Hoist Fitness RPL-5305 Page 47 Owner'S Manual Download

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OWNER'S MANUAL

PAGE 41

RPL-5305 ASSEMBLY

Your equipment comes with a commercial maintenance decal.
For personal, in home use, please follow the home maintenance schedule listed above.

COMMERCIAL

MAINTENANCE

DAILY

WEEKLY

DAILY

HOME

MAINTENANCE

WEEKLY

3 MONTHS

Clean;
Upholstery

Inspect;
Links, Pull Pins, Snap Locks,
Swivels, Weight Stack Pins

ROUTINE

Inspect;
All Decals

Inspect;
Accessory Bars, and Handles

Inspect;
Cables or Belts and their
tension

Inspect;
All Nuts and Bolts, Tighten if needed

MAINTENANCE SCHEDULE

WEEKLY

MONTHLY

YEARLY

6 MONTHS

3 MONTHS

YEARLY

3 YEARS

YEARLY

Inspect;
Anti-Skid Surface

Clean and Wax;
All Glossy Finishes

Repack with Grease;
Linear Bearings

Clean & Lubricate;
Guide Rods with a Teflon (PTFE)
based lubricant (Superlube)

Lubricate;
Seat Sleeves, Turcite Bushings,
Linear Bearing

Replace;
Cables, Belts and Connecting Parts

LATEST DATE ENTRY

Summary of Contents for RPL-5305

Page 1: ...Fax 800 548 5438 858 578 7676 858 578 9558 Note Both Serial Number and Model Number are Required when Ordering Parts RECORD SERIAL NUMBER HERE Customer Service READ THIS FIRST CATALOG NUMBER 0608 000...

Page 2: ...23 21 56 65 FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE OWNER S MANUAL RPL 5305 ASSEMBLY PAGE 20...

Page 3: ...P 1 MAJOR ADJUSTMENT STEP 1 BE SURE THE BOTTOM DUAL HOLE BUMPER 53 OF THE LIFT ARM ASSEMBLY REMAINS IN CONTACT WITH THE BASE FRAME ASSEMBLY 13 AS SHOWN STEP 2 ADJUST HEIGHT OF THE LIMITING STOP ASSEMB...

Page 4: ...29 AND TWIST TIE RODS 16 IN OUT TO ADJUST THE PRESS ARMS TO THE PROPER HEIGHT ONCE THE PROPER HEIGHT IS REACHED AND THE PRESS ARMS ARE OF EQUAL HEIGHTS BE SURE TO RE TIGHTEN JAM NUTS MACHINE ADJUSTME...

Page 5: ...RESS ARM LEFT 1 16 026 01X3413 PRESS ARM LINKS 2 17 026 01X3414 LINK MOUNT LEFT 1 18 026 01X3416 TIE ROD END LEFT HANDED 2 19 026 01X3417 LINK MOUNT RIGHT 1 20 026 01X3420 TIE ROD END RIGHT HANDED 2 2...

Page 6: ...6 858 578 9558 Note Both Serial Number and Model Number are Required when Ordering Parts Customer Service 0608 001 PLATE LOADED DECLINE CHEST PRESS RPL 5305 WARNING TO PREVENT POSSIBLE TIPPING BOLT TH...

Page 7: ...ADJUSTMENT PRE ASSEMBLY DECAL PLACEMENT DECAL REFERENCE PART LIST ABBREVIATIONS BOLT SIZING CHART WASHER SIZING CHART MAINTENANCE SCHEDULE GENERAL MAINTENANCE INFORMATION WEIGHT TRAINING TIPS EXERCIS...

Page 8: ...lists Use only HOIST replacement parts when servicing Failure to do so will void your warranty and could result in personal injury HOIST equipment is designed to provide the smoothest most effective e...

Page 9: ...OWNER S MANUAL PAGE 03 RPL 5305 ASSEMBLY THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 10: ...OWNER S MANUAL PAGE 04 RPL 5305 ASSEMBLY FRAME ASSEMBLY...

