Hoist Fitness RPL-5201-A Owner'S Manual Download Page 2

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PAGE 01

OWNER'S MANUAL

EXERCISE LOG......................................................................

RPL-5201-A ASSEMBLY

LIMITED WARRANTY............................................................

INSTRUCTIONS .....................................................................

FRAME ASSEMBLY ..............................................................

MACHINE ADJUSTMENT......................................................

PRE-ASSEMBLY....................................................................

DECAL PLACEMENT.............................................................

DECAL REFERENCE.............................................................

PART LIST...............................................................................

ABBREVIATIONS...................................................................

BOLT SIZING CHART............................................................

WASHER SIZING CHART......................................................

MAINTENANCE SCHEDULE.................................................

GENERAL MAINTENANCE INFORMATION........................

WEIGHT TRAINING TIPS.......................................................

CONTENTS

Summary of Contents for RPL-5201-A

Page 1: ...7676 858 578 9558 Customer Service 800 548 5438 RECORD SERIAL NUMBER HERE MACHINE CODE OWNER S MANUAL Note Both Serial Number and Model Number are Required when Ordering Parts A07 RPL 5201 A PLATE LOADED PULL DOWN ...

Page 2: ... LOG RPL 5201 A ASSEMBLY LIMITED WARRANTY INSTRUCTIONS FRAME ASSEMBLY MACHINE ADJUSTMENT PRE ASSEMBLY DECAL PLACEMENT DECAL REFERENCE PART LIST ABBREVIATIONS BOLT SIZING CHART WASHER SIZING CHART MAINTENANCE SCHEDULE GENERAL MAINTENANCE INFORMATION WEIGHT TRAINING TIPS CONTENTS ...

Page 3: ...embly Hex Key Wrench Set TOOLS REQUIRED Level Tape Measure Rubber Mallet Adjustable Wrench 1 2 9 16 and 3 4 Sockets Before beginning assembly please take the time to read instructions thoroughly Please use the various lists in this manual to make sure that all parts have been included in your shipment When ordering use part number and description from the lists Use only HOIST replacement parts whe...

Page 4: ... THIS PAGE WAS INTENTIONALLY LEFT BLANK PAGE 03 OWNER S MANUAL RPL 5201 A ASSEMBLY ...

Page 5: ...RPL 5201 A ASSEMBLY OWNER S MANUAL PAGE 04 FRAME ASSEMBLY ...

Page 6: ...NOTE HAND TIGHTEN HARDWARE FRAME ASSEMBLY OWNER S MANUAL PAGE 05 RPL 5201 A ASSEMBLY 69 86 55 37 94 21 69 10 ...

Page 7: ...FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE OWNER S MANUAL RPL 5201 A ASSEMBLY PAGE 06 76 19 71 93 14 63 21 96 15 32 63 ...

Page 8: ...64 88 64 94 64 20 21 64 38 88 94 FRAME ASSEMBLY SOME PARTS MAY HAVE BEEN HAND TIGHTEN HARDWARE REMOVED FOR CLARITY NOTE OWNER S MANUAL PAGE 07 RPL 5201 A ASSEMBLY ...

Page 9: ...11 8 89 64 56 56 94 64 20 21 FRAME ASSEMBLY NOTE HAND TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY OWNER S MANUAL RPL 5201 A ASSEMBLY PAGE 08 ...

Page 10: ...64 11 8 83 64 94 FRAME ASSEMBLY NOTE HAND TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE SIDE PAGE 09 OWNER S MANUAL RPL 5201 A ASSEMBLY ...

Page 11: ...11 8 84 64 36 64 94 WRENCH TIGHTEN HARDWARE WRENCH TIGHTEN ALL PREVIOUSLY HAND TIGHTENED HARDWARE FRAME ASSEMBLY NOTE OWNER S MANUAL RPL 5201 A ASSEMBLY PAGE 10 ...

Page 12: ... REMOVED FOR CLARITY NOTE WRENCH TIGHTEN HARDWARE FRAME ASSEMBLY PAGE 11 OWNER S MANUAL RPL 5201 A ASSEMBLY 91 22 94 64 19 PROPERLY INSTALLED VIEW NOTE BE SURE BOLT 91 IS INSTALLED SO BOLT HEAD FITS INTO HEX BOLT LOCK AS SHOWN ...

