Honda 2007 CMX250C Rabel Owner'S Manual Download Page 170 | Manualshive

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Technical Information

Technical Information

This section contains dimensions,
capacities, and other technical data, plus
information on government requirements
and how to break-in your motorcycle.

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Vehicle Identification

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Specifications

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Break-in Guidelines

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High Altitude Carburetor

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Adjustment

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Emission Control Systems

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Oxygenated Fuels

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Summary of Contents for 2007 CMX250C Rabel

Page 1: ...ublication includes the latest production information available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation Th...

Page 2: ...2007 Honda CMX250C REBEL OWNER S MANUAL...

Page 3: ...ust of course But it s just as important to observe the break in guidelines and perform all pre ride and other periodic checks detailed in this manual We also recommend that you read this owner s manu...

Page 4: ...r Honda dealer knows your motorcycle best and is dedicated to your complete satisfaction Please report any change of address or ownership to your Honda dealer so we will be able to contact you concern...

Page 5: ...ng procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you ab...

Page 6: ...URT if you don t follow instructions A Few Words About Safety Safety Messages Safety Headings Safety Section Instructions such as Important Safety Reminders or Important Safety Precautions such as Mot...

Page 7: ...ective gear how to make sure you and your motorcycle are ready to ride and important information about loading Important safety information you should know plus a look at the safety related labels on...

Page 8: ...an owner maintenance schedule and instructions for specific maintenance and adjustment items How to store and transport your motorcycle and how to be an environmentally responsible rider What to do i...

Page 9: ......

Page 10: ...information and recommendations to help you ride your motorcycle safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your...

Page 11: ...h that you can do to protect yourself when you ride You ll find many helpful recommendations throughout this manual The following are a few that we consider most important It s a proven fact helmets s...

Page 12: ...right reflective clothing position yourself so other drivers can see you signal before turning or changing lanes and use your horn when it will help others notice you Even if you have ridden other mot...

Page 13: ...page or install accessories that would make your motorcycle unsafe page Pushing limits is another major cause of motorcycle accidents Never ride beyond your personal abilities or faster than conditio...

Page 14: ...re to read the following information We strongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your motorcycle Because Honda cannot test all...

Page 15: ...al Do not install any fairing or windscreen unless it was designed and tested by Honda for your motorcycle Some fairings or windscreens even smaller ones can cause unstable handling of your motorcycle...

Page 16: ...rcycle either warn you of potential hazards that could cause serious injury or they provide important safety information Read these labels carefully and don t remove them If a label comes off or becom...

Page 17: ...For USA For Canada 8 Safety Labels Motorcycle Safety...

Page 18: ...this page are described in this section Instructions for other components are presented in other sections of this manual where they will be most useful Operation Component Locations Indicators Contro...

Page 19: ...utton headlight dimmer switch clutch lever ignition switch front brake lever throttle grip engine stop switch horn button choke lever turn signal switch 10 Instruments Controls Operation Component Loc...

Page 20: ...steering lock rear brake pedal 11 Instruments Controls Operation Component Locations...

Page 21: ...fuel valve helmet holder shift lever 12 Instruments Controls Operation Component Locations...

Page 22: ...make your riding safer and more enjoyable Refer to the indicators frequently Their functions are described on the following pages 1 speedometer 2 odometer 3 gear range indicator 4 turn signal indicato...

Page 23: ...ors does not come on when it should have your Honda dealer check for burned out bulbs or other problems When applicable the high beam and neutral indicators come on when you turn the ignition switch O...

Page 24: ...l operates Lights when the transmission is in neutral Lights when the headlight is on high beam 1 2 3 4 5 6 7 turn signal indicator orange Shows riding speed in miles USA or kilometers Canada per hour...

Page 25: ...rting the engine See page For complete information about fueling your motorcycle see page RES for extra fuel to get to a gas station for refueling OFF for parking storing or transportation ON normal p...

Page 26: ...Key Position Function 17 Ignition Switch Controls Features Instruments Controls The ignition switch is used for starting and stopping the engine page The ignition key is also used to lock the steering...

Page 27: ...ight will stay on The start button is used for starting the engine Pushing the button in starts the engine See page The engine stop switch is used to stop the engine in an emergency To operate push th...

Page 28: ...headlight and taillight will remain on resulting in battery discharge The turn signal switch is used to signal a turn or a lane change To operate move the switch all the way in the proper direction an...

Page 29: ...pmeter Reset Knob Controls Features Instruments Controls The horn is used to alert other motorists To operate push the horn button The tripmeter reset knob is used to reset the tripmeter to zero 0 by...

Page 30: ...heck on your motorcycle and adjustments to make for your comfort convenience or safety This section also includes important information about loading For information about adjusting the suspension on...

