Honda 2-DOOR DX, Installation Instructions Manual

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AII 31246-31447 (0511) © 2005 American Honda Motor Co., Inc. - All Rights Reserved.
PRELIMINARY
41. Get the receiver pipe from the kit. From inside the
engine compartment, route the receiver pipe on
the right side of the radiator, and fit the receiver
pipe into the clip in the frame rail to hold the pipe.
42. Reinstall the radiator and the filler neck.
43. Get the condenser, the condenser brackets, the
two 6 mm x 30 washer-bolts and the two 6 mm x
12 bolts (black) from the kit. Move the discharge
hose and the receiver pipe out of the way, and
insert the condenser from the bottom up between
the bumper and the radiator. Seat the rubber
grommets from the condenser into the holes in the
lower frame.
NOTE: To prevent damage to radiator fins while
installing the condenser, place the rectangular
piece of cardboard from the kit against the
radiator.
44. Install the right and left condenser brackets with
the 6 mm x 30 mm washer-bolts to front bulkhead
and to the condenser with the 6 mm x 12 mm
bolts then torque to 7.2 lb·ft. Remove the
cardboard between the radiator and the condenser.
45. At the condenser, remove the caps from the
discharge hose and receiver pipe, and remove the
caps from the condenser. Lightly oil the O-rings
with PAG oil, insert the discharge hose into the
condenser, and secure with the 6 mm x 25 mm
bolt. Attach the bracket from the discharge hose
to the mount on the condenser using a 6 mm x
16 mm washer bolt and torque to 7.2 lb·ft. Insert
the receiver pipe into the condenser and secure
with the 6 mm x 25 mm bolt and torque to 7.2
lb·ft.
46. On the left side of the engine compartment below
the right headlight, locate the pressure sensor
connector blue taped to the vehicle harness.
Remove the blue tape to free the connector. Plug
the connector onto the pressure sensor mounted
on the receiver pipe.
40. Install the other receiver pipe clip from the kit into
the hole in the ABS bracket.
6 mm Bolt
6 mm Bolt