Honda 2010 FSC600 Owner'S Manual Download Page 217 | Manualshive

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210

Emission Control Systems

Technical Information

Fuel Permeation Emission Control
System

This vehicle complies with the Fuel
Permeation Emission Control regulations
of the U.S. Environmental Protection
Agency (EPA) and the California Air
Resources Board (CARB). The fuel tank,
fuel hoses, and fuel vapor charge hoses
used on this vehicle incorporate fuel
permeation control technologies.
Tampering with the fuel tank, fuel hoses,
or fuel vapor charge hoses to reduce or
defeat the effectiveness of the fuel
permeation technologies is prohibited by
federal regulations.

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Summary of Contents for 2010 FSC600

Page 1: ...look at the safety related labels on your scooter The location and function of indicators gauges and controls on your scooter and operating instructions for various controls and features The importanc...

Page 2: ...warranties emission controls how to get Honda service manuals and Why your scooter needs regular maintenance what you need to know before servicing your Honda an owner maintenance schedule and instruc...

Page 3: ...2010 Honda FSC600 A SILVER WING OWNER S MANUAL...

Page 4: ...n and an index at the back of the book Congratulations on choosing your Honda scooter Before riding take time to get acquainted with your scooter and how it works To protect your investment we urge yo...

Page 5: ...your Honda dealer knows your scooter best and is dedicated to your complete satisfaction You may also want to visit our website at www honda com Happy riding California Proposition 65 Warning This pro...

Page 6: ...y we have provided operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical...

Page 7: ...e HURT if you don t follow instructions A Few Words About Safety Safety Messages Safety Headings Safety Section Instructions This entire manual is filled with important safety information please read...

Page 8: ...information and recommendations to help you ride your scooter safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your sc...

Page 9: ...mportant It s a proven fact helmets significantly reduce the number and severity of head injuries So always wear an approved motorcycle helmet and make sure your passenger does the same We also recomm...

Page 10: ...er s size and weight Because many crashes involve inexperienced or untrained riders we urge all riders to take a motorcycle operator course approved by the Motorcycle Safety Foundation MSF See page So...

Page 11: ...ts is another major cause of scooter crashes Never ride beyond your personal abilities or faster than conditions warrant Remember that alcohol drugs fatigue and inattention can significantly reduce yo...

Page 12: ...n or interfere with operating any controls cont d Modifying your scooter or using non Honda accessories can make your scooter unsafe Before you consider making any modifications or adding an accessory...

Page 13: ...er was not designed for these attachments and their use can seriously impair your scooter s handling We strongly advise you not to remove any original equipment or modify your scooter in any way that...

Page 14: ...comes hard to read contact your Honda dealer for a replacement Safety labels on your scooter either warn you of potential hazards that could cause serious injury or they provide important safety infor...

Page 15: ...8 Safety Labels Scooter Safety...

Page 16: ...uges indicators and controls you would normally use before or while riding your scooter Operation Component Locations Gauges Indicators Displays Multi function Display Coolant Temperature Meter Fuel G...

Page 17: ...button engine stop switch throttle grip rear brake lever headlight dimmer switch front brake lever left fairing pocket left fairing pocket lock ignition switch right fairing pocket 10 Instruments Con...

Page 18: ...center compartment parking brake lever 11 Instruments Controls Operation Component Locations...

Page 19: ...helmet holder seat lock 12 Instruments Controls Operation Component Locations...

Page 20: ...ors frequently Their functions are described on the following pages 1 tachometer 2 tachometer red zone 3 left turn signal indicator 4 speedometer 5 right turn signal indicator 6 low oil pressure indic...

Page 21: ...ow beam If one of these indicators does not come on when it should have your Honda dealer check for problems The high coolant temperature indicator and V matic indicator light for a few seconds and th...

Page 22: ...splay will display from the bottom up in sequence Thereafter it will temporarily show all the modes and digital segments so you can make sure the liquid crystal display is functioning properly The dis...

Page 23: ...operates speedometer Shows riding speed in miles or kilometers per hour right turn signal indicator amber Flashes when the right turn signal operates low oil pressure indicator red Lights when engine...

Page 24: ...Shows approximate fuel supply available page When segment F comes on the fuel tank capacity is When segment E flashes while riding fuel reserved in the tank is about odometer Shows the total miles rid...

Page 25: ...ock page RESET button MODE button Selects tripmeter A tripmeter B or odometer page Also used to set the digital clock page high beam indicator blue Lights when the headlight is on high beam V matic in...

Page 26: ...few seconds and then go off when the ignition switch is turned ON and the engine stop switch is at RUN If the indicator comes on at any other time reduce speed and take your scooter to a Honda dealer...

Page 27: ...tripmeter A B 4 fuel gauge 4 3 20 Multi function Display Gauges Indicators Displays Instruments Controls The multi function display includes the following functions Both the digital clock and tripmete...

Page 28: ...1 1 coolant temperature meter 21 Coolant Temperature Meter Gauges Indicators Displays Instruments Controls The coolant temperature meter shows the coolant temperature digitally 1...

Page 29: ...can cause serious engine damage Overheating Message When the coolant temperature rises above a certain level segment H goes on At the same time the high coolant temperature indicator lights If this oc...

Page 30: ...struments Controls When segment E flashes you should refill the tank as soon as possible The amount of fuel remaining when the flashing starts is approximately The fuel gauge liquid crystal display sh...

