background image

6

Uncoupling:

To uncouple the lock tester, pull the secondary
lock release handle (

9

) out, raise it up and

engage the handle lug with the top plate casting
(

Figure 12

). Then, pull the release handle (

16

) out

and raise it up and engage its handle lug with
the top plate casting (

Figure 13

). This will retract

the plunger (

17

) and hold it in so that the step in

the plunger is not visible in the throat area. As
the kingpin on the lock tester is pulled out
(rearward), the swinging lock (

6

) will open. As

the swinging lock opens, it will push the plunger
back slightly, causing the release handle (

16

) to

extend outward slightly. This action disengages
the release handle from its notch in the casting,
allowing the release handle to move to the
locked position. As the swinging lock (

6

) opens

past the plunger (

17

), the plunger will extend

into the throat area and become visible again.
The release handle (

16

) will move inward. As the

swinging lock (

6

) opens fully, it will contact the

retracted secondary lock (

10

), pushing the

secondary lock release handle (

9

) slightly

outward, causing its handle lug to disengage
and allowing the handle to drop slightly.

WARNING:

If the top plate assembly does not

operate properly, 

DO NOT USE IT.

Review the

troubleshooting hints and rebuilding procedures
or contact your local HOLLAND representative
for assistance.

Check the Mounting Brackets Before
Remounting the Top Plate:

1.

Inspect the brackets for cracks or damage
and replace if necessary.

2.

Check the rubber bushings for wear. Replace
if necessary.

3.

Apply grease to the top bearing surface of
the mounting bracket before remounting the
top plate.

4.

Inspect the bracket pins (or bolts, depending
on construction of your fifth wheel) for wear.
Replace if necessary, using the same
configuration as was removed.

Periodic Maintenance and Adjustment:

1.

Lubricate lock periodically by greasing
through the fittings in the lock pins.

2.

Lubricate the top plate and brackets by
greasing through the two fittings on the sides
of the fifth wheel.

3.

For maximum service life, the fifth wheel
should be steam cleaned, inspected and
adjusted as necessary every 30,000 miles
(50,000 km). For additional specific
instructions, refer to HOLLAND publication
FW-TE-14C “Fifth Wheel Maintenance
Procedures.”

Adjustment Procedure:

IMPORTANT:

Adjustment must be performed

with a lock tester having a kingpin to the SAE
dimensions appropriate for your fifth wheel.

1.

Close the locks using the lock tester.

2.

Tighten the Allen head adjustment screw in
the throat of the top plate by turning
clockwise until tight.

3.

Loosen the adjustment screw by turning
counterclockwise 1

1

2

turns. The fifth wheel is

now properly adjusted.

4.

Verify this adjustment by locking and
unlocking several times.

Figure 12

Figure 13

Summary of Contents for FW0100

Page 1: ...hook from Trailer POSSIBLE CAUSE REMEDY The secondary lock is not released Pull the secondary lock release handle and lift up to engage the handle lug with the top plate casting The tractor may be put...

Page 2: ...04473 1 Jam nut 1 14 20 XB 2001 1 Socket head cap screw 21 XB HNH 58 C 1 Lock nut 5 8 11 22 XD 3123 1 1 Adjusting wedge 23 XB 403 1 Compression spring 24 XB 02949 1 Bushing 25 XB 767 C 2 Lube fitting...

Page 3: ...of the bolt 2 Lubricate the tail and faces of the plunger with a light grease Install spring 18 over the tail of the plunger 17 insert through plunger slots in the casting Use the helper block to hold...

Page 4: ...it This is VITAL DO NOT USE any substitute lubricant 10 Before installing the swinging lock 6 you must place the secondary lock 10 into its approximate location in the casting see Figure 9 11 Place th...

Page 5: ...he holes in the casting and secondary lock and secure with cotter pin 2 Install grease fitting 25 in the lock pin so that the fitting faces the side and will be accessible from the left side of the tr...

Page 6: ...on the adjusting block where the secondary lock makes contact with the adjusting block and grind smooth Do not weld on the secondary lock After welding recheck as in Step 1 above B If the dimension i...

Page 7: ...ring pocket in the casting 15 Adjust the Fifth Wheel Locks Leave lock tester in closed locks for this procedure Using a ratchet with 1 2 Allen wrench tighten the adjustment screw 20 in the throat in t...

Page 8: ...ct your local HOLLAND representative for assistance Check the Mounting Brackets Before Remounting the Top Plate 1 Inspect the brackets for cracks or damage and replace if necessary 2 Check the rubber...

Page 9: ...he factory 7 Observe standard precautions when lifting 8 Refer to HOLLAND Publication FW 130 for description and instructions for Holland TF TLN 5001 and TF TLN 1500 Kingpin Lock Testers 9 Do not devi...

Page 10: ...tehouse Station NJ 08889 Denmark SC 29042 Holland Equipment Ltd Euro Hitch GmbH Eurohitch U K Ltd Holland Transtrade Holland Transtrade Nippon Holland Ltd Holland Hitch Australia Ltd Wylie TX 75098 No...

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