Page 31: ...ong pants and a long sleeved shirt or jacket whenever you ride Although complete protection is not possible wearing proper gear can reduce the chance of injury when you ride Following are suggestions...

Page 32: ...t your head comfortably and securely A bright colored helmet and reflective strips can make you more noticeable in traffic An open face helmet offers some protection but a full face helmet offers more...

Page 33: ...this motorcycle works and handles Practice riding the motorcycle in a safe area to build your skills Do not ride in traffic until you get accustomed to the motorcycle s controls and feel comfortable w...

Page 34: ...ng items before you get on the motorcycle Before each ride it s important to inspect your motorcycle and make sure any problem you find is corrected A pre ride inspection is a must not only for safety...

Page 35: ...so check the following Make sure you do not exceed the load limits page Check that all cargo is secure Adjust the rear suspension page according to your load Walk around your motorcycle and look for a...

Page 36: ...ould also be done at least once a month no matter how often you ride Remember be sure to take care of any problem you find or have your Honda dealer correct it before you ride Check these items after...

Page 37: ...long as you keep your motorcycle well maintained with good tires and brakes you can safely carry loads within the given limits and guidelines How much weight you put on your motorcycle and how you lo...

Page 38: ...h to carry more cargo check with your Honda dealer for advice and be sure to read the information regarding accessories on page Following are the load limits for your motorcycle includes the weight of...

Page 39: ...ou may need to adjust the rear suspension page To prevent loose items from creating a hazard make sure that all cargo is tied down securely before you ride Place cargo weight as low and close to the c...

Page 40: ...r or cargo To protect your new engine and enjoy optimum performance and service life refer to Break in Guidelines page For information about carburetor adjustment for riding at high altitude see page...

Page 41: ...he first time please review the section beginning on page 1 and the section beginning on page Even if you have ridden other motorcycles take time to become familiar with how this motorcycle works and...

Page 42: ...clutch lever before operating the starter Your motorcycle is equipped with a side stand ignition cut off system If the side stand is down the engine cannot be started unless the transmission is in neu...

Page 43: ...r the engine starts operate the choke lever to keep fast idle About a half minute after the engine starts push the choke lever forward all the way to fully OFF If idling is unstable open the throttle...

Page 44: ...igh Air Temperature 35 C 95 F or above Do not use the choke Open the throttle slightly Start the engine Low Air Temperature 10 C 50 F or below Follow steps 1 2 under When engine rpm begins to pick up...

Page 45: ...cess fuel To clear a flooded engine Push the choke lever forward all the way to fully OFF Open the throttle fully Press the start button for 5 seconds If the engine still won t start refer to page Sta...

Page 46: ...stop switch should normally remain in the RUN position even when the engine is OFF If your motorcycle is stopped with the engine stop switch OFF and the ignition switch ON the headlight and taillight...

Page 47: ...nt point as you release the clutch lever It is at this point the transmission of power to the rear wheel resumes Close the throttle and pull the clutch lever in completely before shifting Improper shi...

Page 48: ...ide in the highest gear that lets the engine run and accelerate smoothly This will give you good fuel economy and effective emissions control When changing gears under normal conditions use these reco...

Page 49: ...of total stopping power To slow or stop apply the brake lever and brake pedal smoothly while downshifting to match your speed Gradually increase braking as you feel the brakes slowing your speed The i...

Page 50: ...rainy conditions or on loose surfaces the ability to maneuver and stop will be reduced All of your actions should be smooth under these conditions Rapid acceleration braking or turning may cause loss...

Page 51: ...use your foot to guide it down Remember that lowering the side stand with the transmission in gear will stop the engine even if the clutch lever is pulled in That is a function of the side stand igni...

Page 52: ...rked Do not ride with a helmet secured by the holder 2 LEFT REAR 4 holder pin 2 ignition key 3 helmet holder 4 3 43 Basic Operation Riding Parking Turn the fuel valve OFF Insert the ignition key and t...

Page 53: ...affic to discourage a thief Always take the ignition key with you Always use the steering lock page even if you re parking for just a minute or two A thief can easily push an unlocked motorcycle to a...

Page 54: ...ension page for the extra load Be aware that carrying a passenger or heavy cargo can affect acceleration braking and handling Tell your passenger to hold the seat strap or your waist lean with you in...

Page 55: ...46 Basic Operation Riding...

Page 56: ...perform at least once a month and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keeping your Honda...

Page 57: ...ance Component Locations Tool Kit Tool Kit Compartment Owner s Manual Storage Fuel Engine Oil Air Cleaner Crankcase Breather Throttle Clutch System Engine Idle Speed Spark Plugs Suspension Brakes Tire...

