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Honda 1984 CBX750F, Workshop Manual

The Honda 1984 CBX750F Workshop Manual is a comprehensive guide that helps motorcycle enthusiasts maintain and repair this classic bike. Available for free download on manualshive.com, this manual provides detailed instructions and diagrams to ensure the optimal performance of the CBX750F. Get your copy now!

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Summary of Contents for 1984 CBX750F

Page 1: ...CBX750F J j Ji J i SHOP MANUAL MANUEL 0 ATELIER WERKSTATT HANDBUCH MANUAL DE TALLER HONDA MOTOR CO LTD 1984...

Page 2: ...s Ii un risque quelconque do cause des methodes ou des outils utilises pour la revision WICHTIGER SICHERHEITSHINWEIS Zeigt m6gliche personliche Verletzungs oder Lebensgefahr an falls Anweisungen nicht...

Page 3: ...n assembly or system illus tration service information and troubleshooting for the section The subsequent pages give detailed pro cedures If you don t know the source of the trouble go to section 21 T...

Page 4: ......

Page 5: ...ames or sparks in your working area sparks near the battery especially while chargingit SERVICE RULES 1 Use genuine HONDA or HONDA recommended parts and lubricants or their equivalents Parts that do n...

Page 6: ...kg cm2 4 1 psi Front brake lining swept area Double disc 904 ern 140 sq in Rear brake lining swept area Single disc 452 ern 70 sq in Fuel capacity 22 liters 5 8 U S gal 4 8 Imp gall Fuel reserve capac...

Page 7: ...10 BTDC at idIe Full advance 32 BTDC at 3 150 rpm Starting system Starting motor Alternator 320 W 5 000 rpm Engine rpm Battery capacity 12V 14 AH Spark plug U NGK NO Standard X24EPR U9 X24EP U9 DPR8E...

Page 8: ...nut 1 22 75 85 7 5 8 5 54 61l agent to the threads Shift drum stopper arm Crankcase 6mm 1 16 6 6 10 14 1 0 104 7 10 10 14 1 0 104 7 10 I Apply molybdenum 7mm 2 7 15 19 1 5 1 9 11 14 disulfide grease t...

Page 9: ...to the Final driven sprocket 5 12 80 100 8 0 10 0 58 721 threads Rear axle nut 1 18 85 105 8 5 10 5 61 76 Rear shock absorber 2 10 4Q 50j4 0 5 0 29 36 Shock lfr11MO arm 1 10 40 50 4 0 5 0 29 36 Shock...

Page 10: ...ston base 07954 2830000 7 7 Oil seal driver attachment 07958 3000000 07965 MA10201 14 10 14 11 Oil seal d river attachment 07965 MB00100 14 12 Oil seal driver adaptor 14 12 Oil seal driver 07965 ME7oo...

Page 11: ...00 Driver 07746 0020100 12 6 Attachment I D 20 mm 077 46 0020400 12 6 Driver 07746 0030100 11 5 Attachment I D 25 mm 077 46 0030200 11 5 Bearing remover shaft 07746 0050100 13 15 14 5 Bearing remover...

Page 12: ...tu be if they are contact a sharp edge or cor ner Clean the attaching surface thoroughly before applying tape Do not use wires or harnesses with a broken in sulator Repair by wrapping them with a pro...

Page 13: ...HONDA CBX750F GENERAL INFORMATION CLUTCH HOSE 6 SPEEDOMETER CABLE 4 THROTTLE CABLES 3 CHOKE CABLE 7 IGNITION COIL 8 9 GROUND CABLE 10 STARTER MOTOR 1 9...

Page 14: ...NDLEBAR SWITCH WIRE COUPLER 1 FUSE HOLDER WIRE COUPLERS 5 IGNITION SWITCH WIRE COUPLER 6 HEADLIGHT COUPLERS 7 BRAKE AND TAILLIGHT __ 9 SENSOR TH ROTTLE CABLES Zi 7 10 PULSE GENERATOR WIRE COUPLER 11 A...

Page 15: ...r iff HONDA CBX7S0F GENERAL INFORMATION 1 GROUND CABLE 2 STARTER CABLE 6 REAR SHOCK ABSORBER DAMPING ADJUSTER CABLE 5 4 CRANKCASE BREATHER HOSE 1 11...

Page 16: ......

Page 17: ...MUT ATEUR E PRESSION l0 POMPE A HUILE I 1 SOUPAPE DE SURETE DE L HUILE 1 HYDRAULIKSTOSSEL 2 LUFTABSCHEIDERKAMMER 3 OLKAMMER 4 OLBLENDE 5 HAUPTKANAL 6 OLKOHLER 7 OLFILTER 8 OLDRUCKREGELVENTIL 9 OLDRUCK...

Page 18: ...ch Oil pump service data 2 8 liter 3 0 U S qt 2 5 Imp qt atter oil filter and oil change 3 6 liter 3 8 U S qt 3 2 Imp qt after disassembly OIL VISCOSITIES Use Honda 4 Stroke Oil or equivalent API Serv...

Page 19: ...orn piston rings Low oil pressure 1 Oil level low 2 Pressure relief valve stuck open 3 Plugged oil pick up screen 4 Oil pump worn 5 External oil leaks High oil pressure 1 Pressure relief valve stuck c...

Page 20: ...o assure complete and rapid draining Do not touch the exhaust pipes and frame while they are hot Remove the oil filler cap Remove the under cowl Remove the engine and frame drain plugs and drain the e...

Page 21: ...Place the motorcycle on its side stand Remove the right main gallery plug and connect an oil pressure gauge to the plug hole with an attach ment Place the motorcycle on its center stand Check the oil...

Page 22: ...l hoses Remove the oil pan and gasket RELIEF VALVE INSPECTION 2 OIL PAN Remove the oil pressure regulator valve and check i t opetatlo 1 VALVE BODY 2 PISTON 3 SPRING Remove the snap ring spring seat s...

Page 23: ...lve into the crankcase 2 REGULATOR VALVE OIL STRAINER CLEANING J Remove and clean the oil strainer 1 OIL STRAINER Make sure that the strainer D ring is in good condi tion Coat the D ring with clean en...

Page 24: ...il hose bolt threads Tighten the oil hose bolts TORQUE 24 30 N m 2 4 3 0 kg m 17 22 ft Ibl Install the exhaust system and under cowl Fill the crankcase with the recommended oil page 2 1 OIL PUMP REMOV...

Page 25: ...the oil pump by removing the three mount ing bolts 1 OILPUMP 1 0 I L PRE SSU RERE LIEF V A L V E Check the operation of the oil pressure relief valve DISASSEMBLY 1 ASSEMBLING BOLTS Remove the three b...

Page 26: ...om pump cover A Remove the dowel pin emove the inner and outer rotors of the feed pump Remove the pump drive pin and thrust washer Remove the oil pump shaft from cover A 4 OUTER ROTOR 6 PUMP SHAFT INS...

Page 27: ...LIMIT 0 35 mm 0 014 in Remove the pump shaft and measure the pump end clearance SERViCE LIMIT 0 10 mm 0 004 in _ _ 1 _ ASSEMBLY Assemble the oil pump in the reverse order of dis assembly Make sure the...

Page 28: ...the a ring is in good condition Install the orifice and a ring 2 O RING 3 ORIFICE Install the oil pump onto the lower crankcase and tighten the three mounting bolts Make sure that the a rings on the...

Page 29: ...he two mount nuts and the oil cooler INSPECTION Inspect the oil cooler soldered joints and seams for leaks Check the air passages for clogging or damage Straighten bent fins and collapsed core tubes R...

Page 30: ...EAD BEAR ING 18 FRONT FOR K A T F 17 SILICONE 8 SILICONE CALIPER CALI PER PIVOT PIVOT 13 I I 16 SPEEDOMETER I DRIVE GEA R I 12 CENTER J STAND I 10 REAR SHOC K 9 DRIVE CHAIN 14 or i CABLE LUBRICANT PIV...

Page 31: ......

Page 32: ...INDER COMPRESSION 3 9 STEERING HEAD BEARINGS 3 16 DRIVE CHAIN 3 9 SERVICE INFORMATION GENERAL Engine oil Engine oil filter See page 2 3 See page 2 3 SPECIFICATIONS Engine Spark plugs Standard For cold...

Page 33: ...0 36 250 2 50 36 Driver and one passenger 250 2 50 36 290 2 90 41 Tire brand 8ridgestone GS11 GS10 Dunlop K527A K527 Minimum tread depth 1 S mm 1 16 in 2 0 mm 3 32 in Suspension air pressure Front Rea...

Page 34: ...I I I I I I I 3 9 DRIVE CHAIN I L EVERY 1 000 km 600 mil 3 9 BATTERY MONTH I 1 I I I I I 3 11 MONTH I BRAKE FLUID I I I R I I R 3 11 2 YEARS R BRAKE PAD WEAR I I I I I I 3 12 BRAKE SYSTEM I I I J I I...

Page 35: ...ke or allow flames or sparks near the equipment while drainingfuel Wash the cup and strainer screen in clean nonflam mable or high flash point solvent 2 FUEL CUP Reinstall the screen aligning the inde...

Page 36: ...if throttle operation is not smooth Measure throttle grip free play at the throttle grip flange FREE PLAY 2 6 mm 1 8 1 4 in 2 6 mm 1 8 1 4 in Adjustment can be made at either end of the throt tle cab...

Page 37: ...ALVE STROKE 5 7 mm 3 16 1 4 in Adjust if necessary by loosening the choke cable clamp on the carburetor and moving the choke cab ca f 9 0 the choke lever h iully open Tighten the clamp Push the choke...

Page 38: ...PLUGS RECOMMENDED SPARK PLUGS U 2 SET SPRI NG 1 DRAIN PLUG NGK ND Standard DPR8EA 9 DP8EA 9 X24EPR U9 X24EP U9 For cold climate Below SoC 41 F DPR7EA 9 DP7EA 9 X22EPR U9 X22EP U9 For extended high spe...

Page 39: ...m pump is not available start the engine and pinch the vacuum hose with a tube clamp before disconnecting the fuel valve vacuum hose Start the engine and warm up it Adjust the idle speed with the thro...

Page 40: ...ank the engine with the starter motor r NOTE Crank the engine until the gauge reading stops rising The maximum reading is usua lly reach ed within 4 7 seconds COMPRESSION PRESSURE 1 200 200 kPa 12 0 2...

Page 41: ...arrow on the adjuster the chain must be replaced Inspect the drive chain and sprockets for damage or wear A drive chain with damaged rollers loose pins or missing a rings must be replaced Replace any...

Page 42: ...t your eyes skin and clothing If electrolyte gets in your eyes flush them thoroughly with waterand get prompt medi calattention BRAKE FLUID Check the front brake fluid reservoir level If the level nea...

Page 43: ...st the brake light switch so that the brake light will come on when the brake engagement begins Adjust by holding the switch body and turning the adjusting nut Do not turn the switch body Turn the adj...

Page 44: ...E VEL SIDE STAND 1l GOOD 2 NO GOOD Check the rubber pad for deterioration or wear Replace if anv Wear extends to wear line as shown Check the side stand spring for damage and loss of tension and the s...

Page 45: ...n _ __ _ J Check the operation of the anti dive system by rid ing the motorcycle and firmly applying the brakes Position Anti dive damper force 1 LIGHT ANTI DIVE 2 MEDIUM 3 HARD 4 MAXIMUM ANTI DIVE 1...

Page 46: ...ps hose clamps and cable stays WHEELS NOTE Tire pressure should be checked when tires are COLD Check the tires for cuts imbedded nails or other sharp objects RECOMMENDED TIRES AND PRESSURES Front Rear...

Page 47: ...el off the ground and check that the hand lebar rotates freely CAUTION When jacking up the engine place a jack under the No 2 and 3 exhaust pipes Never support the oil hoses and oil filter If the hand...

Page 48: ......

Page 49: ...FUEL SYSTEM HONDA CIRCUIT 0 ALIMENTATION KRAFTSTOFFSYSTEM CBX750F SISTEMA DE COMBUSTIBLE 4 0...

Page 50: ...Do not smoke or 0110 wflames or sparks in the work area nen dha em o ing fuel system parts note the locations of the D rings Replace them with new ones on reassembly The float bowls have drain screws...

Page 51: ...Rough idle 1 Ignition malfunction 2 Idle speed incorrect 3 Incorrect carburetor synchronization 4 Carburetor malfunction 5 Fuel contaminated Misfiring during acceleration Ignition malfunction Backfiri...

Page 52: ...left and right connecting tube covers 1 CONNECTING TUBE COVER Loosen the air cleaner connecting tube bands and t aTbuT e CT n all e pipe bands Remove the choke and throttle cables from the bracket 3...

Page 53: ...rk unit from the air cleaner case Unhook the rear fender tabs from the frame Slide the air cleaner case rearward 31 REAR FENDER TAB Remove the carburetor assembly from the left side and disconnect the...

