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Honda 1999 Shadow Aero VT1100C3, Owner'S Manual

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Summary of Contents for 1999 Shadow Aero VT1100C3

Page 1: ......

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Page 3: ...1999 HONDA VTllOOC3 Shadow Aero OWNER S MANUAL ...

Page 4: ...it s just as important to observe the break in guidelines and perform all pre ride and other periodic checks detailed in this manual Introduction We also recommend that you read this owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manual contains a detailed list of topics at the beginning of each section and both an in d...

Page 5: ...s that protect your new Honda and an aware of your rights and responsibilities If you have any questions or if you ever need special service or repairs remember that your Honda dealer knows your motorcycle best and is dedicated to your complete satisfaction Happy riding Introduction ...

Page 6: ... This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle You must use your own good judgment You will find important safety information in a variety of forms including Safety Labels on the motorcycle Safety Messages preceded by safety alert symbol A a...

Page 7: ...low instructions A CAUTION You CAN be HURT if you don t follow instructions I L Safety Messages Safety Headings such as Important Safety Reminders or Important Safety Precautions Safety Section such as Motorcycle Safety Instructions how to use this motorcycle correctly and safely This entire manual is filled with important safety information please read it carefully ...

Page 8: ...ation and function of indicators and controls on your motorcycle and operating instructions for various controls and features Contents Before Riding 23 The importance of wearing a helmet and other protective gear how to make sure you and your motorcycle are ready to ride and important information about loading Basic Operation Riding 33 How to start and stop the engine shift gears and brake Also ri...

Page 9: ...responsible rider Taking Care of the Unexpected 145 What to do if you have a flat tire your engine won t start etc Technical Information 171 ID numbers technical specifications and other technical facts Consumer Information 191 Information on warranties emission controls how to get Honda service manuals and Reporting Safety Defects 200 Table of Contents 202 Sequential listing of topics in this own...

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Page 11: ...ommendations to help you ride your motorcycle safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your motorcycle Important Safety Information 2 Accessories Modifications 4 Safety Labels 6 Motorcycle Safety 1 ...

Page 12: ...enger does the same We also recommend that you wear eye protection sturdy boots gloves and other protective gear page 24 2 Motorcycle Safety Take Time to Learn Practice Even if you have ridden other motorcycles take time to become familiar with how this motorcycle works and handles Practice in a safe area until you build your skills and get accustomed to the motorcycle s size and weight Because ma...

Page 13: ...r changing lanes and use your horn when it will help others notice you Ride within Your Limits Pushing limits is another major cause of motorcycle accidents Never ride beyond your personal abilities or faster than conditions warrant Remember that alcohol drugs fatigue and inattention can significantly reduce your ability to make good judgments and ride safely Keep Your Honda in Safe Condition It s...

Page 14: ...ications 4 Motorcycle Safety Accessories We strongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your motorcycle Because Honda cannot test all other accessories you must be personally responsible for proper selection installation and use of non Honda accessories Check with your Honda dealer for assistance and always follow these guideli...

Page 15: ... can cause a loss of lights or engine power page J 63 Do not pull a trailer or sidecar with your motorcycle This motorcycle was not designed for these attachments and their use can seriously impair your motorcycle s handling Modifications We strongly advise you not to remove any original equipment or modify your motorcycle in any way that would change its design or operation Such changes could ser...

Page 16: ...erious injury or they provide important safety information Read these labels carefully and don t remove them A WARNING Improper leading can cause a Clash and you may be seriously hurt 01 killeo See Load limits and Guideline s In your Owner s Manual tor complete instr ucuon s 6 Motorcycle Safety For your p r o t e c tio n always wear your helmet while riding Read the owner s manual carefully ...

Page 17: ...m EXEOR lG5U YIN RECOiYENO TIRE mm TRW OEPTH FRONT Umm O 05in EAR Un Ulin Rlld Owner s Manual For Canada TIRE INFORMATION TIRE BRANO FAO T AtU DUNLOP OHH wsw K 555 WSW BRIOGESTONE ElEO j LJO EXEORA G5H MIN RECOIIMENO TIRE CENTER HEAD OEPT FRONTUMIC D5in REUUulo o in Read Owner s Manual Motorcycle Safety 7 ...

Page 18: ...8 Motorcycle Safety ...

Page 19: ...n this section Instructions for other components are presented in other sections of this manual where they will be most useful Component Locations 10 Indicators 13 Controls Features Fuel Valve 17 Choke Lever 17 Ignition Switch 18 Start Button 19 Engine Stop Switch 19 Headlight Dimmer Switch 20 Turn Signal Switch 20 Horn Button 21 Odometer Tripmeter Select and Reset Button 21 Instruments Controls 9...

Page 20: ...Component Locations speedometer indicators clutch lever rearview mirror rearview mirror front brake lever headlight dimmer switch horn button fuel fill cap start button 10 Instruments Controls ...

Page 21: ...coolant reserve tank cap owner s manual storage steering lock Component Locations tool kit compartment passenger foot peg dipstick oil filler cap floorboard rear brake pedal Instruments Controls 11 ...

Page 22: ...Component Locations air cleaner battery fuel valve rear spring preload adjuster fuse box ignition switch helmet holder shift lever floorboard side stand passenger footpeg 12 Instruments Controls ...

Page 23: ...Their functions are described on the following pages 1 2 I speedometer 2 odometer tripmeter display 3 neutral indicator 4 coolant temperature indicator 5 turn signal indicator 6 low oil pressure indicator 7 high beam indicator 8 odometer tripmeter select and reset button USA Odometer tripmeter read in miles Canada Odometer tripmeter read in kilometers Instruments Controls 13 ...

Page 24: ...is started These indicators are identified in the table on the next page with the words Lamp Check When applicable the high beam and neutral indicators come on when you turn the ignition switch ON and remain on until you select the low beam or shift out of neutral 14 Instruments Controls If one of these indicators does not come on when it should have your Honda dealer check for burned out bulbs or...

Page 25: ...since you last reset the meter To 1 zero 0 the tripmeter press the tripmeter reset button 3 neutral indicator Treen Lizhts when the transmission is in neutral I 4 coolant temperature Lights when the coolant is over the specified indicator red temperature If the indicator comes on pull safely to i the side of the road See page 160 for instructions r s and cautions Lamp Check turn signal indicator F...

Page 26: ...ndicator lights pull safely to the side of the road See page 162 for instructions and cautions Lamp Check 7 high beam indicator I Lights when the headlight is on high beam blue 8 odometerltripmeter Resets the tripmeter or selects the operation mode select and reset button trinrneter or odometer naae 21 16 Instruments Controls ...

Page 27: ...the flow of fuel from the fuel tank to the carburetors ON normal position for riding OFI for parking storing or transportation RES for extra fuel to get to a gas station for re fueling For complete information about fueling your motorcycle see page 76 Choke Lever LEFT HANDLEBAR 1 choke lever A fully ON B fully OFF The choke lever may be used when starting the engine See page 36 Instruments Control...

Page 28: ... to the right for the ON position Function Electrical circuits on No electrical circuits function 18 Instruments Controls LEFT SIDE 1 ignition switch If a key ring is used we recommend a fabric or leather type with just the key attached The use of a metal key ring or the attachment of additional keys to any type of key ring may damage the finish of the side cover and engine cover while inserting t...

Page 29: ...ill stay on The starter motor will not operate if the engine stop switch is in the OFF position when the start button is pushed RIGHT HANDLEBAR 2 3 j I 0 1 OJJ 1 start button OFF 2 engine stop switch 0 RUN The engine stop switch 2 is used to stop the engine in an emergency To operate push the switch to the OFF position The switch must be in the RUN position to start the engine and it should normal...

Page 30: ... the headlight To operate push the button to HI for high beam LO for low beam 20 Instruments Controls T mSignal Switch The turn signal switch 2 is used to signal a turn or a lane change To operate move the switch all the way in the proper direction and release it The appropriate turn signal lights will start blinking To cancel the light push the switch in LEFT HANDLEBAR 1 _rIi 7 r 2 1rl Y 3 1 head...

Page 31: ...tions odometer and tripmeter To select a mode push the button 2 on the top fork bridge 3 To reset the tripmeter push and hold the button with the display in the tripmeter mode 1 odometer tripmeter display 2 odometer tripmeter select and reset button 3 top fork bridge odometer 1235 tripmeter TRIP 2L W tripmeter reset TRIP aal Instruments Controls 21 ...

Page 32: ...22 Instruments Controls ...

Page 33: ...rcycle and adjustments to make for your comfort convenience or safety This section also includes important information about loading For information about adjusting the suspension on your Honda see page 109 Are You Ready to Ride 24 Protecti ve Apparel 24 Rider Training 26 Is Your Motorcycle Ready to Ride 27 Pre ride Inspection 27 Load Limits Guidelines 30 Loading 30 Load Limits 31 Loading Guidelin...