Page 58: ...dable performance The periodic checks provide additional confidence in your motorcycle s performance more often if you ride frequently or long distances or anytime you clean your motorcycle unless you...

Page 59: ...lutely essential to your safety It s also a good way to protect your investment get maximum performance avoid breakdowns and have more fun A properly maintained motorcycle will also help to reduce air...

Page 60: ...form many of these tasks with the tools provided with your motorcycle Other tasks that are more difficult and require special tools are best performed by professionals Wheel removal should normally be...

Page 61: ...e stand or a maintenance stand to provide support To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flammable solvent not gasoline to clean parts Ke...

Page 62: ...nd is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement If you have the tools and ski...

Page 63: ...e at least once a month even if you haven t ridden your motorcycle or as often as once a week if you ride frequently or for long distances It s a good idea to perform this maintenance any time you cle...

Page 64: ...freeplay of the clutch lever page rear brake pedal page and throttle grip page Check the levels of the engine oil page and brake fluid page Add the correct fluid as necessary and investigate the caus...

Page 65: ...manual Other items involve more extensive procedures and may require special training tools and equipment We recommend that you have your Honda dealer perform these tasks unless you have advanced mech...

Page 66: ...reliability Perform the pre ride inspection page and owner maintenance page at each scheduled maintenance period Each item on the maintenance schedule requires some mechanical knowledge Certain items...

Page 67: ...ally wet or dusty areas Maintenance Procedures I inspect and clean adjust lubricate or replace if necessary C clean A adjust L lubricate R replace Service more frequently if the motorcycle is ridden o...

Page 68: ...STRAINER SCREEN ENGINE IDLE SPEED EVAPORATIVE EMISSION CONTROL SYSTEM ODOMETER READING Note 1 ITEM FREQUENCY EMISSION RELATED ITEMS INITIAL 600 mi 1 000 km or 1 month R REGULAR EVERY 4 000 mi 6 400 km...

Page 69: ...STEM SIDE STAND SUSPENSION NUTS BOLTS FASTENERS WHEELS TIRES STEERING HEAD BEARINGS ODOMETER READING Note 1 ITEM FREQUENCY I L EVERY 500 mi 800 km NON EMISSION RELATED ITEMS 1 000 mi 1 000 km 60 Maint...

Page 70: ...se receipts should be transferred with the motorcycle to the new owner Make sure whoever performs the maintenance completes this record All scheduled maintenance including the 600 mile 1 000 km initia...

Page 71: ...cing Your Honda Miles km Odometer Date Notes Performed By 24 000 38 400 28 000 44 800 32 000 51 200 36 000 57 600 40 000 64 000 44 000 70 400 48 000 76 800 52 000 83 200 56 000 89 600 60 000 96 000 64...

Page 72: ...front brake lever clutch lever fuel fill cap front brake fluid reservoir choke lever throttle grip 63 Servicing Your Honda Maintenance Component Locations...

Page 73: ...g engine idle speed fuse box main fuse rear suspension spring pre load adjuster tool kit engine oil filler cap dipstick crankcase breather tube rear brake pedal 64 Servicing Your Honda Maintenance Com...

Page 74: ...drive chain front brake caliper air cleaner spark plug owner s manual engine oil drain bolt rear suspension spring pre load adjuster 65 Servicing Your Honda Maintenance Component Locations...

Page 75: ...HT SIDE 1 tool kit 66 Tool Kit Servicing Your Honda The tool kit is stored in the tool kit compartment page An optional larger tool kit may be available Check with your Honda dealer s parts department...

Page 76: ...tment The tool kit compartment is located under the right side cover To reinstall the compartment cover align its tabs and push it in Turn the key counterclockwise Remove the key To reach the tool kit...

Page 77: ...our Honda Be careful not to flood this area when washing your motorcycle Your motorcycle provides storage for the owner s manual so you ll have it with you for easy reference Store your owner s manual...

Page 78: ...moval Installation Remove the screw Grasp the cover on both sides Pull out The right side cover must be removed for fuse and battery maintenance The left side cover must be removed to access the owner...

Page 79: ...ll is no cause for concern If pinging or spark knock occurs at a steady engine speed under normal load change brands of gasoline If pinging or spark knock persists consult your Honda dealer We recomme...

Page 80: ...l gasoline mixture Avoid getting dirt dust or water in the fuel tank Refer to on page Insert the ignition key in the fuel fill cap and turn it clockwise Fuel tank capacity including reserve Reserve ca...

Page 81: ...y 72 Fuel Servicing Your Honda Open the cap Add fuel until the level reaches the bottom of the filler neck Avoid overfilling the tank There should be no fuel in the filler neck After refueling align t...