Page 54: ...sure the piston moves up and down freely in the chamber Push the needle holder in and turn it 60 degrees 2 VACUUM PISTO N wh n an 0 mm socket Then remove the needle holder spring and needle from the p...

Page 55: ...e diaphragm so its lip fits into the car buretor groove Install the chamber cover aligning its cavity with the hole in the carburetor and secure with at least two screws before releasing the vacuum pi...

Page 56: ...1 FLOAT PIN Inspect the float valve for grooves and nicks Inspect the operation of the float valve III SL OW JET 2 MAIN JE T VALVESEAT FLOAT VALV E Remove the main jet slow jet and jet needle holder A...

Page 57: ...choke arm Loosen all choke bystarter arm clamp screws Pull the choke shaft out from the right side and re move the choke arms and relief spring 2 CHOKE SHAFT 3 RELIEF SPRIN G Remove the choke valve nu...

Page 58: ...Hook the choke relief spring correctly Make sure that the choke linkage operates smooth ly by moving the choke lever 3 CHO KE L EVE R CARBURETOR SEPARATION Remove the choke shaft arms and relief sprin...

Page 59: ...ntally to pre vent damage to the fuel and air joint pipes It jji s r I 111 J I O 2 FUEL J O IN T PIPES CARBURETOR CLEANING 4 I Y Remove the vacuum piston page 4 4 Remove the float float valve and jets...

Page 60: ...e thrust springs between the throttle valve shafts 3 FU EL JOI NT PIPES Install the front bracket loosely j ace t roe carburetor on a nat surface with the lront side facing up Press the carburetors to...

Page 61: ...Align each throttle valve with the edge of the bv t la hole b j tuming the jnchroni1 ation adi u ting screw Inspect throttle operation as described below Open the throttle slightly by pressing the thr...

Page 62: ...are worn or damaged NS ALLA ION Install the pilot screws and return them to their original position as noted d uring removal Perform pilot screw adjustment if a new pilot screw is installed page 4 14...

Page 63: ...o driving for 10 minutes is sufficient 3 Attach a tachometer according to the manufac turer s instructions 4 Adjust the idle speed with the throttle stop screw IDLE SPEED 1 000 100 min rpm 5 Turn each...

Page 64: ...disconnect the fuel valve vacuum hose and fuel hose Remove the fuel tank from the frame FUEL VALVE DIAPHRAGM TEST Connect the fuel hose to the fuel valve and place a container under the fuel hose Tur...

Page 65: ...reta iners as a set 4i RETAI NE RS 31 DIAPH RAGMS 5 SP CER Install the d iaphragm assembly so that the air vent pipe of the spacer and the vacuum pipe of the cover face to the same direction as the fu...

Page 66: ...leaks 1 BRE AT HER HOSE 2 POSITI V E CA BLE AIR CLEANER AIR CLEANER CASE REMOVAL Remove the fuel tank page 4 14 Remove the battery holder Pull out the battery and disconnect the negative cable then d...

Page 67: ...es and remove the mount nut and the rear fender Remove the air cleaner case from the rear Check the air cleaner case seal rubbers for deter iora tion AIR CLEANER CASE INSTALLATION lnstal the ljr clean...

Page 68: ......

Page 69: ...DES MOTORS CBX750F r INSTALACION DESMONTAJ E DEL MOTOR 45 60 N m 4 5 6 0 kq rn 33 43 ft lb 20 30 N m 2 0 3 0 kq m 14 22 ft Ib 20 30 N m 2 0 3 0 kq rn 14 22 ft Ib r 8 12 N m 45 60N m J 0 8 1 2 kq rn 4...

Page 70: ...ine installed in the frame Oil pump Carburetor Cylinder head Cylinder Piston Clutch Alternator Starter motor SPECI FICATIONS Engine dry weigHt 80 kg 176Ibs Oil capacity 3 6 liters 3 8 U S qt 3 2 Imp q...

Page 71: ...rnator wire coupler and neutral oil pressure switch wire coupler Remove the clutch slave cyl inder NOTE 2 A LTERNATOR WIR E COUPLER 1 CLUTCH SLAV E CYLINDER It is not necessary to disconnect the clutc...

Page 72: ...t cover 1 D RIV E SPROCK ET BOLT 2 WASHER Loosen the axle nut drive cha in adjuster lock nut and adiust ing nut Remove the drive sprocket bolt a ring and washer Remove the drive sprocket with the dr i...

Page 73: ...t the starter motor cable and engine ground cable 21 ENG IN E GROU ND CAB L E 1 IGNI TI ON COl LS Remove the ignition coils with the spark plug wires 1 PU LSE GENE RATOR CON N ECTOR Disconnect the pul...

Page 74: ...case breather hose Place the floor jack or other adjustable support under the engine NOTE The jack height must be continuously adjust ed to relieve stress from bolts that are being removed Remove the...

Page 75: ...t bolts Do not forget To install The engine mount collar Carefully align mounting points with The jack To prevent damage To mounting bolt Threads wire harnesses and cables When installing The gearshif...

Page 76: ......

Page 77: ...ATA yALVULAS s r 12 16 N m l a 1 2 1 6 kg m I 9 12 ft lb 10 14 N m 1 0 1 4 kg m 7 10 ft Ibl 1 9 16 20 N m 1 6 2 0 kg m I 2 14 ft lbl _ _ _ _ _ _ _ _ e j 12 16N m s 1 2 1 6 kg m w 9 12ft lb 18 20N m n...

Page 78: ...dentified by the respective markings IN R intake right IN L intake left EX R exhaust right EX L exhaust left SPECIFICATIONS ITEM STANDARD SERVICE LIMIT Compression pressure 1 200 200 kPa 12 0 2 0 kg c...

Page 79: ...60 0 01780 0014202 Valve seat cutter 26 mm IN 60 0 07780 0014500 Valve seat cutter holder 5 mm 07781 0010400 TROUBLESHOOTING Engine top end problems are usually performance related and can be diagnos...

Page 80: ...cover bolts and the cover 11 CAM CHAIN GU IDE 21 DE FOAMING CHAMBER COV ERS Remove the cam chain guide and oil pipes Remove the de foaming chamber covers 6 31 01 L PIPES 1 Push down Loosen the cam ch...

Page 81: ...ring surfaces of the camshaft holders CAMSHAFT RUNOUT Check camshaft run out with a dial ind icator Support both ends of the camshaft with V blocks SERVICE LIMIT 0 10mm 0 004 in CAM LOBE HEIGHT Check...

Page 82: ...mshaft when using plasti gauge TORQUE 12 16 N m 1 2 1 6 kg m 9 12 ft lbl Remove the camshaft holders and measure the width of each plastigauge The widest thickness determines the oil clearance SERVICE...

Page 83: ...move the camshafts page 6 3 Remove the rocker arms Remove the rocker arm holder bolts and the hold ers Remove the dowel pins Remove the hydraulic tappets INSPECTION ROCKER ARM Inspect the rocker arm f...

Page 84: ...pright while com pressing and extending the hydraulic tappet Continue operating the hydraulic tappet until there are no air bubbles from the hydraulic tappet and it does not make no further action Rem...

Page 85: ...em from falling into the crankcase Place a piece of wire through the cam chain Tie it so the chain does not fall into the crankcase Separate the tensioner body and slipper and remove them 4 TENSIONER...

Page 86: ...ead warpage Remove the cylinder head Remove the cylinder head gasket dowel pins and cam chain guide CAM CHAIN GUIDE AND TENSIONER INSPECTION Inspect the cam chain guide and tensioner for darn age or e...

Page 87: ...sor large spring retainer before using to avoid dam aging the cylinder head NOTE Ii Mark all disassembled parts to ensure correct reassembly Remove carbon deposits from the combustion chamber CI ea th...

Page 88: ...checking clearance Measure and record each valve guide J D using a ball gauge or inside micrometer SERVICE LIMIT IN 5 04 mm 0 198 in EX 5 04 mm 0 198 in Subtract each valve stem 0 0 from the correspon...

Page 89: ...IDE DRIVER 07942 MA60000 Install an oversize valve guide from the top of the head 1 VALVE GUIDE REAMER 07984 MA60000 Ream the new valve guide after installation r Jr I NOTE Use cutting oil on the ream...

Page 90: ...AUTION The valves cannot be ground lf the valveface is rough worn unevenly or contacts the seat improperly the valvemust be replaced Inspect the valve seat If the seat is too wide too narrow or has lo...

Page 91: ...e springs and retainers l l VALVE SPRING COMPR ESSOR 07757 0010000 Install the valve springs with the wound coils facing the cylinder head NOTE tightly Install the valve cotters To prevent loss of ten...

Page 92: ...ting the lock pin to the lock plate as shown 3 DOWEL PINS 1 LOCK PIN LOCK PLATE r I Pull the cam chain guide slightly and push it rear ward then lower the cylinder head Set the cam chain guide proper...

Page 93: ...on dition Connect the oil pipe with the oil bolts and sealing washers and tighten the bolts TORQUE 8 mm bolt 12 16 N m 1 2 1 6 kg m 9 12 It lb 10 mm bolt 23 27 N m 2 3 2 7 kg m 17 20 ft lb 2 10mmBOLT...

Page 94: ...d the tappet upright and pump the tappet until air bubbles stop coming out Remove the tool and try to quickly compress the tappet by hand You should not be able to compress it more than 0 2 mm 0 008 i...

Page 95: ...T mark on the pulse rotor with the index mark on thecrankcase Lubricate the cylinder head camshaft bearing sur faces with molybdenum disulf ide grease Install the intake and exhaust camshafts and spr...

Page 96: ...holders mean IN A Intake right _ IN L Intake left EX R Exhaust right EX L Exhaust left Temporarily tighten the camshaft holder bolts Align the IN lines on the intake cam sprocket and the EX Jines on...

Page 97: ...ock plate Install the cam chain guide Install the oil pipes with the oil bolts and sealing washers Tighten the camshaft holder bolts and the oil bolts to the specified torq ues in criss cross pattern...

Page 98: ...750F Install the cylinder head cover and t ighten the cyl inder head cover bolts NOTE The two front bolts are the locating bolts Tighten these bolts first Install the ignition coil fuel tank and fairi...

Page 99: ......

Page 100: ...CYLINDER PISTON HONDA CYLINDRE PISTON ZYLINDER KOLBEN CBX7S0F CILINDRO PISTON ID 7 0...

Page 101: ...m 2 6362 2 6374 in 66 90 mm 2 634 in Piston pin bore 17 002 17 008 mm 0 6694 0 6696 in 17 05 mm 0 671 in Connecting rod small end 1 0 17 016 17 034 mm 0 6699 0 6706 in 17 07 mm 0 672 in Piston pin 0 0...

Page 102: ...emove the front and rear cylinder holding nuts and remove the cylinder 1 FRONT HOLDING NUTS 2 REAR HOLDING NUT 1t Remove the cylinder gasket and dowel pins 1 GASKET 2 DOWEL PINS Clean off the cylinder...

Page 103: ...t the top of the cylinder for warpage Check in an X pattern as shown SERVICE LIMIT 0 10 mm 0 004 in PISTON REMOVAL Place rags in the crankcase openings Remove each piston pin clip with needle nose pli...

Page 104: ...bly C Inspect the pistons for damage and cracks ring grooves for wear f Inspect each piston ring into the cylinder and inspect the end gap SERVICE LIMITS TOP 0 50 mm 0 020 in SECOND 0 50 mm 0 020 in O...

Page 105: ...g rod small end 1 0 See Section 12 for replacement procedure SERVICE LIMIT 17 07 mm 0 672 in Measure the piston pin 0 0 SERVICE LIMIT 16 98 mm 0 669 in Calculate the piston pin to piston clearance SER...

Page 106: ...ton rings with the markings facing up NOTE 2 0 ______ 1 TOP RING CHROME PLATED After installation the rings should rotate free ly in the grooves RING 3 OIL RING Space the piston ring end gaps 120 degr...

Page 107: ...posi tions 11 GASKET CYliNDER INSTALLATION Clean the cylinder gasket surface of the crankcase CAUTION Be careful not to damage the gasket surface Install the dowel pins and a new gasket 2 DOWEL PINS...

Page 108: ...1 and 4 pistons with the piston ring compressors and slide the cylinder over the pistons Remove the piston ring compressors 1 PISTON RING COMPRESSORS 07954 2830000 Install the cylinder holding nuts se...

Page 109: ......

Page 110: ...CLUTCH HONDA EMBRAYAGE KUPPLUNG _ CBX7S0F EMBRAGUE _____ 1 2 N m 0 1 0 2 kq rn e i 0 7 1 4 ft lb f 10 14 N m 1 0 1 4 kq rn Q i JY 7 lOft lb P Xr T 8 0...