Page 34: ...s in your system Make sure your passenger is ready to ride too and is wearing proper gear including a helmet 24 Before Riding If you must carry an extra helmer while riding use a commercially available elastic cord strap or net to secure the helmet to the seat rotective Apparel For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves long...

Page 35: ...s of the style look for a DOT Department of Transportation sticker in any helmet you buy USA only Always wear a face shield or goggles to protect your eyes and help your vision AWARNING Not wearing a helmet increases the chance of serious injury or death in a crash Be sure you and your passenger always wear a helmet eye protection and other protective apparel when you ride Additional Riding Gear I...

Page 36: ...actice riding the motorcycle in a safe area to build your skills Do not ride in traffic until you get accustomed to the motorcycle s controls and feel comfortable with its size and weight 26 Before Riding We urge all riders to take a certified course approved by the Motorcycle Safety Foundation MSF New riders should start with the basic course and even experienced riders will find the advanced cou...

Page 37: ... motorcycle and make sure any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or even a flat tire can be a major inconvenience I I J Check the following items before you get on the motorcycle Tires Leaks Loose Parts Look at the tires If a tire appears low use an air pressure gauge to check its pressure Also look for signs of damage o...

Page 38: ...ormally Indicators Turn the ignition on and check for normal operation of the indicators page 13 Lights Make sure the headlight brake light taillight and turn signals arc working properly 28 Before Riding If you are carrying a passenger or cargo also check the following Load Limits Make sure you do not exceed the load limits page 31 Cargo Check that all cargo is secure Adjustments Adjust the rear ...

Page 39: ...heck other items such as the oil level and other fluids See Periodic Maintenance page 56 Periodic maintenance should also be done at least once a month no matter how often you ride Remember be sure to take care of any problem you find or have your Honda dealer correct it before you ride Before Riding 29 ...

Page 40: ...ying an unbalanced load can seriously impair your motorcycle s handling braking and stability Non Honda accessories improper modifications and poor maintenance can also reduce your safety margin 30 Before Riding oading How much weight you put on your motorcycle and how you load it are important to your safety Anytime you ride with a passenger or cargo you should be aware of the following informati...

Page 41: ...nsporting you and a passenger You may wish to secure a jacket or other small items to the seat when you are not riding with a passenger If you wish to carry more cargo check with your Honda dealer for advice and be sure to read the information regarding accessories on page 4 Improperly loading your motorcycle can affect its stability and handling Even if your motorcycle is properly loaded you shou...

Page 42: ... is tied down securely before you ride Place cargo weight as low and close to the center of your motorcycle as possible Balance cargo weight evenly on both sides 32 Before Riding Do not attach large or heavy items such as a sleeping bag or tent to the handlebar forks or fender Do not use the soft luggage restraint bar as a tie down or attachment point for luggage The bar s only function is to keep...

Page 43: ...e and enjoy optimum performance and service life refer to Break in Guidelines page 182 For information about carburetor adjustment for riding at high altitude see page IR3 Basic Operation Riding Safe Riding Precautions 34 Starting Stopping the Engine 35 Preparation 35 Starting Procedure 36 Flooded Engine 38 How to Stop the Engine 39 Shifting Gears 40 Braking 42 Parking 44 Riding with a Passenger o...

Page 44: ... beginning on page I and the Before Riding section beginning on page 23 Even if you have ridden other motorcycles take time to become familiar with how this motorcycle works and handles Practice in a safe area until you build your skills and get accustomed to the motorcycle s size and weight 34 Basic Operation Riding ...

Page 45: ... is equipped with a side stand ignition cut off system If the side stand is down the engine cannot be started unless the transmission is in neutral If the side stand is up the engine can be started in neutral or in gear with the clutch lever pulled in After starting with the side stand down the engine will stop if the transmission is put in gear before raising the side stand Preparation I I Before...

Page 46: ...the engine starts If the indicator stays on stop the engine immediately and check the engine oil level 36 Basic Operation Riding Starting Procedure To restart a warm engine follow the procedure for High Air Temperature ormal Air Temperature 10 35 C 50 95 F 1 1 choke lever A fully ON 8 fully OFF ...

Page 47: ...o keep fast idle 4 About a half minute after the engine starts push the choke lever I forward all the way to fully OFF B 5 If idling is unstable open the throttle slightly Starting Stopping the Engine High Air Temperature 35 C 95 F or above I Do not use the choke 2 Open the throttle slightly 3 Start the engine Low Air Temperature lODe SO F or below I Follow steps 1 2 under Normal Air Temperature 2...

Page 48: ... engine Snapping the throttle or fast idling for more than about 5 minutes at normal air temperature may cause exhaust pipe discoloration 38 Basic Operation Riding FloOded Engine If the engine fails to start after repeated attempts it may be flooded with excess fuel To clear a flooded engine 1 Leave the engine stop switch set to RU 2 Push the choke lever forward all the way to fully OFF 3 Open the...

Page 49: ...47 Normal Engine Stop To stop the engine shift into neutral and turn the ignition switch OFF The engine stop switch should normally remain in the RUN position even when the engine is OFF If your motorcycle is stopped with the engine stop switch OFF and the ignition switch ON the headlight and taillight will remain on resulting in battery discharge Emergency Engine Stop To stop the engine in an eme...

Page 50: ...ep the following tips in mind 40 Basic Operation Riding As a general rule shift while moving in a straight line Close the throttle and pull the clutch lever in completely before shifting Improper shifting may damage the engine transmission and drive train Learn to recognize the engagement point as you release the clutch lever It is at this point the transmission of power to the rear wheel resumes ...

Page 51: ... accelerate smoothly This will give you good fuel economy and effective emissions control When changing gears under normal conditions use these recommended shift points Shifting Up From Ist to 2nd From 2nd to 3rd From 3rd to 4th From 4th to 5th Shifting Down From 5th to 4th From 4th to 3rd 12 mph 20 km h 19 mph 30 kmlh 25 mph 40 kmlh 31 mph 50 kmlh 25 mph 40 kmlh 19 mph 30 kmlh Pull the clutch lev...

Page 52: ...he brake lever and brake pedal smoothly while downshifting to match your speed Gradually increase braking as you feel the 42 Basic Operation Riding brakes slowing your speed The increase in engine compression from downshifting will help slow your motorcycle To prevent stalling the engine pull the clutch lever in before coming to a complete stop For support put your left foot down first then your r...

Page 53: ...uggest attending a Motorcycle Safety Foundation experienced rider training course page 26 to retain these skills When descending a long steep grade Use engine compression braking by downshifting with intermittent use of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your foot resting on the brake pedal or your hand on the brake lever may...

Page 54: ...ember that lowering the side stand with the transmission in gear will stop the engine even if the clutch lever is pulled in That is a function of the side stand ignition cut off system Check that the side stand is down all the way 44 Basic Operation Riding If you have to park on a soft surface insert something solid under the side stand for support 3 Use the steering lock I which locks the handleb...

Page 55: ...er pin Remove the key LEFT REAR 4 2 ignition key 3 helmet holder 4 holder pin Parking AWARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder 5 Turn the fuel valve OFF Basic Operation Riding 45 ...

Page 56: ...A thief can easily push an unlocked motorcycle to a waiting truck In addition to the steering lock use a good quality anti theft device made specifically to lock a motorcycle to a secure object 46 Basic Operation Riding If you decide to use an anti theft device select one of good quality and be sure to follow the manufacturer s instructions Keep your owner s manual current registration and insuran...

Page 57: ...1 Also consider adjusting the suspension page 109 for the extra load Be aware that carrying a passenger or heavy cargo can affect acceleration braking and handling Before riding with a passenger make sure your passenger is wearing the proper protective apparel page 24 Tell your passenger to hold the seat strap or your waist lean with you in the turns and keep their feet on the passenger footpegs a...

Page 58: ...48 Basic Operation Riding ...

Page 59: ...ion on fuels and oils and tips for keeping your Honda looking great For information about the exhaust emission and noise emission requirements of the U S Environmental Protection Agency EPA and the California Air Resourccs Board CARB see page IS4 For information about replacing fuses see page 163 Before YO Service Your Honda The Importance of Maintenance 52 Maintenance Safety 53 Important Safety P...

Page 60: ...rnoval 72 Muffler Removal 75 Service Procedures Fluids Filters Fuel 76 Engine Oil Filter 79 Coolant 87 Air Cleaner 91 Crankcase Breather 93 Final Drive OiL 94 50 Servicing Your Honda Engine Throttle 97 Clutch System 99 Engine Idle Speed 104 Spark Plugs 106 Chassis Suspension 109 Brakes 112 Tires 116 Side Stand 123 Electrical Battery 124 Appearance Care 132 ...

Page 61: ...ble performance The periodic checks provide additional confidence in your motorcycle s performance f Type of Inspection Service Refer to page When Performed Who Performs Pre ride Inspection 27 before every ride you I Periodic Maintenance 56 monthly you i Maintenance Schedule 58 interval on schedule your Honda dealer more often if you ride frequently or long distances or anytime you clean your moto...