Page 82: ...enance schedule Change the engine oil as specified in the maintenance schedule on page Using the proper oil page and regularly checking adding and changing oil will help extend your engine s life Even...

Page 83: ...USA Canada or Honda 4 stroke oil Canada only or an equivalent motorcycle oil API classification JASO T 903 standard viscosity weight suggested oil 74 Oil Recommendation Servicing Your Honda Engine Oi...

Page 84: ...tives Use the recommended oil Other viscosities shown in the following chart may be used when the average temperature in your riding area is within the indicated range Do not use non detergent vegetab...

Page 85: ...g Your Honda Engine Oil JASO T 903 standard There are two classes MA and MB Oil conforming to the standard is labeled on the oil container For example the following label shows the MA classification T...

Page 86: ...ark your motorcycle on its side stand on a firm level surface cont d Refer to on page Start the engine and let it idle for 3 5 minutes Stop the engine and wait 2 3 minutes Remove the oil filler cap di...

Page 87: ...he recommended oil until it reaches the upper level mark Do not overfill Reinstall the oil filler cap dipstick Check for oil leaks This procedure requires mechanical skill and professional tools such...

Page 88: ...otorcycle on its side stand on a firm level surface If the engine is cold start it and let it idle for 3 5 minutes Turn the engine off Wait 2 3 minutes for the oil to settle cont d To drain the oil re...

Page 89: ...case with the recommended oil page approximately Pour the drained oil into a suitable container and dispose of it in an approved manner page Start the engine and let it idle for 3 5 minutes Stop the e...

Page 90: ...uently if you ride in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Your motorcycle s air cleaner has very specific perf...

Page 91: ...Honda Air Cleaner Remove the left side cover page Remove the screws Remove the air cleaner housing cover Pull the retainer out and remove the air cleaner Discard the air cleaner Install a new air cle...

Page 92: ...kcase breather more frequently if your motorcycle is ridden in the rain or often at full throttle Service the breather if you can see deposits in the transparent section of the drain tube Place a drai...

Page 93: ...Precautions Refer to on page Inspection Check freeplay at the throttle grip flange Freeplay If necessary adjust to the specified range Adjustment Loosen the lock nut Turn the adjuster After adjustmen...

Page 94: ...autions Refer to on page Check that the throttle assembly is positioned properly and the securing bolts are tight Check for smooth rotation of the throttle from fully open to fully closed in all steer...

Page 95: ...onda Safety Precautions Refer to on page Your motorcycle s manually activated wet multiplate clutch is part of the primary drive system Proper freeplay adjustment allows a smooth gradual engagement wh...

Page 96: ...ction Check freeplay If necessary adjust to the specified range Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first Loosen the upper lock nut Turn the upper clutch cable adj...

Page 97: ...e adjuster all the way in to provide maximum freeplay Tighten the upper lock nut Loosen the lower lock nut Turn the lower adjusting nut to obtain the specified freeplay Tighten the lower lock nut and...

Page 98: ...lerate gradually If you cannot get proper adjustment or the clutch does not work properly the cable or clutch friction discs may be worn See your Honda dealer or refer to the official Honda Service Ma...

Page 99: ...Adjusting the idle will not compensate for a fault elsewhere The engine must be at normal operating temperature for accurate idle speed adjustment For information about high altitude carburetor adjust...

Page 100: ...Servicing Your Honda Adjust idle speed with the throttle stop screw Idle speed in neutral Shift into neutral Start the engine Connect a tachometer to the engine Place your motorcycle on its side stan...

Page 101: ...ion Spark Plugs Servicing Your Honda Using spark plugs with an improper heat range can cause engine damage Safety Precautions Use only the recommended type of spark plugs in the recommended heat range...

Page 102: ...corrosion or deposits are heavy replace the plug Clean a carbon or wet fouled plug with a plug cleaner if available or a wire brush Check the spark plug gap of each new plug using a wire type feeler...

Page 103: ...amaged Tighten each spark plug Reinstall the spark plug caps Take care to avoid pinching any cables or wires First tighten the plug NGK turn after it seats DENSO turn after it seats Then loosen the pl...

Page 104: ...ng The oil damper systems hydraulically control the natural compression and rebound of the suspension springs so that traction and comfort are maintained as the wheels ride over road surfaces Lower sp...

Page 105: ...a Safety Precautions The rear suspension can be adjusted for rider and passenger weight and riding conditions by changing the spring pre load Refer to on page Do not attempt to disassemble service or...

Page 106: ...absorber position in sequence 1 2 3 4 5 or 5 4 3 2 1 Attempting to adjust directly from 1 to 5 or 5 to 1 may damage the shock absorber Position 1 for a light load and smooth road conditions Position 2...