Page 13: ...E ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE RPL 5201 A ASSEMBLY OWNER S MANUAL PAGE 12 94 22 21 90 64 4 PROPERLY INSTALLED VIEW NOTE BE SURE BOLTS 90 ARE INSTALLED SO BOLT HEAD FITS INTO HEX BOLT LOCK AS SHOWN ...

Page 14: ... REPEAT ASSEMBLY FOR OPPOSITE SIDE NOTE WRENCH TIGHTEN HARDWARE FRAME ASSEMBLY PAGE 13 OWNER S MANUAL RPL 5201 A ASSEMBLY 64 63 51 70 64 93 93 63 63 78 78 63 5 7 94 22 ...

Page 15: ...FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE SIDE RPL 5201 A ASSEMBLY OWNER S MANUAL PAGE 14 112 STEP 2 64 64 41 13 94 3 STEP 1 13 59 59 39 73 ...

Page 16: ... OPPOSITE SIDE NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN FRAME ASSEMBLY PAGE 15 OWNER S MANUAL RPL 5201 A ASSEMBLY 17 44 18 94 PREVENT DAMAGE TO YOUR EQUIPMENT GENTLY RELEASE ARMS 18 19 TO ONCE HARDWARE IS FULLY TIGHTENED NOTE 20 ...

Page 17: ...OWNER S MANUAL PAGE 16 RPL 5201 A ASSEMBLY FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE SIDE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY 68 82 68 64 45 64 82 ...

Page 18: ...ER TENSION RE TIGHTEN JAM NUT SECURELY TO ENSURE PROPER CONNECTION FINE TUNING LOOSEN JAM NUT AND THREAD WARNING CABLE BOLT MUST BE THREADED FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE INSTALL CABLE 1 PULLEYS 35 AT THE SAME TIME REPEAT ASSEMBLY FOR THE OPPOSITE SIDE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY OWNER S MANUAL PAGE 17 RPL 5201 A ASSEMBLY JAM NUT 111 1 12 CABLE BOLT 1 81 3 8 2067 ...

Page 19: ... WRENCH TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE SIDE NOTE FRAME ASSEMBLY RPL 5201 A ASSEMBLY OWNER S MANUAL PAGE 18 24 43 75 48 94 23 18 17 ...

Page 20: ... SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY NOTE WRENCH TIGHTEN HARDWARE FRAME ASSEMBLY PAGE 19 OWNER S MANUAL RPL 5201 A ASSEMBLY 74 2 22 62 110 ...

Page 21: ...FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE SIDE OWNER S MANUAL RPL 5201 A ASSEMBLY PAGE 20 63 63 11 63 67 81 42 60 19 9 52 80 93 ...

Page 22: ...ITY PAGE 21 OWNER S MANUAL RPL 5201 A ASSEMBLY IMPORTANT NOW THAT THE RPL 5201 A IS COMPLETELY ASSEMBLED TAKE TIME TO ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR IF YOUR UNIT IS NOT PERPENDICULAR IN BOTH DIRECTIONS IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE ALIGN THE FRAME AND RETIGHTEN BOLTS 54 11 61 65 72 8 ...

Page 23: ...P ASSEMBLIES 15 FOR BOTH PRESS ARMS SO THAT THE DISTANCE FROM THE FLOOR TO THE HIGHEST POINT OF THE MACHINE MATCHES THIS DRAWING BE SURE TO RE TIGHTEN 16mm FLANGED NUTS 96 TIGHTEN CABLE ANCHORS 50 TO REMOVE SLACK FROM THE CABLE 1 AND RETIGHTEN JAM NUTS 97 MACHINE ADJUSTMENT OWNER S MANUAL RPL 5201 A ASSEMBLY PAGE 22 96 15 1 ...

Page 24: ...FOOT ASSEMBLY 15 SO THAT ALL UNIT FOOT PADS ARE IN CONTACT WITH THE FLOOR ONCE THE PROPER HEIGHT THE FLOOR BE SURE TO RE TIGHTEN 16mm FLANGED NUT IS REACHED AND ALL FOOT PADS ARE IN CONTACT WITH 95 15 21 MACHINE ADJUSTMENT PAGE 23 OWNER S MANUAL RPL 5201 A ASSEMBLY ...

