3
V100T/July 2020/V1.1
1
Table of contents
2
Safety
4
2.1
General safety instructions
2.1.1
Work Area
2.1.2
Electrical Safety
2.1.3
Personal Safety
5
2.1.4
Machine Use and Care
2.1.5
Service
2.2
Magnetic Drill Specific safety information
6
Description
7
3.1
Intended use
3.2
Description and features
8
3.3
Packing List
9
3.4
Serial number
3.5
Technical data
10
3.6
Environmental
12
Preparation & adjustment
13
4.1
Assembly
4.1.1
Fitting the feed handles
4.1.2
Mounting the drill guard
15
4.1.3
Fitting the cooling system
16
4.1.4
Fitting the safety strap
19
4.2
Prior to use
20
Using the machine
21
5.1
Carrying handle
5.2
Control panel
22
5.2.1
Magnet Switch
5.2.2
Motor NVR Switch
23
5.2.3
Spindle Direction Switch
5.2.4
Magnet Protection Fuse
5.3
Speed and Torque Control
24
5.4
Electro-Magnet
26
5.5
Emergency Stop
27
5.6
Tool lubrication
28
Working with operating tools
29
6.1
The Morse Taper arbor
6.2
VERSADRIVE
Magnet Drill System
31
6.3
Annular cutters
32
6.4
Twist drills
36
6.5
Tapping
Maintenance
37
Trouble shooting
40
Exploded views & Spare part lists
41
9.1
Motor exploded view
9.2
Motor spare part list
42
9.3
Stand exploded view
43
9.4
Wiring diagrams
45
HMT Warranty Statement
46
11
Certification
47
Page 1: ...Magnetic Drilling Machine V100T Original Instructions...
Page 2: ...s and products to help you be more productive Before operating your new magnetic drilling machine please read all instructions first These include the Operators Manual and Warning Labels on the unit i...
Page 3: ...the cooling system 16 4 1 4 Fitting the safety strap 19 4 2 Prior to use 20 5 Using the machine 21 5 1 Carrying handle 21 5 2 Control panel 22 5 2 1 Magnet Switch 22 5 2 2 Motor NVR Switch 23 5 2 3 Sp...
Page 4: ...on or sold 2 1 1 Work Area 1 Keep your work area clean and well lit 2 Do not operate magnetic drilling machine in explosive atmospheres such as in the presence of flammable liquids gases or dust 3 Ke...
Page 5: ...e switch does not turn it on and off 3 Disconnect the plug from the power source and or remove the battery pack if detachable from the power tool before making any adjustments changing accessories or...
Page 6: ...ine before having checked that the magnetic stand has been tightened firmly and securely to the mounting surface Adjust the table so cutter does not extend into the work piece before drilling Do not p...
Page 7: ...materials with a magnetizable surface using annular cutters and twist drills The magnetic drilling machine can be used horizontally vertically or overhead using the safety strap provided taking the p...
Page 8: ...tion and features image 1 1 Motor Unit 2 Safety Guard 3 Magnet 4 Feed Handle 5 Stand Carry Handle 6 Coolant Bottle 7 Motor Switch 8 Magnet Switch 9 Direction or Rotation Switch 10 Magnet Protection Fu...
Page 9: ...ruction Manual 1 x Quick Release Weldon Coolant Arbor 1 x VERSADRIVE RAPID LOCK Weldon Arbor 1 x Drill Guard 2 Thumbscrews 1 x Hex Key 3 1 x Safety Strap 1 x Drill Drift 1 x Heavy Duty Carrying Case 1...
Page 10: ...W IP Rating IP20 Insulation Class Class 1 Rated Speeds I No Load II 60 140 min 1 200 470 min 1 Spindle type MT3 to 19 05mm Weldon Sound Pressure Level 86 dBA Uncertainty 3 dBA Sound Power Level 99 dB...
Page 11: ...ormity of the power tool with the directives of the European Community Class of protection I Product with basic insulation and exposed touchable conductive parts additionally connected to the protecti...
Page 12: ...ed products and packaging allows materials to be recycled and used again Re use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials Local regulations m...
Page 13: ...ce before installing and removing accessories before adjusting or changing set ups or when making repairs Be sure all switches are in the OFF position An accidental start up can cause injury 4 1 1 Fit...
Page 14: ...the pinion shaft retainer item 2 The pinion shaft and feed handle assembly item 3 can now be withdrawn image 3 It is possible to position the feed handle on either side of the machine image 4 Method o...
Page 15: ...mounting bracket 1 is attached to the motor lower support and is secure 2 Slide the drill guard 2 up to the bracket 3 Fit the 6mm shoulder screw 4 with a nylon washer 3 between it and the face of the...
Page 16: ...r The coolant system has a cutter holder 4 with an integral collar which allows coolant to be fed down through the centre of the cutter whilst rotating The collar is prevented from rotating by the sta...
Page 17: ...e stay bar must be aligned to fit into one of the two slots in the motor support bracket See image 7 inset below image 7 Guard not shown The coolant bottle and tap assembly has a mounting bracket whic...
Page 18: ...18 V100T July 2020 V1 1 Fit the coolant tube to both the coolant bottle and the cutter holder image 9 To regulate the flow of coolant rotate the tap at the bottom of the coolant bottle image 10...
Page 19: ...e machine from falling or spinning should there be a loss of magnetic adhesion The safety strap should NOT be used as an alternative method of clamping to the magnet image 11 Upper inset shows strap s...
Page 20: ...der wet conditions or in presence of flammable liquids or gases This magnetic drilling machine is a professional power tool DO NOT let children near the machine Supervision is required when inexperien...
Page 21: ...ling attachments or accessories 5 1 Carrying handle This machine has an integral carrying handle built into the stand housing The machine is intended to be carried by one person by hand the weight is...