Page 107: ...ill also cause the level to drop Hydraulic Front Brake Frequently inspect the system to ensure there are no fluid leaks Periodically inspect the brake fluid level and the brake pads for wear If the br...

Page 108: ...ke fluid Do not add or replace brake fluid except in an emergency If you do add fluid have your Honda dealer check the system as soon as possible The recommended brake fluid is Honda DOT 3 or 4 Brake...

Page 109: ...eterioration or cracks in the hoses and fittings Make sure there are no fluid leaks Other Inspections Place your motorcycle in an upright position on a firm level surface Wipe up spills immediately Av...

Page 110: ...n the severity of usage the type of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page Check the wear indi...

Page 111: ...ight Adjustment Place your motorcycle on its side stand Check freeplay by slowly depressing the brake pedal until the brake starts to engage Freeplay If necessary adjust to the specified range Inspect...

Page 112: ...s seated on the brake arm pin Apply the brake release it and then spin the wheel and check that it rotates freely Repeat this procedure several times Check the freeplay If you can t adjust the freepla...

Page 113: ...wear without disassembly Application of the brake pedal causes the arrow on the brake arm to move toward a reference mark on the brake panel Apply the brake pedal and check the movement of the arrow...

Page 114: ...nd correctly inflated for the load you are carrying Refer to on page The following pages give detailed information on how and when to check your air pressure how to inspect your tires for wear and dam...

Page 115: ...that are in good condition may lose one to two psi per month if not checked and adjusted regularly Always check air pressure when your tires are cold after the motorcycle has been parked for at least...

Page 116: ...e side of the tire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in th...

Page 117: ...e strongly recommend that you replace not repair any tire that is punctured or damaged A repaired tube will not have the same reliability as a new one and it may fail while you are riding And the tire...

Page 118: ...urs or 80 mph 130 km h at any time thereafter In addition you may not be able to safely carry as much weight Repair work should be done by a professional and the wheel should be balanced before you ri...

Page 119: ...in this owner s manual 110 Tire Replacement Tires Servicing Your Honda Safety Precautions Refer to on page The tires that came on your motorcycle were designed to match the performance capabilities of...

Page 120: ...car tires on this motorcycle During installation the tire may separate from the rim with enough force to cause serious injury or death Do not install a radial tire on this motorcycle Mixing bias ply...

Page 121: ...ngine Pull the clutch lever in Shift the transmission into gear Lower the side stand all the way The engine should stop as you lower the side stand If the engine doesn t stop see your Honda dealer for...

Page 122: ...usty or muddy areas more frequent maintenance will be necessary The service life of the chain depends on proper lubrication and adjustment Poor maintenance can cause premature wear or damage to the dr...

Page 123: ...should allow the following vertical movement by hand Check drive chain slack at several points along the chain The slack should remain constant If it isn t some links may be kinked and binding Lubric...

Page 124: ...spect the front and rear sprocket teeth for excessive wear or damage If necessary have your Honda dealer replace a worn sprocket Replace the drive chain page if it has damaged rollers loose pins or ki...

Page 125: ...cked and adjusted if necessary every 500 miles 800 km When operated at sustained high speeds or under conditions of frequent rapid acceleration the chain may require more frequent adjustments Refer to...

Page 126: ...sen the drive chain lock nuts on both sides of the swingarm Turn both drive chain adjusting nuts an equal number of turns until the correct drive chain slack is obtained Turn the drive chain adjusting...

Page 127: ...slots Both marks should correspond If the axle is misaligned turn the right or left drive chain adjusting nut until the marks correspond on the rear edge of the adjusting slots and recheck chain slack...

Page 128: ...ved or replaced by your Honda dealer The O rings can be damaged by steam cleaning high pressure washers and certain solvents Clean the side surfaces of the chain with a dry cloth Use a high flashpoint...

Page 129: ...we recommend you remove the battery or at least disconnect the battery cables negative cable first Electrical accessories use current from the battery even when the ignition is OFF Limited operation...

Page 130: ...Charging Refer to on page If you plan to store your motorcycle we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life If you do n...

Page 131: ...located in the battery box behind the right side cover Removal Make sure the ignition switch is OFF Remove the right side cover page Release the rings and remove the rubber band Disconnect the negativ...

Page 132: ...temperatures and direct sunlight Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see following secti...

Page 133: ...y However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive type battery charger An automotive charger ca...

Page 134: ...ner polisher a mild spray and rinse cleaner degreaser and water Avoid products that contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your motorcycle If yo...

Page 135: ...ge certain parts of your motorcycle We recommend the use of a garden hose to wash your motorcycle High pressure washers like those at coin operated car washes can damage certain parts of your motorcyc...

