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Safety Information

GP 2500A

8

1.2

Operating Safety

Using a generator indoors CAN KILL YOU IN MINUTES.  Generator
exhaust contains carbon monoxide. This is a poison you cannot see or
smell. NEVER use this generator inside a home or garage, EVEN IF
doors and windows are open. Only use this generator OUTSIDE and
far away from windows, doors, and vents.

BACKFEED FROM THE GENERATOR INTO THE PUBLIC POWER
DISTRIBUTION SYSTEM CAN CAUSE SERIOUS INJURY OR
DEATH TO UTILITY WORKERS!

Improper connection of generator to a building’s electrical system can
allow electrical current from the generator to backfeed into utility lines.
This may result in electrocution of utility workers, fire, or explosion.
Connections to a building’s electrical system must be made by a
qualified electrician and comply with all applicable laws and electrical
codes.

If connected to a building’s electrical system the generator must meet
the power, voltage, and frequency requirements of the equipment in
the building. Differences in power, voltage, and frequency
requirements may exist and improper connection may lead to
equipment damage, fire, and personal injury or death. 

Familiarity and proper training are required for the safe operation of the
machine. Machines operated improperly or by untrained personnel
can be hazardous. Read the operating instructions contained in this
manual and the engine manual, and familiarize yourself with the
location and proper use of all controls. Inexperienced operators should
receive instruction from someone familiar with the machine before
being allowed to operate it.

1.2.1

NEVER operate the generator when open containers of fuel, paint, or
other flammable liquids are near.

1.2.2

NEVER operate the generator, or tools attached to the generator, with
wet hands.

1.2.3

NEVER use worn electrical cords. Severe electrical shock and
equipment damage may result.

1.2.4

NEVER run the electrical cords under the generator, or over vibrating
or hot parts.

1.2.5

NEVER enclose or cover the generator when it is in use or when it is
hot.

1.2.6

NEVER overload the generator. The total amperage of the tools and
equipment attached to the generator must not exceed the load rating
of the generator. 

1.2.7

NEVER operate the machine in snow, rain, or standing water.

DANGER

DANGER

WARNING

Summary of Contents for 0620128

Page 1: ...Generator GP 2500A OPERATOR S MANUAL 0163727en 005 0509 0 1 6 3 7 2 7 E N...

Page 2: ...enclosed areas Deadly levels of carbon monoxide can build up in these areas Using a fan or opening windows and doors does NOT supply enough fresh air ONLY use a generator outside and far away from wi...

Page 3: ...perating instructions carefully If you have questions about operating or servicing this equipment please contact Wacker Neuson Corporation The information contained in this manual was based on machine...

Page 4: ...wc_tx000001gb fm 4...

Page 5: ...vice Safety 11 1 5 Label Locations 12 1 6 Safety and Operating Labels 13 2 Operation 17 2 1 Determining Power Requirements 17 2 2 Installation 18 2 3 Generator Derating 19 2 4 Grounding the Generator...

Page 6: ...Schedule 26 3 3 Engine Oil 27 3 4 Servicing Air Cleaner 28 3 5 Spark Plug 29 3 6 Cleaning the Sediment Cup 30 3 7 Carburetor Adjustment 31 3 8 Adjusting Engine Speed 32 3 9 Storage 32 3 10 Transport 3...

Page 7: ...tuation which if not avoided could result in minor or moderate injury NOTICE Used without the safety alert symbol NOTICE indicates a situation which if not avoided could result in property damage Note...

Page 8: ...ents may exist and improper connection may lead to equipment damage fire and personal injury or death Familiarity and proper training are required for the safe operation of the machine Machines operat...

Page 9: ...generator on a firm noncombustible level surface 1 2 14 ALWAYS transport the generator in an upright position 1 2 15 ALWAYS keep the machine at least one meter three feet away from structures buildin...

Page 10: ...cannot see or smell 1 3 2 NEVER use a generator inside an enclosed area such as a tunnel or a trench 1 3 3 Do not smoke while operating the machine 1 3 4 Do not smoke when refueling the engine 1 3 5 D...

Page 11: ...chine and allow the machine to dry before servicing 1 4 5 DO NOT service the machine if your clothing or skin is wet 1 4 6 DO NOT allow untrained personnel to service this equipment Only trained elect...

Page 12: ...Safety Information GP 2500A 12 1 5 Label Locations GND 88897 1 1 2 2 3 4 5 6...

Page 13: ...ng objects near machine Shut off the engine before refueling WARNING Hot surface DANGER Asphyxiation hazard Read the Operator s Manual for instructions Using a generator indoors CAN KILL YOU IN MINUTE...

Page 14: ...ctrical current from the generator to backfeed into utility lines This may result in electrocution of utility workers fire or explosion Connections to a building s electrical system must be made by a...

