specifications” for service data.

Importance of Maintenance

......................

P. 39

Maintenance Schedule

...............................

P. 40

Maintenance Fundamentals

......................

P. 43

Tool kit

........................................................

P. 53

Removing & Installing Body Components

...

P. 54

Battery Cover ............................................P. 54
Centre Cover.............................................P. 55
Battery ......................................................P. 56

Spark Plug

...................................................

P. 57

Engine Oil

...................................................

P. 59

Brakes

.........................................................

P. 62

Side Stand

..................................................

P. 68

Throttle

.......................................................

P. 69

Crankcase Breather

....................................

P. 70

Other Adjustments

....................................

P. 71

Headlight Aim........................................... P. 71

16 ACG110CBT (PH)-32K20C200.book 38 ページ２０１５年６月３０日　火曜日　午後２時２３分

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Summary of Contents for ACG110CBT 2016

Page 1: ......

Page 2: ...information available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduc...

Page 3: ...g quality into every product To ensure your safety and riding pleasure Read this owner s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safe...

Page 4: ...oter You must use your own good judgement You will find important safety information in a variety of forms including Safety labels on the scooter Safety Messages preceded by a safety alert symbol and...

Page 5: ...Contents Scooter Safety P 2 Operation Guide P 12 Maintenance P 38 Troubleshooting P 72 Information P 85 Specifications P 96 Index P 99 16 ACG110CBT PH 32K20C200 book 4...

Page 6: ...s important information for safe riding of your scooter Please read this section carefully Safety Guidelines P 3 Safety Precautions P 6 Riding Precautions P 7 Accessories Modifications P 10 Loading P...

Page 7: ...are physically fit mentally focused and free of alcohol and drugs Check that you and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on ho...

Page 8: ...scooter properly maintained and in safe riding condition Inspect your scooter before every ride and perform all recommended maintenance Never exceed load limits 2 P 11 and do not modify your scooter o...

Page 9: ...isonous carbon monoxide a colourless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area the air...

Page 10: ...lmet Safety standard certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approved...

Page 11: ...slip more easily on such surfaces and braking distances are longer Avoid continuous braking u Repeated braking such as when descending long steep slopes can seriously overheat the brakes reducing the...

Page 12: ...gine muffler brakes and other high temperature parts until they cool down To reduce the likelihood of theft always lock the handlebar and remove the key and close the shutter when leaving the scooter...

Page 13: ...se guidelines to protect the engine and catalytic converter Use only unleaded petrol Use recommended octane number Using lower octane petrol will result in decreased engine performance Do not use fuel...

Page 14: ...llegal to operate on public roads and highways Before deciding to install accessories on your scooter be certain the modification is safe and legal Do not pull a trailer with or attach a sidecar to yo...

Page 15: ...thin specified load limits 2 Maximum weight capacity Maximum luggage weight P 96 Tie all luggage securely evenly balanced and close to the centre of the scooter Do not place objects near the lights or...

Page 16: ...oter to make sure that it is safe to ride Apply throttle gradually Obey the speed limit Start and warm the engine Avoid revving the engine How to use basic features Instruments P16 Switches P20 Steeri...

Page 17: ...brakelight will indicate that you have applied the brakes If pulling off the road signal early enough to show traffic that you are pulling over and pull over smoothly Park on a firm level surface Use...

Page 18: ...ngine oil drain bolt P60 Front brake fluid reservoir P62 Throttle grip P69 Engine oil fill cap dipstick P59 Spark plug P57 CBS brake fluid reservoir P62 Fuel fill cap P32 Document bag P36 Tool kit P36...

Page 19: ...ide Side stand P68 Battery P56 Helmet holder P35 Seat P34 Fuse box P84 Kickstarter P28 Under seat space P37 Crankcase breather P70 Centre stand P8 Headlight P71 Rear brake lever P64 16 ACG110CBT PH 32...

Page 20: ...rily show all the modes and digital segments so you can make sure the liquid crystal display is functioning properly If any part of these displays do not come on when it should have your dealer check...