Page 136: ...a sponge or a soft towel As you wash check for heavy grime If necessary use a mild cleaner degreaser to remove the grime After washing rinse your motorcycle thoroughly with plenty of clean water to re...

Page 137: ...a precaution ride your motorcycle at a slow speed and apply the brakes several times This will help dry the brakes and restore normal braking performance Refer to on page Avoid using spray cleaner pro...

Page 138: ...a spray cleaner polish and wipe with a non abrasive cloth Apply a high quality chrome aluminum polish and wipe with a non abrasive cloth Dull corroded chrome or aluminum Heavy grime Oil leaks Brake du...

Page 139: ...otorcycles or automobiles Apply the polish or wax according to the instructions on the container If a surface on your motorcycle is chipped or scratched your Honda dealer has touch up paint to match y...

Page 140: ...ps Here s a few helpful tips on how to store and transport your Honda and how to be an environmentally responsible motorcycle owner Storing Your Honda Transporting Your Motorcycle You the Environment...

Page 141: ...r motorcycle running again Refer to on page This procedure requires a means for draining and disposing of drained fuel page We suggest you perform the following procedures to keep your motorcycle in t...

Page 142: ...re the caps to any convenient plastic body part so that they are positioned away from the spark plugs Remove the spark plugs from the engine and store them in a safe place Do not connect the spark plu...

Page 143: ...dry your motorcycle Wax all painted surfaces Apply rust inhibiting oil to the chrome pieces Lubricate the drive chain page Inflate the tires to their recommended pressures page Store your motorcycle...

Page 144: ...more than four months change the engine oil page If your motorcycle has been stored for more than two months ask your Honda dealer to drain and replace the fuel Charge the battery page as required In...

Page 145: ...ower ramp to safely lift the motorcycle and motorcycle tie down straps If your motorcycle needs to be transported it should be carried on a motorcycle trailer or a truck or trailer with a flatbed area...

Page 146: ...vents away see the following guidelines for proper disposal It s illegal and thoughtless to put used engine oil in the trash down a drain or on the ground Used oil gasoline coolant and cleaning solven...

Page 147: ...138 Tips...

Page 148: ...ons you can take to try to resume riding If the problem cannot be safely solved this section also gives instructions on the proper way to have your motorcycle transported For information about transpo...

Page 149: ...eciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible Do not continue r...

Page 150: ...es the cause of the problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the following information may help you If you can t co...

Page 151: ...pull the clutch lever in blown fuse Replace with a new fuse of the same rating page battery lead loose low or dead battery faulty starter motor Tighten the battery lead Charge the battery page If char...

Page 152: ...nda dealer Tighten the battery terminal bolts Install the spark plug caps securely If the engine still won t start see your Honda dealer See page Fill the fuel tank flooded engine engine stop switch O...

Page 153: ...e If the problem persists see your Honda dealer POSSIBLE CAUSE WHAT TO DO side stand down runs erratically misfires blubbers rich fuel mixture See your Honda dealer See your Honda dealer 90 Engine sta...

Page 154: ...oad afterfires backfires See your Honda dealer If applicable switch to the recommended octane gasoline page or change your brand of gasoline If the problem persists see your Honda dealer See your Hond...

Page 155: ...as major damage or the bead has come loose from the rim there is probably not much you can do except have your motorcycle transported to a Honda dealer or other qualified service facility USA only For...

Page 156: ...temporary repair you should ride slowly not over 30 mph 50 km h and carefully preferably without a passenger or cargo until the tire and tube are replaced Stop frequently and check the air pressure If...

Page 157: ...firm level surface Raise the front wheel off the ground by placing a support block under the engine Remove the speedometer cable set screw and disconnect the speedometer cable Loosen the axle pinch bo...

Page 158: ...tion can cause poor brake performance or rapid pad wear after reassembly Avoid depressing the brake lever when the wheel is off the motorcycle This will force the caliper pistons out of the cylinders...

Page 159: ...eter gearbox against the lug on the left fork leg Tighten the front axle shaft to the specified torque Install the side collar and position the wheel between the fork legs Insert the front axle shaft...

Page 160: ...ecautions Refer to on page Park your motorcycle on a firm level surface Raise the rear wheel off the ground by placing a support block under the engine Remove the rear brake adjusting nut disconnect t...

Page 161: ...ing the cotter pin stopper arm nut washer and rubber grommet Remove the drive chain from the rear sprocket by pushing the rear wheel forward Remove the rear axle shaft rear wheel and side collars from...

Page 162: ...da dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capability After installing the wheel apply the brake several times Check for free wheel rotation...