Page 111: ...1 0 o 38 100 38 162 mm 1 5000 1 5024 in 38 18 mm 1 503 in cylinder Piston 0 0 38 036 38 075 mm 1 4975 1 4990 in 38 02 mm 1 497 in Clutch Outer guide J D 24 995 25 012 mm 0 9841 0 9847 in 25 08 mm 0 98...

Page 112: ...weak Clutch will not disengage 1 Air bubbles in hydraulic system 2 Low fluid level 3 Hydraulic system leaking 4 Hydraulic system sticking 5 Plates warped Motorcycle creeps with clutch disengaged 1 Ai...

Page 113: ...o fluid flows out of the bleed valve CLUTCH FLUID FILLING NOTE Do not mix d ifferent types of fluid since they are not compatible Close the bleed valve and fill the reservoir Pump up the system pressu...

Page 114: ...pper level CLUTCH MASTER CYLINDER DISASSEMBLY Drain clutch fluid from the hydraulic system Remove the rear view mirror and clutch lever Disconnect the clutch switch wires and remove th e clutch hose C...

Page 115: ...r piston 0 0 SERVICE LIMIT 15 80 mm 0 622 in Check the primary and secondary cups for damage before assembly 2 CLUTCH MASTER CYLINDER i __ PRIMARYCUP 3 SPR INGj 5 SECOND ARY CUP 1 I 6 CLUTCH STON SWIT...

Page 116: ...91800T 3 10 PUSH ROD T 11 PUSH ROD END PIECE Place the master cylinder on the handlebar and in stall the holder with the UP mark facing up and the mounting bolts Align the index mark on the holder wi...

Page 117: ...Remove the piston from the cylinder If piston removal is hard place a shop towel over the piston to cushion the piston when it is expelled and position the cylinder with the piston down Apply compress...

Page 118: ...IT 38 18 mllLU 503 in _ ASSEMBLY Assemble the slave cylinder in the reverse order of disassembly The oil seals must be replaced with new ones whenever they have been removed Lubricate the piston and p...

Page 119: ...the clutch fluid reservoir and bleed the clutch system page B 3 CLUTCH DISASSEMBLY Drain the engine oil page 2 3l Remove the clutch cover and gasket 3 SEALING WASH ERS 1 CLUTCH COVER Remove the snap...

Page 120: ...ersal holder 07725 0030000 to hold the drive sprocket Remove the lock nut Remove the clutch spring set plate clutch spring and two washers 4 LOCK NUT WREN CH 17 x 27 mm 07716 002030Q Remove the clutch...

Page 121: ...aft cover and turn the crankshaft clockwise until the No 4 crank weight is positioned at BDC Pull out the clutch outer guide and remove the clutch outer INSPECTION 2 CLUTCH OUTE R GUIDE CLUTCH SPRING...

Page 122: ...s of each disc SERVICE LIMIT 3 1 mm 0 12 in Replace any discs that are thinner than the service limit I CLUTCH PLATE Check for plate warpage on a surface plate using a feeler gauge SERVICE LIMIT 0 30...

Page 123: ...ER 1 SLOT 2 N EEDL E BEARING Check the slots in the clutch outer for nicks cuts or indentations made by the friction d iscs Check the clutch outer needle bearing for damage or excessive play If the ne...

Page 124: ...er Install the clutch outer over the mainshaft Install the clutch outer guide between the mainshaft and clutch outer and push it in until it stops Push the clutch outer in while moving the primary dri...

Page 125: ...utchInner into the one way clutch with its grooves facing up Turn it counterclockwise as you install it 3 ONE WAY CLUTC H 4 C LUTC H INN ER Install the one way clutch clutch center 8 assembly over the...

Page 126: ...and install them 1 CLU TCH PRESSURE PLAT E Install the clutch pressure plate Install the clutch spring set plate clutch spring and washers NOTE Install the clutch spring with the dished face towards...

Page 127: ...of the frame sh ift the transmission into gear and hold the drive sprocket with the HOLD ER 07725 0030000 TORQUE 75 85 N m 7 5 8 5 kg m 54 61 ft Ib 11 LOCK NUT WRENCH 17 27 rnm 07716 0020300 Install...

Page 128: ...HONDA CBX750F CLUTCH 1 CLU TC H COV ER Install the clutch cover with a new gasket Fill the crankcase with the recommended oil page 2 31 8 18...

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Page 130: ...GEAR SHIFT LINKAGE HONDA MECANISME DE SELECTION SCHALTGESTANGE CBX750F ARTICULACION DE CAMBIO DE MARCHA 10 14 N m 1 0 1 4 kg m 7 10ft lbl 9 0...

Page 131: ...ing remove the engine and separate the crankcase For neutral switch inspection see page 19 3 TORQUE VALUE Stopper arm pivot bolt 10 14 N m 1 0 1 4 kg m 7 10 tt lbl TROUBLESHOOTING Hard to shift 1 Impr...

Page 132: ...itch wire by removing the termi nal screw Remove the neutral switch by removing the two moun ting screws Remove the neutral switch joint OIL PRESSURE SWITC H WIR E TE RMI NAL 2l NEUTR AL SWI T CH Remo...

Page 133: ...te 1 GU IDE PLATE Remove the guide plate spacer collar and dowel pins Remove the drum shifter with the pawls plungers and springs 1 BOLT 2 WASHER 3 STO PPER AR M Remove the stopper arm bolt washers ar...

Page 134: ...he bolt Temporarily install the stopper arm bolt and hook the return spring to the stopper arm then tighten the bolt TORQUE 10 14 N m 1_0 1 4 kg m 7 10 ft lb Install the springs plungers and pawls to...

Page 135: ...and thrust washer onto the gearshift shaft 2 RETURN SPRING 3 SNAP RING 4 GEARSHIFT SHAFT 1 DOWEL PINS Aligning the holes in the gearshift shaft and drum shifter with a pin install the gearshift shaft...

Page 136: ...w ith the groove in the gearshift drum Install the neutral switch aligning the pin of the switch with the cutout in the switch joint 3 JOI NT 4 PIN 4 PIN 5 SWITCH Secure the neutral switch with the t...

Page 137: ......

Page 138: ...AUSE CBX750F CARTER 15 19 N m 1 5 1 9 kg m 11 14 ft Ib 23 27 N m 2_3 2 7 kg m 17 20 It lb 10 14 N m 1 0 1 4 kg m 21 25 N m 7 10 ft Ib 2 1 2 5 kg m 15 18 ft Ib e t 23 27N m 2 3 2 7 kg m 17 20 ft Ib t 2...

Page 139: ...linder head Section 6 Cylinder pistons Section 7 Clutch Section 8 e Altematm Section 16 Starter motor Section 18 TORQUE VALUES Crankcase 6 mm 10 14 N m 1 0 1 4 kq rn 7 10 ft lb 7mm 15 19 N m 1 5 1 9 k...

Page 140: ...parts before disassembl ing the crank case Remove the oil bolts and the oil pipe from the crankcase Remove the special bolt and the air separator cover Remove the pulse generator cover 3 PU LSE GENER...

Page 141: ...and eleven 8 mm lower crankcase bolts _ _ CAUTION _ Loosen the bolts in 2 3 steps in a criss cross pattern to prevent distorting the crankcase Separate the crankcase 1 MOLYBDENUM D ISULFIED CRANKCASE...

Page 142: ...lled in the lower crankcase Install the lower crankcase over the upper crank case aligning the shift fork cawls with the shift fork grooves 2 CRANKCASE ASSEMBLY PIN 07973 M E50000 Tighten the crankcas...

Page 143: ...e mating surface area of the counter shaft bearing cover gasket surface and in stall a new cover gasket J nstall the oil orifice and a ring Apply thread lock agent to the threads of the 8 mm countersh...

Page 144: ...QUE 30 40 N m 3 0 4 0 kg m 22 29 ft Ib NOTE The rotor bolt cannot be installed if the rotor is installed in opposite d irection Install the pulse generator cover l i HOL E 3 PI NS Blow the oil hole in...

Page 145: ...7 N m 2 3 2 7 kq rn 17 20 ft lb Blow the oil pipe and oil bolts with compressed air Install the oil pipe with the oil bolts and sealing washers and tighten the oil bolts TORQUE 23 27 N m 2 3 2 7 kg m...

Page 146: ......

Page 147: ...TRANSMISSION HONDA BOITE DE VITESSES GETRIEBE CBX750F TRANSMISION III 16 20 N m 1 6 2 0 kg m 12 14 ft lb 11 0...

Page 148: ...M5 24 985 25 006 mm 0 9837 0 9845 in 25 03 mm 0 985 in 1 0 C1 20 016 20 037 mm 0 7880 0 7889 in 20 06 mm 0 790 in C2 27 985 28 006 mm 1 1018 1 1026 in 28 03 mm 1 104 in Mainshaft 0 0 at M5 24 959 24 9...

Page 149: ...shift 1 Clutch slave cylinder stick ing 2 Shift fork bent 3 Sh ift shaft bent 4 Shift claw bent 5 Shift drum cam grooves damaged Transmission jumps out of gear 1 Gear dogs worn 2 Sh ift shaft bent 3...

Page 150: ...10 007 in 4th 5th 6th 0 14 mm 0 006 in 11 MA INSHA FT Remove and disassemble the mainshaft and counter shaft INSPECTION Check the gear dogs dog ho les and teeth for exces sive or abnormal wear or evid...

Page 151: ...C2 C3 C4 0 11 mm 10 004 in Measure the 1 0 of gear bushings SERVICE LIMITS M5 25 03 mm 10 985 in C1 20 06 mm 10 790 in C2 28 03 mm 1 104 in Measure the 0 0 of the mainshaft and counter shaft SERVICE L...

Page 152: ...ive a new bearing using driver 07746 0030100 and 1 0 25 mm attachment 07746 00302001 Check the gears for freedom of movement or rota tion on the shaft Check that the snap rings are seated on the groov...

Page 153: ...t aef nap rings are s a deI lands of the 0 Check that nd gaps Wit 0 and a Ig 1 n their e splines NOTE the C3 an I holes In d C4 bush ings Align the 0 1 _ _ _ and the shaft C1 C5 tW O C4 C3 C6 NOTE wh...

Page 154: ...ase 2 DOWEL PIN l l i A I j JSH ol r T Insta ll the ma inshaft aligning the bearing grooves with the bear ing set ring Install the countershaft Align the index lines on the countershaft needle bearing...

Page 155: ...ter fork mounting bolt Remove the shift fork shaft and shift forks 5 LOCK V I ASHER 4 LEFT FOR K 1 ST OPPER PLATE Remove the shift drum bearing stopper plate Remove the shift drum GEAR SHIFT DRUM AND...

Page 156: ...e shift fork shaft 0 0 where the shift forks move on the shaft Check for scratches scoring or evidence of insuf ficient lubrication SERVICE LIMIT 13 90 mm 10 547 in Measure the right and left shift fo...

Page 157: ...the stopper plate bolt threads and install the stopper plate Remove the dowel pin 1 FO RK SHAFT 21 CENTE R FO RK 3 RIGHT FO RK Install the shift fork shaft and sh ift forks Insta ll a new lock washer...

Page 158: ......

Page 159: ...CRANKSHAFTmTARTERCLUTCH HONDA VILEBREQUINjROUE LIBRE DE DEMARREUR KURBELWELLE ANLASSERKUPPLUNG CBX7S0F CIGOEr JALjEMBRAGUE DEL ARRANCADOR 12 0...

Page 160: ...necting rod big end side clearance 0 05 0 20 mm O 002 0 008 in 0 3 mm 0 01 in Runout 0 05 mm 0 002 in Crankpin oil clearance 0 024 0 057 mm 0 0009 0 0022 in 0 06 mm 0 002 in Main journal oil clearance...

Page 161: ...lternator drive chain tensioner by reo movig the two bolts and nut Remove the spacer collar from the tensioner mount ing stud Remove the two socket bolts and the oil chamber cover 1 ALTERNATOR DRIVE C...

Page 162: ...ck the sta rter clutch for smooth operation b y turning the starter driven gear The starter driven gear should tu rn countercloc k wise free ly and should not turn clockwise r i _ 2 A LTE RNATOR SHAFT...

Page 163: ...lers into the starter clutch 1 ROLLER 2 PLUNGER 3 SPRI NG 1 STARTER DRIVEN GEAR 2 SPACER Install the needle bearing and collar into the starter driven gear and install them into the starter clutch Ins...

Page 164: ...shaft Press the alternator shaft out of the alternator case 2 A LT E Ri JATO R CA SE I II A L TER JA TOR SHAFT Place the alternator shaft in the press and press the shaft out of the bearing and collar...

Page 165: ...a and case bearing with special tools and press the alternator shaft into them r I _ 3 DRIVER 4 ATTAC HM ENT 1 0 20 mm 0 7746 00201 00 07 746 0020400 Install the four damper springs with the d ished f...

Page 166: ...page 12 10 Remove the alternator shaft bearing with special i J J1P i r1 tools l j l I d 5 W1 13 Drive a new bearing in the crankcase Install the crankshaft page 12 17 ALTERNATOR DRIVE CHAIN SLIPPER...