Page 62: ... sure to inspect your motorcycle before each ride perform the periodic checks and follow the Maintenance Schedule in this section 52 Servicing Your Honda Improperly maintaining this motorcycle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manua...

Page 63: ...da technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Maintenance Safety Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task AWARNING Failure to properly follow maintenanc...

Page 64: ...njury from moving parts Do not run the engine unless instructed to do so 54 Servicing Your Honda Read the instructions before you begin and make sure you have the tools and skills required To help prevent the motorcycle from falling over park it on a firm level surface using the side stand or a maintenance stand to provide support To reduce the possibility of a fire or explosion be careful when wo...

Page 65: ... maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement If you have the tools and skills required for additional maintenance jobs you can purchase an official Honda Service Manual page 192 Servicing Your Honda 55 ...

Page 66: ... month even if you haven t ridden your motorcycle or as often as once a week if you ride frequently or for long distances It s a good idea to perform this maintenance any time you clean your motorcycle Check the odometer reading and perform any scheduled maintenance checks that are needed page 58 Remember more frequent checks may be needed for riding in severe conditions 56 Servicing Your Honda ...

Page 67: ...vels of the engine oil page 8 coolant page 88 I brake fluid page 113 battery electrolyte page 125 and final drive I oil page 95 Add the COITectfluid as necessary and investigate the cause of any low fluid level Lights Make sure the headlight brake light taillight and turn signals are working properly i Freeplay Check the freeplay of the clutch lever page 99 and throttle grip t page 97 Fuses Make s...

Page 68: ...areas or at full throttle Consult your Honda dealer for recommendations applicable to your individual needs and use 58 Servicing Your Honda Some items in the Maintenance Schedule can be performed with basic mechanical skills and hand tools Procedures for these items are provided in this manual Other items involve more extensive procedures and may require special training tools and equipment We rec...

Page 69: ... pre ride inspection page 27 and owner maintenance page 58 at each scheduled maintenance period Each item on the maintenance schedule requires some mechanical knowledge Certain items particularly those marked and may require more technical information and tools Consult your Honda dealer I Should be serviced by your Honda dealer unless you have the proper tools and service data and are mechanically...

Page 70: ...usty areas 3 Service more frequently if the motorcycle is ridden often at full throttle or in the rain 4 Replace every 2 years or at indicated odometer interval whichever comes first Replacement requires mechanical skill Refer to the official Honda service manual 5 California type only 60 Servicing Your Honda Maintenance Procedures I inspect and clean adjust lubricate or replace if necessary C cle...

Page 71: ... I CARBURETOR CHOKE I I I j AIR CLEANER 2 R R 91 ur SPARK PLUGS I R I R I R 106 0 CRANKCASE BREATHER 3 C C C C C C 93 llJ f ENGINE OIL R R R R 79 t J ENGINE OIL FILTER R R R R 82 llJ a CARBURETOR I I I I z 0 SYNCHRONIZATION t jj j ENGINE IDLE SPEED I I I I I I I 104 RADIATOR COOLANT 4 I I R 87 llJ COOLING SYSTEM I I I EVAPORATIVE EMISSION 5 I I CONTROL SYSTEM Servicing Your Honda 61 i tl ...

Page 72: ...ATTERY I I f I I I I 124 en BRAKE FLUID 4 I I R I I R 113 w t BRAKE PAD WEAR I I I I I I 115 o BRAKE SYSTEM I I I I 112 w f BRAKE LIGHT SWITCH I I I I w HEADLIGHT AIM I I I c Z CLUTCH SYSTEM I I I I I I I 99 0 I O i SIDE STAND I I 123 en SUSPENSION I I I w NUTS BOLTS FASTENERS I I I I Z 0 WHEELSITIRES I I I I I I I I Z I I i STEERING HEAD I I I BEARINGS 62 Servicing Your Honda ...

Page 73: ...e sure whoever performs the maintenance completes this record All scheduled maintenance including the 600 mile 1 000 km break in maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under fates to record anything you want to remind yourself about or mention to your dealer Miles km Odometer Date i Performed Bv Notes I 600 n ooo I f 4 000 6 400...

Page 74: ...Date Performed Bv I Notes 900 38 400 I _ 28 000 44 800 i 32 000 51 200 I 36 000 57 600 I 40 000 64 000 I 44 000 70 400 I 48 000 76 800 I I 52 000 83 200 56 000 89 600 I 60 000 96 000 64 000 102 40 I 68 000 108 800 I 64 Servicing Your Honda ...

Page 75: ...front brake fluid reservoir iil Component Locations Iii I i fuel fill cap clutch lever front brake lever Servicing Your Honda 65 ...

Page 76: ...Component Locations tool kit compartment coolant reserve tank cap rear brake fluid reservoir 66 Servicing Your Honda owner s manual sto rage spark plugs dipstick oil filler cap rear brake pedal ...

Page 77: ...battery rear spring pre load adjuster Component Locations fuel valve engine idle speed air cleaner front brake caliper helmet holder side stand fuse box Servicing Your Honda 67 ...

Page 78: ...RIGHTSIDE 1 tool kit 2 tool kit compartment 68 Servicing Your Honda lOX 12 mm open end wrench 14 X 17 mm open end wrench pliers 5 mm hex wrench 6 mm hex wrench no 2 Phillips screwdriver no 2 screwdriver screwdriver handle 8 mm box end wrench 10 mm box end wrench 22 mm box end wrench 27 mm box end wrench 10 X 12 mm box end wrench extension bar spark plug wrench pin spanner tool bag 8 mm open end wr...

Page 79: ...RIGHTSIDE Tool Kit Compartment 1 tool kit compartment The tool kit compartment I is located behind the right side cover To remove the right side cover see page 73 Servicing Your Honda 69 ...

Page 80: ...so you ll have it with you for easy reference Store your owner s manual and other documents in the plastic storage bag I attached to the inside of the right side cover 2 Be careful not to flood this area when washing your motorcycle 70 Servicing Your Honda 1 owner s manual storage bag 2 right side cover ...

Page 81: ... the seat mounting bolts I and nut 2 2 Pull the seat 3 back and up Installation I Insert the tab 4 into the recess under the frame 2 Tighten the seat mounting bolts and nut securely Do not store gloves rain gear or other items under the seat They might block the air cleaner intake opening and cause starting and driveability problems Servicing Your Honda 71 ...

Page 82: ...o service the battery 1 left side cover 72 Servicing Your Honda 1 Left Side Cover Removal I Grasp the cover I on both sides 2 Pull out Left Side Cover Installation I Position the cover so the three prongs on the inside of the cover are lined up above their securing slots 2 Push the cover in place ...

Page 83: ...n key I in the key slot in the right side cover 2 Turn the key clockwise 2 Carefully pull the bottom of the side cover out until the prong 3 is clear of the frame grommet 3 Slide the side cover to the right so that the hole 4 in the cover clears the hook 5 on the frame 4 Remove the right side cover I cont d Servicing Your Honda 73 ...

Page 84: ...the hole on the inside is aligned with the frame hook 2 Insert the hook in the hold in the right side cover 3 Position the cover so the prong is aligned with the frame grommet 4 Push the right prong in 5 Turn the key counterclockwise 6 Remove the key 74 Servicing Your Honda ...

Page 85: ...o Sa ety Precautions on page 54 The mufflers must be removed to remove the rear wheel RIGHTSIDE I Remove the exhaust pipe joint nuts I 2 Remove the muffler mount bolts 2 3 Remove the muffler 3 i I I i Servicing Your Honda 7S ...

Page 86: ...pumps at service stations normally display the pump octane number For information on the use of oxygenated fuels see page 189 76 Servicing Your Honda Use of lower octane gasoline can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Light pinging experienced while operating under a heavy load such as climbing a hill is no cause for concern If pi...

Page 87: ... 11 US gal 4 2 Q r 0 92 Imp gal The lank should be refilled as soon as possible after switching to reserve and the fuel valve should be returned to the ON position after refueling to avoid running Jut of fuel with no reserve Refueling Procedure Refer to Safety Precautions on page 54 1 1 ignition key 2 fuel fillcap 3 filler neck I Insert the ignition key 1 in the fuel fill cap 2 and turn it clockwi...

Page 88: ...flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately 78 Servicing Your Honda 4 After refueling push the fuel fill cap into the filler neck until it snaps and locks 5 Remove the ignition key from the cap 6 If the fuel valve was set on RES turn the fuel valve ON ...

Page 89: ...l wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause serious damage to the engine and transmission Change the engine oil as specified in the maintenance schedule on page 61 When running in very dusty conditions oil changes should be performed more frequently tha...

Page 90: ... m o to rc c le o_ o cil _ _ Other viscosities shown in the following chart may be used when the average temperature in your riding area is within the indicated range 80 Servicing Your Honda I r I 20 40 80 100 F so 20 10 o 10 20 30 Your motorcycle does not need oil additives Use the recommended oil Do not use non detergent vegetable or castor based racing oils ...