Page 163: ...e chart on the circuit fuse box cover which fuse or fuses control that component Check those fuses first but check all the fuses before looking elsewhere for another possible cause of the problem Repl...

Page 164: ...use Blows Taking Care of the Unexpected Main Fuse Access Disconnect the wire connector of the starter magnetic switch Install the right side cover Reconnect the wire connector cont d Pull the main fus...

Page 165: ...mage to the electrical system For access to the circuit fuses remove the right side cover page Remove the fuse box cover from the fuse box To check or replace a circuit fuse slide the old fuse out of...

Page 166: ...mporarily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed...

Page 167: ...capable of riding safely carefully inspect your motorcycle for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control l...

Page 168: ...ey in a safe place at home and carry a second duplicate in your wallet If you lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number cal...

Page 169: ...pecially if you use an automobile battery The greater amperage of an automobile battery when the car engine is running can damage your motorcycle s electrical system Bump starting is also not recommen...

Page 170: ...ns capacities and other technical data plus information on government requirements and how to break in your motorcycle Vehicle Identification Specifications Break in Guidelines High Altitude Carbureto...

Page 171: ...your motorcycle They may also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN vehicle identification number...

Page 172: ...RIGHT SIDE 3 engine number 2 3 LEFT SIDE 2 VIN 163 Vehicle Identification Technical Information The engine number is stamped on the left side of the crankcase 3...

Page 173: ...Information The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual The color label is attached to the ai...

Page 174: ...3 3 in 2 115 mm 32 9 in 835 mm 42 5 in 1 080 mm 57 1 in 1 450 mm 5 9 in 150 mm overall length overall width overall height wheelbase ground clearance Dimensions 165 Specifications Technical Informatio...

Page 175: ...API service label SAE 10W 30 JASO T 903 standard MA Pro Honda GN4 4 stroke oil USA Canada or Honda 4 stroke oil Canada only or an equivalent motorcycle oil SAE 80 or 90 gear oil after disassembly afte...

Page 176: ...es 355 lbs 161 kg 345 lbs 156 kg 0 003 in 0 08 mm 0 003 in 0 08 mm 0 024 0 028 in 0 60 0 70 mm intake exhaust Canada USA or or or passenger capacity maximum weight capacity idle speed spark plug high...

Page 177: ...0 913 1 083 1 333 1 777 2 846 2 357 drive engine sprocket driven rear wheel sprocket or primary reduction standard sprocket sizes final drive 5th 4th 3rd 2nd gear ratio 1st final reduction Power Tran...

Page 178: ...kPa 2 00 kgf cm 130 90 15M C 66P bias ply tube BRIDGESTONE L303A DUNLOP F11 BRIDGESTONE G508 DUNLOP K627 caster trail tire size front generator battery tire pressure rear cold tire pressure front cold...

Page 179: ...12V 3 4W 12V 3W 12V 3 4W 12V 3 4W 12V 8W rear front headlight turn signal lights high beam indicator turn signal indicator neutral indicator brake tail light license light instrument light Lights 170...

Page 180: ...N m 2 2 kgf m 65 lbf ft 88 N m 9 0 kgf m 16 lbf ft 22 N m 2 2 kgf m main other fuses engine oil drain bolt front wheel axle shaft rear brake stopper arm nut rear wheel axle nut front wheel axle pinch...

Page 181: ...nical Information Help assure your motorcycle s future reliability and performance by paying extra attention to how you ride during the first 300 miles 500 km During this period avoid full throttle st...

Page 182: ...rmance and increase fuel consumption To compensate you can have the carburetors adjusted for high altitude riding See your Honda dealer However the carburetors must be returned to standard factory spe...

Page 183: ...0 km after the time of sale to the ultimate purchaser when operated and maintained according to the instructions provided USA only Compliance with the terms of the Distributor s Warranties for Honda M...

Page 184: ...s and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is to...

Page 185: ...l tank and carburetor is directed into the charcoal canister and air cleaner where it is absorbed and stored while the engine is stopped When the engine is running and the purge control diaphragm valv...

Page 186: ...nto the atmosphere Blow by gas is returned to the combustion chamber through the air cleaner and the carburetor If you are aware of any of the following symptoms have the vehicle inspected and repaire...

Page 187: ...se of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or the use of the vehicle after such device or element of design has been removed or rendered inoperat...

Page 188: ...gulations of the U S Environmental Protection Agency EPA The fuel tank fuel hoses and fuel vapor charge hoses used on this motorcycle incorporate fuel permeation control technologies Tampering with th...

Page 189: ...ure it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the...

Page 190: ...careful not to spill fuel when filling the fuel tank Wipe up any spills immediately If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline...