Page 167: ...G SOL T Align the bolt holes in the upper crankcase and slip per pin by turning the pin with screwdriver Apply thread lock agent to the threads of the slip per pin attaching bolt and install it Instal...

Page 168: ...ighten the alternator shaft mounting nut TORQUE 30 38 N m 3 0 3 8 kg m 22 27 ft Ibl J L 11 t 1 OIL CH AMBER COVER Apply thread lock agent to the socket bolt threads and install the oil chamber cover w...

Page 169: ...RATCHET PAWL ll T EN SION ER Apply thread lock agent to the threads of the at taching bolts and nut and install the tensioner over the drive chain and on the crankcase with the bolts and nut CONNECTIN...

Page 170: ...ssembly 2 Al T ER TOP Q V III CA M CHAIN CH A IN Remove the crankshaft cam chain and alternator drive chain INSPECTION 3 CRA NKSHAFT CRANKSHAFT RUNOUT Remove the cam and alternator chains Place the cr...

Page 171: ...7 N 13 kg 28 7Ib ALTERNATOR DRIVE CHAIN LENGTH Place the alternator drive chain over the alternator dr ive and dr iven sprockets Secure the crankshaft Apply 127 N 13 kg 29 Ibs of tension with a spring...

Page 172: ...NOTE Do not rotate the crankshaft during inspec tion Remove the caps and measure the compressed plastigauge on each crankpin OIL CLEARANCE SERVICE LIMIT 0 06 mm 0 002 inl IVIAIN BEARINGS Inspect the...

Page 173: ...5 18 ft Ib NOTE Do not rotate the crankshaft during inspec tion Remove the lower crankcase and measure the com pressed plastigauge on each journal OIL CLEARANCE SERVICE LIMIT 0 05 mm 0 002 in BEARING...

Page 174: ...992 36 000mm 1 4170 1 4 173 in 35 984 35 992 mm 1 4167 1 4 170 in t w 8a Uw U CD wo z J zoz 00 Ua 1 39 000 39 008mm 1 5354 1 5357 in Yellow Green 2 39 008 39 016 mm 1 5357 1 5361 in Green Brown BEARI...

Page 175: ...92 36 000mm 1 4170 4173 in 39 000 qa 39 00Bmm w 1 Pink 1 5354 wI C l 1 5357 in l w U J lllw 39 ooB zQ 39 016mm l O 2 Yellow 1 5357 a u u 1 5361 in BEARING INSERT THICKNESS B 35 984 35 992 mm 1 4167 1...

Page 176: ...Fl IV E CH A I J Install the cam chain and alternator drive chain over the crankshaft Install the crankshaft onto the upper crankcase 2 MOL YBDE NUM DIS UL FI DE Align the hole in the connecting rod b...

Page 177: ...correct positions and the oil holes point to the rear intake side Cross reference the connecting rod and cap 1 0 codes to insure correct assembly Tighten the connecting rod cap nuts in 2 3 steps TORQ...

Page 178: ......

Page 179: ...0 9 1 5 kq rn 7 11 ft lb 35 45 N m 3 5 4 5 kq rn 25 33 ft Ibl 45 55 N m 4 5 5 5 kq rn 33 40 ft lbl 55 65 N m 5 5 6 5 kq rn 40 47lt lbl 18 26 N m 1 8 2 6 kq m 13 19ft lb 4 _ 90 120 N m 9 0 12 0 kq rn...

Page 180: ...ng head bearing preload 1 1 1 7 kg 2 4 3 7Ibs SERVICE LIMIT 0 2 mm 10 01 in 2 0 mm 0 08 in 2 0 mm O OB in TORQUE VALUES Handlebar pinch bolt Master cylinder holder Front brake disc Front axIe nut Fron...

Page 181: ...G Hard steering 1 Steering bearing adjustmentnut too tiqht _ _ 2 Faulty steering stem bearings 3 Damaged steering stem bearings 4 Insufficient tire pressure Steers to one side or does not track straig...

Page 182: ...the headlight adjusting screws NOTE Never remove the headlight from the bracket unless the headlight must be replaced Disconnect the headlight coupler Install the headlight in the reverse order of re...

Page 183: ...and remove the in strument assembly from the bracket 1 2 SPEEDOMET ER CA BLE 3 MOUNT NUTS DISASSEMBLY Remove the four screws attaching the instrument case to the instrument panel 2 INSTRUMENT CASE T...

Page 184: ...FRONT WHEEL SUSPENSION STEERING INSTRUMENTS INSTALLATIONASSEMBLY Assemble and install th order of disassembly and e Instruments in the reverse removal 13 5...

Page 185: ...Disconnect the fuse holder wire couplers 1 FU SE HOL DER COVER Remove the fuse holder cover Remove the two attaching screws and remove the fuse holder from the fork top bridge Install the fuse holder...

Page 186: ...tch wires from the switch Remove the front brake master cylinder 1 F RONT BR AKE Mt STER CYLIND ER 1 RI GHT HANDLEB A R SWIT CH HOUSI NG Remove the right handlebar switch housing 1 Hold the handle wei...

Page 187: ...lebar pinch bolt and remove th e right handlebar from the fork tube Remove the throttle grip from the right handlebar 2 PINCH SOL T LE I 1 HANDLE 8AR REMOVAL 1 CLUTCH MASTE R CY UNDER Disconnect the c...

Page 188: ...remove th e right handlebar from the fork tube Remove the throttle grip from the right handlebar 1 RETAlhJ R RI G 2 PIN CH SO LT LEFT HANDLEBAR REMOVAL 1 CLU TC H MASTE R C Y LI N DE R Disconnect the...

Page 189: ...bar 2 CHOKE CABLE ll 2 RETAINER RING Install the right handlebar onto the fork tube and on the top bridge aligning the pin on the bottom of the handlebar with the slit of the top bridge Put the pin of...

Page 190: ...master cylinder on the handle bar and install the master cylinder holder with the UP mark facing up Align the index mark on the holder with the punch mark on thehandlebar and tighten the upper bol t f...

Page 191: ...with the UP mark facing up Align the index mark on the holder with the punch rnark on th e handlebar and tighten the upper bolt first then tighten the lower bolt TORQUE 10 14 N m 1 0 1 4 kq m 7 10 tt...

Page 192: ...ove the left front caliper with its bracket from the fork leg and anti dive piston Remove the left axle holder Jack up the engine until the forks clear the axle and remove the front wheel 2 LEFT AXLE...

Page 193: ...necessary Mount the wheel tire and brake disc assembly in an inspection stand Spin the wheel allow it to stop and mark the lowest heaviest part of the wheel with chalk _ 0 0 this two or three times tc...

Page 194: ...ces sive play WHEEL INSPECTION Check the rim runout by placing the wheel in a tru ing stand Spin the wheel slowly and read the run out using a dial indicator SERVICE LIMITS RADIAL RUNOUT 2 0 mm 0 08 i...

Page 195: ...placement remove the bear ings with special tool Remove the distance collar NOTE Never reinstall old bearings once the bearings are removed they must be replaced with new ones ASSEMBLY Do not get grea...

Page 196: ...gear retainer in the left side of the wheel hub aligning its tangs with the slots in the hub Apply molybdenum disulfied grease to the dust seal lips and install the dust seal Place new gaskets on the...

Page 197: ...spacer Fill the speedometer gearbox with grease and install the plain washer and drive gear Install the speedometer gearbox in the wheel hub aligning the tangs with the slots _ Install the front axle...

Page 198: ...ds Tighten the caliper bracket mount bolts TORQUE 35 45 N m 3 5 4 5 kg m 25 33 ft fb Tighten the right ax Ie holder nuts starting with the forward nut TORQUE 18 26 N m 1 8 2 6 kg m 13 19 tt Ibl Instal...

Page 199: ...until the gauge can be inserted After installing the wheel apply the brake several times then recheck both discs for caliper bracket to disc clearance Failure to provide adequate disc to caliper brack...

Page 200: ...and bottom pinch bolt i _ _ 2 BOTTOM PINCH BOLT Pull the fork tube down NOTE Because of the friction caused by the air joint a ring you ll have to turn the tube while pulling down Remove the fork sto...

Page 201: ...and fork spring Drain the fork oil by pumping the fork up and down several times 2 SPRING SEAT 3 SPACER Hold the fork slider in a vise with soft jaws or a shop towel Remove the socket bolt with a hex...

Page 202: ...the snap ring Pu II the fork tube out until resistance from the Iider bUshin is felt Then move it in and out tapp 2 SNAP RING PLIERS 07914 3230001 Ing the bushing lightly until the fork tube separate...

Page 203: ...bush ings unless it is necessary to replace it with a new one On the left fork remove the circlip oil lock valve spring and spring seat from the piston Remove the piston and rebound spring from the f...

Page 204: ...for fatigue or damage 5 FORK TUBE Set the fork tube in V blocks and check its runout SERVICE LIMIT 0 20 mm 0 008 in BUSHING BACK UP RING Visually inspect the slider and fork tube bushings Replace the...

Page 205: ...ollar from the piston and assemble the anti dive case as shown Check each part for wear or damage dis 2 ANTI DIV E CASE 1 PIVOT COLLA R 2 A NTI DIVE CASE 3 PISTON SPRING 4 PISTON o o o Remove the sock...

Page 206: ...CASE Install the orifice into the left fork slider Install the check ball and valve spring and tighten the socket bolt Install the adjuster knob and secure it with the socket bolt Assemble the anti d...

Page 207: ...1 fi 811 11 DRAIN BOLT o I Ii 14 FORK TUBE BUSHING 2 CAP BOLT r 6 1 SPACER Jl yJ 7 SLlDER BUSHING 13 FORK SPRING Insert the rebound spring and piston into the fork tube Leh fork Install the spring se...

Page 208: ...6 mm hex wrench NOTE Temporarily install the fork spring and fork cap bolt to tighten the socket bolt TORQUE 15 25 N m 1 5 2 5 kg m 11 18 ft Ib 1 FORK SEAL DRIVER I 07947 4630100 Place the slider bus...

Page 209: ...all the washer oil felt and dust cover Pour the specified amount of ATF into the fork tube CAPACITY Right fork 375 cc 13 2 02 Left fork 400 cc 14 1 oz Install the fork spring spring seat and spacer in...

Page 210: ...1 5 3 0 kg m 11 22 ft lb NOTE On the right fork align the cavity on the damping adjuster rod with the flat side in the piston 1 CAV ITY e 3 FORK TUBE CAP INSTALLATION Install the fork and temporarily...

Page 211: ...pplied pump the forks up an and down several times Tighten the front fork brace mounting bolts TORQUE 10 15 N m 1 0 1 5 kq rn 7 11 ft lb Fill the fork tubes with air RECOMMENDED PRESSURE 0 40 kPa 0 0...

Page 212: ...rs _ fuse holder cover Loosen and remove the steering stem nut Remove the front forks page 13 19 2 LOCK NUT WRENCH 30 x 32 mm 07716 0020400 Remove the brake 3 way joint BRAKE 3 WAY JOINT Disconnect th...

Page 213: ...bearing inner race Then remove the steering stem Remove the grease retainer from the stem 1 c i t i1 2 STEERING STEM SOCKET 07916 3710100 1 LOWER BEARING INNER RACE Check the steering stem bearings fo...

Page 214: ...race with special tools r P 1 2 BEARING RACE REM OVER 07 946 3710500 Remove the upper bearing outer race with a special tool NOTE If the motorcycle has been involved in an ac cident examine the area...

Page 215: ...r race into the steer ing head U _ p 1 ATTACHMENT 52 x 55 mm 2 rive a new lower bearing outer race into the steer Ing head 07746 0010400 1 STEERING STEM DRIVE R 07946 MBOOOOO Install a dust seal onto...

Page 216: ...into the steering head Install the upper bearing in the steering head Install the upper bearing inner race and dust seal 3 LOWER BE ARING III EXT ENSIO N BAR Install the bearing adjustment nut and tig...

Page 217: ...and further tighten the lock nut within 90 degrees enough to align its grooves w ith the lock washer tabs Bend the lock washer tabs up into the lock nu t grooves 2 LOCK WASHE R TAB 1 EXTENSION BAR 077...

Page 218: ...fall within the limits lower the front wheel on the ground and adjust the bear ing adjustment nut After making sure the bearing preload install the m 4 tj OI t i in the e ier i e order of removal IGNI...

Page 219: ...d remove the shear bolts that are attaching the cylinder to the top bridge using the drill Install a new cylinder and tighten the shear bolts until the bolt head twists off Install the contact base an...

Page 220: ......

Page 221: ...CBX750F RUEDA TRASERA SUSPENSION 40 50 N m 4 0 5 0 kq rn 60 70 N m 6 0 7 0 kq m 43 51 tt Ib 29 36 ft Ibl 40 50 N m 4 0 5 0 kq rn 29 36 ft lb 40 50 N m 4 0 5 0 kq rn 29 36 f t lb 4 0 5 0 kg m 29 36 ft...