Page 21: ...ghest digit of the total mileage shows briefly before showing the remaining digits in the display Fuel gauge Remaining fuel when only 1st E segment left approximately 1 1 litres 0 29 US gal 0 24 lmp g...

Page 22: ...t comes on while engine is running P74 High beam indicator Turn signal indicator Idling Stop indicator Comes on briefly when the Idling Stop switch in the IDLING STOP with the ignition switch turned o...

Page 23: ...19 Operation Guide 16 ACG110CBT PH 32K20C200 book 19...

Page 24: ...sing the switch turns the turn signal off Headlight dimmer switch High beam Low beam Idling Stop switch Switches the Idling Stop system on off IDLING STOP The Idling Stop system is on IDLING The Idlin...

Page 25: ...itch to the LOCK position u Jiggle the handlebar if the lock is difficult to engage c Remove the key Unlocking Insert the key and turn the ignition switch to the OFF position Ignition Switch Switches...

Page 26: ...witch b Align the projection of the shutter key with the slot of the shutter and turn the shutter key counterclockwise u You can also close the shutter by moving the knob downward without the shutter...

Page 27: ...ile riding Idling Stop indicator flashes when the engine is stopped by the Idling Stop system OFF IDLING u Idling Stop indicator does not come on when the Idling Stop system is off Activation of the I...

Page 28: ...o IDLING the Idling Stop system will be cancelled The engine will not restart even when you open the throttle Safety Precaution for the Idling Stop System Do not go away from the scooter while the Idl...

Page 29: ...ng and stays on then the engine will not restart even when you open the throttle Engine Does Not Start Even If the Throt tle is Opened P78 See your dealer for checking the battery as specified in the...

Page 30: ...n to ride your scooter at an altitude above 2 500 m 8 000 feet NOTICE If the engine does not start within 5 seconds turn the ignition off and wait 10 seconds before trying to start the engine again to...

Page 31: ...the ignition switch to the ON position Confirm the following The PGM FI malfunction indicator lamp MIL is OFF b c Squeeze the rear brake lever u The starter motor will only work when the rear brake le...

Page 32: ...tric Starter d With the throttle closed press the start button Release the start button as soon as the engine starts To Start the Engine with Kickstarter d With the throttle closed operate the kicksta...

Page 33: ...ing procedure c If the engine starts with unstable idle open the throttle slightly d If the engine does not start wait for 10 seconds then follow steps a c again Using the kickstarter a Turn off the i...

Page 34: ...ake sure the side stand and centre stand are up b Get on the scooter u Mount the scooter from the left side keeping at least one foot on the ground c Release the rear brake lever d Acceleration and de...

Page 35: ...31 Operation Guide Braking Close the throttle and apply the front and rear brake levers together Rear brake lever Front brake lever 16 ACG110CBT PH 32K20C200 book 31...

Page 36: ...gal Refuelling and Fuel Guidelines P9 Opening the Fuel Fill Cap a Insert the ignition key turn it clockwise to unlock and pull the fuel lid up b Turn the fuel fill cap counterclockwise until it stops...

Page 37: ...the ignition key clockwise close the fuel lid then turn the ignition key counterclockwise u Make sure that the fuel lid is secure before riding 3WARNING Petrol is highly flammable and explosive You c...

Page 38: ...ey into the seat lock and turn it clockwise to unlock b Pull the seat up Seat Close Close and push down on the rear of the seat until it locks Make sure that the seat is locked securely to pull it up...

Page 39: ...ed Helmet holder 3WARNING Riding with a helmet attached to the holder can interfere with your ability to safely operate the scooter and could lead to a crash in which you can be seriously hurt or kill...

Page 40: ...ed under the seat Remove the document cover Push the tab then remove the document cover Install the document cover Insert the prongs into the grooves on the frame and then push down the tab to lock Op...

Page 41: ...Weight 10 kg 22 lb Do not ride with heavy and hard objects in the under seat space It may damage surface of the under seat space even if the load is under maximum weight limit Do not direct water unde...

