Honda 00X31-VL0-U540 Owner'S Manual Download Page 3

3

SETTING UP YOUR NEW 
MOWER

Unpacking

Remove all the cardboard from around the handlebar.

Handlebar Setup

Loosen the two knobs 
on the lower handlebar 
enough to raise the 
handlebar into the 
mowing position.

Depress the blade 
control lever while 
raising the handlebar.

Tighten the locking 
knobs securely.

Install Starter Rope 

Disconnect the spark plug cap. 
Pull the blade control lever back, 
then pull the starter grip toward 
the starter rope loop. Release the 
lever, then press the rope into the 
loop. Connect the spark plug 
cap.

Grass Bag Assembly 
(HRR)

Slide the grass bag frame into 
the grass bag and attach the clips as shown.

Lift the rear discharge guard, remove the mulching plug, and install 
the grass bag.

Engine Oil 

The mower is shipped 

WITHOUT OIL

 in the 

engine.

A bottle of oil is included 
in the box with your 
mower. Add the entire 
contents of the oil bottle 
into the oil filler opening.

All Honda engines are 
run at the factory prior to 
packaging. Most of the 
oil is removed prior to 
shipment; however, 
some oil remains in the 
engine. The amount of 
oil left in the engine 
varies.

If not using the supplied 
oil, add enough SAE 
10W-30 API service 
category SJ or later oil to 
bring the oil level 
between the upper and 
lower limit marks on the 
dipstick as shown.

Do not overfill engine with oil

. If the engine is overfilled, the excess 

oil may get transferred to the air cleaner housing and air filter.

After filling the engine with oil, remove the hang tag near the recoil 
starter grip that says “

The engine has no oil.

Fuel

Refer to page 14.

Before Using Your Lawn Mower

Before using the lawn mower, all mower operators must read the 
following sections:

LAWN MOWER SAFETY

 (page 2)

CONTROL LOCATIONS 

(page 4)

BEFORE OPERATION

 (page 4)

OPERATION

 (page 6)

MAINTENANCE SCHEDULE

 (page 9)

LOCKING
KNOB (2)

BLADE CONTROL LEVER

LOOP

GRASS BAG

BAG FRAME

PLASTIC CLIP

GRASS BAG 
HANDLE

REAR DISCHARGE 
GUARD

UPPER LIMIT

LOWER LIMIT

FILLER CAP/DIPSTICK
(do not screw in the 
dipstick when checking 
the oil level)

Summary of Contents for 00X31-VL0-U540

Page 1: ...orrectly and safely Safety Messages preceded by a safety alert A symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean Each message tells you what the hazard is what c...

Page 2: ...PORTANT to Honda That s why we urge you to read this message before letting your child operate this lawn mower Lawn mowers are tools not toys As with any equipment bad judgments can result in serious...

Page 3: ...All Honda engines are run at the factory prior to packaging Most of the oil is removed prior to shipment however some oil remains in the engine The amount of oil left in the engine varies If not usin...

Page 4: ...ank will help to eliminate or reduce operating interruptions for refueling CHECK YOUR MOWING AREA For your safety and the safety of others always inspect the area before operating the lawn mower Objec...

Page 5: ...chute as shown Mulching Plug HRR The mulching plug helps to curve the inside of the mower deck for more efficient mulching Install and remove the mulching plug by raising the rear discharge guard as...

Page 6: ...en if you have operated other mowers take time to become familiar with how this mower works and practice in a safe area until you build up your skills For your safety avoid starting or operating the e...

Page 7: ...hold it against the handlebar to propel the mower forward Release the clutch lever to stop the mower s forward movement Always release the clutch lever before starting the engine If the clutch is enga...

Page 8: ...wer deck or other components Vibration usually indicates serious trouble The DISTRIBUTOR S LIMITED WARRANTY page 20 does not cover parts damaged by collision Gravel and Loose Objects Gravel loose ston...

Page 9: ...egin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean p...

Page 10: ...ning the blade s or causing imbalance or poor cutting the blade s should be sharpened by trained staff at an authorized Honda servicing dealer BLADE REPLACEMENT Use Honda Genuine replacement blade s o...

Page 11: ...nsert the frame into the bag as shown 2 Clip the plastic edges of the bag onto the frame as shown ENGINE MAINTENANCE Engine Oil Level Check 1 Unscrew and remove the filler cap dipstick and wipe it cle...

Page 12: ...nd using 2 stroke oil can damage the engine Air Cleaner Service A dirty air cleaner will restrict air flow to the carburetor reducing engine performance If you operate the mower in very dusty areas cl...

Page 13: ...e spark plug cap on the spark plug Spark Arrester Service optional equipment Your lawn mower engine is not factory equipped with a spark arrester In some areas it is illegal to operate an engine witho...

Page 14: ...e bed of the transport vehicle Tie the mower down with rope or straps and block the wheels Keep the tie down rope or straps away from the controls adjustment levers cables and the carburetor Fold the...

Page 15: ...ing from neglected storage preparation Engine Oil Change the engine oil page 12 Engine Cylinder 1 Remove the spark plug page 13 2 Pour 1 2 teaspoons 5 10 cc of clean engine oil into the cylinder to ke...

Page 16: ...logged Clean out the mower deck page 14 Air filter is clogged Clean or replace the air filter page 12 Bad fuel mower stored without treating gasoline or refueled with bad gasoline Refuel with fresh ga...

Page 17: ...ions control system may increase emissions beyond the legal limit Among those acts that constitute tampering are Removal or alteration of any part of the intake fuel or exhaust systems Altering or def...

Page 18: ...del GCV160 Engine type 4 stroke overhead cam single cylinder air cooled Displacement 9 8 cu in 160 cc Bore and stroke 2 52 x 1 97 in 64 x 50 mm Compression ratio 8 5 1 Ignition system Transistorized m...

Page 19: ...publications will give you additional information for maintaining and repairing your lawn mower Shop Manual This manual covers complete maintenance and overhaul procedures It is intended to be used by...

Page 20: ...l rights and you may also have other rights which vary from state to state Honda Accessories Replacement Parts And Apparel This warranty is limited to Honda Power Equipment parts accessories and appar...

Page 21: ...nda approved replacement parts may be used in the performance of any warranty repairs and must be provided without charge to the owner The use of replacement parts not equivalent to the original parts...

Page 22: ...NOTES...

Page 23: ...NLINE www hondapowerequipment com commercial rental users check one private homeowner use for hire use Owner s Last Name Company Name Address City Date of Purchase First Name Telephone State ZIP Code...

Page 24: ...RETTA GA 30005 9956 POWER EQUIPMENT DIVISION Product Registration FIRST CLASS MAIL PERMIT NO 117 ALPHARETTA GA 1 Go www hondapowerequipment com to register your unit 2 Click on Product Registration 3...

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