Page 222: ...l Bearing remover set Driver shaft Driver head Oil seal driver attachment Oil seal driver attachment Oil seal driver adapter Oil seal driver Common Driver Attachment 32 x 35 mm Attachment 52 x 55 mm A...

Page 223: ...incorrect 6 Swingarm bearings worn 7 Worn tires Soft suspension 1 Weak spring 2 Insufficient flu id in shock absorber 3 Shock absorber air pressure incorrect Hard suspension 1 Incorrect fluid weight...

Page 224: ...fter the rear wheel is removed the caliper piston will move out and make reassembly difficult 3 ADJUSTING NUT INSPECTION AXLE Set the axle in V blocks and read the axle runout with a dial indicator SE...

Page 225: ...sprocket requires replace ment inspect the drive chain and drive sprocket DAMPER RUBBERS 1 FI NAL DRIVEN SPROCKET Remove the final dr iven sprocket and driven flang e together NOTE Do not separate th...

Page 226: ...bearings if they are noisy or have exces sive play l J 1 1 P LAY BEAR NG REPLACEMENT 1 REAR BR AKE DISC Remove the rear brake disc Remove the dust seal 2 DUST SEAL Remove the wheel bearing with bearin...

Page 227: ...ring in squarely until it is fully seated install the distance collar then drive a new left wheel bearing in squarely 1 DRIVER 07749 0010000 Drive a new driven flange bearing in the flange squarely In...

Page 228: ...g m 1 FINAL DRIVEN FLANGE 25 29 ft Ib DISC D 80 100 N m 8 0 10 0 kq rn 58 72 tt lb 2 SPROCKET 3 DAMPER RUBBER Do not get grease on the brake disc or stop ping power will be reduced Install the brake d...

Page 229: ...and right side spacers INSTALLATION Install the rear wheel in the reverse order of rernov al NOTE When installing the wheel carefully fit the brake disc between the brake pads After installing the whe...

Page 230: ...link to arm bolt Remove the shock absorber lower mounting bolt 2 SHOCK ABSORBER LOWER MOUNTING BOLT II Remove the shock abso rber upper mounting bolt and remove the shock absorber from the frame be in...

Page 231: ...he air valve from the hose 1 AIR VALVE 1 1 DAMPER OIL ATF OR EQUIVALENT Place about 300 cm 3 10 1 oz of damper oil ATF or equivalent in a clean container Place the shock absorber in a hydraulic press...

Page 232: ...lve in the air hose Place the shock absorber in the hydraulic press using the oil seal driver attachment Wrap a shop towel around the shock absorber Press the oil seal alit bvcornpressinqthe shock ab...

Page 233: ...e of tape around the groove at the end of the shock absorber Dip the oil seal in damper oil and install it on the damper CAUTION Be careful not to damage the oil seal during installation 1 ATTACHMENT...

Page 234: ...and secure the bracket with the screws Connect the adjuster cable to the adjuster and secure it with the washer and new cotter pin INSTALLATION 1 ABSORBER UPPER MOUNTING BOLT Apply paste grease contai...

Page 235: ...the shock absorber ai pressure page 3 15 1 SHOCK ARM 2 SHOCK LIN K SHOCK ABSORBER LINKAGE REMOVAL Remove the muffler by removing the exhaust pipe attaching nuts muffler to footpeq bracket bolts and ex...

Page 236: ...tall the shock arm to the frame and tighten the 1 SHOCK ARM 2 SHOCK LINK mounting nut TORQUE 40 50 N m 4 0 5 0 kg m 29 36 ft lb _ Install the shock link to the swingarm and tighten the mount nut TORQU...

Page 237: ...link bolt and remove the bolt Remove the rear brake hose from the clamp on the swingarm 1 REAR BRAKE TORGUE LINK BOLT 1 DRIVE CHAIN CASE Remove the drive chain case 1 PIVOT CAP 2 PIVOT SOLT Remove th...

Page 238: ...r and bolt and remove the torque link from the swingarm 3 1 CHAIN SLIDER Remove the chain slider from the swingarm l 1 WASHER 2 NUT 4 TORQUE LINK 1 DUST SEALS Remove the side spacer dust seals and piv...

Page 239: ...ad 11 SNAP RING I 2 DRIVER SHAFT I 07946 MJ00100 i i 3 BALL BEARINGS 1 DRIVER SHAFT 07946 MJ00100 2 DRIVER HEAD 07946 MJ00200 3 NEEDLE BEARING 1 DRIVER 07749 0010000 Apply molybdenum disulfied grease...

Page 240: ...10100 07746 0041000 4 NEEDLE BEARING 3 PILOT 22 mm _ I 1 DUSTSEALS INSTALLATION Apply molybdenum disulfied grease to the dust seal lips Install the dust seals pivot collar and side spacer into the swi...

Page 241: ...install the torque link with the bolt washer and nut Tighten the nut and secure it with a new cotter pin tt A 1f J fl 4 COTTER PIN Install the swingarm in the frame Install the pivot bolt and nut and...

Page 242: ...torque link and rear brake caliper and temporarily tighten the torque link bolt Install the rear shock absorber page 14 13 Install the rear wheel page 14 8 Tighten the rear brake torque link bolt and...

Page 243: ......

Page 244: ...RAULIQUES HONDA HYDRAULI KBREMSEN CBX7S0F FRENOS HIDRAULICOS 1 2 N m 10 1 0 2 kg m 10 14 N m 11 0 1 4 kg m 7 10 tt lb y _ fi1o __ t 5 1 30 40 N m 3 0 4 0 kg m 22 29 ft lb 25 30 N m 12 5 3 0 kg m v 18...

Page 245: ...3 in 30 14 mm 1 1866 in 6 0 mm 0 236 in 0 30 mm 0 012 in Front disc runout Front master cylinder 1 0 15 870 15 913 mm 0 6248 0 6265 in Front master piston 0 0 15 827 15 854 mm 0 6231 0 6242 in Front c...

Page 246: ...Brake lever pedal too hard 1 Sticking piston s 2 Clogged hydraulic system 3 Pads glazed or worn excessivelv Brake drag 1 Hydraulic system sticking 2 Sticking piston s Brakes grab 1 Pads contaminated...

Page 247: ...g fluid A brake fluid contaminated brake disc or pod reduces stopping power Discard contami nated pads and clean a contaminated disc with a high quality broke degreasing agnet Loosen the caliper bleed...

Page 248: ...ake lever or depress the brake pedal open the bleed valve 1 2 turn and then close the valve NOTE Do not release the brake lever or pedal until the bleed valve has been closed 2 Release the brake lever...

Page 249: ...en the pad pin retainer bolt Remove the caliper pin bolt and mount bolt Remove the caliper from the bracket 21 PAD PIN RETAINER BOLT 3 MOUNT BOLT Remove the pad pin retainer and pull the pad pins out...

Page 250: ...y pushing the pads against the caliper to depress the pad spring Place the pad pin retainer over the pad pins Push the retainer down to secure the pins Apply silicone grease to the caliper pin bolt bo...

Page 251: ...OLT Loosen the pad pin retainer bolt Loosen the caliper mount bolt and remove it from the caliper bracket Pivot the caliper_up out of the way and remove the caliper from the bracket Replace the rear b...

Page 252: ...rom the hydraulic system Remove the brake lever and rear view mirror from the master cylinder Disconnect the brake hose CAUTION Avoid spilling brake fluid on painted surfaces Place a rag over the fuel...

Page 253: ...and piston Then remove the primary cup and spring Remove the brake light switch from the master cylinder body if necessary Clean the inside of the master cylinder and reservoir with brake fluid 1 PIS...

Page 254: ...nd be certain the snapring isfirm ly seated in the groove Install the boot INSTALLATION Place the front brake master cylinder on the handle bar and install its holder with the UP mark facing up Align...

Page 255: ...e caliper CAUTION Avoid spilling brake fluid on painted surfaces Remove the caliper pin bolt and mount bolt and remove the caliper 3 4 MOUNT BOLT 5 REAR 3 2 CALIPER PIN SOL T DISASSEMBLY Remove the br...

Page 256: ...t Examine the pistons and cylinders for scoring scratches or other damage and replace if necessary Push the dust and piston seals in and lift them out then discard them Clean the piston seal grooves w...

Page 257: ..._ Ii with silicone grease or brake flu id before assembly Install the pistons with the dished ends toward the pads r Apply silicone grease to the pivot collar and boots i _ and install the collar and...

Page 258: ...kg m 18 22 ft lb Connect the brake hose to the caliper with the oil bolt and two sealing washers and tighten the oil bolt TORQUE 25 30 N m 2 5 3 0 kg m 18 22 ft Ib Fill the brake fluid reservoir and b...

Page 259: ...or screw and disconnect the reservoir joint hose from the master cylinder 1 ACTUATING 2 RETURN 3 MASTER ARM SPRING CYLINDER Unhook the rear brake return spring from the actu ating arm Remove the actua...

Page 260: ...luid outlet to remove the master piston and primary cup Clean the piston and inside of the master cylinder with brake fluid 1 2 SNAP RING PLIERS 07914 3230001 CYLINDER 1 0 INSPECTION Measure the insid...

Page 261: ...the snap ring isfirmly seated in the groove 2 PISTON 13 PUSH ROO X 1 BRAKE FLUID DOT4 f j Y Install the rubber boot INSTALLATION 1 PUNCH MARKS 2 RETURN SPRING Install the master cylinder onto the foo...

Page 262: ...frame and tighten the mount bolts TORQUE 35 45 N m 3 5 4 5 kg m 25 33 ft lb Install the muffler to footpeg bracket bolt and nut 2 MOUNT SOL TS Connect the brake hose to the master cylinder with the o...

Page 263: ......

Page 264: ...l B t B 0 1 W o RIW T 1 BATTERY Y _ _ _ _ J 5 VOLTAGE REGULATOR G O 4 4 4 4 _ J 4 RECTIFIRE I BAITERIE 2 REGULATEUR REDRESSEUR 3 ALTERNATEUR 4 REDRESSEUR 5 REGULATEUR DE TENSION 1 BATTERIE 2 REGLER GL...

Page 265: ...rged on the motorcycle disconnect thr battery cables Do not smoke or allow flames near a charging battery The gasproduced by a battery will explode ifflames or sparks are brought near All charging sys...

Page 266: ...g system failure 2 Loose battery connection Low power engine running 1 Battery undercharged Low fluid level One or more dead cells 2 Charging system failure Intermittent power 1 Loose battery connecti...

Page 267: ...1 270 1 290 Fully charged 1 POSITIVE CABLE 2 3 BREATHER HOSE Undercharged Below 1 260 NOTE The battery must be recharged if the speci fic gravity is below 1 230 The specific gravity varies with the t...

Page 268: ...UTION Qu k eharging should only be done in an emergency slow charging ispreferred Route the breather tube as shown on the battery caution label After installing the battery coat the terminals with cle...

Page 269: ...eter as same as the current test pagl 16 4 Charging amperage should be a minimum of 12 5 A at 1 750 min rpm and should be a minimum of 20 A at 4 350 min rpm 1 WHITE WIRE STATOR CONTINUITY TEST Remove...

Page 270: ...ter and the opposite results will be obtained when a negative ground ohm meter is used NORMAL DIRECTION CONTINUITY V probe Gprobe I YELLOW GREEN II REDIWHITE YELLOW REVERSE DIRECTION NO CONTINUITY Vpr...

Page 271: ...nator cover by loosening three bolts Shift the transmission into gear and apply the rear brake Remove the alternator rotor bolt fan rotor Band stator Remove alternator rotor A while applying the rear...

Page 272: ...b Install alternator rotor A 1 Install the alternator stator with the painted groove on the stator coil aligned with upper right groove for the alternator cover mounting bolts Install rotor B with its...

Page 273: ...stall the alternator fan with its holes aligned with the holes in rotor B 1 ROTOR B 2 ALTERNATOR FAN Install and tighten the alternator bolt to the spec fied torque TORQUE 30 38 N m 3 0 3 8 kg m 22 27...

Page 274: ......

Page 275: ...5 BAITERIE 6 GENERATEUR D IMPULSION 7 COMMUTATEUR D ALLUMAGE 8 NO DE CYLINDRE 1f 3 SPARK PLUGS 4 SPARK UNIT 7 IGNITION SWITCH 1 1 I _1 6 PULSE GENERATOR 6 III MOTOAABSCHALTER 121 ZONDSPULEN 131 ZONDKE...

Page 276: ...TING NOTE The ignition system has two sub systems one for the No 1 and No 4 cylinders and one for No 2 and No 3 cylinders Determine which sub system is faulty then refer to the charts below Engine cra...

Page 277: ...fication check for continuity between the primary terminal and ground Replace the coil if there is continuity be tween them Measure the secondary coil resistance with the spark plug caps in place RESI...

