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7

FW8 (XA-201) FIFTH WHEEL

Trouble-Shooting Guide

Cause

1.

Kingpin wear.

2.

Fifth wheel out of adjustment.

3.

Fifth wheel cannot be adjusted
further.

4.

Lock is on first step. (Generation
III design only.)

PROBLEM: Excessive movement in the lock jaws

Remedy

1.

Check kingpin for acceptable wear
with Holland TF-0110. Replace kingpin
if necessary.

2.

Adjust fifth wheel following the
procedures in the Lock Adjustment
section of the maintenance instructions
included with your fifth wheel
(Holland publication XL-FW354).

3.

Rebuild fifth wheel using proper
rebuild kit.

4.

If your fifth wheel is a Generation III
style (manufactured after 9-1-99), the
lock and plunger may be engaged only
on the first step. 

Check to see if the lock and plunger are
properly engaged, as shown in 

Figure 6

below. If they are only engaged on the
first step, the fifth wheel must be re-
adjusted, as described in the Lock
Adjustment section of the maintenance
instructions (XL-FW354, page 3).

Cause

1.

Lack of lubrication on fifth wheel
top surface.

2.

Warped trailer upper coupler
plate.

PROBLEM: Hard steering or binding

Remedy

1.

Lubricate top of fifth wheel plate using
a high pressure, lithium-based grease.
Follow recommended lubrication
schedule as described in Service
Bulletin XL-SB41.

2.

Check upper coupler plate for flatness.
Replace if necessary. (Refer to Service
Bulletin XL-SB20 for additional
information on upper coupler plate
specifications.)

RIGHT!

WRONG!

Figure 6

Summary of Contents for FW8 (XA-201)

Page 1: ...below OPEN LOOP RELEASE HANDLE NO BRACKET PIN RETENTION TAB CLOSED LOOP RELEASE HANDLE BRACKET PIN RETENTION TABS AND BOLTS FLAT SURFACE NO ADJUSTMENT BOLT Serial Number Tag Identification For this tr...

Page 2: ...to trailer 5 6 Movement within jaw 7 Hard steering or binding 7 FW8 XA 201 exploded view 8 RK 201 A3 L Standard RK 201 A3 02 L w Manual Secondary Lock LEFT HAND ROAD SIDE RELEASE OPTIONAL MANUAL SECON...

Page 3: ...gainst the kingpin to relieve pressure on the locks Lock the tractor brakes Pull release handle 3 Thoroughly steam clean the operating mechanism of the fifth wheel then spray a light lubricant or appl...

Page 4: ...OBLEM Difficult to uncouple from trailer 7 Inspect for bent release arm Rebuild fifth wheel with the proper Holland rebuild kit using all parts included in kit 8 Rebuild fifth wheel with the proper Ho...

Page 5: ...maximum extension The lock will swing to the open position see Figure 4 If the lock does not open hold the handle all the way out and use a pry bar to rotate the lock into the open position Do not pu...

Page 6: ...ace release handle using proper release handle replacement kit for your model FleetMaster fifth wheel Contact Holland for additional information 6 Check the kingpin and upper plate coupler as detailed...

Page 7: ...d after 9 1 99 the lock and plunger may be engaged only on the first step Check to see if the lock and plunger are properly engaged as shown in Figure 6 below If they are only engaged on the first ste...

Page 8: ...9 1 Manual secondary lock arm 29 XB 767 C 1 45 grease fitting 30 XA 1016 C 1 Secondary lock pin 31 XB 5 1 Cotter pin 25 x 2 same as 17 32 XA 06345 1 Secondary lock release handle 33 XB 1204 2 7 16 was...

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