Page 91: ...a firm level surface 2 Start the engine and let it idle for 3 5 minutes Make sure the low oil pressure indicator goes off If the indicator remains on stop the engine immediately 3 Stop the engine and wait 2 3 minutes 4 Remove the dipstick I and wipe it clean 5 Hold the motorcycle in an upright position 6 Insert the dipstick until it seats but don t screw it in contd Servicing Your Honda 81 ...

Page 92: ...ended oil until it reaches the upper level mark Do not overfill 8 Reinstall the dipstick 9 Check for oil leaks 82 Servicing Your Honda Changing Engine Oil Refer to Safety Precautions on page 54 Your motorcycle s oil filter has very specific performance requirements Use a new genuine Honda oil filter or a filter of equal quality specified for your model iNOTICE I Using the wrong oilfilter may resul...

Page 93: ... Drain the Engine Oil I Park the motorcycle on its side stand on a firm level surface 2 If the engine is cold start it and let it idle for 3 5 minutes Turn the engine off Wait 2 3 minutes for the oil to settle 3 Remove the oil filler cap 4 Place a drain pan under the crankcase drain bolt I 5 To drain the oil remove the crankcase drain bolt I and sealing washer 2 LEFT FRONT UNDER ENGINE 2 1 1 crank...

Page 94: ...and let the remaining oil drain out Discard the oil filter LEFT REAR UNDER ENGINE 3 oil filter 84 Servicing Your Honda INOTICE I Improper disposal of drained fluids is harmful to the environment 7 Pour the drained oil into a suitable container and dispose of it in an approved manner page 143 ...

Page 95: ...he specified torque 7 Ibf ft 10 Nom 1 0 kqfrn II Check the condition of the sealing washer on the drain bolt Replace the washer every other time the oil is changed Install the drain bolt and tighten it to the specified torque 22 lbf ft 29 N m 3 0 kqf rn Add Engine Oil 12 Fill the crankcase with the recommended oi I page 80 approximately 3 7 US qt 3 5 3 1 Imp qt 13 Install the oil filler cap 14 Sta...

Page 96: ...torcycle upright and check that the oil level is at the upper level mark on the dipstick page 81 17 Check that there are no oil leaks If a torque wrench is not used for installation see your Honda dealer as soon as possible to verify proper assembly 86 Servicing Your Honda ...

Page 97: ...he antifreeze container label Use only distilled water as a part of the coolant solution Water that is high in mineral content or salt may be harmful to the aluminum engine J I illl I I Ii I INOTICE I Using coolant with silicate inhihitors may cause premature wear of radiator pump seals or blockage of radiator passages Using tap water may cause engine damage The factory provides a 50 50 solution o...

Page 98: ...ntrations or antifreeze up to 609 should only be used to provide additional protection against freezing Check the cooling system frequently during freezing weather 88 Servicing Your Honda Checking Adding Coolant Refer to Sale I Precautions on page 54 RIGHT CENTER RIGHT REAR 1 upper level mark 2 lower level mark 3 reserve tank cap ...

Page 99: ...e the reserve tank cap 3 Always add coolant to the reserve tank Do not attempt to add coolant by removing the radiator cap 3 Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark oolaptBeplacellient Refer to Safety Precautions on page 54 Coolant should be replaced by your Honda dealer unless you have the proper tools and service data and are mechanically qu...

Page 100: ...to spray out seriously scalding you Always let the engine and radiator cool down before removing the radiator cap To properly dispose of drained coolant refer to You the Environment page 143 90 Servicing Your Honda I NOTICE I Improper disposal of drainedfluids is harmful TO The environment ...

Page 101: ...ormance requirements Use a new genuine Honda air cleaner specified for your model or an air cleaner of equivalent quality lfu fuJ Using the wrong air cleaner may result ill premature engine damage Proper air cleaner maintenance can prevent premature engine wear or damage expensive repairs low engine power poor gas mileage and spark plug fouling I NOTICE I Improper or lack of proper air cleaner mai...

Page 102: ...re the air cleaner housing cover 2 3 Remove the cover UNDER SEAT 1 screws 2 air cleaner housing cover 92 Servicing Your Honda 4 Remove the air cleaner 3 UNDER SEAT 3 air cleaner 5 Discard the air cleaner 6 Install a new air cleaner 7 Install the removed parts in reverse order of removal ...

Page 103: ...rain or often at full throttle Service the breather if you can see deposits in the transparent section of the drain tube Draining 1 crankcase breather tube plug I Place a drain pan under the crankcase breather tube plug 1 2 Remove the plug to drain the deposits in the tube 3 Reinstall the crankcase breather tube plug Servicing Your Honda 93 ...

Page 104: ...l filler hole 94 Servicing Your Honda I Place the motorcycle on its side stand on a firm level surface 2 Remove the oil filler cap I 3 Check the oil level It should be flush with the lower edge of the oil filler hole 2 4 If the level is low check for leaks Add the recommended oil through the oil filler hole until it reaches the lower edge of the opening Install the oil filler cap ...

Page 105: ... and rapid draining I Place the motorcycle on its side stand on a firm level surface 2 Place a drain pan under the drain bolt I 3 Remove the oil filler cap 2 and the drain bolt 4 After the oil has completely drained check that the sealing washer 3 is in good condition Reinstall the drain bolt with its sealing washer or a new washer if necessary and tighten it to the specified torque 9lbf ft 12 N m...

Page 106: ...Fill the final drive with the recommended oil 4 4 US oz 130 crn 4 61mp oz Make sure the final drive oil level is at the lower edge of the oil filler inspection hole 4 6 Install the oil filler cap 96 Servicing Your Honda ...

Page 107: ...Check freeplay at the throttle grip flange Freeplay 1 16 1 4 in 2 6 mm If necessary adjust to the specified range Servicing Your Honda 97 Adjustment I Loosen the lock nut I 2 Turn the adjuster 2 3 After adjustment check for smooth rotation of the throttle grip from fully closed to fully open in all steering positions ...

Page 108: ...I Check that the throttle assembly is positioned properly and the securing bolts are tight 2 Check for smooth rotation of the throttle from fully open to fully closed in all steering positions If there is a problem see your Honda dealer 98 Servicing Your Honda ...

Page 109: ...tivated wet multi plate clutch is part of the primary drive system Proper free play adjustment allows a smooth gradual engagement when shifting gears Refer to Safety Precautions on page 54 LEFT HANDLEBAR 1 1 clutch lever Servicing Your Honda 99 ...

Page 110: ...ment with the upper clutch cable adjuster first 100 Servicing Your Honda LEFT HANDLEBAR 2 3 7 J 2 upper lock nut 3 upper clutch cable adjuster increase freeplay decrease freeplay 1 Loosen the upper lock nut 2 2 Turn the upper clutch cable adjuster 3 to obtain the specified freeplay 3 Tighten the upper lock nut and check the freeplay again ...

Page 111: ...out near its limit or the correct freeplay cannot be obtained attempt adjustment with the lower clutch cable adjuster LEFT SIDE 5 4 cap nut 5 set pins 6 left crankcase rear cover 7 lower lock nut 8 lower adjusting nut increase free play decrease free play Servicing Your Honda 101 ...

Page 112: ...ten the lower lock nut and check the adjustment 7 Reinstall the left crankcase rear cover 102 Servicing Your Honda 8 Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and the motorcycle does not creep Gradually release the clutch lever and open the throttle Your motorcycle should move smoothly and accelerate gradually If you cannot get proper adjustm...

Page 113: ...y is positioned properly and the securing bolts are tight Check the clutch cable for kinks or signs of wear If necessary have it replaced Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion Servicing Your Honda 103 i iI ...

Page 114: ...lems in your engine s fuel delivery system Adjusting the idle will not compensate for a fault elsewhere The engine must be at normal operating temperature for accurate idle speed adjustment For information about high altitude carburetor adjustment see page 183 104 Servicing Your Honda IdleSpeed Adj ustm nt Refer to Safety Precautions on page 54 I If the engine is cold start it and warm it up with ...

Page 115: ...ace your motorcycle on its side stand on a firm level surface 3 Connect a tachometer to the engine 4 Shift into neutral Start the engine S Adjust idle speed with the throttle stop screw I Idle speed in neutral 1 000 100 rpm ...

Page 116: ...plugs in the recommended heat range I NOTICE I Using spark plugs with an improper heat range can cause engine damage 106 Servicing Your Honda Sp k Plug Replace men peption h C Refer to Safety Precautions on page 54 I Clean any dirt from around the spark plug bases 2 Disconnect the spark plug caps Take care to avoid damaging the spark plug wire when disconnecting the caps 3 Using the spark plug wre...

Page 117: ...g cleaner if available or a wire brush 5 Check the spark plug gap 1 of each new plug using a wire type feeler gauge If adjustment is necessary bend the side electrode 2 carefully The gap should be 0 031 0 035 in 0 80 0 90 rnrn 2 i i 1 1 spark plug gap 2 side electrode 6 With the plug washers attached thread the spark plugs in by hand to prevent cross threading I I i cont d Servicing Your Honda 107...