Page 278: ...rrect if the F mark aligns with the index mark on the crankcase at 1 000 100 rpm TRANSISTORIZED IGNITION SYSTEM PULSE GENERATOR TEST Remove the seat and fuel tank Disconnect the pulse generator couple...

Page 279: ...guide Align the pulse rotor tip with the pulse generator magnet and measure the air gap with a feeler gauge AIR GAP 0 5 0 9 mm 0 02 0 04 in Check the ignition timing Install the drive sprocket cover a...

Page 280: ......

Page 281: ...ELAIS 6 CONTACTEURDE POINT MORT 7 DEMARREUR 8 DIODE 9 FUSIBLE DE IS A 10 FUSIBLE DE 10 A II TEMOIN DE CHANGEMENT 8 DIODE I 1 KUPPLUNGSSCHALTER 2 ANLASSERKNOPF 3 BATTERIE 4 ANLASSERMAGNETSCHALTER 5 ZON...

Page 282: ...0 51 in 6 5 mm 0 26 in I TROUBLESHOOTING Starter motor will not turn Battery discharged Faulty ignition switch Faulty starter switch Faulty neutral switch Faulty starter relay switch Loosen or discon...

Page 283: ...EMOVAL With the ignition switch OFF remove the negative cable at the battery before serpicing the starter motor Remove the starter cable from the starter motor Remove the bolts and starte r motor 181...

Page 284: ...ve the starter motor case Record the location and number of thrust washers for correct reassembly Inspect the commutator bars for discoloration Bars discolored in pairs indicate grounded armature coil...

Page 285: ...sh wire Replace the starter motor if the field coil is not continuous or if it is shorted to the motor case ASSEMBLY INSTALLATION 1 ALIGN 2 CASE i Assemble the starter motor Align the case notch with...

Page 286: ...stall the starter motor Connect the starter cable and battery ground cable 3 BOLTS STARTER RELAY SWITCH INSPECTION Depress the starter switch button with the ignition ON The coil is normal if the star...

Page 287: ...Remove the fuel tank Remove the clutch diode from the wire harness 1 CLUTCH DIODE INSPECTION Check for continuitv with an ohmmeter NORMAL DIRECTION CONTINUITY REVERSE _0IRECTION NO CONTI NUlTY Replace...

Page 288: ......

Page 289: ...ing color codes used are indicated throughout this section and on the wiring diagram Bu Blue G Green LG Light Green R Red BI Black Gr Gray o Orange W White Br Brown LB Light Blue P Pink Y Yellow To is...

Page 290: ...tch Screw the switch into the crankcase but stop two threads from the bottom Then tighten it to the 1 01 L PRESSURE SWITCH specified torque TORQUE 15 20 N m 1 5 2 0 kg m 11 14 ft Ib NOTE To prevent cr...

Page 291: ...Check continuity of the clutch lever safety switch with the clutch released and applied Replace t necessary HANDLEBAR SWITCHES The handlebar switch must be replaced as an as sembly Remove the fairing...

Page 292: ...PUSH 0 0 Hi 0 o TERMINAL HL La Hi TURN SIGNAL SWITCH COLOR Gr LB 0 R rv rv N L 0 0 TERMINAL W R L DIMMER SWITCH 3 HORN SWITCH 4 TURN SIGNAL SWITCH HORN SWITCH COLOR WIG LG FREE f PUSH rv TERMINAL BAT3...

Page 293: ...ENGINE STOP SWITCH COLOR BI BI W OFF RUN 0 j TERMINAL BAT2 IG 1 IGNITION SWITCH IGNITION SWITCH Remove the fairing and disconnect the ignition switch coupler page 19 3 Continuity should exist between...

Page 294: ...N Measure the resistance of the fuel level sensor in the 1 EMPTY full and empty float positions J RESISTANCE FULL 1 5 n EMPTY 103 117 n 2 FULL Turn the ignition switch ON Connect the fuel level sensor...

Page 295: ...TAILLIGHT SENSOR Turn the ignition switch on Check the source voltage at the black brown lead If there is no voltage check and repair the source circuit If there is voltage measure the voltage at the...

Page 296: ...e the fairing Remove the lighting relay and dimmer relay from the bracket and disconnect the couplers Lighting Relay Inspection 1 BI R TERMINAL 2 BuM TERMINAL Check for continuity between the W R and...

Page 297: ...i nals and W R and W Bu terminals There should continuity between the W R and W terminals and no continuity between the W R and W Bu terminals A pply battery voltage between the Bu and G termi nals Th...

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Page 300: ...OW3W lOSLXS VQNOa O...

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Page 302: ...1 2 3 4 5 6 LOW COMPRESSION __ 1 2 3 POSSIBLE CAUSE Fuel tank empty Clogged fuel tube or fuel filter Sticking float valve Clogged fuel tank cap breather hole Faulty fuel valve Faulty spark plugs Foule...

Page 303: ...LOGGED II 1 FOULED OR DISCOLORED 1 2 INCORRECT 1 Oil level too high Worn or damaged wheel bearing Wheel bearing needs lubrication Drive chain too tight Rear axle nut excessively tight Punctured tire F...

Page 304: ...EAK OR INTERMITTENT Faulty or fouled 1 carbon wet SPARK spark plug GOOD SPARK 2 Faulty spark unit 3 Faulty ignition coil 4 Faulty pulse generator POOR PERFORMANCE AT HIGH SPEED INCORRECT 1 1 Faulty sp...

Page 305: ...w minute with starter ENGINE DOES NOT START 2 Check oil pressure CORRECT Remove tappet and check INCORRECT TOO LOW NOT LUBRICATE PROPERLY INCORRECT ENGINE START POSSIBLE CAUSE Oil level too low 1 2 Co...

Page 306: ...ead bearings 2 If either wheel is wobbling Excessive wheel bearing play 1 2 Bent rim 3 Improperly installed wheel hub 4 Swingarm pivot bearing exces sively worn 5 Bent frame 3 If the motorcycle pulls...

Page 307: ...MEMO...

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Page 309: ...OMP FR whose main coJor i s monza ed cs required 6 1 1 OO MB2 00C ZBI Stripes labek cther than caurm labeh u e included in psrts whose part name erd in WL Stripes H bbek are nor mclukd m parts whose p...

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Page 315: ...LEANEfl 1 1 CASE COMP AIR CLEANER 0 8 TUBE AIR CLEANER CONNECTING 0 5 ADD 0 2 FOR EACH TANK S T W G E 0 3 TUBE BREATHER ELEMENT AIR CLEANER ELEMENT AIR CLEANER H O L M P COURER CASE A R CLEANER CASE C...

Page 316: ...MJO 920 M R AiR CLEANER COFJNECTl 1 1 sw 1 1 ED F G 1T N SP U 2 17254 MJO 92n TUBE L AIR CLEANER CQNNECTwG 1 1 sw 1 1 E3 F G ll N SP U 1 3 1 7 2 5 6 4 2 5 0 1 0 BAND ASSY AIR CLZRKER CONNECTING TUBE 4...

Page 317: ...00 TANK COMP BREATIiER 2 0 1 0 7 H 1 1 1 8 1 7 3 5 5 W O O 0 TUBE A B R L I l H f R 1 20107G4 I 1 1 19 173 MJO TUBE 8 BREATHER 1 2010764 1 1 20 17357 TUBE C M A T H E R 1 2010764 1 1 1 1 17360 MJO 00C...

Page 318: ...TAt K 1 1 1 2 7 18534 634 670 CLIP AIR HOSE 1 6 1 1 1 2 8 19103 KE8 000 COUAR U T T E R Y TRAY 2 2010764 87506 620 MARK BATTERY C A U T K N tf REhTHI 30 8 7 5 1 2 MA4 610 M A W ACCESSCi3tES 6 LOADING...

Page 319: ...BFL W1 CVyUOhl CAUTION FRENCH 1 1 f 87518 M89 780 L b M L RR CUSHtON CAUTICN 1 1 1 AR E ED G H aT N SD 9 SW U 8 7 5 1 8 MB9 860 LABEL WI CUSmOrJ CAUTION 1 Sir 3 2 9041655i CkX WAWER S L A L W 6MM 2 2...

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Page 321: ...H 1 2 101216 RLCTWER ASSY REGULATE 0 3 31XW ME1602 M T l E a Y 112V llLIH W A S 1 210121 7 SWITCH ASSY STARTER MAGNETIC 3 3 1 m M M P I 1 FKCl IER ASSV S W A T 1 1 CAKE BATTERY STARTER 0 1 3 1 m M J O...

Page 322: ...ER EARTH TLRMINAL COVER 6 TERMtNAL COMR STARTER MA TIC SWITCH TER NAL C O M R 8 STARTER MAS TTi CABLE BITTERY EARTH CABLE BATTERY EARTH CLP m r O R U S E SWiTCH ASSY STARTER M A G N E W SLYITCH ASSY S...

Page 323: ...SWCK 1 1 21 50325 MJO WO TUBE M T X R Y 1 1 1 2 2 50327 MX SAND CCMP BATTERY 1 1 1 2 3 50329 M 00C CUY ION BATTERY 1 1 1 2 4 8 5 2 0 1 9 2 0 r t m m FEGVLATOII ks00Nnlrx 2 2016 483 2 2 1 5 9 0 2 0 1 4...

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Page 325: ...D U SPRING BRAKE PEDAL 1 2 1 7 8 1 0 1 9 RU88ER CLAR C M A M P E i 1 I WDDU ARM RR BRAKE 0 4 5 3S350 MJO 000 SWIT04 ASSI FW STOP 1 016396 35350 bh 0 920 SWITCH ASSY RR STOP 1 201WS7 1 1 6 353 51 IU00...

Page 326: ...tem F R T z part NO Description C F r 7 5 J sertal 3 6 f r Area code 1 0 5 0 6 2 5 M J O 0 0 0 BQACKET RR BRAKE STEP SWITCH 1 1 1 1 1 s o 1 1 6 2 5 7 3 2 BOLT SOCKET 1 3 x 4 1 2 0 1 5 a 9 6 7 0 0 0 8...

Page 327: ...3 SPRING 1 1 I CARBURETOR ASSY 1 1 0 fCBX750F2G TYPE 1 21 6 16100 MJO 601 CARBURETOR ASSY 1 2 0 1 5 82 ADD 0 2 FCR EACH 16 100 MJO 602 CARBURETOR ASSY 1 2 8 1 5483 2016527 AR E ED F G H 1T Y SA SD W...

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Page 329: ...SZ061 00 6 6 1 Z I X 9 NVd MMX VO Z 10 3UWSE6 8 1 OLXS NVd M3U3S VO OLOSCnWiE6 L 1 8 X t N W d M 3 i S W L 8 O W W W X 6 9 1 MS 1 ASSV MO13tKWW3 EEL 19 1 MS s m 3 A ASSV Wl3bmBtiV3 Z C L W W W L 3 L n...

Page 330: ...Y I...

Page 331: ...FOR EACH 1 CHAMBER SET FLOAT I 4 1601 5 MJI 671 C M M B E S SET FLOAT 1 Y E 6 4 B E AR E ED F G H IT N SA SD SP ICARBLWETW N0 4i u 1 V E Z SW 0 5 1 6 0 1 5 M J I 6 7 2 CHAMBER SET FLOAT 1 Y E M B C AS...

Page 332: ...1 2 31 16045 MJ1 672 C H A M M R SET FLOAT 3 ICARBURETOR N0 1 2 3 1 1 1 W 6 M E S 6 7 1 VALVE S T STARTER 4 4 4 1 2 16051 MJ1 671 Z PRIYG 4 4 4 1 3 16052 Me0 671 SPRING 3 a 16052 h E9 672 SPWWG 3 3 14...

Page 333: ...NENT PARTS 1 12191 AK 000 GASKET CYLINDER 1 1 1 2 1 2 2 0 9 K E M SEAL VALVE STEM 1 6 16 1 6 3 12251 MJO 303 GASKET CYLINDER M A D iNlPPCNLS KLESU 1 1 12251 MULOO5 GASKET CYLINDER HEAD I A m 1 1 12251...

Page 334: ...Trousse de joint A Dichtung Satz A Equipude empacadura A...

Page 335: ...3 11396 MJO 000 GASKET R COVER 1 1 4 1 1 397 MJ1 770 GASKET L CRANKCASE COVIR 1 2 0 0 8 9 5 8 1 1 5 1 1 398 MJO 000 GASKET OIL PAN 1 1 1 6 11663 MJ r000 GASKET L INNER COLTR 1 2 0 0 8 9 5 7 1 1 6 6 3...

Page 336: ...KCASE I COVER COMP CLUTCH 0 3 2 1 1 331 MJO 000 COVER CMIP CLUTCH i f a x 7 5 0 F 2 G TYPE 0 41 1 1 3 3 1 W 9 2 0 COVER CLUTCH GASKET CLUTCHCOVER ICBX75M2G TYPE V 4 3 1 1 3 3 5 0 0 SSKET CLUTCH COVER...