Page 31: ...ys The odometer shows the total miles ridden The tripmeter A and tripmeter B show number of miles ridden since you last reset the meter To select the odometer tripmeter A or tripmeter B press the MODE...

Page 32: ...Instruments Controls cont d The digital clock shows the hour and minute To adjust the time proceed as follows Press and hold both the MODE button and RESET button for more than 2 seconds The clock wil...

Page 33: ...ts Controls To set the hour press the RESET button until the desired hour and AM PM are displayed Press the MODE button The minute display will start flashing Quick setting press and hold the RESET bu...

Page 34: ...return to 00 when 60 is reached without affecting the hour display To end the adjustment press the MODE button or turn the ignition switch OFF The display will stop flashing automatically The adjustme...

Page 35: ...h Controls Features Instruments Controls To unlock the steering lock insert and push down on the key and turn it to the right to the OFF position The ignition switch is used for starting and stopping...

Page 36: ...is up The engine will not operate if the engine stop switch is in the OFF position when the start button is pushed The engine stop switch is used to stop the engine in an emergency To operate push th...

Page 37: ...all the way in the proper direction and release it The appropriate turn signal lights will start blinking To cancel the light push the switch in If your scooter is stopped with the ignition switch ON...

Page 38: ...s used to reset zero the tripmeter To reset the tripmeter press and hold the button for 2 3 seconds page The MODE button is used to select odometer tripmeter A or tripmeter B To select from one tripme...

Page 39: ...dicator is turned OFF and make sure that the rear brake is fully released so there is no drag on the rear wheel Be sure the parking brake is applied while starting and warming up the engine The parkin...

Page 40: ...1 parking brake lever To release To apply 1 1 RIGHT SIDE 33 Controls Features Instruments Controls...

Page 41: ...34 Instruments Controls...

Page 42: ...or safety This section also includes important information about loading For information about adjusting the suspension on your Honda see page Are You Ready to Ride Protective Apparel Rider Training...

Page 43: ...though complete protection is not possible wearing proper gear can reduce the chance of injury when you ride Following are suggestions to help you choose the proper gear Before you ride your scooter f...

Page 44: ...t should fit your head comfortably and securely A bright colored helmet and reflective strips can make you more noticeable in traffic Leather gloves to help protect your hands Sturdy boots with non sl...

Page 45: ...or jacket for comfort as well as protection Bright colored and reflective clothing can help make you more noticeable in traffic Avoid loose clothes that could get caught on any part of your scooter De...

Page 46: ...ore Riding ALWAYS wear a helmet You should also wear a face shield or goggles Wear bright or reflective clothing Wear gloves Clothes should be close fitting Boots should be close fitting have low heel...

Page 47: ...e Riding Tires Wheels Before each ride it s important to inspect your scooter and make sure any problem you find is corrected A pre ride inspection is a must not only for safety but because having a b...

Page 48: ...ing that appears unusual such as a leak or loose cable Make sure the headlight brakelight taillight and turn signals are working properly If you are carrying a passenger or cargo also check the follow...

Page 49: ...uld also be done at least once a month no matter how often you ride Remember be sure to take care of any problem you find or have your Honda dealer correct it before you ride Check these items after y...

Page 50: ...so long as you keep your scooter well maintained with good tires and brakes you can safely carry loads within the given limits and guidelines However exceeding the weight limit or carrying an unbalan...

Page 51: ...lowing are the load limits for your scooter includes following maximum compartment weights The weight of added accessories will reduce the maximum cargo weight you can carry The left and right fairing...

Page 52: ...d a passenger You may wish to secure a jacket or other small items to the seat when you are not riding with a passenger If you wish to carry more cargo check with your Honda dealer for advice and be s...

Page 53: ...adjust the rear suspension page To prevent loose items from creating a hazard make sure that all cargo is tied down securely before you ride Place cargo weight as low and close to the center of your s...

Page 54: ...capacity be sure you do not exceed the maximum load and cargo weight limits The center compartment is designed to carry up to To Open the Center Compartment Insert the ignition key 2 into the seat lo...

Page 55: ...losed securely If not closed the center compartment light will remain lit resulting in battery discharge Do not place luggage or clothing near the seat catch It could make the seat difficult to open i...

Page 56: ...left fairing pocket should not exceed Be careful not to flood this area when washing your scooter To Open the Left Fairing Pocket Insert the ignition key 2 and turn it clockwise To Close the Left Fai...

Page 57: ...ing pocket should not exceed Be careful not to flood this area when washing your scooter To Open the Right Fairing Pocket To Close the Right Fairing Pocket Push the cover closed and check that it is s...

Page 58: ...lows the seat to be adjusted to the rider s preference To Adjust the Backrest Open the seat page remove the bolts on the back and move the backrest back and forth to the rider s preference Install the...

Page 59: ...ight 52 Trunk Light Comfort Convenience Before Riding The trunk light turns ON automatically when the seat is opened It remains ON as long as the seat is opened regardless of the position of the ignit...

Page 60: ...kes It also provides important information on riding with a passenger or cargo To protect the catalytic converter in your scooter s exhaust system avoid extended idling and the use of leaded gasoline...

Page 61: ...on beginning on page Even if you have ridden other scooters take time to become familiar with how this scooter works and handles Practice in a safe area until you build your skills and get accustomed...