Page 11: ...OWNER S MANUAL PAGE 05 HAND TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE SIDE RPL 5305 ASSEMBLY NOTE FRAME ASSEMBLY 9 13 73 58 51 58 81 3 2 27 50...

Page 12: ...10 49 10 57 61 69 69 61 57 12 49 OWNER S MANUAL WRENCH TIGHTEN HARDWARE RPL 5305 ASSEMBLY PAGE 06 NOTE FRAME ASSEMBLY...

Page 13: ...OWNER S MANUAL PAGE 07 RPL 5305 ASSEMBLY WRENCH TIGHTEN HARDWARE NOTE FRAME ASSEMBLY 13 72 57 8 57 80 30 62 12...

Page 14: ...RPL 5305 ASSEMBLY WRENCH TIGHTEN HARDWARE PAGE 08 OWNER S MANUAL NOTE FRAME ASSEMBLY 58 74 81 58 17 19 58 81 12 74 58...

Page 15: ...PAGE 09 REMOVED FOR CLARITY REPEAT ASSEMBLY FOR OPPOSITE SIDE OWNER S MANUAL RPL 5305 ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN FRAME ASSEMBLY 17 58 81 75 58 12 19...

Page 16: ...OWNER S MANUAL FRAME ASSEMBLY HAND TIGHTEN HARDWARE RPL 5305 ASSEMBLY NOTE PAGE 10 81 76 58 7 58 81 39 58 13 58 76 2 3...

Page 17: ...PAGE 11 OWNER S MANUAL RPL 5305 ASSEMBLY HAND TIGHTEN HARDWARE NOTE FRAME ASSEMBLY 58 58 78 81 7...

Page 18: ...3 58 81 37 58 75 2 WRENCH TIGHTEN ALL PREVIOUSLY WRENCH TIGHTEN HARDWARE NOTE RPL 5305 ASSEMBLY PAGE 12 OWNER S MANUAL HAND TIGHTEN HARDWARE FRAME ASSEMBLY...

Page 19: ...57 67 57 80 80 80 57 57 4 6 67 22 67 57 57 PAGE 13 RPL 5305 ASSEMBLY NOTE REPEAT ASSEMBLY FOR OPPOSITE SIDE FRAME ASSEMBLY OWNER S MANUAL WRENCH TIGHTEN HARDWARE...

Page 20: ...PAGE 14 FRAME ASSEMBLY RPL 5305 ASSEMBLY WRENCH TIGHTEN HARDWARE NOTE OWNER S MANUAL 79 58 58 40 22 13 81...

Page 21: ...OWNER S MANUAL PAGE 15 RPL 5305 ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE 77 THEN LOOSEN NUT JUST ENOUGH FOR 11 TO PIVOT FREELY FRAME ASSEMBLY 77 58 41 22 11 58 81 58 81 12 41 11 77 58...

Page 22: ...OWNER S MANUAL RPL 5305 ASSEMBLY PAGE 16 FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE SIDE 81 45 15 13 14...

Page 23: ...ROD END RH 18 WARNING TIE ROD ENDS 18 20 MUST BE TREADED A MINIMUM OF 3 8 WITH JAM NUT 28 29 TIGHTENED SECURELY TO ENSURE PROPER CONNECTION 28 SOME PARTS MAY HAVE BEEN NOTE REMOVED FOR CLARITY PAGE 1...

Page 24: ...SPECIFIC FRAME ASSEMBLY REPEAT ASSEMBLY FOR OPPOSITE SIDE REMOVED FOR CLARITY SOME PARTS MAY HAVE BEEN WRENCH TIGHTEN HARDWARE 82 NOTE RPL 5305 ASSEMBLY OWNER S MANUAL PAGE 18 15 97 82 96 18 BE SURE O...

Page 25: ...REPEAT ASSEMBLY FOR OPPOSITE SIDE FRAME ASSEMBLY OWNER S MANUAL PAGE 19 RPL 5305 ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE 70 70 61 57 3 54 61 57 54 44 44 2...