Page 191: ...182 Technical Information...

Page 192: ...ins information on your warranty and how to get an official Honda Service Manual Authorized Manuals Warranty Coverage Warranty Service Contacting Honda Your Honda Dealer The Honda Rider s Club USA onl...

Page 193: ...m Helm Inc USA only Canada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operatio...

Page 194: ...s Sales Tax Mich Add 6 Calif Add 8 25 185 Consumer Information Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00...

Page 195: ...ove Check or money order enclosed payable to Helm Inc U S funds only Do not send cash MasterCard VISA Discover Account Number Date These Publications cannot be returned for credit without receiving ad...

Page 196: ...SA only It is important to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with...

Page 197: ...ll give you the results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of...

Page 198: ...ress If you have a difference of opinion with your dealer please remember that each dealership is independently owned and operated That s why it s important to work to resolve any differences at the d...

Page 199: ...roducts Canada only The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accessories and products available from the pa...

Page 200: ...ssistance for your new Honda includes roadside assistance for your transport vehicle up to one ton as long as your Honda is aboard or in tow An exclusive HRCA website complete with access to the offic...

Page 201: ...Information If you purchased an off road motorcycle ATV or PWC your benefits do not include roadside assistance or trip interruption protection Contact your Honda dealer for more information or call 1...

Page 202: ...To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to or write to Administrator NHTSA 400 Seventh Street SW Washington DC 20590 You can also ob...

Page 203: ...peration Component Locations Indicators Fuel Valve Choke Lever Ignition Switch Start Button Engine Stop Switch Headlight Dimmer Switch Turn Signal Switch Horn Button Tripmeter Reset Knob Protective Ap...

Page 204: ...e Engine Theft Prevention Tips Important Safety Precautions Starting Stopping the Engine Shifting Gears Braking Parking Riding with a Passenger or Cargo The Importance of Maintenance Maintenance Safet...

Page 205: ...Electrical Engine Air Cleaner Crankcase Breather Throttle Clutch System Engine Idle Speed Spark Plugs Suspension Brakes Tires Side Stand Drive Chain Battery Appearance Care Storing Your Honda Transpor...

Page 206: ...If a Fuse Blows If You Crash If You Lose Your Key If Your Battery Is Low or Dead Vehicle Identification Specifications Break in Guidelines Emission Control Systems Oxygenated Fuels Authorized Manuals...

Page 207: ...brakes fluid 99 pad wear 101 rear pedal freeplay 102 shoe wear 104 braking 40 break in guidelines 172 capacity fuel 71 carburetor altitude adjustment 173 care appearance 125 chain drive 113 choke leve...

Page 208: ...ion control systems 174 engine flooded 36 idle speed 90 number 163 oil 73 pinging 70 starting 33 stop switch 18 stopping 37 won t start 141 environment 137 flat tire 146 flooded engine 36 fuel oxygena...

Page 209: ...switch 17 indicators 13 inspection pre ride 25 gap spark plug 93 gasohol 180 gasoline 70 gear range indicator 13 15 headlight dimmer switch 19 helmet holder 43 high altitude carburetor adjustment 173...

Page 210: ...eck 14 limit weight 29 load limits 29 loading guidelines 29 lock steering 42 maintenance component locations 63 importance 50 periodic 54 record 61 safety 51 schedule 56 manual service 184 maximum wei...

Page 211: ...side cover 69 reporting safety defects 193 rider training 3 24 Rider s Club Honda 191 riding basic operation 31 clothing 22 precautions 32 safety 2 safety precautions 32 with passenger or cargo 45 pa...

Page 212: ...fting gears 38 side cover removal 69 side stand 112 side stand ignition cut off system 33 spark knock 70 spark plugs 92 specifications 165 speedometer 13 15 stand side 112 start button 18 starting eng...

Page 213: ...0 tool kit 66 training rider 3 24 transporting your motorcycle 136 tripmeter 13 15 tripmeter reset knob 20 trouble unexpected 139 troubleshooting starting 141 turn signal indicator 13 15 warranty cove...

Page 214: ...tant notes The engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequen...

Page 215: ...Quick Reference Quick Reference VIN Engine No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr...

Page 216: ...following items monthly page tires wheels fluids lights freeplay drive chain fuses nuts bolts Check the following items each time before you ride page tires wheels chain leaks loose parts lights thro...

Page 217: ...NGK U22FSR U DENSO CR5HSA NGK CR6HSA NGK U16FSR U DENSO U20FSR U DENSO 29 psi 200 kPa 2 00 kgf cm 29 psi 200 kPa 2 00 kgf cm bias ply tube or or or Quick Reference Quick Reference Tires Fuses Spark P...

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