Page 62: ...t be started Do not use the electric starter for more than 5 seconds at a time Release the start button for approximately 10 seconds before pressing it again Operate the start button for slightly long...

Page 63: ...c Operation Riding Lock the rear wheel by squeezing the rear brake lever and setting the parking brake lever The electric starter will only work when the rear brake lever is pulled in and the side sta...

Page 64: ...ing the Engine Basic Operation Riding Make sure the engine stop switch is at RUN Turn the ignition switch ON cont d The low oil pressure indicator should go off a few seconds after the engine starts I...

Page 65: ...h the throttle closed push the start button Release the start button as soon as the engine starts Be sure to keep the throttle closed and the parking brake locked while starting and warming up the eng...

Page 66: ...r 5 seconds Follow the normal starting procedure If the engine starts open the throttle slightly if idling is unstable If the engine does not start wait 10 seconds then follow steps again If the engin...

Page 67: ...ine is OFF Emergency Engine Stop To stop the engine in an emergency use the engine stop switch To operate press the switch to the OFF position To stop the engine turn the ignition switch OFF If your s...

Page 68: ...Riding Stand on the left side of the scooter and push it forward and off the center stand cont d To prevent unexpected movement make sure the throttle is closed and the parking brake is locked page be...

Page 69: ...brake lever 1 62 Riding Basic Operation Riding Mount the scooter from the left side keeping at least one foot on the ground to steady the scooter To unlock the rear wheel release the parking brake le...

Page 70: ...he turn signals and check for safe traffic conditions Grasp the handlebars firmly with both hands To accelerate open the throttle gradually The scooter will move forward To decelerate close the thrott...

Page 71: ...Riding To slow the scooter reduce the throttle and apply the front and rear brakes together Using only one brake reduces stopping performance These models are not equipped with an Anti lock Brake Syst...

Page 72: ...Riding Basic Operation Riding After completing a turn open the throttle gradually to accelerate the scooter cont d When approaching a corner or turn slow the scooter by closing the throttle fully and...

Page 73: ...D D 2 3 66 Riding Basic Operation Riding When descending a steep grade close the throttle fully and apply both the front and rear brakes to slow the scooter Avoid continued use of the brakes which may...

Page 74: ...top is reduced For your safety Exercise extreme caution when braking accelerating or turning Ride at slower speeds and allow for extra stopping distance Keep the scooter as upright as possible Use ext...

Page 75: ...oming to a complete stop put your left foot down first then your right foot down Your scooter is equipped with a Combined Braking System Operating the front brake lever applies the front brake Operati...

Page 76: ...ontrol of your scooter When riding in wet or rainy conditions or on loose surfaces the ability to maneuver and stop will be reduced All of your actions should be smooth under these conditions Rapid ac...

Page 77: ...aces than an equivalent scooter without ABS ABS cannot make up for road conditions bad judgment or improper operation of the brakes It is still your responsibility to ride at reasonable speeds for wea...

Page 78: ...the engine Turn the ignition ON again The light should come on and go off after you ride the scooter at speeds above 6 mph 10 km h If it does not go off ABS is not functioning but the brakes still wo...

Page 79: ...rb at a 45 degree angle If you have to park on a soft surface insert something solid under the stand for support To lower the center stand stand on the left side of the scooter Hold the left handle gr...

Page 80: ...ation Riding Use the steering lock which locks the handlebar in place Turn the handlebar all the way to the left or right Push in on the ignition key and turn it to LOCK Remove the key To unlock the s...

Page 81: ...lder hook 74 Parking Basic Operation Riding Use the helmet holder to secure your helmet with your scooter Open the seat page Hang your helmet on the holder hook Close the seat Check that it is locked...

Page 82: ...cked scooter to a waiting truck In addition to the steering lock use a good quality anti theft device made specifically to lock a scooter to a secure object Keep your owner s manual current registrati...

Page 83: ...st be careful not to exceed the total load limits for this vehicle page Make sure your cargo is properly secured page Tell your passenger to hold the passenger handrails or your waist lean with you in...

Page 84: ...you should perform at least once a month and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keeping y...

Page 85: ...r s Manual Storage Rear Cover Removal Left Side Cover Removal Right Side Cover Removal Right Fairing Pocket Removal Fuel Engine Oil Filter Strainer Screen Coolant Air Cleaner Crankcase Breather Thrott...

Page 86: ...proper tools and service data and are mechanically qualified The following table summarizes the three types of inspections and servicing recommendations for your scooter Both the pre ride inspection a...

Page 87: ...solutely essential to your safety It s also a good way to protect your investment get maximum performance avoid breakdowns and have more fun A properly maintained scooter will also help to reduce air...

Page 88: ...handled only by a Honda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However...

Page 89: ...system cool before touching Do not run the engine unless instructed to do so To help prevent the scooter from falling over park it on a firm level surface using the side stand center stand or a maint...

Page 90: ...is fully equipped to maintain and repair it To ensure the best quality and reliability use only new Honda Genuine Parts or their equivalents for repair and replacement If you have the tools and skill...

Page 91: ...in severe conditions In addition to the regularly scheduled maintenance page and daily pre ride inspection page consider performing the periodic checks on the following page at least once a month even...

Page 92: ...g brake lever page and throttle grip Check the levels of the engine oil page coolant page and brake fluid page Add the correct fluid as necessary and investigate the cause of any low fluid level Check...