Page 26: ...WRENCH TIGHTEN HARDWARE NOTE FRAME ASSEMBLY RPL 5305 ASSEMBLY OWNER S MANUAL PAGE 20 56 23 21 65...

Page 27: ...71 21 5 22 5 22 MAKE SURE THE ORIENTATION OF PULL PIN 5 IS AS SHOWN WRENCH TIGHTEN HARDWARE NOTE FRAME ASSEMBLY OWNER S MANUAL PAGE 21 RPL 5305 ASSEMBLY...

Page 28: ...64 25 47 56 35 NOTE REMOVED FOR CLARITY RPL 5305 ASSEMBLY PAGE 22 SOME PARTS MAY HAVE BEEN FRAME ASSEMBLY WRENCH TIGHTEN HARDWARE OWNER S MANUAL...

Page 29: ...67 61 57 47 67 57 61 22 SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY FRAME ASSEMBLY PAGE 23 OWNER S MANUAL RPL 5305 ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE...

Page 30: ...PAGE 24 FRAME ASSEMBLY WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN NOTE REMOVED FOR CLARITY OWNER S MANUAL RPL 5305 ASSEMBLY 56 66 24 64 46 38...

Page 31: ...61 57 57 46 61 67 67 22 WRENCH TIGHTEN HARDWARE REMOVED FOR CLARITY FRAME ASSEMBLY SOME PARTS MAY HAVE BEEN OWNER S MANUAL PAGE 25 RPL 5305 ASSEMBLY NOTE...

Page 32: ...THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR IF NOT IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE ALIGN THE FRAME AND RETIGHTEN BOLTS HAND TIGHTENED HARDWARE WRENCH TIGHTEN ALL PREV...

Page 33: ...Y LIFT ARM ASSEMBLY REMAINS IN CONTACT WITH THE BE SURE THE BOTTOM DUAL HOLE BUMPER 53 OF THE MAJOR ADJUSTMENT STEP 1 BASE FRAME ASSEMBLY 13 AS SHOWN STEP 2 ADJUST HEIGHT OF THE LIMITING STOP ASSEMBLY...

Page 34: ...TO RE TIGHTEN JAM NUTS IN OUT TO ADJUST THE PRESS ARMS TO THE PROPER HEIGHT ONCE THE PROPER HEIGHT IS REACHED AND THE PRESS ARMS ARE OF EQUAL HEIGHTS BE SURE MAJOR ADJUSTMENT MACHINE ADJUSTMENT CONTIN...

Page 35: ...OWNER S MANUAL PAGE 29 RPL 5305 ASSEMBLY PRE ASSEMBLY 68 59 42 98 43 26 26 14 33 33 32 32 31 77 58 31 53 53 58 81 53 58 81 22 52 48 31 32 32 33 33 31 15 26 26 43 98 42 59 68 12 34 21...

Page 36: ...OWNER S MANUAL RPL 5305 ASSEMBLY PAGE 30 NOTE ALL DECALS ARE CENTERED UNLESS OTHERWISE STATED DECAL PLACEMENT 92 84 85 89 90 88 83 87 95 91 93 94 91 86 90 89...

Page 37: ...OWNER S MANUAL PAGE 31 RPL 5305 ASSEMBLY DECAL REFERENCE 021 0003405 SERIAL DECAL 021 0003341 021 0003320 021 0003113 021 0003093 021 0003135 021 0003008...

Page 38: ...021 0003334 021 0018022 021 0003230 021 0003689 021 0004032 OWNER S MANUAL RPL 5305 ASSEMBLY PAGE 32 DECAL REFERENCE CONTINUED...

Page 39: ...01X3416 TIE ROD END LEFT HANDED 2 19 026 01X3417 LINK MOUNT RIGHT 1 20 026 01X3420 TIE ROD END RIGHT HANDED 2 21 026 01X2387 SEAT PAD ASSEMBLY 1 22 026 01X3429 USER SUPPORT FRAME ASSEMBLY 1 23 022 01P...