Page 337: ...O 305 PISTON SET CLUTCH hlASiER LEVER COUP L HANDLE CYLINDEa 1 1 1 5 22883 M W 000 P I E COMP CLUTCH 1 6 2 2 8 8 9 M 3 0 9 2 1 PIPE COMP CLUTCH I 1 7 3 5 3 3 MW 003 SWITCH ASSY CLUTCH 1 1 1 Y 4 5 5 0...

Page 338: ...e 3 7 16 5 3 i 78 KE3 00E LE v ER COMP L HANDLE 1 1 531 78 MJO 321 LEVER COLlP L HANDLE 1 17 901 14 MA5 671 BCLT A STEERING HANDLE LEVER FIVCT i 1 1 18 90117 Mf30 3G3 BOLT SOCKET 6X23 2 201 5324 96700...

Page 339: ...pos e a v ON i e l a VSL x93 uocib ixaa O N ued su O N 1 tl 3 wall I A J S Y may I or I T I 9 on6e qura ao olasaeur olpu l 3 11 I i rapu lAzidneqsSunlddn aGeAelq rra p alpu X3 ela aN 5 3 1 lapu lA mis...

Page 340: ...JO OGO STAY FAIRING 1 2310153 AR E EO F G H SA SP U SCREEN WIND 6 1 3 1 1 MJO 0 1 0 STAY FAIRING 1 20101 54 201 5321 AR E ED F G H SA SP U COWL SET IJNGiR 0 1 6 1 31 1 MJO 020 STAY FA1RING 1 2015325 A...

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Page 342: ...3 1 IT rr 50 SW 641A2 MJO 630ZA COWLSET 1 UPPER WL R 1 1 0 1 6 4 1 AZ MJO 630ZB COWL SET L Uf PER IWL N H I I 9 64102 MJO 000 CLIP SCREEN MOULDING 2 2 O 64105 MJ3 000 MOULDING WIND SCREEN 1 1 11 6 4...

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Page 345: ...MI Y i M 1 1 3 5 U s 3 9 O C b Y Q V Z t 9 6 0 0 1 0 1 2 I 0 1 lM W X W l 1 1 3 5 lW03 VZOCO WW 9VZW I E 3 4 L t r r l W e t1Mi M X F N l 1 i3S lAW3 32009 OIW 9 V T 0 9 I Z h i A l Z l W cimr u w s I...

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Page 347: ...IN m t W 1 2 W S n 2 u G 32 87522 463930 LA ELWROSCETCN WT 1 1 87 22 463 OU UWL Wm o SCRCtN UUT 1 1 87572 463 350 LnBLL WW X M E N U U W Y FCICNCW 1 1 33 W107 KEB MO SCR W EhSFTfINb 2 2 34 W123M 6 7 M...

Page 348: ...HlV3MB d W 0 3 3 1 V l d 009 OCW I LEZ 1 E 6C8O 1 0 2 1V3H M 3 0 N l l A 3 M3A03 0 0 0 O m O L E Z l Z 18 0 MA1 BZJOCJLX831 1 QY3t1 Y 3 0 N I l A 3 ASSV Y 3 A 0 3 026 OCR SOCZl I Y3AO j O V 3 H Y 3 a...

Page 349: ...0 8 PlPE COMP CAM HOLDER 0 7 4CBX7WF2G TYPE 0 91 GASKtT CYLINDER HEAD 2 8 CBX750F2G TYPE 3 1 I INSULATOR CARBURETOR 0 4 CBX750F29 TYPE 0 6 lr 2 3 SIDE 0 51 ADD 0 1 FOR EACH WHEN SERVICING COMP UNIT F...

Page 350: ...000 BOLT F 4KGE GX48 16 16 l e 23 90027 MJO 000 BOLT OIL CONTROL 1 2008957 90027 MJ1 770 BOLT OIL CONTROL 1 2038958 1 24 90035 MA6 GL3 SOLT STWD P 6X57 8 8 90035 MJO CZ7 BOLT STUD 8 7x60 8 25 90091 KF...

Page 351: ...0 WASHER OIL BOLT Z 2008357 96545 MJ1 770 WASHER OIL BOLT 3 2008958 3 3 3 3 91301 200 000 O RING 10X1 6 16 6 16 34 91305 MJO 003 O RING 36 5X2 7 8 8 8 35 91318 ME5 003 O RING 5 6X1 9 IARAII 2 2 2 36 9...

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Page 355: ...o Area code No F F F 1 i6321 fi4JO 000 SPROCKET CAM 2 2 2 2 14401WJO 003 CHAIN CAM 1 1 2101361 14401 VJO 004 CHAIN CAM 1 1 1 13401 MJC 013 CHAI CAM 1 7101362 1 3 145bO MJO 000 BRACKET COMP TENSIONER 1...

Page 356: ...W W 9 X 3 0 1 1Vl33dS Nld 4 0 0 9 3 W L O 9 0 6 WWB X 3 0 N I 1709 019 LC L LL006 5 1x1 S 6 2 UOG C 0 0 6 3 W 9 Z W 6 NlVkl3 W V 3 9 3ain3 I X OFW 0E3t L...

Page 357: ...PE 3 7 12100 PAJO 010 CYLINDERGOMP 1 2010840 GPSKET CYLINDER 3 j 1 1 iLBX750F2G TYPE 3 6 2 12191 MJO OCfi GASKET CYLINDER 1 1 1 3 15523 MJO 000 STAY 4 OIL FEED P I EE 1 2008957 4 913C7MJO OW O RING 74...

Page 358: ...141 MJO 000 INNER ONE WAY CLUTCH I CENTER B CLUTCH CBX750F2G TYPE 0 8 I DISK CLUTCH FRlCTlON I 8 22151 MJO OGO PLATE SPRING SETTING tCBX750F 2G TYPE 0 8 9 22201 ME3 0 3 DISK CLUTCH fRICTICN INC RELATI...

Page 359: ...1 22 950 MJO 000 ROD CLUTCH LIFTER 1 1 1 I 90201 U80 770 NUT LOCK 22MM 1 1 1 1 9 6 l u a 6 WASHER 4 8 5 1 1 6 2 2 1 2 0 9 0 4 6 2 W O O 0 WASHER 44X74X3 2 1 1 1 I2 1 90601 WBO 771 CIRCLIP INTERNAL 95...

Page 360: ...ANKCASE 1 2008958 ROTOR PJLSE GENERATOS 0 2 1 ICBX750F2G TYPE 0 4 11321 MJO 920 COVER L CRANKCASE I GENERATORASSY PULS 0 5 2 11397 MJ1 770 GASKET L CRANKCASECOVER 1 2008958 ICbX750F2G TYPE 0 61 1 1 3...

Page 361: ...008957 I 3 90013 MJ1 7 0 BOLT SOCRET 6x25 9 2am458 m14681 Z 96700 06025 07 BOLT SOCKET 6XZS 4 201 2 I 4 4 8 93892 OWIS 08 SCXWLVASHER 5Xl8 2 2GM958 2 2 u 4 9 94111 05800 WAYIER SMM 4 4 4 I 1 0 957a010...

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Page 364: ...CKET 6x22 1 2016124 96700 08022 17 BOLT XCKET 6x22 1 2026125 1 1 2 0 9 0 0 0 7 K D 0 0 0 BOLT SPEClXL FLANGE 6 x 2 8 1 1 1 21 2012 MX 000 BOLT SOCKET 6x34 2 2 96700 06035 07 WLT SOCKET 6x35 2 2 2 9005...

Page 365: ...l X 9 3341tr13 1 iO8 8 0 Z L090 Oi3LS6 OE 0 1 XS 13MOa V Uld 00180 L W V 6 62 IWt 6 i X 6 L 3F IM 0 TOO OTW LOE LE 8 Z KISSIN1 SXSLXS lV3S 1 1 0 COO 0eW 63Z 1 6 LL 9 X i 9 X C V 7w3S 1 1 6 GOO WW L C...

Page 366: ...ATOR SPROCKET A C GEUERATOR RIVEN 1 1 1 DRIVEN 5 28132 MJO 000 CAM A C GEhlERk OR DRIVEN CBX750F2G TYPE 5 6 DAMPER 1 1 1 CAM A C GENERATOR DRIVEN DAMPER 6 28133 MJO KJO SPRING A C GENERATOR DAMPER 4 9...

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Page 370: ...1T N SA SD SP MOTOR ASSY STARTING U CBX750F2G TYPE 0 4 1 SW TERMINAL SET DRUSH 0 4 31200 MJO 008 MOTOR ASSY STARTING 1 SW lC6X750F2G TYPE 0 6 5 3120 MA6 130 TEfiS INAL SET BRUSH 1 1 HOLDER SET BRUSH 1...

Page 371: ...1 I Starting motor Moteur d6marrage Anlasserrnotor Motor de arranque e m re AI c No Service item F R T part NO Description csx ISO Serial No Area r de f i t F2 12 96000 06025 07 BCJLT FLANGE GX25 2 2...

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Page 375: ...8957 11W MJO 010 CRANKCASE ASS 1 2008958 2011393 11000 MJf310 020 CRANKCASE ASSY 1 20 1994 1 1000 MJO 030 CRANKCASE ASSY 1 1 2 11185 MJO 000 COVER AIR SEPARATOR 1 200R957 11106 Mil 750 COVER AIR SEPAR...

Page 376: ...70 BCLT FLANGE 7x93 B U T FLASE SOCI ET 6X12 BOLT FLANGESOCYET 6x14 BOLT FiANCL 8X120 BOLT FtA E 6x88 BCLT R4NGE 10x30 aOCT F U N G E 8x60 BIXT FLANGE 8x60 BOLT STUD 9X178 eOLT STUD 9x168 m T SEALWG 2...

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Page 379: ...RlNG KT PISTON 10 75 CBX75OF2G T Y i r 6 5 NIPPON 14 14 41 2 13101 IKK 000 FlSTCN 4STD t 4 4 4 I I F R T I 2 Part No Dt SCri iOll C B x m serial No RcOdLo Area code I Service item IADD 0 1FOR EACH mRS...

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Page 381: ...19S2 1 1 9 133 3 MK O i3 BEARING A WAINSHAFT IGREENl 10 2010839 13316 MJOOC3 BEARINGB MAINSHAFT YELLOW 10 201C839 13317 MJO 003 BEARIh G C MAIKSHAFT PINK1 1 0 2010839 13315 MJO 010 BEARING A M A M 17...

Page 382: ...OLUR 2 0 x 1 1 8 1 2016233 CBX750F2G TYPE 5 31 23422 MBO 010 COUAR 20x1 1 8 l 20 6234 INC FiEWTlVE PART 1 1 WHEN SERLICING COMP UNIT 5 23431 MJO 000 GEAR MAINSHAFT SECOND 1 7T 1 1 1 F R T IS 5 1 ICBX7...

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Page 384: ...4 5 3 7 7 0 WASHER THRUST 20 1 05 I I I I I 2 6 90454 428 000 WASHER THRUST 26x1 O 2 2 2 2 7 90459 438 000 VtASHER 10 2MM 1 1 1 I 2 8 90461 MB2 W WASHER THRUST 29MM 1 1 I I 2 9 50462 MB2 000 WASHER L...

Page 385: ...t l XtlOj OOO OrW tZvZ U l H W V 3 3 NiV N XU03 000 Of I 1 LZPZ V a E It 3dAlEIZ3OSLX83 1 1 W A 0 3 3 3 N V H 3 13XSVB L W 8 0 l O Z 6C8OLOi 1 3 3 i i 1 0 3 n v z 1 0 0 9 o r w O S S L 9 E M A 1 3ZJ01...

Page 386: ...15 24329 KG4 000 COLLAR GUIDE PLATE DISTANCE 1 1 1 I I 16 24329 360 000 SPRING PAWL PLUNGER 2 2 2 17 2443C M 000 STOPPER COMP GEARSHIFT DRUM 1 1 1 18 24432 413 000 COU AR GEARSHIFT DRUM STOPPER 1 1 1...

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Page 390: ...DNlH 0 000 LTW 60216 9 I I 1 1i i 1 I Z EXS LZ E ltl O COO SZVL XL6 E l INON1 S Z XPS 3Nltl 0 500 OTW 90E 1 6 IVUVI S ZX9S 3NlM O COO WW 90E 16 ZL 1 t ZX8 6 3N Y 0 W Z Z t S O E 1 6 1 1 f ItUVI 6 LXB...

Page 391: ...j 03 3w L8crOl K A X3 Y d W 3 Y 3 l j j W L LS ClIW Wti L 2 3dld X 3 13XSV9 0 0 0 H Z 1628 1 1 19 1903 raw w s Osixti y dll3Mo ON Ued ON J O k D u a htJ t mm w j 1 0 oavr 9 0 3 d A l 9 t L X 8 3 l O X...