Page 93: ...such items in this schedule are provided in an official Honda Service Manual available for purchase page The service intervals in this Maintenance Schedule are based on average riding conditions Some...

Page 94: ...forming a given task or need assistance remember that your Honda dealer knows your scooter best and is fully equipped to maintain and repair it If you decide to do your own maintenance use only Honda...

Page 95: ...y C clean A adjust L lubricate R replace Service more frequently if the scooter is ridden in unusually wet or dusty areas Service more frequently if the scooter is ridden often at full throttle or in...

Page 96: ...LE SPEED RADIATOR COOLANT COOLING SYSTEM SECONDARY AIR SUPPLY SYSTEM EVAPORATIVE EMISSION CONTROL SYSTEM Refer to page 125 122 124 129 108 113 113 127 118 ODOMETER READING Note 1 ITEM FREQUENCY INITIA...

Page 97: ...GHT AIM CLUTCH SHOES WEAR SIDE STAND SUSPENSION NUTS BOLTS FASTENERS WHEELS TIRES STEERING HEAD BEARINGS Refer to page 136 139 135 32 150 ODOMETER READING Note 1 ITEM FREQUENCY NON EMISSION RELATED IT...

Page 98: ...receipts to verify the maintenance was performed If the scooter is sold these receipts should be transferred with the scooter to the new owner Make sure whoever performs the maintenance completes thi...

Page 99: ...cing Your Honda Miles km Odometer Date Notes Performed By 24 000 38 400 28 000 44 800 32 000 51 200 36 000 57 600 40 000 64 000 44 000 70 400 48 000 76 800 52 000 83 200 56 000 89 600 60 000 96 000 64...

Page 100: ...front brake fluid reservoir rear brake lever rear brake fluid reservoir front brake lever throttle grip 93 Servicing Your Honda Maintenance Component Locations...

Page 101: ...er engine oil filler cap dipstick fuel fill cap rear suspension spring pre load adjuster air cleaner engine oil filter owner s manual tool kit storage compartment throttle stop screw engine idle speed...

Page 102: ...her tube rear suspension spring pre load adjuster battery engine oil strainer screen engine oil strainer cap front brake caliper fuse box fuse box main fuse B main fuse A 95 Servicing Your Honda Maint...

Page 103: ...2 storage compartment 96 Tool Kit Servicing Your Honda An optional larger tool kit may be available Check with your Honda dealer s parts department The tool kit is stored in the storage compartment u...

Page 104: ...ing Your Honda Be careful not to flood this area when washing your scooter Your scooter provides storage for the owner s manual so you ll have it with you for easy reference Store your owner s manual...

Page 105: ...ar Cover Removal Safety Precautions Refer to on page Removal The rear cover must be removed to remove the left and right side cover Remove the screws 1 Remove the rear cover 2 Installation Installatio...

Page 106: ...er Removal Servicing Your Honda Safety Precautions Refer to on page Removal cont d Remove the rear cover page 98 Open the seat page 47 Remove the A screws 1 and B screw 2 The left side cover must be r...

Page 107: ...slots 100 Left Side Cover Removal Servicing Your Honda Installation Installation can be done in the reverse order of removal Remove the A hook 3 from the side of turn signal light case 4 Remove the B...

Page 108: ...r Honda Right Side Cover Removal Safety Precautions Refer to on page The right side cover must be removed to service the air cleaner Removal cont d Remove the rear cover page 98 Open the seat page 47...

Page 109: ...lots 102 Right Side Cover Removal Servicing Your Honda Remove the A hook 2 from the side of turn signal light case 3 Remove the B hooks 4 from the B slots 5 Remove the prongs 6 from the grommets 7 Rem...

Page 110: ...ust be removed to access the coolant reserve tank Open the right fairing pocket cover page Close the right fairing pocket cover Remove the right fairing pocket by pulling it toward you Installation In...

Page 111: ...will damage the catalytic converter s If you ride your Honda in a country where leaded fuel might be available take precautions to use only unleaded fuel Your engine is designed to use any unleaded g...

Page 112: ...g experienced while operating under a heavy load such as climbing a hill is no cause for concern If pinging or spark knock occurs at a steady engine speed under normal load change brands of gasoline I...

Page 113: ...Refueling Procedure Fuel Capacity Fuel Servicing Your Honda Safety Precautions Refer to on page Fuel tank capacity Open the fuel tank lid The tank should be refilled as soon as possible when the E se...

Page 114: ...3 2 107 Servicing Your Honda Fuel Insert the ignition key in the fuel fill cap and turn it clockwise Add fuel until the level reaches the bottom of the filler neck Avoid overfilling the tank There sh...

Page 115: ...s oil changes should be performed more frequently than specified in the maintenance schedule Using the proper oil page and filter and regularly checking adding and changing oil will help extend your e...

Page 116: ...stroke oil or an equivalent motorcycle oil API classification JASO T 903 standard viscosity weight suggested oil 109 Oil Recommendation Servicing Your Honda Engine Oil Filter Strainer Screen Suggeste...

Page 117: ...ge temperature in your riding area is within the indicated range Do not use API SH or higher oils displaying a circular API energy conserving service label on the container They may affect lubrication...

Page 118: ...a Engine Oil Filter Strainer Screen JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standa...