Page 40: ...HAPED RUBBER FOOT 1 51 026 01PL2131 D SHAPED RUBBER FOOT 2 52 026 01PL2197 PLASTIC SCUFF GUARD 11 05 LG 1 53 026 01PL2246 DUAL HOLE BUMPER 2 05 THICK 3 54 026 01PL2313 WEIGHT HORN RUBBER DONUT W 3 75...

Page 41: ...NUT WZ 25 82 012 0104013 12mm x 1 25mm THIN NYLOCK NUT WZ 4 83 021 0003008 DECAL COMMERCIAL MAINTENANCE 1 50 X 6 69 1 84 021 0003093 DECAL MOVING PARTS 1 20 X 2 38 HOR 1 85 021 0003113 DECAL PINCH PO...

Page 42: ...6 OWNER S MANUAL SHCS Socket Head Cap Screw RPL 5305 ASSEMBLY SHSS Socket Head Shoulder Screw BZ Black Zinc WZ White Zinc HHB Hex Head Bolt FHCS Flat Head Cap Screw BHCS Button Head Cap Screw ABBREVIA...

Page 43: ...4 1 4 4 4 1 2 4 4 3 4 3 1 4 2 1 4 2 3 4 1 3 4 1 1 4 3 3 1 2 2 1 2 2 3 4 3 3 1 2 2 1 2 3 1 4 2 1 4 1 1 2 1 3 4 1 1 1 2 1 1 1 4 2 2 5 16 HHB 0 0 3 8 HHB 3 1 4 3 3 1 2 2 1 4 2 1 2 3 1 4 2 1 4 2 3 4 1 1...

Page 44: ...WNER S MANUAL PAGE 38 RPL 5305 ASSEMBLY 3 3 8 BHCS 1 4 HHB 0 1 1 1 4 3 4 1 1 2 0 1 0 1 2 FHCS 0 3 8 FHCS 3 8 SHCS 1 3 4 2 3 4 3 4 1 1 4 3 4 0 1 2 1 4 1 1 2 2 2 1 2 1 3 4 3 4 CONTINUED BOLT SIZING CHAR...

Page 45: ...T WASHER LARGE USS 25mm 013 0002004 3 8 FLAT WASHER SMALL SAE 21mm 013 0102020 3 8 LOCK WASHER 1 SHIM WASHER 016 0009003 013 0102019 1 4 LOCK WASHER 026 01M0238 2 ALUMINUM FLATHEAD CAP 013 0102028 3 8...

Page 46: ...26 01M0551 1 LONG HEAVY FLANGED SPACER 026 01M0788 81 LONG HEAVY FLANGED SPACER 026 01M0780 65 LONG HEAVY FLANGED SPACER 026 01M0761 1 11 16 LONG HEAVY FLANGED SPACER 026 01M0789 44 LONG HEAVY FLANGED...

Page 47: ...Weight Stack Pins ROUTINE Inspect All Decals Inspect Accessory Bars and Handles Inspect Cables or Belts and their tension Inspect All Nuts and Bolts Tighten if needed MAINTENANCE SCHEDULE WEEKLY MONTH...

Page 48: ...designed to supply secure footing and need to be replaced if they appear worn or become slippery Belts and Cables Hoist uses only high quality belt and mil spec cables Visually inspect the belts and c...

Page 49: ...e training Stretching yoga jogging calisthenics or other cardiovascular exercise can help prepare your body for the heavier workload of lifting weights Learn how to perform the exercise correctly befo...

Page 50: ...ercise OWNER S MANUAL RPL 5305 ASSEMBLY PAGE 44 Totals S Sets R Repetition per set W Weight used Date R R W S R W W S R W S S R R W W S S R W W S W S R R W S R S R W W S R WEIGHT TRAINING EXERCISE LOG...

Page 51: ...or consult with you fitness product dealer to establish if a product is made for commercial use or not Using a non commercial product in a commercial setting can result in serious injury or death Hois...

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