Page 15: ...fety Information 15 Open the fuel flow valve Close the choke Turn the engine switch to the ON position Pull the rewind starter Open the choke Turn the engine switch to OFF Close the fuel flow valve La...

Page 16: ...nd serial number is attached to each unit Please record the information found on this plate so it will be available should the nameplate become lost or damaged When ordering parts or requesting servic...

Page 17: ...the power required to keep it running The generator must be capable of supplying this surge current Other types of appliances require more power than is actually stated on their nameplate The informat...

Page 18: ...re Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use this generator inside a home or garage EVEN IF doors...

Page 19: ...ffects the cooling capacity of air the higher the altitude the less dense the air is and thus the lower its ability to transfer heat For every increase in altitude of 500 m 1650 ft above 1000 m 3300 f...

Page 20: ...This ground connection must comply with National Electrical Code standards and state and local regulations 2 5 Operating Heavy Loads Limit operations requiring the maximum rated output of 2600 Watts t...

Page 21: ...d extension cords can cause electrical shock resulting in serious injury or death DO NOT use worn bare or frayed cords Replace damaged cords immediately Use the chart below as a guide for selecting pr...

Page 22: ...tion GP 2500A 22 2 7 Control Panel Ref Description Ref Description a GFI duplex receptacle 120V d GFI test button b Circuit breaker 20 Amp e GFI reset button c Duplex receptacle 120V f Engine ON OFF s...

Page 23: ...not run generator until the problem can be corrected To restore power to receptacle push the RESET button in If the RESET button pops out during operation stop the generator and check it and equipment...

Page 24: ...n of air cleaner tightness of external fasteners condition of fuel lines Note The engine is equipped with an oil alert system If the oil level in the engine drops too low the engine will not start 2 1...

Page 25: ...e open position b1 2 11 4 Turn the engine switch to ON c1 2 11 5 Pull the starter rope d Note If the oil level in the engine is low the red LED at the engine switch will light and the engine will not...

Page 26: ...20 hrs Every 50 hrs Every 100 hrs Every 300 hrs Check the fuel level Check the engine oil level Inspect the air filter Replace as needed Check external hardware Clean the air cleaner element Inspect t...

Page 27: ...otection place a plastic sheet and a container under the machine to collect any liquid that drains off Dispose of this liquid in accordance with environmental protection legislation 3 3 3 Install the...

Page 28: ...w flash point solvents for cleaning the air cleaner A fire or explosion could result To service 3 4 1 Remove the air cleaner cover a Inspect the element b for holes or tears Replace the element if it...

Page 29: ...touch the muffler while it is hot Note Refer to section Technical Data for the recommended spark plug type and the electrode gap setting 3 5 1 Remove the spark plug and inspect it 3 5 2 Replace the sp...

Page 30: ...the Sediment Cup 3 6 1 Turn the fuel valve off 3 6 2 Remove the sediment cup a and the O ring b 3 6 3 Wash both thoroughly in a nonflammable solvent Dry and reinstall them 3 6 4 Turn the fuel valve on...

Page 31: ...7 4 After the pilot screw is adjusted turn the throttle stop screw b to obtain the standard idle speed See Technical Data Note On some engines the pilot screw is fitted with a limiter cap c to prevent...

Page 32: ...up or fuel strainer 3 9 2 Disconnect the fuel line from the carburetor Place the open end of the fuel line into a suitable container and open the fuel valve to drain the fuel from the tank Gasoline is...

Page 33: ...3 11 Troubleshooting Problem Symptom Reason Remedy If engine doesn t start check that Engine switch is on Start Fuel valves under fuel tank and on engine are open Fuel tank has fuel Choke lever is in...

Page 34: ...W White Gr Gray LL Light blue Ref Description Ref Description Ref Description A Generator B Control Box C Engine Ref Description Ref Description 1 Main stator winding 7 Duplex receptacle 120V 2 Secon...

Page 35: ...GP 2500A Maintenance 35 8 11 9 10...

Page 36: ...tinuous Output W 2250 Type Single voltage single phase Auto voltage regulator system AC Voltages Available volts phase 120 1 Frequency Hz 60 Power Factor 1 0 AC receptacles 125V GFI duplex 125V duplex...

Page 37: ...m rated power at rated speed kW Hp 3 6 4 8 3600 rpm Spark Plug BPR6ES W20EPR U Electrode Gap mm in 0 7 0 8 0 028 0 031 Operating Speed rpm 3600 Air Cleaner type Dry type with oil wetted foam pre clean...

Page 38: ...2 390 Wacker Neuson Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Neuson Limited Room 1701 03 1717 20 17 F Tower 1 Grand Century Plac...

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