Page 118: ...r it seats if installing a new plug I NOTICE I Improperly tightened spark plugs call damage the engine If a plug is too loose a piston mar be damaged If a plug is too tight the threads may be damaged 8 Reinstall the spark plug caps Take care to avoid pinching any cables or wires 108 Servicing Your Honda ...

Page 119: ...e maintained as the wheels ride over road surfaces Consider adjusting your rear suspension pre load whenever you change your normal load by adding or subtracting a passenger cargo or accessories or when the road or riding conditions change The way you ride your motorcycle and the type of ride you want to experience can also influence your suspension needs Lower spring pre load provides a softer ri...

Page 120: ...g pre load Do not attempt to disassemble service or dispose of the damper see your Honda dealer The instructions found in this owner s manual are limited to adjustments of the shock assembly only 110 Servicing Your Honda Rear Suspension Spring Pre load Refer to Sa etv Precautions on page 54 LEFT SIDE 3 1 pin spanner 2 extension bar 3 shock absorber ...

Page 121: ...d Position I for a light load and smooth road conditions Position 2 standard position Positions 3 to 5 for when the motorcycle is more heavily loaded Also increase spring pre load for stiffer rear suspension Always adjust the shock absorber position in sequence 1 2 3 4 5 Attempting to adjust directly from I to 5 or 5 to I may damage the shock absorber Servicing Your Honda 111 ...

Page 122: ...pedal freeplay does not feel within the normal range while riding check the brake pads for wear page liS Worn pads should be replaced If the pads are not worn beyond the recommended limit there is probably 112 Servicing Your Honda air in the brake system See your Honda dealer to have the air bled from the system Brake Fluid Recommendation The recommended brake fluid is Honda DOT 4 Brake Fluid or a...

Page 123: ...d except in an emergency If you do add fluid have your Honda dealer check the system as SOon as possible NOTICE I Brakcfluid can damage plastic and painted surfaces Handle with care Wipe LIpspills immediately Avoid contact with skin or eyes ln case of contact wash thoroughly and call a doctor immediately if it contacts your eyes RIGHT HANDLEBAR Front Brake 1 lower level mark Servicing Your Honda 1...

Page 124: ... It should be between the upper 2 and lower level marks 114 Servicing Your Honda If the level is at or below the lower level mark check the brake pads for wear page 115 Worn pads should be replaced If the pads are not worn beyond the recommended limit have your brake system inspected for leaks Other Inspections Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and f...

Page 125: ...s Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page 62 Check the cutouts I in each pad If either pad is worn to the cutout replace both pads as a set See your Honda dealer for this service LEFT FRONT Servicing Your Honda 115 1 cutouts RIGHT REAR il ti 1 1 cutouts r i i I I J li 1 ...

Page 126: ...ance The following pages give detailed information on how and when to check your air pressure how to inspect your tires 116 Servicing Your Honda for wear and damage and our recommendations for tire repair and replacement Refer to Safety Precautions on page 54 Properly inflated tires provide the best combination of handling tread life and riding comfort Generally underinflated tires wear unevenly a...

Page 127: ...ed for at least three hours If you check air pressure when your tires are warm even if your motorcycle has only been ridden for a few miles the readings will be higher If you let air out of warm tires to match the recommended cold pressures the tires will be underinflated The recommended cold tire pressures are Servicing Your Honda 117 front 29 psi 200 kPa 2 00 kgf cm2 rear 29 psi 200 kPa 2 00 kgf...

Page 128: ...or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in the side of the tire or tread Excessive tread wear 118 Servicing Your Honda Also if you hit a pothole or hard object while riding pull to the side of the road as soon as you safely can and carefully inspect the tires for damage F n c Tread Wear 11 II 2 R 1 wear indicator 2 wear indicato...

Page 129: ... damaged A repaired tube will not have the same reliability as a new one and it may fail while you are riding And the tire will have lower speed and performance limits than a new one A temporary repair can sometimes be made in an emergency situation However since a temporary repair may not hold you must ride very slowly preferably without any cargo or passenger and have the tire and tube replaced ...

Page 130: ...u ride If you have a tire and tube professionally repaired at a non Honda facility we recommend that you have the work checked by your Honda dealer 120 Servicing Your Honda Tire Replacement Refer to Safety Precautions on page 54 The tires that came on your motorcycle were designed to match the performance capabilities of your motorcycle and provide the best combination of handling braking durabili...

Page 131: ...f tires recommended in this owner s manual The recommended tires for your motorcycle are front 140 80 17 69H DUNLOP D404F WSW BRIDGESTONE EXEDRA L309 rear 170 8015 M C 77H DUNLOP K555 WSW BRIDGESTONE i EXEDRA G546 Whenever you replace a tire remember Have the wheel balanced after the tire is installed Have the tire replaced by your Honda dealer if possible contd Il I Servicing Your Honda 121 ...

Page 132: ...facility we recommend that you have the work checked by your Honda dealer Important Safety Reminders Do not install a radial tire on this motorcycle Mixing bias ply and radial tires can adversely affect handling and stability Do not install car tires on this motorcycle During installation the tire may separate from the rim with enough force to cause serious injury or death 122 Servicing Your Honda...

Page 133: ...grease Check the spring for damage or loss of tension Check the side stand ignition cut off system 1 Sit astride the motorcycle and put the transmission in neutral 2 Raise the side stand 3 Start the engine 4 Pull the clutch lever in 5 Shift the transmission into gear 6 Lower the side stand all the way The engine should stop as you lower the side stand If the engine doesn t stop see your Honda deal...

Page 134: ...ories use current from the battery even when the ignition is OFF Limited operation also allows the battery to discharge If you have electrical accessories on your motorcycle or do 124 Servicing Your Honda not ride frequently we recommend that you charge the battery frequently see Battery Charging page 130 If you do not expect to ride your motorcycle for at least two weeks we recommend you remove t...

Page 135: ...ion when working near the battery KEEP CHILDREN AWAY FROM THE BATTERY Emergency Procedures Eyes Flush with water from a cup or other container for at least fifteen minutes Water under pressure can damage the eye Immediately call 9 I I USA only or a physician Skin Remove contaminated clothing Flush the skin with large quantities of water Call a physician immediately Swallowing Drink water or milk C...

Page 136: ...the battery The level should be between the upper and lower level marks LEFT SIDE 1 2 1 upper level mark 2 lower level mark 126 Servicing Your Honda LEFT SIDE 1 1 battery breather tube After checking the battery electrolyte level or adding distilled water make sure the breather tube I is connected to the battery breather outlet The battery breather tube must be routed as shown to allow proper brea...

Page 137: ...onnect the negative terminal lead from the battery Then disconnect the positive terminal lead 2 Remove the battery filler cap 3 Using a small syringe plastic funnel or hydrometer carefully add distilled water to the upper level mark Tap water will shorten the service life of the battery Use care when adding distilled water and immediately wash off any spilled fluid I NOTICE I Battery electrolvte i...

Page 138: ...best storage results from removing the battery and slow trickle charging it every 30 days see Batterv Charging page 130 128 Servicing Your Honda Before you remove the battery be sure to read all the information that follows as well as the information on the battery label The battery gives off explosive I hydrogen gas during normal operation A spark or flame can cause the battery to explode with en...

Page 139: ...ry I 3 Disconnect the battery breather tube 3 4 Remove the mount bolt 4 and the battery holder 5 S Pull the battery 6 out of the battery box 6 Check the electrolyte level Add distilled water to any cells that are below the upper level 7 Charge the battery see following section unless you have been riding regularly 8 Store your battery in an easy to reach location off the floor in an area protected...

Page 140: ... you suspect a problem with the battery 1 use a hydrometer 2 to measure the specific gravity of the battery electrolyte The higher the reading on the hydrometer the closer your battery is to full charge If you do not have a hydrometer see your Honda dealer 130 Servicing Your Honda 1 battery 2 hydrometer 3 trickle charger Charging the Battery Be sure to read the information that came with your batt...

Page 141: ...damage to the battery However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automoti ve type battery charger An automotive charger can overheat a motorcycle battery and cause permanent damage Battery i i d II I il II I 1 I Il i III I II I ...

Page 142: ...ray and rinse cleaner degreaser and water 132 Servicing Your Honda A void products that contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your motorcycle If your motorcycle is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your motorcycle in bright sunlight may cause the finish to fade b...

Page 143: ...lutch fluid Appearance Care II II Washing Your Motorcycle wi ha Mild Detergent Refer to Safety Precautions on page 54 I Rinse your motorcycle thoroughly with cool water to remove loose dirt 2 Fill a bucket with cool water Mix in a mild neutral detergent such as dish washing liquid or a product made especially for washing motorcycles or automobiles 3 Wash your motorcycle with a sponge or a soft tow...