Page 42: ...mportance of Maintenance P 39 Maintenance Schedule P 40 Maintenance Fundamentals P 43 Tool kit P 53 Removing Installing Body Components P 54 Battery Cover P 54 Centre Cover P 55 Battery P 56 Spark Plu...

Page 43: ...tenance Only you can decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Place your scooter on a firm level sur...

Page 44: ...equirements Keep an accurate record of maintenance to help ensure that your scooter is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintena...

Page 45: ...t clean adjust lubricate or replace if necessary Replace Clean Items Pre ride Check 2 P 43 Odometer Reading 1 Annual Check Regular Replace Referto page 1 000 km 1 4 8 12 16 20 24 1 000 mi 0 6 2 5 5 7...

Page 46: ...eading 1 Annual Check Regular Replace Referto page 1 000 km 1 4 8 12 16 20 24 1 000 mi 0 6 2 5 5 7 5 10 12 5 15 Final Drive Oil 4 2 Years Battery 45 Brake Fluid 4 2 Years 62 Brake Shoes Pads Wear 63 6...

Page 47: ...hrottle Check for smooth opening and full closing in all steering positions 2 P 69 Engine oil level Add engine oil if necessary Check for leaks 2 P 59 Brakes Check operation Lights and horn Check that...

Page 48: ...reliability and safety Replacing Parts 3WARNING Installing non Honda parts may make your scooter unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts o...

Page 49: ...ove the battery 2 P 56 2 If the terminals are starting to corrode and are coated with a white substance wash with warm water and wipe clean Battery NOTICE Your battery is a maintenance free type and c...

Page 50: ...on your scooter If something electrical on your scooter stops working check for and replace any blown fuses 2 P 84 Inspecting and Replacing Fuses Turn off the ignition switch to remove and inspect fus...

Page 51: ...il check the label to make sure that the oil satisfies all of the following standards JASO T 903 standard 1 MB SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is an i...

Page 52: ...or after the scooter is washed or overturned Service if the deposit level can be seen in the transparent section of the drain tube If the drain tube overflows the air filter may become contaminated wi...

Page 53: ...air pressure when your tyres are cold Inspecting for Damage Inspect the tyres for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tyre o...

Page 54: ...replace the tyres immediately Wear indicator location mark 3WARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Fol...

Page 55: ...re on this scooter Excessive heat build up can cause the tube to burst Use only tubeless tyres on this scooter The rims are designed for tubeless tyres and during hard acceleration or braking a tube t...

Page 56: ...with a viscous type air cleaner element Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be servi...

Page 57: ...ored under the seat 2 P 36 You can perform some roadside repairs minor adjustments and parts replacement with the tools contained in the kit Standard Phillips screwdriver Screwdriver handle Spark plug...

Page 58: ...ery Cover Removal 1 Remove the document cover 2 P 36 2 Remove the battery cover by removing the screws A and screws B Installation Install the parts in the reverse order of removal Screws A Battery co...

Page 59: ...nce Centre Cover Removal 1 Open the seat 2 P 34 2 Open the fuel lid 2 P 32 3 Remove the centre cover by removing screws A and screws B Installation Install the parts in the reverse order of removal Sc...

Page 60: ...isconnect the positive terminal from the battery 5 Remove the battery taking care not to drop the terminal nuts Installation Install the parts in the reverse order of removal Always connect the positi...

Page 61: ...3 Clean any dirt from around the spark plug base 4 Remove the spark plug using the spark plug wrench provided in the tool kit 5 Inspect the electrodes and centre porcelain for deposits erosion or car...

Page 62: ...ug tighten it twice to prevent loosening a First tighten the plug NGK 1 2 turn after it seats DENSO 3 4 turn after it seats b Then loosen the plug c Next tighten the plug again 1 8 turn after it seats...

Page 63: ...minutes 3 Remove the oil fill cap dipstick and wipe it clean 4 Place your scooter on its centre stand on a firm level surface 5 Insert the oil fill cap dipstick until it seats but don t screw it in Ch...

Page 64: ...ng uWipe up any spills immediately 2 Securely reinstall the oil fill cap dipstick For the recommended oil and oil selection guidelines see Maintenance Fundamentals 2 P 47 Changing Engine Oil Changing...