Page 119: ...lter Strainer Screen Safety Precautions Refer to on page Remove the oil fill cap dipstick and wipe it clean Stop the engine and wait 2 3 minutes Start the engine and let it idle for 3 5 minutes Park y...

Page 120: ...the oil is below or near the lower level mark add the recommended oil until it reaches the upper level mark Do not overfill Reinstall the oil fill cap dipstick Check for oil leaks Refer to on page Th...

Page 121: ...Screen Drain the Engine Oil Park the scooter on its center stand on a firm level surface If the engine is cold start it and let it idle for 3 5 minutes Turn the engine off Wait 2 3 minutes for the oil...

Page 122: ...r Improper disposal of drained fluids is harmful to the environment Remove the oil filter with a filter wrench and let the remaining oil drain out Discard the oil filter in an approved manner page con...

Page 123: ...ge approximately Install the oil fill cap dipstick securely Install the new oil filter and tighten it by hand Using an oil filter wrench attachment and a torque wrench tighten the new oil filter to th...

Page 124: ...que wrench is not used for installation see your Honda dealer as soon as possible to verify proper assembly Start the engine and let it idle for 3 5 minutes Stop the engine and wait 2 3 minutes With t...

Page 125: ...tifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines Check the antifreeze container label Use only distilled water as a part of the coolant solution...

Page 126: ...ration of antifreeze to less than 40 will not provide proper corrosion protection Increasing the concentration of antifreeze is not recommended because it decreases cooling system performance Higher c...

Page 127: ...g temperature check the coolant level in the reserve tank It should be between the UPPER and LOWER level marks Remove the reserve tank cap Always add coolant to the reserve tank Do not attempt to add...

Page 128: ...lacement Coolant Servicing Your Honda You the Environment Improper disposal of drained fluids is harmful to the environment Safety Precautions To properly dispose of drained coolant refer to page Refe...

Page 129: ...quently if you ride in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Proper air cleaner maintenance can prevent prematur...

Page 130: ...Cleaner Servicing Your Honda Release the wire harness from the guide Remove the B screw 5 that secures the air cleaner 6 Discard the air cleaner Install a new air cleaner Install the removed parts in...

Page 131: ...pan under the crankcase breather tube plug Remove the plug to drain the deposits in the tube Reinstall the crankcase breather tube plug Service the crankcase breather more frequently if your scooter i...

Page 132: ...freeplay at the throttle grip flange Freeplay If necessary adjust to the specified range Adjustment Slide the throttle cable boot off the adjuster Loosen the lock nut Tighten the lock nut and return t...

Page 133: ...autions Refer to on page Check that the throttle assembly is positioned properly and the securing bolts are tight Check for smooth rotation of the throttle from fully open to fully closed in all steer...

Page 134: ...a cure all for other problems in your engine s fuel delivery system Adjusting the idle will not compensate for a fault elsewhere The engine must be at normal operating temperature for accurate idle s...

Page 135: ...e Speed Servicing Your Honda Open the seat page Lock the rear wheel by lowering parking brake lever and squeezing the rear brake lever page Start the engine Adjust idle speed with the throttle stop sc...

Page 136: ...ment Servicing Your Honda Spark Plugs Safety Precautions Using spark plugs with an improper heat range can cause engine damage Refer to on page Use only the recommended type of spark plugs in the reco...

Page 137: ...icing Your Honda Spark Plugs Remove the plug maintenance lid Clean any dirt from around the spark plug bases Disconnect the spark plug caps Take care to avoid damaging the spark plug wire when disconn...

Page 138: ...the remaining parts in the reverse order of removal First tighten the plug NGK turn after it seats DENSO turn after it seats Then loosen the plug Next tighten the plug again 1 8 turn after it seats I...

Page 139: ...ur rear suspension pre load whenever you change your normal load when adding or subtracting a passenger cargo or accessories or when the road or riding conditions change The way you ride your scooter...

Page 140: ...g Your Honda The rear suspension can be adjusted for rider and passenger weight and riding conditions by changing the spring pre load Do not attempt to disassemble service or dispose of the damper see...

Page 141: ...d smooth road conditions Position 2 standard position Always adjust the shock absorber position in sequence 1 2 3 4 5 or 5 4 3 2 1 Attempting to adjust directly from 1 to 5 or 5 to 1 may damage the sh...

Page 142: ...ds for wear If the brake lever freeplay does not feel within the normal range while riding check the brake pads for wear page Worn pads should be replaced If the pads are not worn beyond the recommend...

Page 143: ...onda dealer add the recommended brake fluid Do not add or replace brake fluid except in an emergency If you do add fluid have your Honda dealer check the system as soon as possible The recommended bra...

Page 144: ...tact with your eyes wash them out with clean water and immediately call a doctor If it comes in contact with your skin wash with clean water and if necessary call a doctor Place your scooter in an upr...

Page 145: ...n pads should be replaced If the pads are not worn beyond the recommended limit have your brake system inspected for leaks Other Inspections Make sure there are no fluid leaks Check for deterioration...

Page 146: ...n the severity of usage the type of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page Check the cutouts i...

Page 147: ...1 cutouts RIGHT REAR 1 140 Brakes Servicing Your Honda Check the cutouts in each pad If either pad is worn to the cutout replace both pads as a set See your Honda dealer for this service Rear Brake 1...