Page 144: ...t idle for several minutes The engine heat will help dry moist areas 134 Servicing Your Honda 7 As a precaution ride your motorcycle at a slow speed and apply the brakes several times This will help dry the brakes and restore normal braking performance If the inside of the headlight lens appears clouded immediately after washing it should clear after a few minutes of riding Spray Cleaning Yout M R...

Page 145: ...r degreaser Rinse and dry I Apply a spray cleaner polish and wipe with I Heavy grime Oil leaks Brake a non abrasive cloth Use a spray cleaner degreaser If dust necessary rub with a sponge Rinse and dry l _______ _____ Apply a spray cleaner polish and wipe with a non abrasive cloth Dull corroded chrome or Apply a high quality chrome aluminum L aluminum polish and wipe with a non abrasive cloth Serv...

Page 146: ...biles Apply the polish or wax according to the instructions on the container If a surface on your motorcycle is chipped or scratched your Honda dealer has touch up paint to match your motorcycle s color Be sure to use your motorcycle s color code page 174 when you buy touch up paint 136 Servicing Your Honda If the frame has a chip that exposes the metal first apply primer to prevent corrosion and ...

Page 147: ...ew helpful tips on how to store and transport your Honda and how to be an environmentally responsible motorcycle owner Tips Storing Your Honda 138 Transporting Your Motorcycle 142 You the Environment 143 Tips 137 ...

Page 148: ...a dealer USA only We suggest you perform the following procedures to keep your motorcycle in top condition These storage procedures will reduce the deterioration that can occur during storage 138 Tips Prc paration for Storage Refer to Safety Precautions on page 54 This procedure requires a means for draining and disposing of drained fuel page 143 J I Change the engine oil and filter page 82 2 Make...

Page 149: ...ills immediately Storing Your Honda I 6 To prevent rusting in the cylinders perform the following Remove the spark plug caps from the spark plugs Using tape or string secure the caps to any convenient plastic body part so that they are positioned away from the spark plugs Remove the spark plugs from the engine and store them in a safe place Do not connect the spark plugs to the spark plug caps Pou...

Page 150: ...vel page 125 and slow charge the battery page 130 once a month S Wash and dry your motorcycle Wax all painted surfaces Apply rust inhibiting oil to the chrome pieces 9 Inflate the tires to their recommended pressures page 116 140 Tips 10 Store your motorcycle in an unheated area free of dampness away from sunlight with a minimum of daily temperature variation 11 Cover your motorcycle with a porous...

Page 151: ...hange the engine oil page 82 3 If your motorcycle has been stored for more than two months ask your Honda dealer to drain and replace the fuel 4 Check the electrolyte level page 125 and charge the battery page 130 as required Install the battery 5 Perform a pre ride inspection page 27 then test ride your motorcycle at low speeds Storing Your Honda Tips 141 I I ...

Page 152: ...atbed area For information about 24 hour emergency assistance see page 199 USA only Do not tow your motorcycle as towing can seriously damage the transmission When contacting a towing or transporting service be sure to ask if they have a flatbed area a loading ramp or power ramp to safely lift the motorcycle and motorcycle tie down straps 142 Tips ...

Page 153: ... guidelines for proper disposal Recycle Wastes It s illegal and thoughtless to put used engine oil in the trash down a drain or on the ground Used oil gasoline coolant and cleaning solvents contain poisons that can hurt refuse workers and contaminate our drinking water lakes rivers and oceans Before changing your oil make sure you have the proper containers Put oil and other toxic wastes in separa...

Page 154: ...144 Tips ...

Page 155: ... to try to resume riding If the problem cannot be safely solved this section also gives instructions on the proper way to have your motorcycle transported General Guidelines 146 If Your Engine Quits or Won t Start 147 If You Have a Flat Tire 152 If Your Engine Overheats 160 If the Low Oil Pressure Indicator Lights 162 If a Fuse Blows 163 If You Crash 167 If You Lose Your Key 168 If Your Battery is...

Page 156: ...otorcycle and any other items such as tire repair supplies and additional tools that might help you solve a problem on your own 146 Taking Care of the Unexpected Should you ever have a problem while riding please follow these guidelines Always put personal safety first Take time to assess the situation and your options before deciding what to do If the problem is relatively minor and you have the ...

Page 157: ...or experience poor engine performance the following information may help you If you can t correct the problem see your Honda dealer If your motorcycle won t start listen as you press the start button If you don t hear the starter motor turning refer to the Starter motor doesn t operate symptom If you can hear the starter motor working normally refer to the Starter motor works but the engine won t ...

Page 158: ...de stand Put the transmission in transmission not in neutral neutral pull the clutch lever in or raise the side stand blown fuse Replace with a new fuse of the same rating page 163 batterv lead loose Tiahten the batterv lead dead battery Check the electrolyte levels Charge the battery page 130 If charging doesn t help see your Honda dealer faulty starter motor I If all possible causes are negative...

Page 159: ...tank flooded en ine See Flooded En ine a e 38 loose or unconnected spark lu ca s Install the spark plug caps securely If the engine still won t start see our Honda dealer loose battery cables weak battery Ti hten the batte terminal bolts Charge the battery page 130 If charging doesn t hel see our Honda dealer Taking Care of the Unexpected 149 ...

Page 160: ...If Your Engine Quits or Won t Start ear overheating I I low 01 pressure I 150 Taking Care of the Unexpected ...

Page 161: ...dealer mixture detonates or pings under load I If applicable switch to the recommended octane gasoline page 76 or change your brand of I gasoline If the problem persists see your Honda dealer afterfires backfires See your Honda dealer pre ignition runs on after iunition switched OFF See your Honda dealer Taking Care of the Unexpected 151 I I I i II I 1 I I ...

Page 162: ...ome loose from the rim there is probably not much you can do except have your motorcycle transported to a Honda dealer or other qualified service facility USA only For information about 24 hour emergency roadside assistance see page 199 Even with a simple puncture this may be the safest and least troublesome 152 Taking Care of the Unexpected solution For transporting instructions see page 142 Hond...

Page 163: ...out a passenger or cargo until the tire and tube are replaced Stop frequently and If Y00 Have a Flat Tire check the air pressure If the tire is losing pressure it may be unsafe to continue riding As the tire gets low it will affect the handling of your motorcycle especially with a passenger and cargo and it may overheat and blowout Should You Re Tire or Tube We strongly recommend that you replace ...

Page 164: ...fied mechanic Do not attempt to remove the wheel on your own Wheel removal requires mechanical skill and professional tools I Park your motorcycle on a firm level surface 2 Carefully raise the center of the motorcycle with a chain hoist 3 Loosen the right and left axle pinch bolts I and remove the axle bolt 2 154 Taking Care of the Unexpected RIGHT FRONT 1 2 1 axle pinch bolts 2 axle bolt ...

Page 165: ...The result will be loss of brake fluid If this occurs the brake system will require service See your Honda dealer for this service Installation I Position the wheel between the fork legs and insert the front axle shaft from the left side through the left fork leg and wheel hub To avoid damaging the brake pads while installing the wheel carefully fit both brake discs between the pads I 1 r contd I ...

Page 166: ... the specified torque 43 lbf ft 59 N m 6 0 kqf rn 5 Operate the front brake and pump the fork several times Check for free wheel rotation after the brake is released Recheck the wheel if the brake drags or the wheel does not rotate freely 6 Tighten the axle pinch bolts on the right fork leg to the specified torque 15 lbf ft 21 Nrn 2 1 kqf rn If a torque wrench was not used for installation see you...

Page 167: ...mpt to remove the wheel on your own Wheel removal requires mechanical skill and professional tools I L I Park your motorcycle on a firm level surface 2 Remove the muffler page 75 Carefully raise the center of the motorcycle with a chain hoist 4 Remove the axle holding bolt I If You Have a Flat Tire RIGHT REAR 1 2 1 axle holding bolt 2 axle shaft I I cont d Taking Care of the Unexpected 157 ...

Page 168: ...ake lever and brake pedal when the wheel is off the motorcycle This will force the caliper pistons out of the cylinders The result will be a loss of brake fluid If this occurs the brake system will require service See your Honda dealer for this service Installation I Reassemble the removed parts in the reverse order of removal Before installing the wheel check that the wheel hub and final drive ge...

Page 169: ... kqfrn exhaust pipe joint nut 17 lbf ft 23 Nvrn 2 3 kqf rn muffler mount bolt 25 lbf ft 34 N m 3 5 kqfrn J Before tightening the axle holding bolt tighten the axle nut to prevent misalignment If a torque wrench was not used for installation see your Honda dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capability 3 After installing the wheel apply...

Page 170: ...icator page 13 comes on for no apparent reason pull safely to the side of the road If possible park in a shady area 160 Taking Care of the Unexpected I NOTICE I Continuing to ride with an overheated engine can cause serious engine damage A steaming engine indicates a coolant leak Shut the engine off and wait until the steaming stops Look for a leak but don t touch the engine or radiator system Let...