Page 25: ...4 28 15 79 27 28 31 33 34 6 12 40 30 27 20 66 30 26 27 21 25 40 96 66 66 94 28 79 26 79 31 53 24 79 40 23 17 27 18 33 49 29 79 28 27 16 22 58 46 13 29 30 58 47 66 27 30 28 113 64 19 85 31 31 64 50 95 25 113 PRE ASSEMBLY OWNER S MANUAL RPL 5201 A ASSEMBLY PAGE 24 ...

Page 26: ...105 107 109 104 106 100 100 99 105 97 103 101 98 98 102 108 NOTE UNLESS OTHERWISE STATED ALL DECALS ARE CENTERED DECAL PLACEMENT OWNER S MANUAL PAGE 25 RPL 5201 A ASSEMBLY ...

Page 27: ...021 0018022 DECAL REFERENCE OWNER S MANUAL RPL 5201 A ASSEMBLY PAGE 26 021 0003341 021 0003113 021 0003230 021 0003334 021 0003320 021 0003543 800 LBS MAXIMUM WEIGHT RATING ...

Page 28: ...021 0003405 SERIAL DECAL 021 0003710 021 0003008 021 0003135 021 0003688 DECAL REFERENCE CONTINUED OWNER S MANUAL PAGE 27 RPL 5201 A ASSEMBLY NOTICE ...

Page 29: ... THIS PAGE WAS INTENTIONALLY LEFT BLANK OWNER S MANUAL RPL 5201 A ASSEMBLY PAGE 28 ...

Page 30: ...FT 1 18 026 01X5419 PULL ARM RIGHT 1 19 026 01X5420 LIFT ARM 1 20 026 01X5421 CENTER UPRIGHT ASSEMBLY 1 21 026 01X5422 BASE FRAME ASSEMBLY 1 22 026 01X3808 USER SUPPORT ASSEMBLY 1 23 026 01X5453 HANDLE ASSEMBLY LEFT 1 24 026 01X5454 HANDLE ASSEMBLY RIGHT 1 25 013 0001003 50 CAP WASHER 2 26 014 0015023 EXTERNAL SNAP RING 1 38 DIA 2 27 014 0012013 BEARING BALL BEARING Ø2 44 O D X Ø1 18 I D 8 28 014 ...

Page 31: ...UMPER 2 05 THICK 1 58 026 01PL2247 PLASTIC SCUFF GUARD 5 60 ANGLED 2 59 026 01PL0310 PLASTIC BUSHING 4 60 026 01PL2313 WEIGHT HORN RUBBER DONUT W 3 750 COPE 4 61 013 0002003 1 4 X 16mm SAE FLAT WASHER WZ 2 62 013 0302008 5 16 SAE FLAT WASHER WZ 4 63 013 0402007 3 8 X 22mm FLAT WASHER WZ 30 64 013 0102003 1 2 X 27mm SAE FLAT WASHER WZ 37 65 013 0102029 1 4 SPLIT LOCK WASHER WZ 2 66 013 0402011 3 8 ...

Page 32: ... THICK NYLOCK NUT WZ 2 96 012 0103001 16M X 2 0 FLANGED NUT WZ 3 97 021 0003543 DECAL MOVING PARTS 1 20 X 2 38 VERTICAL 2 98 021 0003113 DECAL PINCH POINT 1 63 X 3 25 VERTICAL 2 99 021 0003230 DECAL HOIST 1 625 X 6 0613 1 100 021 0003334 DECAL HOIST 3 88 X 14 45 2 101 021 0003320 DECAL 800 LB WEIGHT RATING 1 63 X 1 63 1 102 021 0003341 DECAL PINCH POINT 1 07 X 2 13 HORIZONTAL 2 103 021 0003710 RPL...

Page 33: ...ocket Head Cap Screw SHSS Socket Head Shoulder Screw BZ Black Zinc WZ White Zinc HHB Hex Head Bolt FHCS Flat Head Cap Screw BHCS Button Head Cap Screw ABBREVIATIONS PAGE 32 OWNER S MANUAL RPL 5201 A ASSEMBLY ...