Page 392: ...DJ G HJf N U S O f p U 1 1 1 V FREHCOMP LEX 1 n w 18500 MJO 731 MWW3 COUP L EX 1 SW 1 8 4 3 0 M J O i s l UVFFLERCOMP LEX I SW 6 18421438670 RUBERMUFFLERMOWTING 2 2 2 7 18422438 CQUAR MUrTLER MW NlMG...

Page 393: ...dS Y3HSVM 000Mtl8VO5 EL 8 8 cB 9102 Z g L W F W W L d V U W W6 0m WX06 ll N9 rn lrn 00 8 ME06 LL L z ZS1600L OSYOL 33NW w 3 3 Cloa 000 BEP84106 OSx01 39Nrnj 1 m w 1 W 000tt 9LlOS 1 1 2 Y 9 11 ON M IKC...

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Page 397: ...F G t lT X S SW 87501 MJO 61 1 PLATE REC STERED NUMBER 1 2 0 1 4 9 2 2 AR E ED F G H T N SD SW 8 7 5 0 1 K O 6 1 2 PLATE REGISTERED NUMBER 1 1 ED F G 1 N SW 8 7 5 0 1 M J O 7 8 0 PL4TE REGISTERED NUM...

Page 398: ...0 0 f W 9 i 1 0 6 LC LZZXOL 3 E N V l j 1 7 0 8 0 0 0 0 r y E Z L 0 6 OC 1 E 8 t 9 L O Z ZLZXOL X 3 H 1 1 0 8 9 Z 6 W W 6 0 i 0 6 t g W L O L 1 SOZXOL I 3 E N V H 3N13N3 HY 1108 W O r C Y 2 1 0 6 6 Z...

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Page 400: ...R CAeLE 1 TUBE 1 AIR DUCT CONNECTING 3 61311 MJC 690 STAY FR COWL 1 DUCT AIR INTAKE 0 5 6131 1 MJO 920 STAY FAIRING 1 DASHBOARD 4 6 1313 MJO 920 MOULDING FAIRINGSTA f 1 OUTLET ASTY FRESHAIR 5 64113 MB...

Page 401: ...13 64134 MJO 690 STAY R WINKER 1 14 64 135 MJG 690 STAY L WINKER 1 15 64277 463 770 DUCT AIR 2 16 64300 MJO 920 COVER R TANK SID i 1 17 64301 M86 830 SEAL TANK S DECOVER 2 18 64302 MJO 920 MOULDING T...

Page 402: ...3 MB6 830 MARK AlMlhiG CAUTION 1 27 301 0 MC7 000 SCRE N INNER PAlJEL SETTING 2 28 90112 MJO 920 BOLT CAP 10x40 1 3 1 90155 964 670 BOLT WASHER 6 x 1 6 32 90202 329 000 NUT FLANGECAP 1OMM 1 33 90304 4...

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Page 405: ...1 0 H H311MS 13WYdOL15 0 8 9 L 9 S Z 6 6 9 9 1 1 L B 6 L S L O t as YHO3 M j 13s 3 3 V U 0 SOE OrW 90 LO 0 L 3F11113S OMVn3OnVi M j 3 1 Q l d O S L 2 0 N 9 0 1 1 9 6 v v SELSLOZ js BNIJ N OW tr3uantl...

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Page 407: ...K R FR BFiAKE 1 1 1 14 45351 AN1 670 D SU L FR BRAKE 1 1 1 15 52425 381 771 CAP AUIVALM 1 1 1 16 90105 hhK rn BOlT FR MSI 8x33 12 2016297 90105XR3000 BOLT FR WSI 8x24 12 2016298 2 12 17 90305 hlJl670...

Page 408: ...3 N31HSfl3 M j W 3hl MdS tl3 Y ASSV YUOj M Y ASSV X i 0 4 MJ M ASSV XU09 I H V H O 5 0 a a n XU04 UJ 13s l V 3 S rtloj j dwo3 3 z i i v n c 3 N O I S E d rY03 3SV3 E i N O l S l d 3 v 3L O 9 0 a a v 0...

Page 409: ...StlPER 14 51415 463 003 SLEEVE FORK PlPE I S 5141 7 MJO 3 PACKING 51417 tsJO 013 PACKING SPRING PISTON CASE COWP R BOTTOM SHOWA COUAR RSTON PIECE OlL LOCK RECE OIL LOCK SPRING CLICK PlSTON RING A S 1...

Page 410: ...erial No Area cock 28 51442 MX 003 BOOT RSTOXCASE 1 1 1 2 9 51445 MJ3 003 RING Sl P L R 1 1 1 30 5 1 4 4 7 4 6 3 0 3 CiRCLi INTERNAL 2 2 2 BOLT ASSY FR FORK BOLT ISSY FR FORK BC T ASSY P FR F M U CAP...

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Page 414: ...MfTLR CABLE 1 1 1 ADD 0 1 FOR EACH 5 45100 MJO 007 C A L H R ASSY L SR CALIPERCOMP FR 0 5 M S 1 1009181 i ADD 0 3 FOR EACd 5iX LlCIO17 CALIPER ASSV L FR PAD COMP FR 0 1 tMSSM AYrl 1 Y309132 BRACKET CO...

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Page 417: ...1 1 1 HOSE FA BRAKE 0 3 4 45126 MJO 003 HOSE B FR BRAKE 1 WHEN SERVICINGCOMP UPJIT 5 45126 MJO 931 HOSE B FR BRAKE 1 F R T IS 0 4 45 25 MJO 921 KOSE B FR BRAKE 1 JOINT TWO WAY CYLINDCR ASSY Fa BRAKE...

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Page 422: ...E CAUTION 1 93 FRENCHj 1 F 87580 MBZ 520ZD MARK DRIVE CAUTION A 7 3 FhENCH 1 k 87560 ME9 670ZA MARK DRIVE CAUTION A73 1 1 1 8 93324 MX 00C COLMR FUEL TANK SET FING 1 1 1 1 9 91305 MCS 000 O RING 39 5X...

Page 423: ...ON 6 3 8 L9CK BASE COMP CONTACT 0 5 R A T E AZSY FUSE PIPE R STEER hJG HANDLE C 3 PIPE L STEERING HANDLE BR DGE FCRK TOP 0 7 Part NO F C o w o m a i s F k r2 SeriJ No Area codc GUIDE CABLE KEY SET KE...

Page 424: ...17 BASE COMP CONTACT 1 200LU12 1 EDJ N SP U 351 B MJO 631 BASE COMP CONTACT 1 G 7 3 5 2 6 1 0 COVCR CCWBW TIDHSH TCH 1 1 G Y 1 Y 8 35121 MA6 811 KEY W N U ITY 1 1 18 ULEE0 F H m SA SY SW U 7 N 35122 M...

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Page 426: ...item F FI T 1 Ref part NO Description L B S I 2 d No I 6 c 2 531011 UXI mO rWG H l l f W UT i 2 PIPE L STEEFUG H 4 W E BRIDGE FORK TOP BMT FLANGE 8x15 BOLT CCMiBIdAl KHS SWTCr fETi NG BOLT SOCKET 8x5...

Page 427: ...94 3309LXfl3 ouadns atuad ouqrtuew op 0q1t k...

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Page 429: ...7 I E pan KO Description c e 7 k i d No Area code I I I 7 S H E W M E T E R ASSY IK SPEEDOMETER ASSY U P TR P GROMMET TrUP KNOB TACHOMETER ASSY 1 ACH3METER ASSY Th W E T E R ASSY TACHOMETER ASSY METE...

Page 430: ...61 1 CORD COMP METER 1 1 12 37514 M29 009 C L A W MAIN 1 1 1 3 3 7 6 1 5 W d rX 9 CLAMP IS1 1 1 14 37616 MJO 003 CLAMP ILI 1 1 1 5 3 7 6 1 7 MX 61 1 CASE METER LDWER 1 1 STAY RECWIER CASE METER m R W...

Page 431: ...R T 2 part NS Dexriptmn a x 750 SeridNc Area c d e F C f2 i 25 90525 OX OCKI WAStiER 8 HANDLE HOUiER S E I N G 3 3 26 99580 MJO 030 WAWER VOLT B FUEL 2 2 27 91301 027 O WtJG 6 8X 9 1 1 28 93700 0502C...

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Page 437: ...LOE 16 9E SXLZYL L 1V3S 1 1 0 GOO LBW 19216 VE V V 7 l O A l d OOd 9 N l 1 3 3 N N 0 3 lV3S l S n O SOO ZeW Z9Z 16 EE E O I XOPXSI l V 3 S 710 00 L3W LSZ 16 ZE Z Z 86Z9 0z i v 3 s lsna L E B W V Z L C...

Page 438: ...009573 AR En G N W SP SW RELAY COMP WINKER 0 1 33741 MC7 612 REFLECTOR REFLEX 1 2009574 AR ED G N SD SP SW MUDGUARD RR FENDEA FENDER A RR 0 4 FENCER 0 RR 0 2 GRIP SIDE IADD 0 1 FOR EACH 1 I BASE RR RE...

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Page 443: ...1 M M Areacode 1 43310 WQ013 MOSE RR m K E 1 201 5324 43310 Ma023 HOSE RR BRAKE 1 2015325 1 1 2 4330 MJ0 611 CYUhiLWR ASSY FIR BRAKE Mt STEi4 1 1 1 3 43503 W CONNECTOR 1 1 1 4 43504 M62 BOOT COMP 1 1...

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Page 445: ...34X62 2X 4 42301 MJO 000 AXLE fiR WHEEL 1 201 62E7 RANGE Cob FINAL DRIVEN C 7 4 X l h G S t 7 C AXLE RR WHEEL 1 2016298 COLLAR Rk AXLE DISTANCE 0 6 1 1 BEARINS RADIAL BALL 6305U 5 4231 1 5 673 CDLLAR...

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Page 452: ...1 Y i7 W 3435 I 1 3 s Y 3 A 0 3 VZOC9 WW OVL E 6 i E A W W L H C V W 30 S 1 US Y 3 A 0 3 320001 WQVLE8 L rt3dAl z1Hh clMb 3OG 1 13s b M 0 3 BZ000 0rrYQVLE8 1 13dAl O11b tlAU M S 7 13s Y 3 4 0 3 LZ000...

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Page 456: ...ACKET COkIP L STFP 1 1 17 50W5 MJO W BAR COMP L STEP 1 I I I 18 50648 MJO 000 BAR COhlP L STEP PILLION 1 1 1 I 19 50715 MJO 000 WASHCR PtLLlON STEF 2 2 2 20 90101 MJO 000 BOLT SPECIAL 10x26 4 4 4 21 9...

Page 457: ...I 2 6 92500 06016 OR BOLT CAP 6X 1S 1 2 2 2 1 0 1 N 9 92500 06020 OB BOLT CAP 6X2a 2 2 i 0 1 0 7 0 2 7 94102 082W WASHER RAIN 8MM 4 4 4 2 8 94201 16150 PIN SPLIT 1 6Xl5 4 4 4 1 1...

Page 458: ...50540 MJO 930 BAR ASSY SlGE STAND 1 2016397 1 1 8 50541 MBO 000 SPRING S DE STAND 1 20iC 755 53541 MJO 600 SPRING SIDE STAND 1 2010757 1 1 9 50542 MBO 610 SUB SPRING SlDE STAND 1 50542 MBO 611 SUB SP...

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Page 466: ...AR E G N SD SP SW 1 2 100955 ED S N 9 33709 MJO 612 TAlLLtCHT SUB ASSY 1 21CC954 ED G N SP I 4 33765 MJO 0 0 3 CORD COMP TAILLIGHT 1 1 1 5 3 3 7 0 6 M S 0 0 3 COROCr MP L CENSE 1 1 1 6 33707 MAP 003 S...

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Page 472: ...allumage Kabelbaum Zundspute Equipo de alarnbre Bocina 1 1 3 30506 MJOC OO BRC CISEZ GM CNCO LW 1 m r w 2 30Fi06 M rC 920 bRAC CET KihlTlOW COlLW1 1 Or643 6 307SlWOoOO CAPCOI Q HCHT ll mlS324 30751 U...

Page 473: ...0 3 H 3 1 i W 1 3 X 3 W OM W O C C E O C n r t O N O I S E 3 1 3 1 3 n 0 3 t l O 9 V 1 Y O L 4 H 3 V 3 W l O O O V m 9 m o O 9 1 3 lr03 t t a 3 A V I W t 8 V 9 1 X Y j k03 NOILIIYZ I Iw 026 Om SOSOC U...

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Page 478: ...bine d azumage Kabelbaum Ziindspule Equipo de alarnbre Bocina 9 Clrooy Service item F R T Desuiptum c m a m Serur No Atsrcde P a No s 4 2 31 95700 06012 07 80LT 6U JGL 6x12 1 b 95700 06010 07 WKT FLAN...

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