Page 171: ... tank is low or empty don t ride without adding coolant page 88 After adding coolant turn the engine on and check the temperature indicator If the indicator doesn t turn off do not ride The engine needs repair Transport your motorcycle to a Honda dealer page 142 If the temperature drops to normal check the coolant level If it has gone down add more coolant i i If you are able to resume riding cont...

Page 172: ...e road If possible pull the clutch lever in and coast to a stop Stop the engine as soon as it s safe to do so 162 Taking Care of the Unexpected INOTICE I Continuing to ride with low oil pressure can cause serious engine damage Check for an oil leak Then check the oil level If necessary add the recommended oil page 80 to the upper level mark If you must leave your motorcycle to get oil secure it as...

Page 173: ...first but check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuses and check component operation I Ii If a Fuse Blows The main fuse and spare is located on the starter motor magnetic switch 2 under the seat The circuit fuse box is located near the left passenger footpeg A spare circuit fuse is located in the fuse box Recommended Fuses I main fu...

Page 174: ... switch 3 Disconnect the wire connector 2 of the starter magnetic switch 3 164 Taking Care of the Unexpected 4 Pull the fuse out If the main fuse is blown install a new main fuse 4 The spare main fuse 4 is located in the fuse box LEFT SIDE 9 4 l i 5 6 4 spare main fuse 5 screws 6 fuse box cover 7 fuse box 9 spare fuse ...

Page 175: ...clips Look for a burned wire inside the fuse If the fuse is blown 8 replace it with a spare fuse 9 of the same rating or lower j If a Fuse Blows 8 blown fuse 10 Install the fuse box cover If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating INOTICE I Replacing afuse with one that has a higher rating greatly increases the chance of damage 10 t...

Page 176: ...e a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed If the replacement fuse of the same rating burns out in a short time there is probably a serious electrical problem on your motorcycle Leave the blown fuse in that circuit and have your motorcycle checked by your Honda dea...

Page 177: ... it is safe to ride Check the tightness of critical nuts and bolts securi ng such parts as the handlebar control levers brakes and wheels If You Crash If there is minor damage or you are unsure about possible damage ride slowly and cautiously Sometimes crash damage is hidden or not immediately apparent so you should have your motorcycle thoroughly checked at a qualified service facility as soon as...

Page 178: ...rry a second duplicate in your wallet If you lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer you purchased your Honda from They may have it listed in their records If they don t transport your motorcycle to them or the nearest Honda dealer The dealer will probably have to remove the ignition switch assembly to f...

Page 179: ...mended especially if you use an automobile battery The greater amperage of an automobile battery can damage your motorcycle s electrical system Bump starting is also not recommended If you can t charge the battery or it appears unable to hold a charge contact your Honda dealer I ll I I I I I ...

Page 180: ...170 Taking Care of the Unexpected ...

Page 181: ...er technical data plus information on government requirements and how to break in your motorcycle Vehicle Identification 172 Specifications 175 Break in Guidelines 182 High Alutitude Caburetor Adjustment 183 Emission Control Systems 184 Oxygenated Fuels 189 Technical Information 171 ...

Page 182: ...hey may also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual 172 Technical Information The VIN vehicle identification number appears on the Safety Certification Label attached to the left side of the steering head LEFT SIDE 1 VIN ...

Page 183: ...e frame number 2 is stamped on the right side of the steering head RIGHTSIDE 2 2 frame number The engine number 3 is stamped on the right side of the rear cylinder RIGHTSIDE I i II 3 engine number i i J Technical Information 173 ...

Page 184: ...mpartment behind the right side cover Remove the right side cover page 73 to check the label The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual 174 Technical Information RIGHTSIDE 1 color label ...

Page 185: ...l lenoth 100 0 in 2 540 mm overall width 38 4 in 975 mm 66 1 in 1 680 mm overall heicht 44 7 in 1 135 mm wheelbase oround clearance 5 7 in 145 mm Weiaht dry weight 6151bs 279 kg 617 Ibs 280 kg California only Technical Infonnation 175 ...

Page 186: ...3 5 Q 3 1 Imp qt engine oil I API Service Classification SF or SG recommendation I SAE 10W 40 Pro Honda GN4 or HP4 4 stroke oil USA Canada or Honda 4 stroke oil Canada only or an equivalent motorcvcle oil final drive oil capacity after draining 4 4 US oz 130 ern 4 6 Imp oz I cooling system Pro Honda HP Coolant or an equivalent high quality recommendation I ethylene glycol antifreeze containing cor...

Page 187: ...nt 67 0 cu i n 1 099 crn i bore stroke 3 44 x 3 60 in 87 5 x 91 4 mm compressio f ratio 8 0 1 r spark plug standard DPR7EA 9 NGK or X22EPR U9 DENSO spark plug DPR6EA 9 NGK or X20EPR U9 DENSO cold climate sparkplug high DPR8EA 9 NGK or X24EPR U9 DENSO _ Beed riding valve clearance no adiustrnent necessary hydraulic valve adiusters spark plug gap 0 031 0 035 in 0 80 0 90 mm 1 00Q 100 rpm _ Technical...

Page 188: ...Specifications Power Transmission mary reduction t 1 692 near ratio 1st I 2 375 2nd I 1 391 3rd i 1 037 4th 0 888 5th i 0 800 final reduction I 3 091 final drive shaft 178 Technical Information 1 ...

Page 189: ... 15 M C 77H tire pressure front 29 psi 200 kPa 2 00 kgf cm2 cold tire pressure rear 29 psi 200 kPa r 2 00 kgf cm2 less than 200 Ibs 90 kg cold of added weight 41 psi 280 kPa t 2 80 kgf cm2 more than 200 Ibs 90 kg of added weight i Electrical I battery I 12V 16AH I generator I 0 329 kW 5 000 rpm l Technical Information 179 ...

Page 190: ...t I 12V 32 3CP license light 12V 4CP turn signal lights 21 5W front 12V 21W rear f _ _ instrument lights 1 2V 1 7W neutral indicator 12V 3W turn signal I 12V 3W indicator high beam 12V 3W I indicator low oil pressure I 12V 3W indicator 180 Technicallnformation ...

Page 191: ... oil filter 7lbf ft 10 N m 1 0 kqfm front wheel axle 43 lbf ft 59 N m r 6 0 kqfrn bolt front wheel axle 16lbf ft 22 N m 2 2 kqf rn pinch bolts rear wheel axle 20 lbf ft 26 N m r 2 7 kqf rn holding bolt rear wheel axle nut 65 lbf ft 88 N m 9 0 kqfrn final drive drain bolt 9lbf ft 12 Nrn 1 2 kqf rn Technical Information 181 i 1 I ...

Page 192: ...ssure your motorcycle s future reliability and performance by paying extra attention to how you ride during the first 300 miles 500 km During this period avoid full throttle starts and rapid acceleration 182 Technicallnformation ...

Page 193: ...onsumption To compensate you can have the carburetors adjusted for high altitude riding See your Honda dealer However the carburetors must be returned to standard factory specifications before riding again at lower altitudes below 5 000 feet 1 500 m See your Honda dealer Sustained riding at lower altitudes with the lean high altitude setting may cause rough idling stalling or engine damage from ov...

Page 194: ...ilt after January I 1983 comply with applicable noise emission standards for one year or 6 000 km 3 730 miles after the time of sale to the ultimate purchaser when operated and maintained according to the instructions provided USA only 184 Technical Information Warranty Compliance Compliance with the terms of the Distributor s Warranties for Honda Motorcycle Emission Control Systems is necessary i...

Page 195: ...of Exhaust Emissions The combustion process produces carbon monoxide and hydrocarbons Control of hydrocarbons is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda Motor Co Ltd utilizes lean carburetor settings and other systems to reduce carbon monoxide and hydrocarbo...

Page 196: ...emission regulations Fuel vapor from the fuel tank and carburetor is directed into the charcoal canister and air cleaner where it is adsorbed and stored while the engine is stopped When the engine is running and the purge control diaphragm valve is open fuel vapor in the charcoal canister and air cleaner is drawn into the engine 186 Technical Information Crankcase Emission Control System The engin...

Page 197: ...Control System TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED U S federal law prohibits or Canadian provincial laws may prohibit the following acts or the causing thereof I The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior ...

Page 198: ...ler baffles header pipes or any other component which conducts exhaust gases 2 Removal of or puncturing of any part of the intake system 3 Lack of proper maintenance 4 Replacing any moving parts of the vehicle or parts of the exhaust or intake system with parts other than those specified by the manufacturer 188 Technicallnformation r ...

Page 199: ...e EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by Volume You may use gasoline containing up to 10 1 0ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiary Butyl Ether 15 by Volume You may use gasoline containing up to 15 MTBE by volume I METHANOL methyl or wood alcohol 5 by Volume You may use gasoline containing methan...

Page 200: ...e use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty Oxygenated fuels can damage paint and plastic Be careful not to spill fuel when filling the fuel tank Wipe up any spills immediately 190 Technical Information INOTICE I Oxvgenatedf ue s can damage paint and plastic Damage caused by spilled fuel is not covered by warranty ...