Page 65: ...iscard the oil at an approved recycling centre 6 Install a new sealing washer onto the drain bolt Tighten the drain bolt 7 Fill the crankcase with the recommended oil 2 P 47 and install the oil fill c...

Page 66: ...level marks If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever freeplay becomes excessive inspect the brake pads for wear If the brake pads are not worn you...

Page 67: ...r indicators The pads need to be replaced if a brake pad is worn to the indicator 1 Inspect the brake pads from below the brake caliper If necessary have the pads replaced by your dealer Always replac...

Page 68: ...to take hold Check the brake cable for kinks or signs of wear If necessary have it replaced by your dealer Lubricate the brake cable with a commercially available cable lubricant to prevent premature...

Page 69: ...ng nut is seated on the brake arm pin when adjusting the freeplay If proper adjustment cannot be obtained by this method see your dealer 1 Adjust by turning the rear brake adjusting nut a half turn at...

Page 70: ...between the rear brake adjusting nut and brake arm pin After adjustment confirm the freeplay of the brake lever Make sure the brake arm spring and fastener are in good condition NOTICE Do not turn the...

Page 71: ...ched to the brake arm moves toward a reference mark on the brake panel If the arrow aligns with the reference mark on full application of the brake the brake shoes must be replaced See your dealer for...

Page 72: ...eaky clean the pivot area and lubricate the pivot bolt with clean grease 3 Check the spring for damage or loss of tension 4 Sit on the scooter and raise the side stand 5 Start the engine 6 Lower the s...

Page 73: ...closed to fully open in all steering positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the scooter inspected by your...

Page 74: ...leaning the Crankcase Breather 1 Remove the crankcase breather tube plug from the tube 2 Drain deposits into a suitable container 3 Install the crankcase breather tube plug Crankcase breather tube plu...

Page 75: ...he Headlight Aim You can adjust vertical aim of the headlight for proper alignment To move the headlight loosen the bolt Tighten the bolt after adjustment Obey local laws and regulations Headlight Dow...

Page 76: ...ation P 75 When the Idling Stop System Does Not Operate Properly P 76 Idling Stop Indicator Does Not Come On P 76 Engine Is Not Stopped by the Idling Stop System While the Idling Stop Indicator Is on...

Page 77: ...ion indicator lamp MIL is on uIf the indicator lamp is on contact your dealer as soon as possible Starter Motor Does Not Operate Check the following items Make sure the side stand is raised Check for...

Page 78: ...rammed Fuel Injection Malfunction Indicator Lamp MIL If the indicator lamp comes on while riding you may have a serious problem with the PGM FI system Reduce speed and have your scooter inspected by y...

Page 79: ...Indications Fuel Gauge Failure Indication If the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If this occurs see your dealer as soon as possible 1...

Page 80: ...mph The Idling Stop system does not operate until you ride once When the PGM FI malfunction indicator lamp MIL lights the Idling Stop system does not operate for protection of the engine See your dea...

Page 81: ...ystem While the Idling Stop Indicator Is on When the engine is not stopped by the Idling Stop system while the Idling Stop indicator is on perform the followings Stop the scooter completely The Idling...

Page 82: ...o the starting procedure 2 P 26 for standard engine starting While the engine is stopping by the Idling Stop system if you press the Idling Stop switch to IDLING the Idling Stop system will be cancell...

Page 83: ...epair using a tubeless tyre repair kit Follow the instructions provided with the emergency tyre repair kit Riding your scooter with a temporary tyre repair is very risky Do not exceed 50 km h 30 mph H...

Page 84: ...ging contact your dealer Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before replacin...

Page 85: ...htly press the socket and turn it counterclockwise then pull it out 5 Remove the bulb 6 Install a new bulb in the reverse order of removal uInstall the rubber dust cover with its TOP mark facing up 7...

Page 86: ...he battery cover 2 P 54 2 Turn the socket counterclockwise then pull it out 3 Slightly press the bulb in and turn it counterclockwise 4 Install a new bulb in the reverse order of removal 5 Install the...