Page 148: ...page Stop the engine and put the scooter on its center stand on level ground If adjustment is necessary have the brake adjusted by your Honda dealer for this service Count the number of clicks before...

Page 149: ...nd correctly inflated for the load you are carrying The following pages give detailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recom...

Page 150: ...at are in good condition may lose one to two psi per month if not checked and adjusted regularly Tubeless tires have some degree of self sealing ability if they are punctured However because leakage i...

Page 151: ...e side of the tire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in th...

Page 152: ...ns even when the tires are not in use In addition to your regular inspections and tire pressure maintenance it is recommended that you have annual inspections performed once the tires reach 5 years ol...

Page 153: ...ace not repair any tire that is punctured or damaged As discussed below a tire that is repaired either temporarily or permanently will have lower speed and performance limits than a new or undamaged t...

Page 154: ...ncture in the tread area With such a repair you should not exceed 50 mph 80 km h for the first 24 hours or 80 mph 130 km h at any time thereafter In addition you may not be able to safely carry as muc...

Page 155: ...s use the size and type of tires recommended in this owner s manual type 148 Tires Servicing Your Honda The recommended tires for your scooter are When replacing use the original equipment tires or eq...

Page 156: ...Honda dealer Important Safety Reminders Do not install a tube inside a tubeless tire on this scooter Excessive heat build up can cause the tube to burst Use only tubeless tires on this scooter The rim...

Page 157: ...ng properly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease Lower the side stand all the way The engine should stop as you lower the side stan...

Page 158: ...the ignition is OFF Limited operation also allows the battery to discharge If you have electrical accessories on your scooter or do not ride frequently we recommend that you charge the battery freque...

Page 159: ...ety Precautions If you do not remove the battery we recommend disconnecting the battery cables negative cable first You will get the best storage results from removing the battery and slow charging it...

Page 160: ...nda The battery is located in the battery box below the seat Disconnect the negative terminal lead from the battery first then disconnect the positive terminal lead Pull the battery out of the battery...

Page 161: ...temperatures and direct sunlight Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see following secti...

Page 162: ...recommend using a charger designed specifically for your Honda which can be purchased from your Honda dealer These units can be left connected for long periods without risking damage to the battery Ho...

Page 163: ...n your scooter If your scooter is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your scooter in bright sunlight may cause the finish...

Page 164: ...ge certain parts of your scooter We recommend the use of a garden hose to wash your scooter High pressure washers like those at coin operated car washes can damage certain parts of your scooter After...

Page 165: ...as dish washing liquid or a product made especially for washing scooters or automobiles Wash your scooter with a sponge or a soft towel As you wash check for heavy grime If necessary use a mild clean...

Page 166: ...r at a slow speed and apply the brakes several times This will help dry the brakes and restore normal braking performance If the inside of the headlight lens appears clouded immediately after washing...

Page 167: ...cleaner s follow Replace the windscreen if scratches cannot be removed and they obstruct clear vision Take care to keep battery electrolyte brake fluid or other chemical solvents off the windscreen Th...

Page 168: ...y a spray cleaner polish and wipe with a non abrasive cloth Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth A...

Page 169: ...ergent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compounds After washing rinse with plenty of water and dry with a clean cloth If the paint is chipped apply touch up...

Page 170: ...wax to finish the job Use only a non abrasive polish or wax made specifically for scooters or automobiles Apply the polish or wax according to the instructions on the container Refer to on page If a...

Page 171: ...164 Servicing Your Honda...

Page 172: ...Tips Here s a few helpful tips on how to store and transport your Honda and how to be an environmentally responsible scooter owner Storing Your Honda Transporting Your Scooter You the Environment 166...

Page 173: ...ocedure requires a means for draining and disposing of drained fuel page Fill the fuel tank Make sure the fuel fill cap is properly installed Make sure the cooling system is filled with a 50 50 antifr...

Page 174: ...me pieces Inflate the tires to their recommended pressures page Reinstall the spark plugs and spark plug caps To prevent rusting in the cylinders perform the following Remove the spark plug caps from...

Page 175: ...or similar non breathing coated materials that restrict air flow and allow heat and moisture to accumulate Refer to on page Uncover and clean your scooter If your scooter has been stored for more than...

Page 176: ...cycle trailer or a truck or trailer with a flatbed area Do not tow your scooter as towing can seriously damage the transmission When contacting a towing or transporting service be sure to ask if they...

Page 177: ...take them to a recycling center Call your local or state office of public works or environmental services to find a recycling center in your area and to get instructions on how to dispose of non recy...

Page 178: ...iding If the problem cannot be safely solved this section also gives instructions on the proper way to have your scooter transported For information about transporting your scooter see page If Your En...

Page 179: ...ls to make a temporary repair be sure to have permanent repairs made as soon as possible Additional recommendations for specific problems follow Keeping your scooter well maintained is the best way to...

Page 180: ...ases the cause of the problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the following information may help you If you can t...

Page 181: ...ee your Honda dealer low or dead battery battery lead loose Tighten the battery lead blown fuse Replace with a new fuse of the same rating page side stand down ignition switch OFF Raise the side stand...

Page 182: ...nk See page Install the spark plug caps securely If the engine still won t start see your Honda dealer Tighten the battery terminal bolts Charge the battery page If charging doesn t help see your Hond...