Page 22: ...A Fast Blow image 13 5 2 1 Magnet Switch The magnet switch Image 13 item 1 is an illuminated rocker switch When in the on position the switch will illuminate red This switch provides power to the elec...
Page 23: ...blown 5 2 3 Spindle Direction Switch The Spindle Direction Switch allows the direction of the spindle motor to be reversed This is a 3 position rocker switch 1 Up Direction Forward Normal cutting dire...
Page 24: ...st gear ratio will provide the best torque ALWAYS check that the mechanical speed selector is fully in position before starting the motor The electronic speed control is via a rotary thumbwheel on the...
Page 25: ...ntrol This control is primarily for situations where the Electronic Speed Control is at a low position or slow speed and extra Torque or Power is required This control can be used to boost the Torque...
Page 26: ...chine When cutting thin material it is possible to enhance magnetic adhesion by temporarily adding a piece of similar material to the workpiece on underside to increase the total thickness image 15 im...
Page 27: ...lectrical outlet the machine is plugged into as this could result in the loss of magnetic force We need to point out that this is only an indication and not a certainty that the magnet will not releas...
Page 28: ...Add more cutting fluid if the shavings metal chips become blue VERTICAL AND OVERHEAD DRILLING POSITION Apply cutting paste or an appropriate lubrication spray WARNING Do not use the lubrication system...
Page 29: ...ne is unplugged from the supply 2 Check the morse taper socket in the machine is clean and free of any debris or swarf 3 Check that the arbor or tool to be fitted is clean undamaged and free from debr...
Page 30: ...ine 1 Ensure the machine is unplugged from the supply 2 Turn the spindle by hand to align the spindle slot with the gearbox housing slot 3 Insert the drill drift supplied 4 Tap the drift whilst ensuri...
Page 31: ...orse Taper Adaptor 3 CARBIDEMAX TCT Broach Cutter 4 VERSADRIVE RAPID LOCK Weldon Shank Adaptor Supplied 5 VERSADRIVE Clutched Tapping Chuck 6 VERSADRIVE Countersink Bit 7 VERSADRIVE Step Drill 8 VERSA...
Page 32: ...nging Quick Release mechanism Wide variety of VERSADRIVE cutting tools available Drill Tap Countersink Ream etc No tools required Chuck wrench Allen Key etc 6 3 Annular cutters Annular cutters only cu...
Page 33: ...rigidity of the tool and the work piece lubrication and machine power available The harder the material the lower the cutting speed Some materials of low hardness contain abrasive substances leading...
Page 34: ...arity TAKE CARE WHEN HANDLING SHARP CUTTERS 2 Precisely mark the centre position of the of the hole on the workpiece 3 Use the pilot pin to position the machine and in the correct position with the ti...
Page 35: ...azard 11 Once the slug is ejected with the cutter still rotating reverse the feed handle back until the output shaft is in its highest position and stop the motor unit 12 Remove any burrs metal chips...
Page 36: ...hrough hole using a drill cutter and tap 1 Drill the through hole as normal to the tapping diameter for the thread to be cut DO NOT switch off the magnet or move the drill 2 Fit the tap directly into...
Page 37: ...in and around the air vents Wear approved eye protection and an approved dust mask Never use solvents or other harsh chemicals for cleaning the non metallic parts of the tool These chemicals may weake...
Page 38: ...tator over a period of time as this part comes in contact with the carbon brushes but any signs of abnormal damage and the part should be replaced ADJUSTMENT OF SLIDE An essential requirement of the m...
Page 39: ...of HMT Magnetic drilling machines must be done by HMT or HMT authorized dealer The spare parts list will be helpful if presented with the machine to the HMT dealer for service when requesting repair o...
Page 40: ...ig sparks and motor has no force Armature damaged burned out Field coil damaged burned out Carbon brushes worn out Motor does not start or fails Damaged or defective wiring Defective or loose magnet o...
Page 41: ...1 1 9 Exploded views Spare part lists 9 1 Motor exploded view VERSADRIVE V100T Drill unit parts diagram Description HMT Part Qty VERSADRIVE V100T Motor Unit 110V 859201 110 1 VERSADRIVE V100T Motor Un...
Page 42: ...PCB Circuit Board 230V 1 55 E clip 9 1 PCB Circuit Board 110V 1 56 Spring Washer 25 1 2x0 9 1 15 Carbon Brush Spring 2 57 Clutch Assembly Complete 1 16 Self Tapping Screw 4 2x9 5 2 58 Intermediate Ge...
Page 43: ...43 V100T July 2020 V1 1 9 3 Stand exploded view VERSADRIVE V100T Magnetic stand parts diagram...
Page 44: ...010 01 2 41 M5 x 8 Flat Point Grub BK 859403 02 2 14 Machine Rack 859011 01 1 42 M4 x 16 Torx CSK Head A2 SS 859404 01 1 15 Control Panel Plate 859012 01 1 43 M4 Hex Nut A2 SS 859404 02 1 16 Rear Cove...
Page 45: ...45 V100T July 2020 V1 1 9 4 Wiring diagrams VERSADRIVE V100T 230V wiring diagram below VERSADRIVE V100T 110V wiring diagram below...
Page 46: ...thin ten 10 Business Days of the defect occurring or of becoming aware of the defect 1 HMT is permitted to make a full examination of the alleged defect 2 The defect did not materialize as a result of...
Page 47: ...VERSADRIVE V100T Ratings and principal characteristics 230V 110V 50 60Hz 1800W no 60 140 min 1 200 470 min 1 Insulation Class 1 Relevant Standards Low Voltage Directive 2014 35 EU EN 62841 1 2015 Mac...
Page 48: ...48 V100T July 2020 V1 1...