Page 87: ...nt can be done in the same way 1 Remove the turn signal lens by removing the screw 2 Slightly press the bulb in and turn it counterclockwise 3 Install a new bulb in the reverse order of removal uUse o...

Page 88: ...puller in back side of battery cover one by one check for blown fuse Always replace a blown fuse with a spare of the same rating uSpare fuses are provided back side of the battery cover 3 Install the...

Page 89: ...s Other Features P 86 Caring for Your Scooter P 87 Storing Your Scooter P 90 Transporting Your Scooter P 91 You the Environment P 92 Serial Numbers P 93 Fuels Containing Alcohol P 94 Catalytic Convert...

Page 90: ...our dealer to determine the key number A metal key holder may cause damage to the area surrounding the ignition switch Instruments Controls Other Features Leaving the ignition switch ON with the engin...

Page 91: ...ight lens panels and other plastic components with extra care to avoid scratching them Avoid directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your scooter with plen...

Page 92: ...in the under seat compartment can damage your documents and other belongings Do not direct water at the air cleaner u Water in the air cleaner can prevent the engine from starting Do not direct water...

Page 93: ...els or headlight When the exhaust pipe and muffler are painted do not use a commercially available abrasive kitchen cleaning compound Use a neutral detergent to clean the painted surface on the exhaus...

Page 94: ...with rust inhibiting oil Place your scooter on its centre stand and position a block so that both tyres are off the ground After rain remove the body cover and allow the scooter to dry Remove the batt...

Page 95: ...d be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your scooter with a wheel or wheels on th...

Page 96: ...toxic wastes in approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get ins...

Page 97: ...register your scooter They may also be required when ordering replacement parts The frame number is stamped on the right side of the steering head The engine number is stamped on the lower left side...

Page 98: ...l ethyl alcohol up to 10 by volume u Petrol containing ethanol may be marketed under the name Gasohol The use of petrol containing more than 10 ethanol may Damage the painting of the fuel tank Damage...

Page 99: ...ounds A defective catalytic converter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to p...

Page 100: ...6 Trail 86 mm 3 4 in Curb weight 107 kg 235 9 lb Maximum weight capacity 1 120 kg 264 5 lb Maximum luggage weight 2 Under seat space 10 kg 22 lb Passenger capacity Driver and 1 passenger Minimum turni...

Page 101: ...or U24EPR N9 DENSO Spark plug gap 0 80 to 0 90 mm 0 031 to 0 035 in Idle speed 1 700 100 rpm Recommended engine oil Honda 4 stroke motorcycle oil API Service Classification SG or higher excluding oil...

Page 102: ...e Specifications Headlight 12V 32 32W Brake Tail light 12V 18 5W Front turn signal lights 12V 10W 2 Rear turn signal lights 12V 10W 2 Main fuse 25A Other fuses 10A 5A Engine oil drain bolt 24 N m 2 4...

Page 103: ...83 Headlight 81 C Caring for Your Scooter 87 Catalytic Converter 95 Compartment Document Bag 36 86 Owner s Manual 36 86 Tool Kit 36 53 D Document Bag 36 86 E Electrical Trouble 80 Engine Number 93 Oi...

Page 104: ...g Stop System 23 Ignition Cut off System Side Stand 26 68 Ignition Key 86 Ignition Switch 21 86 Indicators 18 Instruments 16 L Load Limits 11 Loading Guidelines 11 M Maintenance Fundamentals 43 Import...

Page 105: ...ions 7 S Safety Precautions 6 Seat 34 Serial Numbers 93 Shutter 22 Side Stand 68 Side Stand Ignition Cut off System 26 68 Specifications 96 Speedometer 16 Start Button 20 Starting the Engine 26 Starti...

Page 106: ...102 Index Tyres Air Pressure 49 97 Puncture 79 Replacing 49 U Under Seat Space 37 W Warning Indicator On or Flashing 74 Washing Your Scooter 87 Weight Limit 11 96 16 ACG110CBT PH 32K20C200 book 102...

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