Page 183: ...sure Check the high coolant temperature indicator Refer to page Check the low oil pressure indicator Refer to page May damage catalytic converter blubbers rich fuel mixture See your Honda dealer See y...

Page 184: ...mended octane gasoline page or change your brand of gasoline If the problem persists see your Honda dealer pre ignition runs on after ignition switched OFF See your Honda dealer See your Honda dealer...

Page 185: ...damaged you have two options Option 1 Have Your Scooter Transported If a tire has a major puncture or a cut in the tread or sidewall or the bead has come loose from the rim there is probably not much...

Page 186: ...any temporary repair you should ride slowly not over 30 mph 50 km h and carefully preferably without a passenger or cargo until the tire is replaced or permanently repaired Stop frequently and check t...

Page 187: ...bject embedded in the tire tread do not remove it at this time The idea here is to do something to temporarily stop the leak If you have a tubeless tire repair kit you can pull out the nail and try in...

Page 188: ...king Care of the Unexpected Safety Precautions Refer to on page We recommend wheel removal be done only by your Honda dealer or another qualified mechanic Do not attempt to remove the wheel on your ow...

Page 189: ...normal So will temporary stress such as climbing a hill If you re stuck in stop and go traffic the temperature may climb some but the radiator fan is designed to prevent overheating Be aware of these...

Page 190: ...iring pocket page It isn t necessary to touch the radiator system If you are able to resume riding continue to monitor the meter frequently If the reserve tank is low or empty don t ride without addin...

Page 191: ...or some problem in the engine s lubrication system Check for an oil leak If the indicator comes on while you re riding don t ignore it Pull safely to the side of the road Stop the engine as soon as i...

Page 192: ...ircuit fuse box cover which fuse or fuses control that component Check those fuses first but check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fu...

Page 193: ...a Fuse Blows Taking Care of the Unexpected Main Fuse A Access Disconnect the wire connector of the starter magnetic switch Pull the main fuse out If it is blown install the spare main fuse Install th...

Page 194: ...e of damage to the electrical system Open the seat page Open the fuse box covers To check or replace a main fuse B and circuit fuse pull the old fuse out of its retaining clips Look for a burned wire...

Page 195: ...talled If you do not have a spare fuse and you cannot ride the scooter without fixing the problem take a fuse of the same rating or a lower rating from one of the other circuits that you can do withou...

Page 196: ...damage ride slowly and cautiously Sometimes crash damage is hidden or not immediately apparent so you should have your scooter thoroughly checked at a qualified service facility as soon as possible A...

Page 197: ...if you take preventative action Store one duplicate key in a safe place at home and carry a second duplicate in your wallet If you lose your key and aren t carrying a duplicate either get your spare...

Page 198: ...nded If you can t charge the battery or it appears unable to hold a charge contact your Honda dealer Jump starting is not recommended especially if you use an automobile battery The greater amperage o...

Page 199: ...192 Taking Care of the Unexpected...

Page 200: ...dimensions capacities and other technical data plus information on government requirements and how to break in your scooter Vehicle Identification Specifications Break in Guidelines Emission Control...

Page 201: ...required when you register your scooter They may also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN vehicl...

Page 202: ...RIGHT SIDE LEFT SIDE 3 4 4 engine number 3 VIN 195 Vehicle Identification Technical Information The engine number is stamped on the left side of the crankcase 4...

Page 203: ...el Code Vehicle Identification Technical Information The color label is located in the center compartment The color code is helpful when ordering replacement parts You may record the color and code in...

Page 204: ...9 6 in 2 275 mm 30 3 in 770 mm 56 3 in 1 430 mm 62 8 in 1 595 mm 5 5 in 140 mm overall length overall width overall height wheelbase ground clearance Dimensions 197 Specifications Technical Informatio...

Page 205: ...roke oil or an equivalent motorcycle oil including reserve after disassembly after draining after draining oil filter change fuel recommendation fuel tank capacity engine oil capacity engine oil recom...

Page 206: ...NSO 0 006 in 0 16 mm 0 009 in 0 22 mm 1 300 100 rpm intake exhaust or 0 031 0 035 in 0 80 0 90 mm 366 lb 166 kg passenger capacity maximum weight capacity displacement bore stroke compression ratio sp...

Page 207: ...cm with less than 200 lb 90 kg of added weight with more than 200 lb 90 kg of added weight IRC SS530F IRC SS530R bias ply tubeless tire size front trail caster primary reduction final reduction tire s...

Page 208: ...2 12V 21W 2 12V 21 5W 2 12V 55W 2 front rear 0 44 kW 5 000 rpm 12V 11 10 Ah trunk light license light turn signal lights brake tail light headlight battery generator Lights Electrical 201 Specificatio...

Page 209: ...N m 1 5 kgf m 30A 15A 10A 15A 10A 30A 19 lbf ft 26 N m 2 7 kgf m FSC600 FSC600A other fuses main A main B engine oil drain plug engine oil filter Fuses Torque Specifications 202 Specifications Techni...

Page 210: ...chnical Information Help assure your scooter s future reliability and performance by paying extra attention to how you ride during the first 300 miles 500 km During this period avoid full throttle sta...

Page 211: ...ns standards during its useful life when operated and maintained according to the instructions provided The EPA also requires that scooters built after January 1 1983 comply with applicable noise emis...

Page 212: ...ides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Hond...