Page 201: ...arranty and how to get an official Honda service manual Authorized Manuals 192 Warranty Coverage 195 Warranty Service 196 Contacting Honda 197 Your Honda Dealer 198 The Honda Rider s Club USA only 199 Reporting Safety Defects USA only 200 I I Consumer Information 191 ...

Page 202: ...rious systems common to all Honda motorcycles motor scooters and ATVs These Honda manuals are written for the professional technician but most mechanically capable owners should find them easy to use if they have the proper tools and observe proper safety standards Special Honda tools are necessary for some procedures Publication Item No Description Price Each 61MBH01 1999 VT11 00C3 Service Manual...

Page 203: ...lm Inc at the address shown on the back of this order form USA only Canada See your Honda dealer to order authorized manuals Item Description Publication Item No Prices are subject to change without notice and without Incurring Obligation Orders are mailed Within10 days Please allow adequate time for delivery _ 1 Price Total Each Price _ aty t I u r al i J MICh Purchasers Add 6 Sales Tax H nd ng_C...

Page 204: ...sed payable to Helm Inc LJ U S lunds only Do not send cash oMasterCard nCheck here IIyour billing address is different lrom the LJ shipping address shown above oVISA Account Number Expiration Mo Yr U_W JILlL t lD i oDiscover Customer Signature Date These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery On returns a restocking fee may be ...

Page 205: ... realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with using the motorcycle Your warranty coverage will not be voided if you choose to perform your own maintenance However you should have the proper tools and service information and be mechanically qualified Failures that occur du...

Page 206: ...of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you 196 Consumer Information If you have questions about warranty coverage or the nature of the repair it is best to talk to the service manager of your Honda dealer Sometimes in spite of the best intentions of all concerned a misunderstanding may occur If you aren t satisfied with your dea...

Page 207: ...e dealership level If you wish to comment on your experiences with your Honda or with your dealer please send your comments to the following address USA only Motorcycle Division American Honda Motor Co Inc P O Box 2220 Torrance CA 90509 2220 mailstop lOO 4W 5B telephone 310 532 9811 Canada Refer to the Warranties Booklet that was supplied with your vehicle Please include the following information ...

Page 208: ...me quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accessories and 198 Consumer Information products available from the parts department The sales department offers the Honda Care Protection Plan to extend almost all of your warranty coverage USA only Your Honda dealer can inform you about competition and other riding eve...

Page 209: ...da dealer or service facility if roadside assistance can t get you running again Reimbursement to stated limit for rider training from the Motorcycle Safety Foundation A subscription to Honda Red Rider a bi monthly magazine for members Computerized trip routing color maps and special travel packages A lost key retrieval system motorcycle insurance club pin patch apparel etc In addition to joining ...

Page 210: ...estigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or American Honda Motor Co Inc 200 Consumer Information To contact NHTSA you may either call the Auto Safety Hotline toll free at 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA ...

Page 211: ...Consumer Information 201 ...

Page 212: ...ontrols Features Fuel Valve 17 Choke Lever I 7 Ignition Switch 18 Start Button 19 Engine Stop Switch 19 Headlight Dimmer Switch 20 Turn Signal Switch 20 Horn Button 2 I 202 Table of Contents Odometer Tripmeter Select and Reset Button 21 BEFORE RIDING 23 Are You Ready to Ride 24 Protective Apparel 24 Rider Training 26 Is Your Motorcyele Ready to Ride 27 Pre ride Inspection 27 Load Limits Guidelines...

Page 213: ...or Cargo 47 SERVICING YOUR HONDA 49 Before You Service Your Honda The Importance of Maintenance 52 Maintenance Safety 53 Important Safety Precautions 54 Perodic Maintenance 56 Maintenance Schedule 58 Maintenance Record 63 Table of Contents Service Preparations Component Locations 65 Tool Kit 68 Tool Kit Compartment 69 Owner s Manual Storage 70 Seat Removal 71 Side Cover Removal 72 Muffler Rernoval...

Page 214: ...r 91 Crankcase Breather 93 Final Drive OiL 94 Engine Throttle 97 Clutch System 99 Engine Idle Speed 104 Spark Plugs 106 204 Table of Contents Chassis Suspension 109 Brakes 112 Tires 116 Side Stand 123 Electrical Battery 124 Appearance Care 132 TIPS 137 Storing Your Honda 138 Transporting Your Motorcycle 142 You the Environment 143 ...

Page 215: ...Battery is Low or Dead 169 TECHNICAL INFORMATION 171 Vehicle Identification 172 Specifications 175 Break in Guidelines 182 High Altitude Carburetor Adjustment 183 Emission Control Systems 184 Oxygenated Fuels 189 CONSUMER INFORMATION 191 Authorized Manuals 192 Warranty Coverage 195 Warranty Service 196 Contacting Honda 197 Your Honda Dealer 198 The Honda Rider s Club USA only 199 Reporting Safety ...

Page 216: ...ad wear 115 braking 42 break in guidelines 182 206 Index c capacity fuel 77 carburetor altitude adjustment 183 care appearance 132 choke lever 17 cleaning appearance care 132 clutch system 99 color label 174 compartment owner s manual 70 tool kit 68 component locations indicators and controls 10 mai ntenance 65 consumer information 191 coolant 87 coolant temperature indicator 15 crankcase breather...

Page 217: ...ed 38 idle speed 104 low oil pressure 162 number 173 oil 79 overheats 160 pinging 76 starting 35 stop switch 19 stopping 39 won t start 147 environment 143 final drive 94 flat tire 152 flooded engine 38 frame number 173 fuel oxygenated 189 recommendation 76 tank capacity 77 valve 17 fuses 163 Index 207 ...

Page 218: ...183 high beam indicator 13 Honda contacting 197 Rider s Club 199 dealer 198 Honda Service Manual 192 horn button 21 208 Index identification vehicle 172 idle speed engine 104 ignition cutoff system side stand 35 ignition switch 18 indicators 13 inspection pre ride 27 key lost 168 kit tool 68 labels safety 6 lamp check 14 limit weight 31 ...

Page 219: ... M maintenance imponance 52 periodic 56 record 63 safety 53 schedule 58 manual service 192 manual authorized 192 maximum weight limit 31 modifications 5 muffler rernoval 75 numbers serial 172 odometer 13 oil engine 79 final drive 94 low pressure 162 operating controls 17 overheat engine 160 owner s manual storage 70 oxygenated fuels 189 Index 209 ...

Page 220: ...tion 27 problems unex peered 145 protective apparel 24 I I R removal muffler 75 seat 71 side cover 72 reporting safety defects 200 restraint soft luggage 32 rider training 2 26 210 Index Rider s Club Honda 199 riding basic operation 33 clothing 24 safety 2 safety precautions 34 with passenger or cargo 47 ...

Page 221: ...e cover removal 72 side stand 123 side stand ignition cutoff system 35 soft luggage restraint 32 spark knock 76 spark plugs 106 specifications 175 speedometer 13 stand side 123 start button 19 starting engine 35 troubleshooting 147 steering lock 44 stop switch engine 19 stopping engine 39 storage motorcycle 138 owner s manual 70 suspension rear pre load 110 switch headlight dimmer 20 ignition 18 t...

Page 222: ... Honda can be the most expensi ve component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of costly repairs are Engine oil insufficient quantity improper oil Air cleaner dirty leaking because of improper installation poor seal Record important information on the following page Quick Reference ...

Page 223: ...cNo 1 4 F c 3q08YAiQ _Q _ l_ _q_ 8 Enuinc TO r c _ _fi anleNo _ l i o r No _ _ _ _ _ _ L d t J Phone i I Dealer s Name f _ __ _ _ _ _ __ _ _ _ _ Address _ l_ C i v I S ta te ___ _ _ Phone __ __ j y ic e M r _ Quick Reterence ...

Page 224: ...he following items monthly tires fluids engine oil coolant I Checks brake fluid battery electrolyte final drive oil lights I Fuel Capacity unleaded gasoline pump octane number 86 or higher 4 23 US gal 16 0 3 52 Imp gal reserve 1 11 US gal 4 2 r 0 92 Imp gal I Engine Oil API Service Classification SF or SG SAE 10W 40 Pro Honda GN4 or HP4 4 stroke oil or equivalent Maximum I 3841bs 174 kg I Weight 3...

Page 225: ... kg of added weight 41 psi 2BO kPa 2 BO kgf cm2 with more than 200 lbs 90 kg of added weight Spark Plugs standard DPR7EA 9 NGK or X22EPR U9 DENSO cold climate DPR6EA 9 NGK or X20EPR U9 DENSO high speed riding DPRBEA 9 NGK or X24EPR U9 DENSO Coolant ethylene glycol antifreeze silicate free for aluminum engines in salsa solution with Pro Honda HP Coolant or an equivalent distilled water Fuses main 3...

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