Page 34: ... 5 1 4 4 1 4 5 1 4 5 5 1 2 4 1 4 4 4 1 2 4 4 3 4 3 1 4 2 1 4 2 3 4 1 3 4 1 1 4 3 3 1 2 2 1 2 2 3 4 3 3 1 2 2 1 2 3 1 4 2 1 4 1 1 2 1 3 4 1 1 1 2 1 1 1 4 2 2 5 16 HHB 0 0 3 8 HHB 3 1 4 3 3 1 2 2 1 4 2 1 2 3 1 4 2 1 4 2 3 4 1 1 2 1 1 1 4 1 3 4 1 1 4 2 3 1 2 2 1 2 3 1 1 2 1 2 0 1 2 HHB 0 1 2 SHSS 2 3 4 1 3 4 3 3 4 3 3 4 3 3 4 ...

Page 35: ... 3 8 BHCS 1 4 HHB 0 1 1 1 4 3 4 1 1 2 0 1 0 1 2 FHCS 0 3 8 FHCS 3 8 SHCS 1 3 4 2 3 4 3 4 1 1 4 3 4 0 1 2 1 4 1 1 2 2 2 1 2 1 3 4 3 4 CONTINUED BOLT SIZING CHART OWNER S MANUAL PAGE 34 RPL 5201 A ASSEMBLY ...

Page 36: ...LAT WASHER SMALL SAE 21mm 013 0102020 3 8 LOCK WASHER 1 SHIM WASHER 016 0009003 013 0102019 1 4 LOCK WASHER 026 01M0238 2 ALUMINUM FLATHEAD CAP 013 0102028 3 8 CURVED WASHER 013 0102004 5 16 FLAT WASHER LARGE USS 22mm 013 0402007 3 8 FLAT WASHER 22mm O D 1 1 16 013 0003004 FENDER WASHER 014 0018002 1 LONG SPACER 013 0102003 1 2 FLAT WASHER SMALL SAE 27mm 013 0102018 1 2 LOCK WASHER WASHER SIZING C...

Page 37: ...6 01M0788 81 LONG HEAVY FLANGED SPACER 026 01M0780 65 LONG HEAVY FLANGED SPACER 026 01M0761 1 11 16 LONG HEAVY FLANGED SPACER 026 01M0789 44 LONG HEAVY FLANGED SPACER 026 01M0762 1 1 2 LONG HEAVY FLANGED SPACER 026 01M0768 1 1 4 LONG HEAVY FLANGED SPACER 026 01M0239 1 5 8 ALUMINUM FLATHEAD CAP 026 01M0240 1 3 8 ALUMINUM FLATHEAD CAP 026 01M0600 625 LONG FLANGED SPACER WASHER SIZING CHART CONTINUED...

Page 38: ...als Inspect Accessory Bars and Handles Inspect Cables or Belts and their tension Inspect All Nuts and Bolts Tighten if needed MAINTENANCE SCHEDULE WEEKLY MONTHLY MONTHLY YEARLY 6 MONTHS 6 MONTHS 3 MONTHS 3 MONTHS 3 MONTHS YEARLY 3 YEARS YEARLY Inspect Anti Skid Surface Clean and Wax All Glossy Finishes Repack with Grease Linear Bearings Clean Lubricate Guide Rods with a Teflon PTFE based lubricant...

Page 39: ...d to be replaced if they appear worn or become slippery Belts and Cables Hoist uses only high quality belt and mil spec cables Visually inspect the belts and cables for fraying cracking peeling or discoloration While the machine is not in use carefully run your fingers along the belt or cable to feel for thinning or bulging areas Replace belts and cables immediately at the first signs of damage or...

Page 40: ... is right for you prior to starting you will contribute significantly to your success Warm up properly before engaging in weight resistance training Stretching yoga jogging calisthenics or other cardiovascular exercise can help prepare your body for the heavier workload of lifting weights Learn how to perform the exercise correctly before using heavy weight Correct form is important to avoid injur...

Page 41: ... THIS PAGE WAS INTENTIONALLY LEFT BLANK OWNER S MANUAL RPL 5201 A ASSEMBLY PAGE 40 ...

Page 42: ...ercise Totals S Sets R Repetition per set W Weight used Date R R W S R W W S R W S S R R W W S S R W W S W S R R W S R S R W W S R WEIGHT TRAINING EXERCISE LOG S PAGE 41 OWNER S MANUAL RPL 5201 A ASSEMBLY ...

Page 43: ...l or consult with you fitness product dealer to establish if a product is made for commercial use or not Using a non commercial product in a commercial setting can result in serious injury or death Hoist Fitness Systems sole responsibility shall be to repair or replace the component within the terms stated above Hoist Fitness Systems shall not be liable for any loss or damage of any kind including...

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