Page 213: ...determine how much air is going into the engine It then controls how much fuel is injected under all operating conditions The system constantly adjusts the ignition timing reducing the amount of HC C...

Page 214: ...r Resources Board CARB evaporative emission regulations Fuel vapor from the fuel tank is directed into the charcoal canister and air cleaner where it is adsorbed and stored while the engine is stopped...

Page 215: ...r burning backfiring Poor performance driveability and poor fuel economy If you are aware of any of the following symptoms have the vehicle inspected and repaired by your authorized Honda scooter deal...

Page 216: ...se of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or the use of the vehicle after such device or element of design has been removed or rendered inoperat...

Page 217: ...nvironmental Protection Agency EPA and the California Air Resources Board CARB The fuel tank fuel hoses and fuel vapor charge hoses used on this vehicle incorporate fuel permeation control technologie...

Page 218: ...r engine is misfiring backfiring stalling or otherwise not running properly stop riding and turn off the engine Have your scooter serviced as soon as possible This scooter is equipped with a three way...

Page 219: ...oxygenates ETHANOL ethyl or grain alcohol 10 by Volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiar...

Page 220: ...careful not to spill fuel when filling the fuel tank Wipe up any spills immediately If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline...

Page 221: ...214 Technical Information...

Page 222: ...ion contains information on your warranty and how to get an official Honda Service Manual Authorized Manuals Warranty Coverage Warranty Service Contacting Honda Your Honda Dealer The Honda Rider s Clu...

Page 223: ...d Honda dealer is available from Helm Inc Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for...

Page 224: ...s Sales Tax Mich add 6 Calif add 8 25 Handling Charge Grand Total 3 75 217 Consumer Information Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR NOTE For Credit Card Orders Only 1 888 29...

Page 225: ...e Check or money order enclosed payable to Helm Inc U S funds only Do not send cash MasterCard VISA Discover Account Number Date These Publications cannot be returned for credit without receiving adva...

Page 226: ...e Control Warranty It is important to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration assoc...

Page 227: ...your dealer s handling of the situation we suggest you discuss your problem with the appropriate member of the dealership s management team If the problem has already been reviewed with the Service Ma...

Page 228: ...d and operated That s why it s important to work to resolve any differences at the dealership level If you wish to comment on your experiences with your Honda or with your dealer please send your comm...

Page 229: ...es The same quality that went into your Honda can be found in Honda Genuine replacement parts You ll also find comparable quality in the accessories and products available from the parts department Th...

Page 230: ...rmation The Honda Rider s Club www hrca honda com You may be eligible for a Honda Rider s Club of America HRCA membership with the purchase of your new Honda You can log on to the HRCA Clubhouse websi...

Page 231: ...ntact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to or write to Administrator NHTSA 1200 New Jersey Avenue SE Washington DC 20590 You can also obta...

Page 232: ...225 Consumer Information...

Page 233: ...care 156 authorized manuals 216 bank angle sensor 59 battery 151 brakes fluid 136 pad wear 139 parking brake lever freeplay 141 braking 68 break in guidelines 203 button horn 31 MODE 13 18 24 25 31 RE...

Page 234: ...omer service 221 defects safety 224 digital clock 17 25 display check 15 multi function 20 flat tire 178 flooded engine 59 emission control systems 204 engine flooded 59 idle speed 127 low oil pressur...

Page 235: ...dlight dimmer switch 30 high beam indicator 13 18 high coolant temperature indicator 13 16 182 holder hook 74 Honda contacting 221 dealer 222 Rider s Club 223 service manual 216 horn button 31 identif...

Page 236: ...eft fairing pocket 49 left side cover removal 99 limit weight 44 load limits 44 loading guidelines 45 lock steering 73 maintenance component locations 93 importance 80 periodic 84 record 91 safety 81...

Page 237: ...ake lock 32 PGM FI malfunction indicator lamp MIL 13 19 pinging engine 105 plugs spark 129 pre load rear suspension 133 pre ride inspection 40 problems unexpected 171 protective apparel 36 rear brake...

Page 238: ...101 safety important precautions 82 labels 7 reporting defects 224 riding precautions 54 schedule maintenance 86 sensor bank angle 59 serial numbers 194 service customer 221 manuals 216 warranty 220 s...

Page 239: ...ght dimmer 30 ignition 28 turn signal 30 tachometer 13 16 temperature meter coolant 17 21 theft prevention tips 75 throttle 125 tires air pressure 142 flat 178 replacing 147 tool kit 96 training rider...

Page 240: ...233 Index Index W warranty coverage 219 extended 219 service 220 washing your scooter 158 weight limit 44...

Page 241: ...tant notes The engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequen...

Page 242: ...Quick Reference Quick Reference VIN Engine No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr...

Page 243: ...following items monthly page tires wheels fluids lights freeplay fuses nuts bolts Check the following items each time before you ride page tires wheels leaks loose parts lights throttle brakes indica...

Page 244: ...30A 15A 10A FSC600 FSC600A Quick Reference Quick Reference Tires Tire Pressure cold Spark Plugs Coolant Fuses ethylene glycol antifreeze silicate free for aluminum engines in 50 50 solution with Pro...

Page 245: ...symbols are used in Controls Features section SYMBOL SEE PAGE COMPONENT START button HI headlight dimmer switch LO headlight dimmer switch turn signal switch horn button RUN engine stop switch OFF en...

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